Emergency Stop Safety Relay SR3C

English translation
Operating Instructions Errors and technical changes reserved

Correct Use The SR3C is a universal emergency stop safety switching device
with three safe relay contactss that can quickly and safely stop
the moving parts of a machine or system in case of danger.
Applications for the SR3C include single or dual-channel
emergency stop circuits and guard monitoring on machines and
plants according to EN ISO 13849-1, EN IEC 62061, IEC 61508
and IEC 61511.

• 3 safe, redundant relay contacts

1 auxiliary contact (signaling contact)
• Connection of:
Germanischer Lloyd
- Emergency stop buttons Certifikat TAE00003JF
- Safety switches
- Non-contact safety switches
- OSSD-Outputs
• Single and dual-channel operation possible
• 2 start behaviors possible:
• Feedback loop for monitoring downstream contactors or
- Monitored, manual start
expansion modules
- Automatic start
• Cyclical monitoring of the output contacts
• Short circuit and earth fault monitoring
• Indication of the switching state via LED
• Up to PL e, SIL 3, category 4

Function The safety emergency stop relay SR3C is designed for the
safe isolation of safety circuits in accordance with EN
60204-1 and thus performs the safety-related stop function
up to PL e / SIL 3 in accordance with EN ISO 13849-1 /
IEC 61508. If the emergency stop circuit (e.g. safety door
or emergency stop button) is closed, the machine can be
enabled via the SR3C. When the safety function is reques-
ted via the emergency stop circuit (e.g. safety door open),
the enable current paths of the SR3C are opened immedia-
tely and thus safely switch off the machine. The redundant
use of forcibly guided relays ensures that a single fault
within the device does not lead to the loss of the safety
function and that this is detected by cyclical self-monitoring Fig. 1 Block diagram SR3C
the next time the safety function is requested.

Installation As per EN 60204-1, the device is intended for installation in

control cabinets with a minimum degree of protection of
IP54. The following should be noted:
• Mounting on 35 mm rail according to EN 60715 TH35
• Ensure sufficient heat dissipation in the control cabinet
• With the AC 115 V / 230 V version, a minimum distance
of 10 mm to adjacent devices must be maintained
Fig. 2 Installation / removal
Note: Spacer from ZANDER AACHEN (Art. No. 472596)
for defined distances - See section Accessories.

Safety • Installation and commissioning of the device must be The overall concept of the control system in which the
Precautions performed only by authorized personnel. device is incorporated must be validated by the user.
• Observe the country-specific regulations when installing • Failure to observe the safety regulations can result in
the device. death, serious injury and serious damage.
• The electrical connection of the device is only allowed to • Note down the version of the product (see label “Ver. X”)
be made with the device isolated. and check it prior to every commissioning of a new de-
• The wiring of the device must comply with the instruc- vice. If the version has changed, the overall concept of
tions in this user information, otherwise there is a risk the control system in which the device is incorporated
that the safety function will be lost. must be validated again by the user.
• It is not allowed to open the device, tamper with the • The year of manufacture can be found on the type label
device or bypass the safety devices. on the device. It is located at the end of the line of the
voltage specification, below the ID number.
• All relevant safety regulations and standards are to be
observed.

Electrical • Consider the information in the section "Techn. data" A1: Power supply
Connection • When the 24 V version is used, a safety transformer A2 : Power supply
according to EN 61558-2-6 or a power supply unit with S11: DC 24 V control voltage
electrical isolation from the mains must be connected. S10: Control line
S21: Start control line
• External fusing of the safety contacts must be provided
S13: Control line
• If the device does not function after commissioning, it
S14: Control line
must be returned to the manufacturer unopened. Ope- S12: Control line
ning the device will void the warranty
13-14: Safety contact 1
• Use adequate protective circuit for inductive loads (e.g. 23-24: Safety contact 2
free-wheeling diode) 33-34: Safety contact 3
41-42: Auxiliary contact
S05
Ver. B
Fig. 3 Connections E61-137-00

H. ZANDER GmbH & Co. KG • Am Gut Wolf 15 • 52070 Aachen • Germany

Tel +49 (0)241 9105010 • Fax +49 (0)241 91050138 • [email protected] • www.zander-aachen.de
1
Emergency Stop Safety Relay SR3C
English translation
Operating Instructions Errors and technical changes reserved

Applications Depending on the application or the result of the risk assessment according to EN ISO 13849-1, the device must be wired as
shown in Fig. 4 to Fig. 15.

Fig. 4: Fig. 5:
Emergency Stop Two-channel emergency stop Two-channel emergency stop
Circuit circuit with short circuit and circuit with earth fault monitoring.
earth fault monitoring. (category 3, up to PL d)
(category 4, up to PL e)

Fig. 6: Fig. 7:
Single-channel emergency stop Two-channel sliding guard
circuit with earth fault monitor- monitoring with short circuit and
ing. earth fault monitoring.
(category 1, up to PL c) (category 4, up to PL e)

Fig. 8: Fig. 9:
Two-channel emergency stop Connecting to a safety PLC
with pnp-outputs/OSSD-outputs (category 4, up to PL e)
with short circuit monitoring. Prerequisite:
(category 4, up to PL e) Fault exclusion for cross-
circuit (e.g. according to
EN ISO 13849-2; Table D4
- wiring in protected wiring
space) and PLC also
meets requirements for
category 4, PL e.

Notice:
• In order to activate earth fault monitoring, S10 must be connected to PE (protective earth) on the AC 115/230 V devices
• For AC/DC 24 V devices, the earth connection of the power supply unit must be on the secondary side
• It must be ensured that any switch-on pulses (light test) sent by the signal generator do not lead to a short activation of the safety relay and
should therefore basically be deactivated
• For the applications according Fig. 8 and 9, make sure that the reference potential of the signal generator and the SR3C is the same

Starting Behavior Fig. 10: Fig. 11:

Monitored manual start. Automatic start.
It is monitored that the start Max perm. delay during closing
button was opened before the of the safety switches on S12
emergency stop button closes. Warning: and S13:
(Prerequisite: operating voltage Safety contacts switch S12 before S13: 300 ms
must not be interrupted.) immediately when the
power supply is connected. S13 before S12: any

Feedback Loop Fig. 12: Fig. 13:

Feedback loop for monitored Feedback loop for automatic
manual start: start:
The feedback loop monitors The feedback loop monitors
contactors or the expansion contactors or the expansion
modules . modules .

Power supply Fig. 14: Fig. 15:

and Power supply A1 and A2. Connecting load to safety
Safety contacts contacts.
(Power supply according to
techn. Data ) (Figure shows example.
Voltage „+V“ according to techn.
Data)

Commissioning Note: The items listed under “Electrical connection” must be observed during commissioning.
Procedure
1. Input circuit: If “Monitored manual start” is set, the start button must be
Depending on the risk evaluation choose one of the wiring opened after wiring.
diagrams in „Applications“ (Fig. 4 to 9). 3. Feedback loop:
2. Choose start mode: If your application provides for external contactors or expan-
Wire the start circuit according to the examples in Fig. 10 or sion modules, connect them to the device according to the
11 to set the starting behavior. examples in Fig. 12 or 13.
Warning: 4. Power supply:
If “Automatic start” is set, bear in mind that the safety Connect the power supply to A1 and A2 (Fig. 14).
contacts will switch immediately after the power supply is Caution: Power must not yet be activated.
connected. S05
Ver. B
E61-137-00

H. ZANDER GmbH & Co. KG • Am Gut Wolf 15 • 52070 Aachen • Germany

Tel +49 (0)241 9105010 • Fax +49 (0)241 91050138 • [email protected] • www.zander-aachen.de
2
Emergency Stop Safety Relay SR3C
English translation
Operating Instructions Errors and technical changes reserved

5. Starting the device: 6. Triggering safety function:

Switch on the operating voltage. Open the emergency stop circuit by actuating the connected
Warning: safety switch. The safety contacts open immediately.
If the “Automatic start” starting behavior is set, the safety 7. Reactivation:
contacts will close immediately. Close the emergency stop circuit. If “Automatic start” is
If the “Monitored manual start” starting behavior is set, selected, the safety contacts will close immediately.
close the start button to close the safety contacts. If the “Monitored manual start” starting behavior is set, close
LEDs K1 and K2 are lit. the start button to close the safety contacts.

Check and No maintenance is required for the device itself. Check if the safety device is working properly, in particular:
Maintenance But the following checks are regularly required to ensure • Every time after initial commissioning
proper and continuous functioning: • Every time after replacing a component
• Check the switch function • After every fault in the safety circuit
• Check for signs of manipulation and safety function
bypassing
• Check if the device is mounted and connected securely
• Check for soiling

Irrespective of this, the safe function of the protective device should be checked at suitable intervals, e.g. as part of the sys-
tem's maintenance program. Maintenance work on the device itself is not required.

What to Do in Device does not switch on: Device cannot be switched on again after an emergency
Case of a Fault? • Check the wiring by comparing it to the wiring diagrams. stop:
• Check the safety switch used for correct function and • Check whether the emergency stop circuit was closed
adjustment. again.
• Check whether the emergency stop circuit is closed. • Was the start button opened before closing of the
emergency stop circuit (with manual start)?
• Check whether the start button (with manual start) is
closed. • Is the feedback loop closed?
• Check the operating voltage at A1 and A2. If the fault still exists, perform the steps listed under
“Commissioning Procedure”.
• Is the feedback loop closed?
If these steps do not remedy the fault either, return the
device to the manufacturer for examination.
Opening the device is impermissible and will void the
warranty.

Techn. Data Corresponds to the standards EN 60204-1; DIN EN ISO 13849-1; EN IEC 62061;
IEC 61508 Parts 1-2 and 4-7; IEC 61511-1
Operating voltage AC 230 V, AC 115 V 50-60 Hz; AC/DC 24 V; AC: 50-60 Hz
Permissible deviation + / - 10 %
Power consumption AC 230 V AC 24 V DC 24 V
approx. 6.9 VA approx. 4.5 VA approx. 2.3 W
Control voltage at S11 DC 24 V
Control current S11...S14 approx. 60 mA
Safety contacts 3 NO contacts
Auxiliary contacts 1 NC contact
Max. switching voltage AC 250 V
Safety contact breaking capacity (13-14, 23-24, 33-34) AC: 250 V, 2000 VA, 8 A for ohmic load
(6 switching cycles/ min) 250 V, 3 A for AC-15
DC: 40 V, 320 W, 8A for ohmic load
24 V, 3 A, for DC-13
Max. total current through all 3 contacts:
15 A (13-14, 23-24, 33-34) *)
Auxiliary contact breaking capacity (41-12) AC: 250 V, 500 VA, 2 A for ohmic load
DC: 40 V, 80 W, 2 A for ohmic load
Minimum contact load 5 V, 10 mA
Contact fuses 10 A gG
Max. line cross section 0.14 - 2.5 mm2
Tightening moment (Min. / Max.) 0.5 Nm / 0.6 Nm
Typ. switch-on delay / switch-off delay for NO contacts < 30 ms / < 20 ms
requested via safety circuit
Max. length of control line 1000m with 0.75 mm2
Contact material AgSnO2
Contact service life mech. approx. 1 x 107
Test voltage 2.5 kV (control voltage/contacts)
Rated impulse withstand voltage, leakage path/air gap 4 kV (EN 60664-1)
Rated insulation voltage 250 V
Degree of protection IP20
Temperature range -15 °C to +40 °C *)
Max. altitude ≤ 2000 m (above sea level)
Degree of contamination 2 (EN 60664-1)
Overvoltage category 3 (EN 60664-1)
Weight approx. 230 g
Mounting DIN rail according to EN 60715 TH35

*) If several SR3C 24V devices are closely spaced under load, the max. total current at the ambient temperature of S05
T=20 °C: 9 A; at T=30 °C: 3 A; at T=40 °C =1 A. Ver. B
If these currents are exceeded, a spacing of 5 mm between the devices must be observed. E61-137-00

H. ZANDER GmbH & Co. KG • Am Gut Wolf 15 • 52070 Aachen • Germany

Tel +49 (0)241 9105010 • Fax +49 (0)241 91050138 • [email protected] • www.zander-aachen.de
3
Emergency Stop Safety Relay SR3C
English translation
Operating Instructions Errors and technical changes reserved

Disclaimer and If the above mentioned conditions for appropriate use are is used, which will be brought into the safe state when the
warranty not complied with or if the safety instructions are not fol- safety function is requested.
lowed or if any maintenance operations are not carried out This means that the connected load is switched off as soon
as required, this shall lead to an exclusion of liability and as a request from connected sensor elements or diagnostic
loss of warranty. measures detects a dangerous state, e.g. caused by a
ATTENTION! component fault.
We would like to point out that it is the full responsibility of Since process-related applications in particular have high
the operator to ensure a plant availability. Using the SR3C, demands on availability, limited availability can also have
a safety emergency stop relay according to significant consquences. It is therefore recommended to
• EN ISO 13849-1 stock a second unit to avoid long downtimes in such a case.
These are recommendations of the manufacturer, the evalu-
• EN IEC 62061
ation of the importance of the plant availability is the sole
• IEC 61508 responsibility of the operator.
• IEC 61511-1

Dimension Fixed Plug-In

Drawing Terminals Terminals

Note: Actual number of front LEDs may differ from the number shown in the drawing, depending on the variant.

Variants Order no. 472170 SR3C, AC 230 V (50-60 Hz), fixed screw terminals
Order no. 472171 SR3C, AC 115 V (50-60 Hz), fixed screw terminals
Order no. 472173 SR3C, AC/DC 24 V, fixed screw terminals
Order no. 474170 SR3C, AC 230 V (50-60 Hz), incl. plug-in screw terminals
Order no. 474171 SR3C, AC 115 V (50-60 Hz), incl. plug-in screw terminals
Order no. 474173 SR3C, AC/DC 24 V, incl. plug-in screw terminals
Order no. 475170 SR3C, AC 230 V (50-60 Hz), incl. push-in twin spring connector
Order no. 475171 SR3C, AC 115 V (50-60 Hz), incl. push-in twin spring connector
Order no. 475173 SR3C, AC/DC 24 V, incl. push-in twin spring connector

Accessories Order No. 472592 EKLS4, set of plug-in screw terminals

Order No. 472595 EKLZ4, set of push-in twin spring connector
Order No. 472596 Spacer Electric Cabinet rail spacer 5mm, PU = 12 pcs

S05
Ver. B
E61-137-00

H. ZANDER GmbH & Co. KG • Am Gut Wolf 15 • 52070 Aachen • Germany

Tel +49 (0)241 9105010 • Fax +49 (0)241 91050138 • [email protected] • www.zander-aachen.de
4
Emergency Stop Safety Relay SR3C
English translation
Operating Instructions Errors and technical changes reserved

Safety Safety characteristics according to EN ISO 13849-1

Charcteristics Load - DC-13 ≤ 0.1 A ≤ 1A ≤2A
Max. duration of use [Years] 20 20 20
Category 4 4 4
PL e e e
PFHd [1/h] 1.2E-08 1.2E-08 1.2E-08
nop [Cycles / year] ≤ 500,000 ≤ 350,000 ≤ 100,000

Safety characteristics according to IEC 61508 - High Demand

Conditions: Days of operation/year: 365; Hours/Day: 24; Switching-Cycle/Hour: 1; Maximum load AC-15 / DC-13
Max. duration of use [Years] 20
Proof-Test-Intervall [Years] 20
PFH [1/h] 9.69E-11
SIL 3
Safety characteristics for alternate 1oo1 structure for process industry - High Demand
Conditions: Days of operation/year: 365; Hours/Day: 24; Switching-Cycle/Hour: 1; Maximum load AC-15 / DC-13
Device type A
HFT 0
SIL 3
SFF [%] 99.93
λSD [FIT] 0
λSU [FIT] 121.18
λDD [FIT] 9.69
λDU [FIT] 0.10
PFH [1/h] 9.69E-11

Safety characteristics according to IEC 61508 - Low Demand

Conditions: Maximum load AC-15 / DC-13
Max. duration of use [Years] 20
Proof-Test-Intervall [Years] 9
PFDAVG 9.87E-05
SIL 3
Safety characteristics for alternate 1oo1 structure for process industry - Low Demand
Conditions: Maximum load AC-15 / DC-13
Device type A
HFT 0
SIL 3
SFF [%] 97.49
λSD [FIT] 0
λSU [FIT] 121.09
λDD [FIT] 0
λDU [FIT] 3.12
PFDavg (e.g. for T = 1 year) 1.37E-05

Proof-Test In order to check the proper function of the device, the following steps have to be carried out
• Demand the safety function by opening the safety circuit. Check that the relay contact (13-14; 23-24; 33-34) opened by
activation of the safety function.
• Close the safety circuit and start the device again. Check that the safety contacts (13-14; 23-24; 33-34) closed again.
If the device doesn‘t switch on again, the proof-test failed.
ATTENTION:
If the proof-test fails, the device must be replaced. Otherwise there is a risk of loss of functional safety.

S05
Ver. B
E61-137-00

H. ZANDER GmbH & Co. KG • Am Gut Wolf 15 • 52070 Aachen • Germany

Tel +49 (0)241 9105010 • Fax +49 (0)241 91050138 • [email protected] • www.zander-aachen.de
5
Emergency Stop Safety Relay SR3C
English translation
Operating Instructions Errors and technical changes reserved

CE Fixed Plug-In
Declaration Terminals Terminals

S05
Ver. B
E61-137-00

H. ZANDER GmbH & Co. KG • Am Gut Wolf 15 • 52070 Aachen • Germany

Tel +49 (0)241 9105010 • Fax +49 (0)241 91050138 • [email protected] • www.zander-aachen.de
6