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STRYKER PNEUMOSURE SERVICE MANUAL

Quick Links
Maintenance and Service Tasks
Service Menu Access
Error and Warning Messages
Table of Contents
Table of Contents
Liability
Certification/Seal
Technical/Professional Requirements
Tools and Test Equipment
Supplemental Resources
Pneumo Sure Function Diagram
Mechanical Construction of the Pneumo Sure
Pneumo Sure Wiring Diagram
Device Front
Device Rear
Opening the Device
Safety Test
Condition of Front Panel and Case
Condition of Cables
Condition of Tubes
Condition of Electronics Boards
Checking the High Pressure Unit HPU
Checking Gas Supply Connection/Gas Inlet Filter
Checking the High Pressure Sensor
Checking High Pressure Regulator at the HPU
Checking High Pressure Unit HPU for Leaks
Checking the High Pressure Heating Unit
Checking High Pressure Safety Valve HSV at the HPU
Mounting the Calibration Adapter
Testing the Low Pressure Unit LPU for Leaks
Testing the Venting System and Overpressure Alarm
Testing the Occlusion Warning
Fluid Sensor Test
Service Menu Access
Service Menu Overview
Touch Display Calibration
Offset Calibration
LOW Pressure Calibration
HIGH Pressure Calibration
LPR Calibration
Flow Calibration
LSV Calibration
12-hr Test
Resetting to Factory Defaults
Viewing Program Version
Viewing Customer Version
Deleting Contamination
Uninstalling/Installing Gas Supply Connection
Uninstalling/Installing High Pressure Unit HPU
Replacing the Heater/Temperature Sensor
Uninstalling/Installing Low Pressure Unit LPU
Uninstalling/Installing PPV Valve
Uninstalling/Installing Power Supply Unit
Uninstalling/Installing Mains Socket with Fuse Holder
Uninstalling/Installing Potential equalization MC-Plug
Uninstalling/Installing MIO/Board MIO LCD
Uninstalling/Installing BAM Board
Uninstalling/Installing NET Board/Power Switch
Uninstalling/Installing IFM Board/ SIDNE Interface
Uninstalling/Installing HPL Board
Uninstalling/Installing Fluid Sensor
Uninstalling/Installing Device Front
Uninstalling/Installing Tube Connection
Uninstalling/Installing Tube Detection
Uninstalling/Installing Snap Lock
Uninstalling/Installing Touch Display
Service and Checklist
Service Manual EN

Service Handbuch DE

PY
CO
Y
AR
IN

Insufflator for Laparoscopy and Vessel Harvesting

IM
EL
PR

2007/09 [Link] 1000-xxx-xxx Rev. A

This manual contains information that is subject to copyright. All
rights reserved. This manual should not be photocopied, duplica-
EN ted on microfilm or otherwise copied or distributed, completely or
in part, without the approval of STRYKER ENDOSCOPY.
Some of the parts and equipment referred to in this manual bear registered
trademarks but are not identified as such. It should therefor not be assumed
that the absence of the trademark indicates that any given designation is not
subject to trademark protection.
Users of this product should not hesitate to point out to us any errors and uncla-
rities in this manual.
Copyright © STRYKER ENDOSCOPY

Dieses Handbuch enthält eigentumsrechtlich geschützte Informationen, die

dem Urheberrecht unterliegen. Alle Rechte sind geschützt. Ohne
ausdrückliche, schriftliche Genehmigung von STRYKER ENDOSCO-
PY darf diese Handbuch weder vollständig noch in Auszügen
DE durch Photokopie, Mikrofilm oder andere Verfahren vervielfältigt
oder verbreitet werden.
Durch die ständige Weiterentwicklung unserer Produkte behalten wir uns tech-
nische Änderungen ohne Ankündigung vor. Funktion oder Design können teil-
weise von der Beschreibung im Handbuch abweichen. Bitte kontaktieren Sie
uns, um weitere Informationen zu diesem oder anderen Produkten zu erhalten.
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besonders gekennzeichnet. Es kann nicht aus dem Fehlen des Warenzeichens
geschlossen werden, dass eine Bezeichnung ein freies Warenzeichen ist. Eben-
sowenig ist zu entnehmen, ob Patente oder Gebrauchsmuster vorliegen.
STRYKER ENDOSCOPY ist Anwendern von STRYKER ENDOSCOPY-Produkten
dankbar für jeden Hinweis auf mögliche Fehler oder Unklarheiten dieses Hand-
buches.
Copyright © STRYKER ENDOSCOPY

Stryker Endoscopy CE marking according to directive 93/42/EEC

5900 Optical Court, San Jose CE Kennzeichnung gemäß Richtlinie 93/42/CEE
CA 95138 (USA)
(408) 754-2000 (800) 624-4422
[Link]

EC REP Stryker European Rep-

RA/QA Manager
ZAC Satolas Green Pusignan
Av. De Satolas Green
69881 MEYZIEU Cedex France
Model/Baureihe:
F114/1200630/10000004431 00/0907/fdu
Table of Contents

1 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 EN
1.2 Certification/Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Before Commencing Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Technical/Professional Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Tools and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Supplemental Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Device Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Pneumo Sure Function Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Mechanical Construction of the Pneumo Sure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Pneumo Sure Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Device Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.5 Device Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.6 Opening the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Maintenance and Service Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1 Safety Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2 Condition of Front Panel and Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.3 Condition of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.4 Condition of Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.5 Condition of Electronics Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.6 Checking the High Pressure Unit HPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.6.1 Checking Gas Supply Connection/Gas Inlet Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.6.2 Checking the High Pressure Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.6.3 Checking High Pressure Regulator at the HPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.6.4 Checking High Pressure Unit HPU for Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.6.5 Checking the High Pressure Heating Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.6.6 Checking High Pressure Safety Valve HSV at the HPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.7 Mounting the Calibration Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.8 Testing the Low Pressure Unit LPU for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.9 Testing the Venting System and Overpressure Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.10 Testing the Occlusion Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.11 Fluid Sensor Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5 Service Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1 Service Menu Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 Service Menu Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3 Touch Display Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.4 Offset Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.5 LOW Pressure Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.6 HIGH Pressure Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.7 LPR Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.8 Flow Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.9 LSV Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.10 12-hr Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.11 Resetting to Factory Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.12 Viewing Program Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.13 Viewing Customer Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.14 Deleting Contamination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6 Replacing Components and Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.1 Uninstalling/Installing Gas Supply Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.2 Uninstalling/Installing High Pressure Unit HPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.2.1 Replacing the Heater/Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.3 Uninstalling/Installing Low Pressure Unit LPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.4 Uninstalling/Installing PPV Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.5 Uninstalling/Installing Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.6 Uninstalling/Installing Mains Socket with Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.7 Uninstalling/Installing Potential equalization MC-Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.8 Uninstalling/Installing MIO/Board MIO LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.9 Uninstalling/Installing BAM Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.10 Uninstalling/Installing NET Board/Power Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.11 Uninstalling/Installing IFM Board/ SIDNE Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.12 Uninstalling/Installing HPL Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.13 Uninstalling/Installing Fluid Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.14 Uninstalling/Installing Device Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Table of Contents

6.15 Uninstalling/Installing Tube Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

EN 6.16 Uninstalling/Installing Tube Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
6.17 Uninstalling/Installing Snap Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
6.18 Uninstalling/Installing Touch Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
7 Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8 Error and Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
10 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
11 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
11.1 Service and Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Safety Instructions

1 Safety Instructions
EN
DANGER!
Before opening the device, disconnect device from power supply by pulling the
power cable.

1.1 Liability
Device and accessories have been carefully inspected at the factory before ship-
ping. However, the manufacturer is only liable for safety and reliability as well as
functionality if all inspections and repairs have been performed by authorized
technicians and if the device and the accessories are used only as intended.

WARNING!
All maintenance and repair tasks as well as any modifications are to be per-
formed only by personnel or technicians authorized by the manufacturer. The
power supply has to be installed in compliance with DIN/IEC.

An authorized service technician has to inspect and service the device to ensure
the safety and functionality of the device every two years. If the service interval
is not maintained, the manufacturer does not assume any liability for the func-
tional safety of the device. Authorized service technicians are trained and certi-
fied only by the manufacturer. The manufacturer is not liable for direct or
consequential damages, and the warranty becomes null and void if:

• the device or the accessories are used improperly;

• the instructions and rules in the manual are not adhered to;
• the device or the accessories are improperly prepared or maintained;
• unauthorized persons perform repairs, adjustments, or alterations on the de-
vice or accessories;
• the prescribed inspection and maintenance schedules are not adhered to.

The service and maintenance of the device and its accessories has to be carried
out as per instructions to ensure the safe operation of the device. Check function
and completeness of the device after every service or maintenance activity to en-
sure the safety of the patient and user/operator are not affected or diminished
in any way. Factory-new and repaired products must be prepared and tested ac-
cording to the manual prior to use.

1.2 Certification/Seal
The operator of the device has to receive a certificate from the service technician
stating the type and scope of the performed service or maintenance tasks. This
certificate must list the date of the service or maintenance task as well as the
company and signature. Please use the maintenance and checklist enclosed in
back of the service manual. After the repair work is concluded, a service seal will
be attached to the device by the authorized service technician.

3
Before Commencing Work

2 Before Commencing Work

EN Environmental conditions Please familiarize yourself with the safety notes listed in the enclosed device
manual as well as local safety rules and regulations before commencing any
work.

• The ambient temperature must be between 10 °C and 40 °C.

• The relative humidity must be between 30% and 75%.
• Place the device on a level surface in a dry environment.
• Before operating the device, make sure the installation area is free of materials
subject to or the cause of electrostatic electricity, e.g., floor coverings.

2.1 Technical/Professional Requirements

All service tasks such as safety inspections (SI), maintenance, and repair work
must be performed by personnel trained and authorized by Stryker. The follow-
ing is required:

• Knowledge of all safety-relevant rules and regulations necessary to operate in-

sufflation devices.
• Knowledge of the current technical developments and the software status.
• Knowledge of electro technical and electronic devices and processes.
• Knowledge about the use of electrical test and measurement equipment.
• Good mechanical skills.
• Stryker service technician certificate

2.2 Tools and Test Equipment

Make sure the measuring instruments are calibrated and in perfect working or-
der before starting any maintenance tasks. The following tools and measuring in-
struments must be kept readily available:

• Multimeter: Voltage up to 1000 V AC/DC, electric current 10 A, with ohmmeter

and continuity tester
• ESD protective mat, antistatic wristband, cable
• Serial 9-pin 1:1 PC cable
• Manometer measurement range 0-100 mm Hg, measurement class 1.0
• Manometer measurement range 0-7 bar, measurement class 1.6
• Manometer measurement range 0-100 bar, measurement class 1.6
• Flow column range 0-50 l/min CO2, calibrated in slpm (standard liter per
minute) 24 °C/1013 mbar, max. pressure drop at 9l/min < 10 mbar
• Safety test measuring instruments/tools
• Screwdrivers: 2x Phillips (medium), 2x slotted (medium)
• Socket wrench SW5, SW5, 5, SW7, SW10
• Gas bottle (pressure >50 bar)
• Jaw wrench: SW5, 5, SW7, SW24
• Allen wrench: SW2, SW4
• Box wrench for M18x1
• Side nippers: Small
• Assembly wrench for tube connection
• Tweezers or pointed pliers
• Calibration adapter
• Device manual
• Service manual
• Windows 9x or later, Windows NT4 with Service Pack 2 or later
• IBM PC or compatible with CD drive
• Device software (CD)
• Internet access
• Medical Product Brochure (MPB)*
*localized

4
Before Commencing Work

2.3 Supplemental Resources EN

The following supplemental tools, test resources, and measurement instruments Supplemental resources
are required to perform the service and maintenance routines described in this
manual.

• Calibration adapter
• T-adapter 6x6x6 mm with venting valve
• Internet access for software update via [Link] [Link]-
[Link]

5
Device Setup

3 Device Setup
EN
3.1 Pneumo Sure Function Diagram

(1) Gas supply (17) Flow sensor (DPS)

(2) Gas bottle connection (18) Pressure sensor II (PMS)

(3) High pressure unit (HPU) (19) Output line valve (OLV)

(4) Gas inlet filter (20) Temperature sensor (STS)

(5) High pressure sensor 60 bar (HPS) (21) Pressure sensor III (PWS)

(6) High pressure regulator 2 bar (HPR) (22) Low pressure safety valve 80 mm Hg (LSV)

(7) High pressure temperature sensor (HTS) (23) Fluid sensor (FLS)

(8) High pressure safety valve 3.5 bar (24) Connection for RTP system

(9) Gas heating for high pressure unit (HPH) (25) Insufflation tube connection

(10) Low pressure unit (LPU) (26) Heater coil for gas heating

(11) Low pressure regulator 120 mm Hg (LPR) (27) Temperature sensor for gas heating

(12) Patient pressure valve (PPV) (28) Loudspeaker

(13) Median pressure safety valve 500 mm Hg (MSV) (29) Display touch panel (LCD)

(14) Proportional valve (PRV) (30) SIDNE interface

(15) Pressure sensor I (PMS) (31) Service interface (SRV)

(16) Venting valve (VEV)

6
Device Setup

3.2 Mechanical Construction of the Pneumo Sure

EN

(1)

(2)

(3)

(4)
(19)

(5)

(18)
(6)

(17)

(7)
(16)

(15)
(8)

(14) (9)

(13)

(10)
(12)

(11)

(1) Case lid (11) Tube connection

(2) Cover plate for power supply unit (12) ON/OFF power switch
(3) Power supply controller board (13) Display touch panel
(4) Fuse holder (14) Faceplate
(5) Mains socket (15) Con-rods
(6) SIDNE interface (optional) (16) NET board (power switch)
(7) Potential equalization MC-plug, USA (17) Low pressure unit (LPU)
(8) Gas connection US (18) BAM board
(9) Lower part of case (19) IFM board (optional)
(10) High pressure unit HPU

7
Device Setup

3.3 Pneumo Sure Wiring Diagram

EN

8
Device Setup

3.4 Device Front

EN
Fig. 3-1 Front view of the device
(1) ON/OFF power switch
(2) Display touch panel (LCD)
(3) Tube connection
(4) Case lid

(1) (2) (3) (4)

3.5 Device Rear

(1) (2) (3) (4) (5) Fig. 3-2 Rear view of the device
(1) Type plate
(2) Device data plate
(3) SIDNE interface
(4) Service interface
(5) Potential equalization plug
(6) Mains socket
(7) Fuse holder

CO2
(8) Gas supply connection, US
(9) Service seal

(9) (8) (7) (6)

9
Device Setup

3.6 Opening the Device

EN
Fig. 3-3 Opening the device (1)
(1) Case lid
(2) 4x Phillips screws

b b

ð
(2) a

DANGER!

Disconnect device from power supply.

You need a crosstip (Phillips) screwdriver size 2 to open the device. Follow the
steps depicted in Fig. 3-3:

a. Turn the four Phillips screws (2) counterclockwise to remove them from the
rear of the device.
b. Slightly lift the case lid (1) and pull off approx. 3 cm towards rear.
c. Remove case lid (1) completely by lifting up.

Follow these steps in reverse for assembly.

10
Maintenance and Service Tasks

4 Maintenance and Service Tasks

An authorized service technician has to inspect and service the device at appro- Two-year maintenance interval
EN
priate intervals to ensure the safety and functionality of the unit. The minimum
service interval is two years, depending on frequency and duration of use. If the
service interval is not maintained, the manufacturer does not assume any liabil-
ity for the functional safety of the device. A sticker located on the rear panel of
the device will remind you of the latest date for the next service or maintenance
check.

Maintenance and service include the tasks associated with the annual inspection Annual inspection
(see device manual). The annual inspection thus includes the following tests and
checks described in detail in chapter 13 of the device manual:

• Safety Test
• Basic function test
• Pressure sensor test
• Pressure monitoring test
• Venting valve test
• Max. device pressure test
• Gas flow rate test
Issue a certificate after inspecting the unit or performing any service tasks. This Certificate
certificate lists the type and scope of the service as well as the date and name of
the servicing company together wit the signature of the service technician.

4.1 Safety Test

A safety test has to be carried out by a trained technician within the scope of the
annual inspection.

A visual inspection must be performed. Of particular importance is that

• the fuse corresponds with the specifications indicated by the manufacturer,

• labels and stickers on device are legible,
• the mechanical condition of the device allows for its safe use,
• the device is clean to ensure proper and safe functionality.

Measure leakage currents according to DIN EN 60601-1/IEC 60601-1.

Measure protective conductor resistance according to DIN EN 60601-1. The pro-

tective conductor resistance is measured while device is connected to the power
supply. The max. value is 0.2 Ω. Measure the insulation resistance with 500-700
V DC. The min. value is 50 MΩ. The measurement of voltage stability should not
be performed using high voltage. As an alternative, perform safety test according
to DIN VDE 0751 Section 1.

4.2 Condition of Front Panel and Case

Check front plate and housing for any damage. Check for function and safety im-
pairments. Check control panel, display, and LEDs for proper function.

4.3 Condition of Cables

Check all cables for damage and proper fit. Any cables suspected of being dam-
aged and/or flawed in any way (e.g., insufficient insulation, breaks, malfunction-
ing contacts, etc.) must be replaced.

11
Maintenance and Service Tasks

4.4 Condition of Tubes

EN Check all tubes for damage and proper fit. Replace any tube(s) suspected of leak-
ing, brittleness, or other damages.

4.5 Condition of Electronics Boards

To preserve the safety of the device, replace any boards showing corrosion or oth-
er damage at contact or soldering points.

4.6 Checking the High Pressure Unit HPU

High pressure unit The high pressure unit includes:

• Gas inlet filter

• High pressure sensor HPS
• High-pressure regulator HPR
• High pressure gas heating HPH
• High pressure safety valve HSV

4.6.1 Checking Gas Supply Connection/Gas Inlet Filter

Soiling The gas inlet filter (3) may be plugged or soiled due to unclean gas or gas supply
residues (see Fig. 4-1 Gas supply connection). This type of soiling, however, can-
not be detected externally. Heavy soiling is especially noticeable during higher
flow rates and results in the actual gas flow falling short of the nominal gas flow
during active insufflation. If cleaning the surface of the gas inlet filter does not
yield any improvement, the gas supply connection (1) must be replaced in its en-
tirety (see chapter 6.1 Uninstalling/Installing Gas Supply Connection).

WARNING!
Make sure to exchange the gas supply connection US with a gas supply connec-
tion for house gas when connection to a house gas supply. Otherwise, the device
exhibits the behavior described above.

Fig. 4-1 Gas supply connection

(1) Gas connection US (1)
(2) Wrench flat WS24
(3) Gas inlet filter

(3)

(2)

12
Maintenance and Service Tasks

Fig. 4-2 Disassembled gas supply con- EN

(4) nection
(4) Anti-twist stop
(5) O-ring (seal)

(5)

The gas supply connection has to be removed in order to be able to check the seal Gas connection seal
(5) (see chapter 6.1 Uninstalling/Installing Gas Supply Connection). When in-
serting the new gas supply connection, make sure to insert the anti-twist stop
(4) properly.

4.6.2 Checking the High Pressure Sensor

Fig. 4-3 Position of high pressure sen-

(1) sor
(1) High pressure sensor HPS
(2) (2) High pressure unit HPU
(3) Plug ST3/cable leading to pressure
sensor HPS
(3)
(4) PCU board

(4)

Follow these steps to check the function of the high pressure sensor (1) (see Fig.
4-3 Position of high pressure sensor):

1. The device is open and switched on. A gas bottle (pressure >50 bar) is con-
nected and open.
2. The gas supply display depicts the maximum supply pressure.
3. While device is switched on and the gas bottle is connected and opened, pull
plug ST3/cable (3) of the high pressure sensor off the PCU board (4).
4. In the display, the error message Check gas supply must be depicted. The gas
supply display depicts a pressure of < 15 bar. Reconnect plug connector (3)
with PCU board (4).
5. The test of the high pressure sensor has been completed successfully.
• If the error message and pressure reading Pressure <15 bar are not displayed, Corrective measure
the high pressure unit HPU or LPU must be replaced.

13
Maintenance and Service Tasks

EN 4.6.3 Checking High Pressure Regulator at the HPU

Fig. 4-4 Position of adjustment screw

at HPU
(1) High pressure unit HPU
(1)
(2) High pressure tube HPT
(3) Adjustment screw

(2)

(3)

WARNING!

Discharge the pressure before removing a tube from the HPU.

1. Remove the high pressure tube (2) from the HPU outlet (see Fig. 4-5 High
pressure unit HPU, press down the plastic ring and pull out tube) and connect
a T-adapter with venting valve and 0-7 bar manometer.
2. Connect the device to a gas bottle (pressure > 50 bar) and open the bottle.
3. Relieve pressure of tube at the additionally connected outlet valve.

A stable end value of 1.5 to 2.5 bar must be reached.

NOTE!
The output value drops with an increasing temperature (e.g. long operation
time) and has to be adjusted if necessary.

Remove the test equipment and reinsert the high pressure tube (2) or continue
with chapter 4.6.4 Checking High Pressure Unit HPU for Leaks .

Corrective measure • Use the adjustment screw (3) at the high pressure regulator in case values de-
viate from the tolerance range. If this is not possible, the high pressure unit
HPU must be replaced.

14
Maintenance and Service Tasks

4.6.4 Checking High Pressure Unit HPU for Leaks

EN
(1) (2) Fig. 4-5 High pressure unit HPU
(1) High pressure unit HPU
(2) Plastic ring
(3) High pressure tube HPT

pull

press

(3)

1. Connect a gas bottle with 0-100 bar manometer to gas supply connection at
rear of device.
2. Remove the high pressure tube (3) from the HPU outlet (1) (pinch plastic
ring (2) and pull out tube (3)).
3. Connect a T-adapter with venting valve and 0-7 bar manometer.
4. Briefly open and then re-close the gas bottle.

After 10 minutes, the pressure at the 0-7 bar manometer should not have
dropped more than 5 bar.

• Checking gas supply connection (O-ring). Corrective measure

• Replacing the high pressure unit HPU.

4.6.5 Checking the High Pressure Heating Unit

(1) Fig. 4-6 Position of high pressure heat-

ing unit HPH
(2) (1) High pressure unit HPU
(2) High pressure sensor HPS
(3) Heater/temperature sensor
(4) Fastening screw with insulating
bush
(3)
(5) Insulation/heat conducting foil
(4) (6) Adapter 01 for HPU (metal block)

(5)

(6)

15
Maintenance and Service Tasks

EN Fig. 4-7 High pressure gas heater con-

nections (7)
(7) PCU board
(8) Connection of heater/temperature
sensor

(8)

Fig. 4-8 Position of SMD fuse

(9)
(9) SMD super-fast-acting fuse 2A
(10) PCU board

(10)

The high pressure heater is not monitored by the software. Leave the device
switched on for approx. 15 minutes. Use your fingers to feel whether the metal
block (6) (adapter 01 for HPM) has become slightly warm. Fig. 4-6 Position of
high pressure heating unit HPH). If the metal block is not warm, check the SMD
fuse (9) on the PCU board (7). The fuse can be removed with a pointed pair of
pliers or a pair of tweezers.

DANGER!

Disconnect device from power supply.

Corrective Measure If the fuse is intact and the block is still not warm to the touch, the heater (3)
and/or the LPU have to be replaced (see chapter 6.2.1 Replacing the Heater/Tem-
perature Sensor and chapter 6.3 Uninstalling/Installing Low Pressure Unit LPU).
When installing the heater (3), make sure it is placed completely on the insulat-
ing foil (5). Attach heater (3) with the fastening screw (4) and a plastic insulat-
ing bush.

4.6.6 Checking High Pressure Safety Valve HSV at the HPU

Replace the HPU when hearing a continuous hissing sound emitted by the HSV
when checking the high pressure regulator (HPR). A short hissing sound after the
gas supply is opened for the first time is acceptable.

16
Maintenance and Service Tasks

Fig. 4-9 Checking high pressure safety EN

valve HSV at the HPU
(1) (1) High pressure safety valve
(2) Venting pin
(3) Venting ring
(4) Drilled holes
(2)

(3)

(4)

1. While pressurized, use the venting ring (3) to remove the venting pin (2) in
axial direction up to the stop. A clear hissing sound must be heard.
2. Let the venting pin (2) drop back to its original position. The hissing sound
must stop immediately. The movement of the sealing plunger plug of the
high pressure fuse (1) is clearly visible through the holes (4) in the spanner
flats of the high pressure valve.
• Replacing the HPU. Corrective measure

4.7 Mounting the Calibration Adapter

The calibrations and tests indicated in the service manual require mounting of a
calibration adapter. This adapter consists of a calibration tube with connection
plug, a T-adapter with 3-port valve and 2 emerging tubes.

1. Slide plug of the calibration tube into tube connection of the device until
locked into place.
2. Turn the Allen screw clockwise using a size 4 Allen wrench up to the stop.
3. Connect the corresponding supplementary equipment to the two emerging
tubes in accordance with the respective illustration. Make sure the emerging
tube with the larger inner diameter is connected to a flowmeter while the
smaller tube is to be connected to a manometer.

17
Maintenance and Service Tasks

4.8 Testing the Low Pressure Unit LPU for Leaks

EN
Fig. 4-10 Testing the low pressure unit
LPU for leaks
(1) Syringe
(2) Tube clamp
(3) Manometer 0-100 mm Hg
Tube, small diameter
mm Hg

(4)
(5) Three-port valve
(6) Calibration adapter

(1) (2) (3) (4) (5) (6)

1. Switch device off.

2. Attach the calibration adapter (5) to the device as described in chapter 4.7
Mounting the Calibration Adapter and turn the 3-port valve (5) to the depict-
ed position.
3. Connect a manometer (3) and an air-filled syringe (1) to the calibration
adapter (6).
4. Use the syringe to generate a pressure of 50 mm Hg.
5. Clamp off tube (2) at 50 mm Hg using a tube clamp. It is also possible to turn
the 3-port valve to the right by 90° instead.

The pressure at the manometer should not have dropped more 2 mm Hg within
30 seconds.

Corrective measure • Check the calibration adapter for leaks by clamping off the tube leading to the
tube connection at the LPU (7) using a tube clamp and carrying out a leak test
once more. If another leak is detected, check the correct fit of the connection
adapter seal and check all tube connections of the adapter including those of
the 3-port valve. Replace the LPU if the calibration adapter does not have any
leaks. Then repeat the leak test.
• Check the tube at the fluid sensor (6) and the low pressure unit LPU (7) and
replace if necessary (see Fig. 4-11 Position of fluid sensor / low pressure tube
LPT).
• Replacing the LPU.

18
Maintenance and Service Tasks

Fig. 4-11 Position of fluid sensor / low EN

pressure tube LPT
(6) Fluid sensor tube connection
(7) Low pressure unit (LPU) tube con-
nection

(6) (7)

19
Maintenance and Service Tasks

4.9 Testing the Venting System and Overpressure Alarm

EN
Fig. 4-12 Test setup: Venting system and
overpressure alarm
(1) Syringe
(2) Manometer 0-100 mm Hg
(3) Tube, small diameter
(4) Three-port valve
mm Hg

(5) Calibration adapter

(1) (2) (3) (4) (5)

1. Select the following in the configuration menu while in high flow mode:
Venting valve status = OFF with Veress insufflation.
2. Attach the calibration adapter (5) to the device as described in chapter 4.7
Mounting the Calibration Adapter and turn the 3-port valve (4) to the depict-
ed position.
3. Connect a manometer (2) and an air-filled syringe (1) to the calibration
adapter (see Fig. 4-12 Test setup: Venting system and overpressure alarm)
4. Set the following values at the device: Nominal pressure = 15 mm Hg, nomi-
nal flow = 3 l/min
5. Use the syringe to slowly generate a pressure of 15 mm Hg.
6. Slowly increase the pressure to 20 mm Hg and then press the START/STOP
key.
7. A warning sound is emitted and Overpressure is depicted.
8. Set the gas flow to > 5 l/min and the nominal pressure to 21 mm Hg.
9. After max. 5 seconds, the venting system will be activated (depends on the
time and pressure threshold set in the user menu).
10. The venting system reduced the pressure.
11. Press the START/STOP key and remove the testing tools and additional mea-
suring equipment.
Corrective measure • Replacing the low pressure unit LPU.

20
Maintenance and Service Tasks

4.10 Testing the Occlusion Warning

EN
Fig. 4-13 Testing the occlusion warning
(1) Tube, small diameter
(2) Three-port valve
(3) Calibration adapter

mm Hg

(1) (2) (3)

1. In high flow mode, set the nominal pressure = 15 mm Hg and the nominal
flow = 3 l/min (see also 4.9 Testing the Venting System and Overpressure
Alarm).
2. Attach the calibration adapter (3) to the device as described in chapter 4.7
Mounting the Calibration Adapter and turn the 3-port valve (2) to the depict-
ed position.
3. Start insufflation with the START/STOP key.
4. An audible warning signal is emitted and Occlusion is depicted (note: The
acoustic warning signal can be deactivated in the user menu!)
5. Turn the 3-port valve to the right by 90°. The warnings are deactivated.
6. End insufflation with the START/STOP key.
• Check (for leaks) to make sure the calibration adapter functions properly. Corrective measure
• Replace the LPU.

21
Maintenance and Service Tasks

4.11 Fluid Sensor Test

EN
Fig. 4-14 Position of fluid sensor
(1) Fluid sensor
(2) ST6 plug/cable leading to fluid
sensor
(3) PCU board

(1) (2) (3)

1. The device is open and in high flow mode.

2. Remove the ST6 plug (2) from the PCU board (3).
3. On the display, the message Contamination must be depicted.
4. With each new START/STOP, the message Contamination must be displayed.
5. Turn device off and on again. The device has to terminate the self-test with
the message Contamination (alternating with Call service) .
6. Reattach the ST6 plug to the PCU board.
7. Turn device off and on again.
8. Open the service menu of the device and delete the contamination alarm (see
chapter 5.14 Deleting Contamination).
9. Turn device off and on again. The contamination alarm must be disabled.
Corrective measure • If the device does not respond the way described above, the fluid sensor and/
or the low pressure unit LPU must be replaced.

22
Service Menu

5 Service Menu
Use the service menu to do the following: Options
EN
• calibrate the device,
• conduct a 12 hr test,
• restore factory settings (factory reset),
• delete contamination warning signal,
• view the software version of the board,
• view the customer version of the board.
Please note the following information: Note

• Input is via the touch display.

• Confirm input by pressing the SAVE key.
• A step back or exiting the menu level is carried out with the EXIT key.
• When using the calibration adapter, note the mounting instructions as de-
scribed in chapter 4.7 Mounting the Calibration Adapter .
• Always make sure the 3-port valve is positioned correctly when using the cali-
bration adapter as depicted in the corresponding illustration.
• Always follow the described sequence of steps or the sequence of the service
menu when performing calibrations.

The following pages depict the overview flow diagrams.

23
Service Menu

EN 5.1 Service Menu Access

24
Service Menu

EN
5.2 Service Menu Overview

Chapter

5.3

5.4

5.5

5.6

5.7

5.8

5.9

5.10

5.11

5.12

5.13

5.14

25
Service Menu

5.3 Touch Display Calibration

EN
If the touch display must be calibrated (e.g. after replacing the MIO board and/or
MIO LCD), initiate the calibration process by touching the touch display any-
where on screen for 2 seconds during the device self-test. Tapping the two black
crosshairs on the display (see Fig. below) is part of the calibration process. Con-
firm the calibration with the SAVE key. Please note that the calibration described
here is only temporary. The actual calibration must be carried out in the service
menu.

26
Service Menu

5.4 Offset Calibration

EN
Fig. 5-1 Test setup: Offset calibration
(1) Flowmeter 0-50 slpm
(2) Tube, small diameter

(1) (3) Three-port valve

(4) Calibration adapter
mm Hg

(4)
(2) (3)

27
Service Menu

5.5 LOW Pressure Calibration

EN
Fig. 5-2 Test setup: LOW pressure cali- (1)
bration
(1) Manometer 0-100 mm Hg
(2) Calibration adapter
(3) Flowmeter
(4) LSV regulator low pressure safety
valve mm Hg

(3)

(2)

(4)

28
Service Menu

5.6 HIGH Pressure Calibration

EN
Fig. 5-3 Test setup: HIGH pressure cali-
(1)
bration
(1) Manometer 0-100 bar
(2) Gas bottle (pressure >50 bar)

CO2

CO2

(2)

29
Service Menu

5.7 LPR Calibration

EN
Fig. 5-4 Setting of low pressure regula-
tor LPR
(1) Open tube end (tube with small
diameter)
(2) Calibration adapter
(3) LPR regulator
(4) LSV regulator

(2)

(1)

(3) (4)

30
Service Menu

5.8 Flow Calibration

EN
Fig. 5-5 Test setup: Flow calibration
(1) Flowmeter 0-50 slpm
(2) Calibration adapter

(1)

mm Hg

(2)

31
Service Menu

5.9 LSV Calibration

EN
Fig. 5-6 Test setup: Low pressure safety
valve LSV
(1) Calibration adapter
(2) LSV regulator

mm Hg

(1)

(2)

32
Service Menu

5.10 12-hr Test

EN
This menu option does not have to be selected in order to calibrate or service the
device. When conducting the 12-hr test, make sure the device is continuously
connected to a hot power supply and is not used or operated otherwise. Switch
device off and on again after completing the 12-hr test.

33
Service Menu

5.11 Resetting to Factory Defaults

EN This menu option must only be selected if the device is so severely mis-calibrated
that a correct calibration is no longer possible. Please note that selecting this
menu option will restore all factory settings. The device is then not calibrated and
cannot be used until recalibrated.

Prerequisites:
•Device in service mode Display

Service

Press%/&key until display depicts Factory default Factory default

Factory default

Confirm with SAVE

please wait

Factory default

Calibration success

EXIT

Service

Confirm with SAVE

Factory default

34
Service Menu

5.12 Viewing Program Version

EN
Use this menu option also to view the current software versions of the BAM, PCU,
MIO, and IFM boards (optional).

35
Service Menu

5.13 Viewing Customer Version

EN Use this menu option to view the current customer versions of the BAM, PCU,
MIO, and IFM boards (optional).

36
Service Menu

5.14 Deleting Contamination

EN
This menu option does not have to be selected in order to calibrate the device but
serves only to cancel a contamination alarm after a device contamination or after
testing the contamination alarm. Please note: the device must be restarted after
deleting the contamination alarm.

WARNING!
Canceling a contamination alarm is only permissible if this alarm was triggered
by an erroneous manipulation or during service or maintenance tasks (e.g., by
pulling a plug or during cleaning). The contamination alarm is not canceled until
after the device has been restarted. If the contamination alarm was triggered
while using the device with a patient, it is not permissible only to cancel the con-
tamination alarm. In this case, the entire LPU must be replaced.

37
Service Menu

EN

38
Replacing Components and Modules

6 Replacing Components and Modules

EN
DANGER!
Always use an antistatic (ESD) mat and cuff when replacing electronic modules,
components, or parts.

Replace a module or component immediately if device tests reveal a defect or if

you are unsure whether a component or module is functioning properly.

A list of available spare parts is included in chapter 7 Spare Parts List, page 67. The Components and modules
following describes how to replace these components. Always perform all safety
and function tests after replacing a component or part.

The following components/modules can be replaced in case of a defect:

• Fluid sensor (complete)

• Gas connection USA
• Case lid
• Lower part of case incl. device pads
• Pneumo Sure front
• High pressure unit HPU (complete)
• Heater/temperature sensor for for high pressure unit (component)
• Insufflator Pneumo Sure set of cables (complete)
• Mains socket with fuse holder
• Mains switch
• Power supply unit (complete)
• Low pressure unit LPU04
• IFM board/ SIDNE interface
• BAM03 board (basic module)
• MIO board
• MIO LCD board
• HPL board (heater board)
• NET board
• Potential equalization plug
• Tube detection
• Insufflator Pneumo Sure set of tubes
• Snap lock
• Tube connection
• SMD super-fast-acting fuse 2A
• Display touch panel
• PPV valve

39
Replacing Components and Modules

6.1 Uninstalling/Installing Gas Supply Connection

EN
Fig. 6-1 Position of gas supply connec-
tion
(1) Gas supply connection

(1)

Fig. 6-2 Detail A: Gas supply connec-

tion A
(2) 4x fastening screws
(3) Wrench flat WS24
(2)
(4) Gas inlet filter (sintered metal)

(3)

(4)
(2)

Fig. 6-3 Gas supply connection (disas-

(5)
sembled)
(5) Anti-twist stop
(6) O-ring (seal)

(6)

The gas connection consists of the following:

Supply-specific connection adapter completely mounted with:

• Gas inlet filter (sintered metal filter) (4)

• Screw connection SW24 (3)
• O-ring at face surface (6)

40
Replacing Components and Modules

The component has to be replaced in case of defective, leaking pressure joints,

flow-diminishing filter deposits, and as necessary due to the specific application. EN
The sintered metal filter is pressed in and can only be replaced together with the
gas connection.

1. Use a SW 24 fork wrench to loosen the screw connection (3).

2. Make sure the O-ring remains in place when removing the component (6).

NOTE!
When inserting the new gas supply connection, make sure to insert the anti-
twist stop (5) properly!

6.2 Uninstalling/Installing High Pressure Unit HPU

The gas connection is connected with the high pressure unit. The high pressure
unit consists of the following function elements:

• High pressure regulator

• High pressure safety valve
• High pressure sensor
• Heater/temperature sensor

Fig. 6-4 High pressure unit HPU

(1) Connection for gas tube
(1)
(2) High pressure regulator
(3) Pressure sensor
(2)
(4) High pressure safety valve HSV

(3)

(4)

41
Replacing Components and Modules

EN Fig. 6-5 High pressure unit HPU (side (4)

view)
(4) High pressure safety valve (3)
(5) Heater/temperature sensor
(6) Fastening screw/insulating bush (5)
(7) Insulating disk, silicone (6)
(8) High pressure regulator setting
screw
(9) Adapter 01 for HPU (metal block)

(7)

(8)

(9)

If these functional elements malfunction and/or the cause of the detected flow
restriction has been determined, the component has to be replaced.

1. Open case as described under 3.6 Opening the Device .

2. Remove gas supply connection as described in chapter 6.1 Uninstalling/In-
stalling Gas Supply Connection .
3. Remove the gas tube from the HPU (1) and pull off plugs ST3 + ST5 from PCU
board (see also Fig. 6-6 Position of low pressure unit LPU).
4. Unscrew the four fastening screws from the rear panel (see Fig. 6-1 Position
of gas supply connection) and remove the HPU.
5. Follow these steps in reverse for assembly.

Perform the following tests/calibrations after installing a new HPU high pressure
unit:

• Testing the HPU for leaks (see 4.6.4 Checking High Pressure Unit HPU for Leaks)
• Offset calibration (see chapter 5.4 Offset Calibration)
• HIGH-pressure calibration (see chapter 5.6 HIGH Pressure Calibration)

6.2.1 Replacing the Heater/Temperature Sensor

To replace the heater/temperature sensor (5), the high pressure unit HPU must
be removed. Heater and temperature sensor are combined in one component.
Remember the exact use and position of the associated insulating bush and in-
sulating disk when replacing these components. The associated SMD fuse is lo-
cated on the PU board and can be replaced there (see Fig. 4-8 Position of SMD
fuse).

42
Replacing Components and Modules

6.3 Uninstalling/Installing Low Pressure Unit LPU

EN
(1) (2) (3) (4) (5) Fig. 6-6 Position of low pressure unit
LPU
(1) Low pressure unit (LPU)
(2) ST1 plug/flat ribbon cable
(3) PCU board
(4) Plug ST3/cable leading to high
pressure sensor
(6)
(5) Plug ST5/cable leading to heater
(6) 4 x fastening nuts M4/toothed
washer
(7) High pressure tube HPT connec-
tion
(8) High pressure tube HPT
(9) Low pressure tube LPT connection

(9) (6) (8) (7)

In case of malfunction of the pressure regulator and/or unacceptable flow reduc-

tion, the pneumatic unit LPU must be replaced.

DANGER!

Disconnect device from power supply.

1. Open the device as described in chapter 3.6 Opening the Device .

2. Remove the ST1 plug /cable (2) from the PCU board (3) by pulling up.
3. Remove the ST3 plug /cable (4) and ST5/cable (5) from the PCU board by
pulling towards side.
4. Remove the high pressure tube as depicted by item (7) and the low pressure
tube as depicted by item (9) (see also Fig. 4-5 High pressure unit HPU).
5. Use a SW 4 socket wrench to remove the four fastening nuts (6) and lift out
the entire unit by pulling straight up.
6. Follow these steps in reverse for assembly.

The following tests/updates must be performed after installing a new low pres-
sure unit LPU:

• Software update via Global [Link]

• Testing the Low Pressure Unit LPU for Leaks
• Basic function test
• Safety test (see chapter 4.1 Safety Test)

43
Replacing Components and Modules

6.4 Uninstalling/Installing PPV Valve

EN
Fig. 6-7 Position of PPV valve (1) (2) (3) (4)

(1) PPV valve

(2) PCU board
(3) 3x fastening screws
(4) ST8 plug/cable leading to PCU
(5) 2x tube connection PPV

(3)

(5)

Fig. 6-8 Tube connection variation A (6) (7) (8) (9) (10)
(6) LPU tube connection
(7) PPV tube connection
(8) PPV valve
(9) PPV tube connection
(10) Tube connection pressure sensor
PPS (PCU board)
(11) Tube connection for RTP system

(11)

44
Replacing Components and Modules

(12) (13) (14) (15) (16) Fig. 6-9 Tube connection variation B EN
(12) LPU tube connection
(13) PPV tube connection
(14) PPV valve
(15) PPV tube connection
(16) Tube connection pressure sensor
PPS (PCU board)
(17) Tube connection for RTP system

(17)

The PPV valve must be replaced if defective or malfunctioning.

DANGER!

Disconnect device from power supply.

1. Open the device as described in chapter 3.6 Opening the Device .

2. Remove the ST8 plug /cable (4) from the PCU board (2) by pulling towards
side.
3. Remove the two tubes from the PPV valve as depicted in item (5).
4. Unscrew the 3 Phillips screws (3) and remove the PPV valve (1) from the de-
vice by pulling up together with the support plate.
5. Follow these steps in reverse for assembly. Make sure the connected tubes
are not kinked or clamped in any way when installing the PPV valve. Two dif-
ferent tube connection variations are possible, see Fig. 6-8 Tube connection
variation A and Fig. 6-9 Tube connection variation B. Align and position the
tubes as depicted in the illustration when replacing these tubes. When con-
necting to the pressure sensor (10), make sure to connect the tube to the up-
per connection.

The following tests have to be performed after installing a new PPV valve:

• Basic function test

• Safety test (see chapter 4.1 Safety Test)

45
Replacing Components and Modules

6.5 Uninstalling/Installing Power Supply Unit

EN
Fig. 6-10 Position of power supply unit
(1) Power supply unit cover (1) (2)
(2) 4x nuts/toothed washers

Fig. 6-11 Power supply unit without cov-

er
(3)
(3) 2x nuts/toothed washers
(4) Power supply unit output plug
(5) 2x stay bolts, large (4)
(6) Power supply unit, plug input
(6)

(5)

If the power supply unit/fuse fails or malfunctions repeatedly, the components

have to be replaced.

1. Open the device as described in chapter 3.6 Opening the Device .

2. Use a SW 5.5 wrench to loosen the four fastening nuts/washers (2) and pull
off the cover plate (1).
3. Detach the plugs (4) and (6) from the power supply unit board.
4. Remove the 2 large stay bolts (5) using a SW 5.5
5. wrench.
6. Unscrew the 2 nuts/washers (3) and lift off the power supply board by pull-
ing up.
7. Follow these steps in reverse for assembly.

The following tests have to be performed after installing a new power supply
unit:

• Connect to the power supply and turn on device.

• Use a multimeter to check the voltage of the power supply unit at the input
plug (6) (100-240 V~) and at the output plug (4) (24V=).
• Perform a safety test as described in chapter 4.1 Safety Test .

46
Replacing Components and Modules

6.6 Uninstalling/Installing Mains Socket with Fuse Holder

EN
Fig. 6-12 Position of mains socket
(1) Fuse holder
(2) Mains socket
(1)
(3) 2x fastening screws

(2)

(3)

Fig. 6-13 Mains socket (rear side, inside)

(4) Cable for mains socket
(5) Grounding connection

(4)

(5)

If the mains socket is damaged or malfunctions, the component must be re-

placed in its entirety. The mains socket module is supplied as a replacement mod-
ule including all screws, cables with plugs, line filter, and fuse holder.

DANGER!

Disconnect device from power supply.

1. Open the device as described in chapter 3.6 Opening the Device .

2. Cut the cable ties of the cables leading to the NET board.
3. Pull ST2 plug from NET board (see also Fig. 6-20 Detail A: Power switch/NET
board).
4. Remove ground wire connection cable (5) from bottom of case.
5. Remove the two fastening screws (3) from the outer rear panel and remove
the mains socket with the cables by pulling towards back.
6. Follow these steps in reverse for assembly.

The following tests must be performed after installing a new mains socket with
fuse holder:

• Basic function test

• Safety test (see chapter 4.1 Safety Test)

47
Replacing Components and Modules

EN 6.7 Uninstalling/Installing Potential equalization MC-Plug

Fig. 6-14 Position of potential equaliza-

tion plug
(1) Potential equalization plug
(1)

Fig. 6-15 Detail A: Potential equalization (1)

plug
(1) Potential equalization plug A

DANGER!

Disconnect device from power supply.

1. Remove power connection cable from mains socket.

2. Use a size 10 socket wrench to remove the potential equalization plug (1)
from the rear panel of the device.
3. Follow these steps in reverse for assembly.

Perform the following tests after installing the new component:

• Electrical safety test (see chapter 4.1 Safety Test).

48
Replacing Components and Modules

6.8 Uninstalling/Installing MIO/Board MIO LCD

EN
Fig. 6-16 Position of MIO/MIO LCD board
(1) (2) (3) (4) (5) (6) (7) (1)
(1) 4x fastening screws
A (2) MIO board
(3) Plug ST1/cable leading to touch
display
(4) ST6 plug/cable leading to HPL
board
(5) Plug ST5/cable leading to light sen-
sor or tube detection
(6) Plug ST8/flat ribbon communica-
tion cable
(7) Plug ST10/cable leading to MIO
LCD board

Fig. 6-17 Detail A: MIO LCD board

A (9)
(9) Flat ribbon cable LCD
(10) (10) ST2 plug latching
(11) ST2 plug
(12) MIO LCD board
(13) Plug ST3/cable leading to MIO
(11) board
(14) Board bracket

(12)

(13)
(14)

DANGER!

Disconnect device from power supply.

1. Open the device as described in chapter 3.6 Opening the Device . Uninstalling/installing MIO board
2. Remove device front panel as described in chapter 6.14 Uninstalling/Install-
ing Device Front .
3. Remove fluid sensor as described in chapter 6.13 Uninstalling/Installing Fluid
Sensor .
4. Remove the ST1 plug (3) and ST8 plug (6) from the MIO board by pulling to-
wards side.
5. Remove the ST5 plug (5), ST6 plug (4), and ST10 plug (7) from the rear MIO
board by pulling towards side.
6. Remove MIO LCD board by pulling up from the board bracket.
7. Remove the fastening nuts (1) and lift out the MIO board.
8. Follow these steps in reverse for assembly.

Perform the following tests/calibrations after installing the new component:

49
Replacing Components and Modules

• Basic function test

EN • Safety test (see 4.1 Safety Test)
• Touch display calibration
Uninstalling/installing MIO LCD board 1. Open the device as described in chapter 3.6 Opening the Device .
2. Remove the ST3 plug (13) from the MIO LCD board by pulling parallel towards
top.
3. Remove the MIO LCD board by pulling up from the board bracket (14).
4. Disconnect the plug connection ST2 (11) by sliding carefully between latch
(10) and plug (11) with your fingernail. Pull flat ribbon cable for LCD. Note:
When reinstalling the components, make sure the flat ribbon cable is insert-
ed straight into the open latch and up to the stop. Do not insert the flat ribbon
cable between plug and circuit board - make sure you insert the ribbon cable
properly into the corresponding connector. Then close the latches (10).
5. Follow these steps in reverse for assembly.

Perform the following tests/calibrations after installing the new component:

• Basic function test

• Safety test (see 4.1 Safety Test)
• Touch display calibration

50
Replacing Components and Modules

6.9 Uninstalling/Installing BAM Board

EN
Fig. 6-18 Position of BAM board
(1) (2) (3) (1) (1) 2x board latches
(2) Plug ST1/flat ribbon communica-
tion cable
(3) ST3 plug/cable leading to power
supply unit
(4) BAM board
(4)
(5) ST4 plug/flat ribbon cable leading
to service interface
(6) ST2 plug/cable leading to NET
board

(6) (5)

In case of malfunction (dark touch display, green LED no longer lights up, no LED
on board is illuminated), the BAM board must be replaced completely.

DANGER!

Disconnect device from power supply.

1. Open the device as described in chapter 3.6 Opening the Device .

2. Remove the ST4 plug (3) from the BAM board by pulling up.
3. Remove the ST1 plug (2) from the BAM board and the IFM board by pulling
parallel towards top.
4. Press to release the two board latches from the board and pull out the board
until it extends slightly towards top.
5. Remove the ST2 plug (6) and ST4 plug (5)from the BAM board by pulling ver-
tically.
6. Completely remove BAM board (4) from device.
7. Follow these steps in reverse for assembly.

Perform the following tests/updates after installing the new component:

• Software update via Global [Link]

• Basic function test
• Safety test (see chapter 4.1 Safety Test)

51
Replacing Components and Modules

6.10 Uninstalling/Installing NET Board/Power Switch

EN
Fig. 6-19 Position of power switch/NET
board
(1) Power switch/NET board (1)

Fig. 6-20 Detail A: Power switch/NET

board A (2)
(2) Plug ST2/cable leading to mains
socket
(3) ST1 plug/cable leading to PSM
power supply unit board
(3)
(4) ST3 plug/cable leading to BAM
board (4)
(5) Dummy plug (5)
(6) ST4 plug/cable leading to power (6)
switch LED
(7) 2x fastening screws
(7)

Fig. 6-21 Mains switch

(8) Guide for power switch (8)
(9) Power switch with LED
(10) Cable for LED (9)
(11) Stay bolts for NET board

(10)

(11)

52
Replacing Components and Modules

(12)
Fig. 6-22 NET board EN
(12) Bottom side of the NET board
(13) (13) Mains switch
(14) Power switch sleeve (pluggable)
(14)

DANGER!

Disconnect device from power supply.

1. Open the device as described in chapter 3.6 Opening the Device .

2. Remove plugs ST1 (2), ST2 (3), ST3 (4), and ST4 (6) from the NET board.
3. Remove the dummy plug (5) from the NET board and keep this plug.
4. Unscrew 2 fastening screws (7) and remove the board by pulling up.
5. Follow these steps in reverse for assembly. Make sure the power switch
sleeve (14) is positioned on or plugged into the plunger of the switch.
The power switch knob is slipped into the opening at the front of the device and Uninstalling the power switch knob
clicks into place with two lateral pins. These pins are visible through notches in
the guide. The power switch knob can be popped out by carefully pinching these
pins together and applying axial pressure at the same time. The LED is glued into
the power switch knob and thus forms one unit. When replacing the NET board
or the power switch knob, make sure the LED cable extends from the side of the
switch and is level with the front surface of the power switch knob.

The following tests must be performed after installing the NET board:

• Basic function test

• Safety test (see chapter4.1 Safety Test)

53
Replacing Components and Modules

6.11 Uninstalling/Installing IFM Board/ SIDNE Interface

EN
Fig. 6-23 Position of SIDNE interface
(1)
(1) Ring nut
(2) SIDNE interface

(2)

Fig. 6-24 SIDNE interface (rear device (3)

panel, inside)
(3) Capacitor connection
(4) Cable leading to IFM board

(4)

Fig. 6-25 Position of IFM board

(5) Board latch
(6) IFM board
(7) ST1 plug/flat ribbon communica-
tion cable
(8) ST2 plug/cable leading to SIDNE
interface

(5) (8) (7) (6) (5)

54
Replacing Components and Modules

Fig. 6-26 Ring nut wrench EN

(9) Box wrench for M18x1
(9)

If the SIDNE interface is damaged or the speech control malfunctions, the SIDNE
interface/IFM board must be replaced.

DANGER!

Disconnect device from power supply.

1. Open the device as described in chapter 3.6 Opening the Device . Uninstalling/installing IFM board
2. Remove plugs ST1 (7) and ST2 (8) from the IFM board (6) by pulling parallel
towards top.
3. Press to release the board latches (5) from the board.
4. Remove IFM board (6) by pulling up.
5. Follow these steps in reverse for assembly.

The following tests/updates must be performed after installing a new IFM board:

• Software update
• Basic function test
• Safety test (see chapter 4.1 Safety Test)
1. Remove cable of the capacitor (3) from the rear of the device panel. Uninstalling/installing the SIDNE interface
2. Remove the ST2 plug (8) from the IFM board.
3. Unscrew the ring nut (1) at the outside of the rear device panel using a a ring
nut wrench (9).
4. Remove SIDNE interface by pulling towards inside of device.

The following tests have to be performed after installing a new SIDNE interface:

• Basic function test

• Safety test (see chapter 4.1 Safety Test)

55
Replacing Components and Modules

6.12 Uninstalling/Installing HPL Board

EN
Fig. 6-27 Position of HPL board (2) (3)
(1) HPL board
(2) ST1 plug/flat ribbon cable (1)
(3) 2x fastening screws M2.5

(3)

(2) (3)
Fig. 6-28 Position of HPL board
(1) HPL board
(2) ST1 plug/flat ribbon cable
(1)
(3) 2x fastening screws M2.5

(3)

In case of malfunction of the gas tube heating and/or damage to the tube con-
nection, the HPL board must be replaced.

DANGER!

Disconnect device from power supply.

1. Open the device as described in chapter 3.6 Opening the Device .

2. Remove device front panel as described in chapter 6.14 Uninstalling/Install-
ing Device Front .
3. Remove the ST1 plug /cable (2) from the rear HPL board (1) by pulling paral-
lel to the top.
4. Unscrew the two fastening screws (3) and remove the HPL board. Make sure
the O-ring remains in place when removing the component.
5. Follow these steps in reverse for assembly. Make sure the O-ring is in place
when installing the component.

The following tests must be performed after installing a new HPL board:

56
Replacing Components and Modules

• Basic function test

• Leak test (see chapter 4.8 Testing the Low Pressure Unit LPU for Leaks) EN
• Testing gas heating with heating tube
• Safety test (see chapter 4.1 Safety Test)

6.13 Uninstalling/Installing Fluid Sensor

Fig. 6-29 Position of fluid sensor

(1) 1x tube connection setscrew
(2) Fluid sensor sleeve
(3) Fluid sensor
(4) Tube leading to low pressure unit
LPU
(5) ST6 plug/cable leading to PCU
board
(6) PCU board

(1) (2) (3) (4) (5) (6)

The fluid sensor must be replaced if defective or malfunctioning.

DANGER!

Disconnect device from power supply.

1. Open the device as described in chapter 3.6 Opening the Device .

2. Remove the ST6 plug /cable (5) from the PCU board (6) by pulling towards
side.
3. Use a SW 2 Allen wrench to remove the setscrew (1) and remove the sleeve
in (2) axial direction.
4. Remove the low pressure tube at position (4).
5. Follow these steps in reverse for assembly.

The following tests must be performed after installing a new fluid sensor:

• Leak test (see chapter 4.8 Testing the Low Pressure Unit LPU for Leaks)
• Fluid sensor test (see chapter 4.11 Fluid Sensor Test)
• Safety test (see chapter 4.1 Safety Test)

57
Replacing Components and Modules

6.14 Uninstalling/Installing Device Front

EN
Fig. 6-30 Position of device front (1) (2) (3)
(1) Device front
(2) 2x con-rods
(3) 2x cap nuts (device rear)
(4) ST8 plug on MIO board/cable lead-
ing to PCU
(5) Fluid sensor
(6) Patient pressure measurement
connection

(6) (5) (4)

Fig. 6-31 Device base

(7) Device front (7)
(8) 3x fastening screws

(8)

DANGER!

Disconnect device from power supply.

1. Open the device as described in chapter 3.6 Opening the Device .

2. Remove the three fastening screws (8) on the bottom of the device (under-
side).
3. Remove the two cap nuts (3) of the con-rods on rear of device.
4. Turn the two con-rods (2) counterclockwise to remove them from the front
of the device. This can be done with the help of a hex key or Allen wrench, for
example, inserted into the hole of the con-rod.
5. Remove fluid sensor from tube connection as described in chapter 6.13 Unin-
stalling/Installing Fluid Sensor .
6. Remove the patient pressure measurement tube at position (6).
7. Remove the plug ST4/cable leading to the power switch LED from the NET

58
Replacing Components and Modules

board (see Fig. 6-20 Detail A: Power switch/NET board, position (5)).
8. Remove the ST8 plug/cable (4) from the IMO board. EN
9. Lift the device front panel (1) from the device case.
10. Follow these steps in reverse for assembly.

The following tests must be performed after installing a new device front:

• Basic function test

• Safety test (see chapter 4.1 Safety Test)

The device front panel is to be removed when replacing the MIO or HPL board or
the touch display, the tube connection and the tube detection to ensure proper
access to these components.

6.15 Uninstalling/Installing Tube Connection

Fig. 6-32 Position of tube connection

(1) Snap lock
(1)
(2) Patient pressure measurement
connection
(3) Tube connection
(2) (4) HPL board (tube heater)
(5) Tube detection

(3)

(4)

(5)

Fig. 6-33 Tube connection

(6) (6) Tube connection brass ring

(7) MIO board

(7)

59
Replacing Components and Modules

EN Fig. 6-34 Assembly key

(8) Assembly wrench for tube connec-
tion (8)

DANGER!

Disconnect device from power supply.

1. Open the device as described in chapter 3.6 Opening the Device .

2. Remove device front panel as described in chapter 6.14 Uninstalling/Install-
ing Device Front .
3. Pull ST1 plug from HPL board (see chapter 6.12 Uninstalling/Installing HPL
Board).
4. Turn the brass ring of the tube connection (6) counterclockwise using the as-
sembly key (8) to remove from tube connection threading and take the tube
connection out off the device front.
5. Follow these steps in reverse for assembly. Make sure the correct turning di-
rection is observed during installation (see Fig. 6-32 Position of tube connec-
tion).

The following tests must be performed after installing a new tube connection:

• Basic function test

• Testing the Low Pressure Unit LPU for Leaks
• Safety test (see chapter 4.1 Safety Test)

60
Replacing Components and Modules

6.16 Uninstalling/Installing Tube Detection

EN
Fig. 6-35 Position of tube detection
(1) Micro switch
(2) Tube detection holder
(3) 1x fastening screw
(4) ST6 plug/cable leading to MIO
board

(1) (2) (3) (4)

Fig. 6-36 Adjusting the trigger sensitivi-

(5) ty
(5) Plunger
(6) Micro switch
(7) Locknut screw
(8) Setting screw

(8) (7) (6)

DANGER!

Disconnect device from power supply.

1. Open the device as described in chapter 3.6 Opening the Device .

2. Remove device front panel as described in chapter 6.14 Uninstalling/Install-
ing Device Front .
3. Remove tube connection as described in chapter 6.15 Uninstalling/Installing
Tube Connection.
4. Uninstall the MIO board MIO LCD as described in chapter 6.8 Uninstalling/In-
stalling MIO/Board MIO LCD .
5. Remove adhesive copper tape from device front (see Fig. 6-43 Remove face-
plate, page 65).
6. Carefully press the six catches (plastic) into the frame so that the faceplate
(plastic) can be removed from the device front (see Fig. 6-43 Remove face-
plate, page 65).
7. Remove the light sensor from the faceplate (see Fig. 6-40 Position of touch
display, page 64).
8. Remove the ST6 plug/cable leading to the tube detection (4) from the IMO

61
Replacing Components and Modules

board and untie any existing cable ties.

EN 9. Remove the fastening screw (3) and pull the tube detection (2) from the de-
vice front.
10. Follow these steps in reverse for assembly.

After installation, the trigger sensitivity of the tube detection must be checked
and adjusted if necessary Follow these steps:

1. Press the plunger (5) to check whether the micro switch (6) is triggered (lis-
ten for a clicking sound). If this is not the case, set the trigger sensitivity of the
tube detection as described in section 2 and 3:
2. Set the distance of the micro switch to the plunger by turning the setting
screw (8) until the micro switch is triggered (listen for clicking sound).
3. Then tighten the locknut screw (7) in place.

The following tests must be performed after installing a new tube detection:

• Basic function test

• Safety test (see chapter 4.1 Safety Test)

6.17 Uninstalling/Installing Snap Lock

Fig. 6-37 Position of snap lock (1) (2)

(1) Tube connection
(2) Snap lock

(A)

Fig. 6-38 Detail A: Snap lock

(A)

62
Replacing Components and Modules

(3) (4) Fig. 6-39 Snap lock rear EN

(3) Clamping plate
(4) Snap lock
(5) 2x catches, lateral

(5) (5)

DANGER!

Disconnect device from power supply.

1. Open the device as described in chapter 3.6 Opening the Device .

2. Remove the clamping plate (3) from snap lock by pulling.
3. Press the two catches (5) to the left and right of the snap lock (4) towards
the outside to remove snap lock (4) from device front.
4. Follow these steps in reverse for assembly. Make sure the snap lock (2) is po-
sitioned correctly when installing (see Fig. 6-38 Detail A: Snap lock).

The following tests must be performed after installing a new snap lock:

• Basic function test

• Safety test (see chapter 4.1 Safety Test)

63
Replacing Components and Modules

6.18 Uninstalling/Installing Touch Display

EN
Fig. 6-40 Position of touch display (1) (2) (3) (4)
(1) Clamping angle square
(2) Display touch panel
(3) Cable leading to MIO board
(4) Device front without faceplate
(5) Light sensor for MIO board/tube
detection
(6) Metallic stops

(6) (5)

Fig. 6-41 Touch display, rear (7) (8)

(7) Display touch panel
(8) ST1 plug/cable leading to MIO
board
(9) Flat ribbon cable LCD

(9)

Fig. 6-42 Flat ribbon cable LCD

(10) Flat ribbon cable LCD

(10)

64
Replacing Components and Modules

Fig. 6-43 Remove faceplate EN

(11) (12) (11)
(11) 6x catches, faceplate
(12) Adhesive copper tape

(11)

Fig. 6-44 Flat ribbon cable LCD latch

(14) (13) Flat ribbon cable LCD
(13)
(14) LCD latch
(15) Blue marking

(15)

Fig. 6-45 Light sensor fastening

(17) (16) Faceplate
(17) Touch display
(16) (18) Light sensor
(19) Adhesive cloth tape, black

(18)

(19)

DANGER!

Disconnect device from power supply.

65
Replacing Components and Modules

1. Open the device as described in chapter 3.6 Opening the Device .

EN 2. Remove device front panel as described in chapter 6.14 Uninstalling/Install-
ing Device Front .
3. Remove tube connection as described in chapter 6.15 Uninstalling/Installing
Tube Connection.
4. Uninstall the MIO board MIO LCD as described in chapter 6.8 Uninstalling/In-
stalling MIO/Board MIO LCD .
5. Remove adhesive copper tape (12) from device front.
6. Carefully press the six catches (plastic) (11) into the frame so that the face-
plate (plastic) can be removed from the device front.
7. Remove the light sensor (5) from the faceplate.
8. Remove tube detection as described in chapter 6.16 Uninstalling/Installing
Tube Detection, page 61 .
9. Remove the angle square (1) and carefully lift the touch display off from the
device front.
10. Follow these steps in reverse for assembly.

Follow these steps to install a touch display:

1. Flip the latch (14) up and insert the LCD flat ribbon cable (13) with the blue
marking (15) pointing up into the latch. Flip latch down to fix flat ribbon ca-
ble in place.
2. Carefully shape the LCD flat ribbon cable (10) by bending according to Fig. 6-
42 Flat ribbon cable LCD .
3. Place the touch display on the front panel and align with the help of the me-
tallic stops (6) and the clamping angle square (1). Use a size SW5.5 jaw
wrench to tighten the screw of the angle square (1).
4. Remove the protective foil from the touch display.
5. The light sensor is inserted through the front opening and fastened to the
faceplate with black adhesive cloth tape (see Fig. 6-45 Light sensor fastening).
6. Attach faceplate to front.

The following tests/calibrations must be performed after installing a new touch

display:

• Basic function test

• Touch display calibration
• Leak test (see chapter 4.8 Testing the Low Pressure Unit LPU for Leaks)
• Safety test (see chapter 4.1 Safety Test)

66
Spare Parts List

7 Spare Parts List

EN
Designation Article No.
High pressure unit HPU 03, complete 2200906
Pneumo Sure power supply unit, complete 2203123
Mains socket 2200989
BAM 03 board basic module 2203125
MIO board - Pneumo Sure 2203126
MIO LCD board 2203127
Heating board Pneumo Sure (HPL board) 2203120
Low pressure unit LPU 04 2203124
SIDNE board 2203133
Potential equalization MC plug, USA 2201560
Power switch assembly 2201317
Power control board Pneumo Sure (NET board) 2203122
Display touch panel 2203134
Heater/temperature sensor 2200892
SMD fuse 2 A, super-fast-acting (for PCU/heater) 2201798
O-ring (seal for gas supply connection) 2201377
Gas connection US 2200694
Snap lock 2203132
Pneumo Sure fluid sensor 2203118
Tube connection 2203129
Tube detection 2203130
PPV valve 2203128
Insufflator Pneumo Sure set of cables 2203121
Insufflator Pneumo Sure set of tubes 2203131
Pneumo Sure bottom case 2203119
Case lid, Stryker 2200730
Pneumo Sure front 2203135
Calibration adapter 2203150
Assembly key for Pneumo Sure 2203139

67
Error and Warning Messages

8 Error and Warning Messages

EN
Error message Cause of error Troubleshooting
0 General error Replace LPU

1 Timeout Replace LPU

2 General software error Replace LPU

3 EEPROM write error Replace LPU

4 General gas supply error Check gas supply

10 Offset I low pressure sensor too low Replace LPU

11 Offset II low pressure sensor too low Replace LPU

12 Offset safety pressure sensor too low Replace LPU

13 Offset differential pressure sensor too low Replace LPU

14 Offset high pressure sensor too low Replace HPU

15 Offset temperature sensor too low Replace LPU

16 Offset current monitor of high pressure gas heating too low Replace LPU

17 Offset gas heating too low Replace LPU

20 Offset I low pressure sensor too high Replace LPU

21 Offset II low pressure sensor too high Replace LPU

22 Offset safety pressure sensor too high Replace LPU

23 Offset differential pressure sensor too high Replace LPU

24 Offset high pressure sensor too high Replace HPU

25 Offset temperature sensor too high Replace LPU

26 Offset current monitor of high pressure gas heating too high Replace LPU

27 Offset high pressure gas heating too high Replace LPU or heater

50 General calibration error, low pressure Check FLS

51 Low pressure – large leak Check manometer connection

52 Low pressure – small leak Check manometer connection

53 Low pressure input value too low Check gas supply, HPU

54 Low pressure input value too high Check Gas Supply, LPR calibration

55 Low pressure sensor amplification I too low Replace LPU

56 Low pressure sensor amplification I too high Replace LPU

57 Low pressure sensor amplification II too low Replace LPU

58 Low pressure sensor amplification II too high Replace LPU

59 Safety pressure sensor amplification too low Replace LPU

68
Error and Warning Messages

Error message Cause of error Troubleshooting EN

60 Low pressure safety pressure sensor amplification too high Replace LPU

61 Proportional valve malfunction Replace LPU

62 Patient pressure sensor amplification too low Replace LPU

63 Patient pressure sensor amplification too high Replace LPU

70 General calibration error, high pressure Replace HPU

73 High pressure input value too low Check gas supply

74 High pressure input value too high Check gas supply

75 Modified high pressure sensor value Check gas supply

76 High pressure sensor amplification too low Replace LPU/HPU

77 High pressure sensor amplification too high Replace LPU/HPU

90 General calibration error, low pressure regulator Replace LPU

91 Adjustment, low pressure regulator not within range Repeat calibration

110 General calibration error, low pressure safety valve Replace LPU

111 Adjustment, low pressure safety valve not within range Repeat calibration

130 General error, flow Check flowmeter, replace LPU

131 Flow resistance too high Check flowmeter, replace LPU

133 Flow input value too low Replace LPU

134 Flow input value too high Replace LPU

135 Modified flow sensor value Replace LPU

136 Flow sensor amplification too low Check flowmeter, replace LPU

137 Flow sensor amplification too high Check flowmeter, replace LPU

138 Offset proportional valve too low Replace LPU

139 Offset proportional valve too high Replace LPU

140 Hysteresis proportional valve too low Replace LPU

141 Hysteresis proportional valve too high Replace LPU

142 Proportional valve amplification too low Replace LPU

143 Proportional valve amplification too high Replace LPU

144 Sticky proportional valve Replace LPU

255 Test time too long Repeat calibration

69
Technical Data

9 Technical Data
EN
Mains connection cable: 100-240 V~ line fuse T 3.15 A
connection for potential equalization
Frequency: 50-60 Hz
Max. power consumption: 150 VA
Max. current consumption: 100 V: 1500 mA 240 V: 630 mA
Classification according to Direc- IIa
tive 93/42/EEC:
Protection class: I
Protection level: Type BF
Moisture protection: IP41
Dimensions: Width x Height x Depth
318 x 148 x 475 [mm]
12.2 x 5.82 x 18.70 [inch]
Weight: approx. 9 kg / 19.84 lbs
Operating conditions: 10-40°C / 50-104°F 30-75% rel. humidity
700 - 1060 hPa ambient pressure
Storage and transportation condi- -30 to +70°C / -22 to +158°F 10-85% rel.
tions: humidity
85 - 100% rel. humidity (14 days)
Manufactured and tested accord- EN 60601-1
ing to:
EMC: EN 60601-1-2
Insufflation medium: Medical CO2
Maximum output pressure: 75 mm Hg (1 mm Hg = 1.33 mbar =
133 Pa)
Maximum gas supply pressure: 80 bar/1160 PSI
Minimum gas supply pressure (bot- 15 bar/218 PSI
tle):
Minimum gas supply pressure 3.4 bar/50 PSI
(house gas):
Measurement range of gas supply: 0-50 bar/0-725 PSI
Maximum gas flow: 20 l/min Pediatric
40 l/min High Flow
45 l/min Bariatric
10 l/min Vessel Harvest
Pressure range: 1-20 mm Hg Pediatric/Vessel Harvest
1-30 mm Hg High Flow/Bariatric
Accuracy of pressure measure- 5%
ment:
Accuracy of gas flow measure- 5%
ment:
Accuracy of volume measurement: 10%
Accuracy of gas supply pressure 10%
measurement:
Connections (optional): Data input/output, RS232 interface,
SIDNE interface

70
Abbreviations

10 Abbreviations
EN

Abbreviation Explanation
BAM Basic module
DPS Flow sensor
FLS Fluid sensor
HPH High pressure gas heater
HTS High pressure temperature sensor
HPL Heater board
HPS High pressure sensor
HPT High pressure tube
HPU High pressure unit
HSV High pressure safety valve
IFM Interface module
LCD Display touch panel
LPT Low pressure tube
LPR Low pressure regulator
LPU Low pressure unit
LSV Low pressure safety valve
MIO Multi input/output module
MSV Median pressure safety valve
NET Mains switch
OLV Outlet valve
PCU Pneumatic control unit
PMS Pressure measuring sensor
PPS Patient pressure sensor
PPV Patient pressure valve
PRV Proportional valve
PSM Power supply module (power supply unit)
PWS Safety pressure sensor
SRV Service interface
STS Temperature sensor
VEV Venting valve

71
Appendix

11 Appendix
EN
11.1 Service and Checklist

Date of service:

Device type: Serial number:

Location of use: Software version:

Tester: Company:

I: Safety test

Mechanical condition Front panel and case: Labels/identifications:

Boards: Cleanness:

Mains fuse: Cabling:

II. Function test (see service manual)

III. Notes

Date: Signature:

72
Produced for

Stryker Endoscopy
5900 Optical Court, San Jose
CA 95138 (USA)
(408) 754-2000 (800) 624-4422
[Link]

2007/09 [Link] 1000-xxx-xxx Rev. A