User and Calibration Manual | SAR001 English

User and Calibration Manual

SAR001
English

Codice Manuale | Manual Code

[Link]
User and Calibration Manual | SAR001 English

I
Index - Chapter

Index - Chapter ........................................................................................................................................................... 2

Index – Revision Notes ............................................................................................................................................. 4

Introduction................................................................................................................................................................. 5

Warnings ..................................................................................................................................................................... 6

Installation ................................................................................................................................................................... 9

3.1 SAR.................................................................................................................................................................. 9
3.1.1 Dimensions ....................................................................................................................................... 9
3.1.2 Electrical connections ....................................................................................................................10
3.2 LOAD SENSOR ............................................................................................................................................11
3.2.1 Dimensions .....................................................................................................................................11
3.2.2 Perforation Plan .............................................................................................................................11
3.2.3 Installation ......................................................................................................................................12
4

Features ..................................................................................................................................................................... 14

4.1 DESCRIPTION..............................................................................................................................................14
4.2 SYSTEM LAYOUT........................................................................................................................................15
4.3 LOAD SENSOR ............................................................................................................................................16
4.4 CONTROL PANEL........................................................................................................................................17
4.4.1 Panel Test ......................................................................................................................................18
4.5 OPERATION .................................................................................................................................................19
5

Operative Mode ........................................................................................................................................................ 20

5.1 PANEL ...........................................................................................................................................................21

5.2 JOB FUNCTION............................................................................................................................................23
6

System Configuration.............................................................................................................................................. 25

[Link] I2I Index - Chapter

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6.1 TELEHANDLER LAYOUT IN MACHINE CALIBRATION...........................................................................25

6.1.1 P1 / P1+S .......................................................................................................................................25
6.1.2 P2 / P2+S .......................................................................................................................................26
6.1.3 P3 / P3+S .......................................................................................................................................26
6.1.4 P4 / P4+S .......................................................................................................................................27
6.1.5 P5 / P5+S .......................................................................................................................................28
6.2 TELEHANDLER LAYOUT IN TOOLS CALIBRATION ...............................................................................29
6.2.1 P_Tool / P_Tool+S .........................................................................................................................29
7

Calibration Mode ...................................................................................................................................................... 30

7.1 CALIBRATION MODE DIAGRAM ...............................................................................................................31

7.2 PANEL ...........................................................................................................................................................33
7.3 ENTER CALIBRATION MODE ....................................................................................................................34
7.4 MACHINE CALIBRATION ............................................................................................................................35
7.4.1 Calibration Modes ..........................................................................................................................35
7.4.2 Calibration Steps ............................................................................................................................35
7.4.3 Mode 1: Machine without stabilizers .............................................................................................36
7.4.4 Mode 2: Machine with stabilizers: Advanced Calibration ............................................................38
7.4.5 Mode 3: Machine with stabilizers: Simple Calibration .................................................................42
7.4.6 Mode 4: Machine with stabilizers: Single Calibration...................................................................44
7.5 TOOLS CALIBRATION.................................................................................................................................46
7.5.1 Calibration Modes ..........................................................................................................................47
7.5.2 Calibration Steps ............................................................................................................................47
7.5.3 Tools Calibration with Machine Calibration performed by Mode 1 .............................................48
7.5.4 Tools Calibration with Machine Calibration performed by Mode 2 and Mode3..........................49
7.6 CORRECTION CALIBRATION ....................................................................................................................50
7.6.1 Calibration Steps ............................................................................................................................50
7.7 RESET CALIBRATION.................................................................................................................................51
7.8 EXIT CALIBRATION MODE.........................................................................................................................52
8

Test Mode .................................................................................................................................................................. 53

8.1 PANEL ...........................................................................................................................................................53

8.2 STEP..............................................................................................................................................................54
9

Alarms ........................................................................................................................................................................ 57

9.1 PANEL ...........................................................................................................................................................57

9.2 ALARM CODE...............................................................................................................................................58
9.3 ALARM CODE LIST......................................................................................................................................59
9.3.1 Alarms/Faults/Error System ..........................................................................................................59
9.3.2 Alarms/Faults/Error Machine .........................................................................................................61
9.3.3 Warnings.........................................................................................................................................65

[Link] I3I Index - Chapter

User and Calibration Manual | SAR001 English

I
Index – Revision Notes

Revision Index Revision Date Software Compatibility Revision Note

00 30/11/2010 SAR_001 First release

01 12/13/2010 SAR_001 Updated images

02 07/04/2011 SAR_001 Updated Warnings (chapter)

[Link] I4I 1 | Introduction

User and Calibration Manual | SAR001 English

1
Introduction

Information contained in this document are subjected to changes without notice.

COBO Division 3B6 is not responsible of content errors that may be present in this manual.
Any reproduction, translation or copy of this manual is forbidden without written authorization of COBO Division 3B6.

WARNING:

Modifications not expressly approved by COBO Division 3B6 cause the loss of authorization to operate the
system.

WARNING:

Before starting operations, the user should read and understand this manual and follow the contained
instructions.

WARNING:

The calibration of the SAR device should be performed only by authorized COBO operator after technical
training.

[Link] I5I 1 | Introduction

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2
Warnings

1.1 Use of the System

The following directions should enable the person responsible for the system, and the person who actually uses the
instrument, to anticipate and avoid operational hazards.
The person responsible for the instrument must ensure that all users understand these directions and adhere to
them.

Prohibited uses
• Using the system without instruction
• Using outside the stated limits
• Opening of the equipment by using tools (screwdrivers etc.)
• Carrying out modification or conversion of the product
• Inadequate safeguards at the surveying site (e.g. when measuring on roads, power lines)
WARNING:

The chance of injury, malfunctions and damage to the equipment if not used as specified. The owner has to
inform the user of the hazards in use, protective and counter measures to take.

1.2 Limit To Use Environment:

The SAR display unit is suitable for installation inside of the cabin.
The device is designed to detect and limit the residue load measured on rear axle at standstill machine, on level
ground and the rear wheels aligned.

There is no limitation for the structural load.

There is no limitation for the lateral overturning.

1.3 Areas of Responsibility

1.3.1 Manufacturer Responsibility

The proper functioning of the SAR device depends on correct calibration The calibration of the SAR device should be
performed only by competent operator as described in this manual.

The calibration of the SAR device is dependent on the manufacturer of the machine, following the procedure
described in this manual. It provides maximum load capacities, the block points and the arrangements applicable.

[Link] I6I 2 | Warnings

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It is the responsibility of the machine manufacturer to assess whether the calibration procedure proposed in this
manual is comply and applicable to the specific machine or otherwise to report its non applicability or possible
countermeasures.

Before delivery, each machine must be checked individually with a representative number of tests to validate the
calibration.
The files with the calibration values must be saved and stored for possible feedbacks may be needed.

It is the responsibility of the machine manufacturer to ensure and verify that the machine calibrated as recommended
by its calibration manual complies all safety requirements.

1.3.2 User Responsibility

WARNING:

The person responsible for the instrument must ensure that the equipment is used in accordance with the
instructions. This person is also accountable for the deployment of personnel and for their training and for the safety
of the equipment when in use
The Person in charge of the instrument has the following duties:
• To understand the safety instructions on the product and the instructions in the User Manual.
• To be familiar with local safety regulations relating to accident prevention.
• To inform COBO Divisione 3B6 immediately if the equipment becomes unsafe.
The operator is responsible for the setting of operating mode of the machine and the proper usage.
The operator is responsible for operating the machine safely in accordance with all safety regulations. He should also
be able to use the data in order to operate safely.
Several components of the device may be subject to failure or defect. The operator must recognize these events and
must act accordingly to proceed with the repair, if possible, or call the manufacturer for assistance.

1.4 Checks the user must perform

To ensure that the system functions with continuity and security, the operator should perform daily verification of
operation.

1.4.1 Verify of operation

The verify with machine loaded allows to test the full operation of the device and is the only possible way to verify the
correct fixing of the sensor on the axle.

The procedure is as follows:

Lift a load such that the maximum capacity of the machine at horizontal boom is approximately 2 / 3 of the boom
extension.

[Link] I7I 2 | Warnings

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Place the machine on level ground with wheels straight and closed boom down (boom angle approximately 0°).
Make sure that the load is almost to the ground and a possible lifting of the rear wheels do not place the machine in a
dangerous situation.
Verify that the SAR show on only 1 or 2 green LEDs.

Carefully extend the boom to the block point.

Verify that the yellow and red LEDs light in sequence.
The machine must stop at the point set by the load table provided by the manufacturer.

Bypass the cutoff using the exclusion key.

Carefully extend the boom with the load a few cm from the ground up to the limit point (point of balance).
Make sure there is a sufficient safety margin between the block point and the limit point.
The safety margin depends on the terms of the manufacturer and should not be less than 0.5 - 1 meter.

Close the boom to finish.

Is the procedure is unsuccessful the device not guarantee the safety on operation.

1.5 Hazards in Use

The SAR device, the extensometric load cells and theirs reading status are comply to the performance level D
according to EN15000.

The cell itself is a single unit. So it’s installation does not guarantee that some faults, typically due to mechanical
fixing, are detected by the system.

To cover the residual risks not detected by the device is necessary perform periodic manual checks as described in
paragraph 1.4 and Chapter 8.

The fixing of the cell on the axle does not allow to identify reading errors of the load when the rear wheels are fully
turned at the end of stroke left or right. So you should check the adjustment of the regulation screws of the wheel
opposite to the cell.

Could still be dangerous to lift a load with the rear wheels fully turned.

The machine manufacturer must therefore take account of this condition and take appropriate countermeasures.

[Link] I8I 2 | Warnings

User and Calibration Manual | SAR001 English

3
Installation

3.1 SAR

The display can be mounted in cabin on a mobile support or integrated in the dashboards of the machine.

3.1.1 Dimensions

54,8
34,8
81,5 12,5
95,4

81,5

95,4

[Link] I9I 3 | Installation

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3.1.2 Electrical connections

GENERIC LAYOUT OF SAR CONNECTIONS

[Link] I 10 I 3 | Installation
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3.2 LOAD SENSOR

3.2.1 Dimensions

1100 +10
0 . 21 94

56
50

3.2.2 Perforation Plan

50±0.1
M10

[Link] I 11 I 3 | Installation
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3.2.3 Installation

Recommended installation procedure of the load sensor mounted on the rear axle of the telehandlers in order to
achieve greater stability of the system behavior over time.

Accessories
The sensor is supplied with 2 screws M10x40 class 10.9 (30.01.07245) together with two plane washers
(30.03.07396)
Plane washers to be used if the thread depth on axle is >17,5mm e <18,5mm

Fixing glue
Glue: Loctite 638
Cleaner: Loctite 7061 o 7063

Recommended installation
Check if the thread depth is as required. Be sure that the axle surface where the sensor have to be applied is clean
and flat. By the suggested cleaner, clean the surface from any paint or lubricant remaining.
Apply a thin layer of glue on the surface where the sensor will be fixed.

The sensor must be fix on axle without any load applied, with the wheels uplift from the ground. This fixing way, in
case of possible unscrew of the fixing screws, allow the system to read a signal going to the overload or block
condition to switch off the outputs. To guarantee the fixing stability is basic to take care on the fixing procedure.
The screws must be locked at 65 (+5; -0) Nm couple of force using a dynamometric tool following, if possible, the
same sequence.

Note: is task of the manufacturer define the machine assembly process to fix the sensor on the axle.

After the previous operations and before of the calibration procedure, is recommended to move the machine by lifting
and lowering the boom in a stable condition, and also to move the machine on wheels, if possible on rambling
ground. This operation should take 10/15 minutes to permit the sensor adjustment in order to lose mechanical stretch
caused by the torsion incited during the fixing operation. If is available a tool able to induce the mechanical sensor
adjustment it could be used. Only after the sensor mechanical adjustment is possible to proceed with the SAR
system calibration in order to guarantee stability of calibration over time.

Sensor replacement
In case of sensor replacement it is necessary follow all the previous points using new screws and new washers.

[Link] I 12 I 3 | Installation
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Notes:
The load sensor fixing is the most sensitive system part. Just for information, the sensor is able to measure strain of
0,5 µm, then take care on the sensor fixing is necessary to ensure the correct system working.

This procedure is an overall suggestion to obtain the correct system working. The manufacturer or the authorized
technician are any way responsible to define the sensor fixing procedure and to guarantee that the procedure is
followed to have the correct system behaviour.

[Link] I 13 I 3 | Installation
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4
Features

4.1 DESCRIPTION

Definition
Control system with LED display for telehandlers that, by detecting the residue load measured on rear axle, blocks
the dangerous movements when the limit threshold set is reached.

Device Performance
LMI Function
Boom close LMI function exclusion
Bypass key LMI function exclusion
Stabilizers on the ground control function
Working mode function
External accomplisher or device feedback function
Boom retract function with LMI on block condition

Panel Performance
Operative Mode: visualization by LED Display of load percentage calculated by device.
Alarms: detection and visualization of system failures
Calibration Mode allows the calibration of load sensor and setting of block thresholds.
Test Mode allows testing calibration of load sensor

Standards
EN15000 “C” type specific regulation suitable for telehandlers moment limiter.

[Link] I 14 I 4 | Features
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4.2 SYSTEM LAYOUT

System Components:
1. N° 1 double channel extensometric load cell mounted on the rear axle
2. N° 1 double channel Panel SAR mounted in the cabin

[Link] I 15 I 4 | Features
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4.3 LOAD SENSOR

Object Description

1 Extensometric load cell

2 3 pole cable with PA6 corrugated sheath

3 3 pole Deutsch connector DT series

[Link] I 16 I 4 | Features
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4.4 CONTROL PANEL

LED BAR

L7

T3

T2

T1

L8
J1

Object Description

LED BAR
L1,L2: LEDs green
L3, L4: LEDs yellow
L5, L6: LEDs red

L7 Led yellow: stabilizers on the ground

L8 Led green: power on

T1 Press once: Key OK

T1 Press & hold: Key Enter / Esc

T2 Key -

T3 Key +

J1 23-pin connector compatible series AMP SEAL

[Link] I 17 I 4 | Features
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4.4.1 Panel Test

Power ON:
• Buttons Check (≈1sec): automatic test to verify pressed or paste buttons (1° step)
• Panel Check (≈5sec): the device turns on all LEDs and the buzzer for a few seconds. During this step the
operator can verify the functionality (2° step)

If 1° step fails , the alarm 81 is activated (see Alarms).

The operator can always verify the buzzer in Operative Mode by pressing “T1” key.

[Link] I 18 I 4 | Features
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4.5 OPERATION

POWER ON

Test Panel

(CODE to Calibration)

Calibration Mode Operative Mode

Alarms

Test Mode

At start up the system performs an automatic test on the control panel. During the 1st step of test should not be
pressed any buttons.
After the test, the system automatically switches to operative mode ready to work.
To enter calibration mode must be set the access code during the LEDS check of Panel Test (2° step).
From the Operative Mode is possible to test the load sensor calibration by the Test Mode.
If the device detects faults it switches from the current mode (operative, calibration mode) to alarms mode.
If the fault condition in no more present, the system goes back to the previous mode, in case of certain alarm code
the system goes always back to operative mode.

[Link] I 19 I 4 | Features
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5
Operative Mode

If the system is already calibrated, the operator can start to work.

The Operative Mode allows you to work according to the working configuration set (working mode) showing in real
time on LED display the LMI state.
LMI state is determined by the load percentage computed by SAR according to the system’s configuration (machine
layout + working mode) and to the calibration performed and it is managed under the conditions of load limiters.
The device enter Operative Mode automatically after the Test Panel.
If the device detects faults switches from the operative mode to display alarms.
After returning from the alarm condition the system always goes to operative mode.

[Link] I 20 I 5 | Operative Mode

User and Calibration Manual | SAR001 English

5.1 PANEL

In Operative Mode, the panel shows LMI function by the LED Bar.
LED BAR shows six progressive thresholds of the load percentage calculated by the SAR.
The buzzer will sound differently when the pre-alarm, block and overload thresholds are reached.

LED BAR

LED Load Percent Type of threshold LMI Condition Buzzer

DEFAULT Example

Green Led L1 > 0% > 0% fix REGULAR no sound

Green Led L2 > 50% > 40% computed REGULAR no sound

Yellow Led L3 > 90% > 80% programmable PRE-ALARM intermittent sound

Yellow Led L4 > 95% > 90% computed PRE-ALARM intermittent sound

Red Led L5 > 100% > 100% fix BLOCK continuous sound

Red Led L6 > 110% > 120% programmable EXTRA-BLOCK continuous sound

Nota:
The pre-alarm and extra-block threshold (90% and 110% default) are programmable by parameters.
The block threshold (100%) is not programmable.
By setting programmable thresholds with a different value, the computed one are adjusted.

[Link] I 21 I 5 | Operative Mode

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Button

T3

T2

T1

Key Function

T1 Press & hold: to enter Test Mode

Press once: to check the buzzer

T2 Not used

T3 Not used

Buzzer
Intermittent sound:
• Pre-alarm LMI condition

Continuous sound:
• Block or Extra-block LMI condition
• Bypass enabled

[Link] I 22 I 5 | Operative Mode

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5.2 JOB FUNCTION

SAR system provide a series of function to define the working mode.

The functions are enabled or disabled by setting of system parameters .
LMI Function

Boom close LMI function exclusion

Is possible the automatic exclusion of the LMI function with completely retracted boom as defined by EN15000:2008
section 5.3.3.
The function is enabled by setting a parameter. If the function is enabled, the system read the boom close signal and
if active, automatically bypass the block condition and disable the buzzer. The LED bar is kept active.

Bypass key LMI function exclusion

The limiting device could be disabled by a not stable key ( EN15000:2008 5.3.3)

To increase the function safety is provide a timing control, the time is set by parameter, to avoid that the exclusion
stay always active. In fact the exclusion is active if the input is active and only if the maximum time is not reached.
The manufacture must correctly set the maximum time according to the regulations and the use.

The input signal active at start up is considered as system fault condition.

Stabilizers on the ground control function

SAR device provide a different management, to be set by parameter, of the machine order on wheel and of the
machine order on stabilizers. The function need to read a double input to detect stabilizer on ground.
If the function is not enabled, the two input are not taken in account, relative fault are not detected and the inputs are
free for other functions.
If the function is enabled the system read the stabilizer condition and switch accordingly the limit table.

Working mode function

BY a 4 position selector the system select the working mode. The working modes are referred to the working order (
road, yard, etc… ) or to the applied tool ( fork, jib, winch, etc… ).
The function is enabled by parameter in relation to the machine configuration.
If the function is active and the system read all inputs off, the block condition is set to avoid dangerous movement
independently of the real load applied.
If the function is active and the system read more than one input active at the same time a fault condition is detected
and shown.

[Link] I 23 I 5 | Operative Mode

User and Calibration Manual | SAR001 English

External accomplisher or device feedback function

The system provide an input dedicated to optional feedback function to check external device or accomplisher.
Two working mode can be selected by parameter.

Type 1
The system works as a text equipment of an optional external device used to drive the machine movements.
The input signal must be a 1 Hz square wave. If the signal is not present or the frequency is different ( +/- 10%) a
fault condition is set.

Type 2
The system by reading an input detect the correct working of the main block output.
This working mode should be use when is necessary verify external accomplisher as relay or electro valve to detect
its correct working.

Boom retract function with LMI on block condition

This function should be enabled to allow the retract movements in case of block condition active accordingly with the
hydraulic system used on the machine.

Two working mode can be selected by parameter.

Type 1
By an ON-OFF input signal, “retract”, the system will activate the main block output for the maximum time set and if
the input is present. If the time expire and the block condition is still present it will be necessary re-start the
procedure.

Type 2
By a proportional input signal from the retract movement joystick the system will activate the main block output.

[Link] I 24 I 5 | Operative Mode

User and Calibration Manual | SAR001 English

6
System Configuration

6.1 TELEHANDLER LAYOUT IN MACHINE CALIBRATION

All machine calibration configuration are intended with front and rear wheels aligned.

6.1.1 P1 / P1+S

Telehandler Configuration: boom angle 0°(α=0), minimum boom radius (L MIN), no load.

• P1: Boom down, no load applied, with the coupling tool to upper end, order on wheel

L Min

α=0

• P1+S: Boom down, no load applied, with the coupling tool to upper end, order on stabilizers

L Min

α=0

[Link] I 25 I 6 | System Configuration

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6.1.2 P2 / P2+S

Telehandler Configuration: boom angle max (α MAX), minimum boom length (L MIN), no load.

• P2: Boom close up, no load applied, with the coupling • P2+S: Boom close up, no load applied, with the
tool to upper end, order on wheel coupling tool to upper end, order on stabilizers

L Min L Min

α=max α=max

6.1.3 P3 / P3+S

Telehandler Configuration: boom angle max (α MAX), maximum boom length (L MAX), no load.

• P3: Boom extended up, no load applied, with • P3+S: Boom extended up, no load applied, with
the coupling tool to upper end, order on the coupling tool to upper end, order on
wheel stabilizers
L Max L Max

α=max
α=max

[Link] I 26 I 6 | System Configuration

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6.1.4 P4 / P4+S

Telehandler Configuration: boom angle 0°(α=0), maximum boom length (L MAX), no load.

• P4: Boom extended down, no load applied, with the coupling tool to upper end, order on wheel

L Max

α=0

• P4+S: Boom extended down, no load applied, with the coupling tool to upper end, order on stabilizers

L Max

α=0

[Link] I 27 I 6 | System Configuration

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6.1.5 P5 / P5+S

Telehandler Configuration: boom angle 0°(α=0), boom length (L Lim) and Test Load applied in order to reach the
limit point (point of balance)

• P5: Boom extended to limit down, test load applied, order on wheel
Test Load

L Lim

α=0

• P5+S: Boom extended to limit down, test load applied, order on stabilizers

Test Load

L Lim

α=0

[Link] I 28 I 6 | System Configuration

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6.2 TELEHANDLER LAYOUT IN TOOLS CALIBRATION

All machine calibration configuration are intended with front and rear wheels aligned.

6.2.1 P_Tool / P_Tool+S

Telehandler Configuration: boom angle (α), boom length (L) and applied load in order to reach the block point or limit
point (point of balance). The point is setting by factory.

• P_Tool: known length and known load applied on the tool in block point or limit length and test load applied
on the tool in balance point, on Wheel

Block Load
or
Test Load
L Block
or
L Lim

α = Block Angle
α or
α =Limit Angle

nTool

• P_Tool+S: known length and known load applied on the tool in block point or limit length and test load
applied on the tool in balance point, on stabilizer

Block Load
or
Test Load
L Block
or
L Lim

α α = Block Angle
or
α = Limit Angle

nTool

[Link] I 29 I 6 | System Configuration

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7
Calibration Mode

ATTENZIONE:

The SAR Calibration should only be performed by authorized technician by COBO after technical
instruction

During Calibration the SAR’s safety functions can be disabled to allow the calibration. Pay extreme caution
in use of the machine to prevent accidents.

The calibration is necessary for the system to compute the LMI conditions (regular, pre-alarm, block, extra-block).
The complete calibration procedure provides first the recording of 4 points of the overturning moment without load
applied and 1 point of the overturning moment with load applied. After the recording of the block point or balance
point of machine equipped by tools and load.
The device automatically recognizes when the machine is in order on stabilizers and selects accordingly the
calibration table.

[Link] I 30 I 7 | Calibration Mode

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7.1 CALIBRATION MODE DIAGRAM

To enter the Calibration Mode follow the procedure described afterwards (Enter to Calibration Mode).
If an alarm is recorded during calibration, the system stop and exits the mode.
Operation allowed in calibration:
• With machine calibration not performed
-To perform machine calibration (Machine Calibration)
• With machine calibration performed
-To delete Calibration (Reset Calibration)
-To correct Machine Calibration (Correction Machine Calibration) only for the provided modes
-To perform Tools Calibration (Tools Calibration) only for the provided modes

ALARMS
Calibration Mode
(key)

Operative Mode

Machine Calibration Machine without

Mode 1 stabilizers

Mode 2
Mode 1
Mode 3
Mode 2
Mode 4 Mode 4
Mode 3

Machine equipped
Reset Calibration Correction Tools Calibration with stabilizers
Machine Calibration

[Link] I 31 I 7 | Calibration Mode

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Machine without stabilizers Machine equipped with stabilizers

Machine Calibration Machine Calibration

MODE1 MODE2 MODE3 MODE4

Advanced Setting: Simple Setting: One Setting:
• 4 point without load - on wheel • 4 point without load –on wheel • 4 point without load –on wheel • 4 point without load –on wheel
• 4 point without load –on stab.
• 1 balance point - on wheel • 1 balance point –on wheel • 1 balance point –on wheel • 1 balance point –on wheel
• 1 balance point –on stab. • 1 balance point –on stab.

Tools Calibration Tools Calibration Correction

Machine Calibration

Multi-tool Mode Single-tool Mode Multi-tool Mode Single-tool Mode

Tool1 Tool1 • Balance point

• Block point • Block point • block point on wheel • Block point on wheel
on wheel on wheel • block point on stab. on wheel
• Block point
Tool2 Tool2 on stab.
• Block point • block point on wheel
on wheel • block point on stab.

Tool3 Tool3
• Block point • block point on wheel
on wheel • block point on stab.

Tool4 Tool4
• Block point • block point on wheel
on wheel • block point on stab.

OR OR OR OR

Tool1 Tool1
• Balance point • Balance point • Balance point on wheel • Balance point
on wheel
on wheel on wheel • Balance point on stab.
• Balance point
Tool2 Tool2 on stab.
• Balance point • Balance point on wheel
on wheel • Balance point on stab.

Tool3 Tool3
• Balance point • Balance point on wheel
on wheel • Balance point on stab.

Tool4 Tool4
• Balance point • Balance point on wheel
on wheel • Balance point on stab.

[Link] I 32 I 7 | Calibration Mode

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7.2 PANEL

The LED Bar shows the calibration step.

L7

T3

T2

T1

Led “L7” indicates the calibration step on stabilizers

Key “T1”:
• press to record points
• press & hold to exit Calibration Mode
Key “T2”: to increase one step
Key “T3”: to decrease one step

[Link] I 33 I 7 | Calibration Mode

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7.3 ENTER CALIBRATION MODE

Test Panel
• Switch on the device
• Wait for the Panel Check
• Enter the Code

Enter the Calibration Mode at start up during the 2° step of Panel Test (all LEDs are on and buzzer is beeping) by
setting the access code (to required the manufacturer).
If the code is correct, the green led L1 blinks. Otherwise enter the Operative Mode.

Enter Code
Enter the code (3digit) by T1, T2, T3 keys
• Press “T3” to increase 1° digit (0-9)
• Press “T2” to increase 2° digit (0-9)
• Press “T1” to increase 3° digit (0-9)

EXAMPLE CODE “345”

• press 3 times “T3” → 3

1° • press 4 times “T2” → 4

T3

2° T2 • press 5 times “T1” → 5

T1
3°

[Link] I 34 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

7.4 MACHINE CALIBRATION

To calibrate the machine empty, the coupling tool at upper end, without any tool applied to ensure that the weights
are always distributed in the same way.
To perform the calibration load is necessary to mount the tool to lift the weight.

7.4.1 Calibration Modes

The machine calibration is performed differently depending on the configuration and usage.

Machine without stabilizers:

• MODE 1
Machine with stabilizers:
• MODE 2: advanced setting (on road and stabilizers)
• MODE 3: simple setting (on road all the points e on stabilizers only load point )
• MODE 4: one setting (only on road)

The Mode Calibration is set by parameter (by factory). Ask the manufacturer how to use.

7.4.2 Calibration Steps

• (S1/…/S5): Recording calibration points

• (S6): Saving calibration

[Link] I 35 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

7.4.3 Mode 1: Machine without stabilizers

Calibration Step SAR Panel Machine Layout

Enter Calibration Mode In real time

S1 (Mode1)
Led green L1 is blinking (Fig. S1)
• Set the machine in layout
P1
• Press the ”T1” key to
record the point
P1
Led L1 is steady ON Fig. S1
T1
Led green L2 is blinking (Fig. S2)

S2 (Mode1)
• Set the machine in layout
P2
• Press the ”T1” key to
record the point
Led L2 is steady ON
Led yellow is blinking (Fig. S3) Fig. S2 P2
T1

S3 (Mode1)
• Set the machine in layout
P3
• Press the ”T1” key to
record the point
Led L3 is steady ON
Led yellow L4 is blinking (Fig S4) Fig. S3
T1
P3
…follows

[Link] I 36 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

Calibration Step SAR Panel Machine Layout

S4 (Mode1)
• Set the machine in layout
P4
• Press the ”T1” key to
record the point
P4
Led L4 is steady ON
Led red L5 is blinking (Fig. S5)
Fig. S4
T1

S5 (Mode1)
• Set the machine in layout
P5
• Press the ”T1” key to
record the point
Led L5 is steady ON
P5
Led red L6 is blinking (Fig. S6) Fig. S5
T1

S6 (Mode1)
• Press the “T1” key to
save the calibration

The device enters Operative Mode

Fig. S6
T1

[Link] I 37 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

7.4.4 Mode 2: Machine with stabilizers: Advanced Calibration

The device automatically recognizes when the machine in order on wheel or on stabilizers.

Calibration Step SAR Panel Machine Layout

Enter Calibration Mode In real time

S1 (Mode2)
Led green L1 is blinking (Fig. S1)
• Set the machine in layout
P1
• Press the ”T1” key to record
the point
P1
Led yellow L7 is blinking (Fig. S1+st) Fig. S1
T1
• Set the machine in layout
P1+S

Led L7 is lit when stabilizers are stay

on the ground
• Press the ”T1” key to record
the point
Fig. S1+st P1+S
T1

Led L7 OFF
Led L1 is steady ON
Led green L2 is blinking (Fig. S2)

…follows

[Link] I 38 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

Calibration Step SAR Panel Machine Layout

S2 (Mode2)
• Set the machine in layout
P2
• Press the key ”T1” to record
the point
Led yellow L7 is blinking (Fig. S2+st)
• Set the machine in layout Fig. S2
T1 P2
P2+S
Led L7 is lit when stabilizers are stay
on the ground
• Press the key ”T1” to record
the point
.
Led L7 OFF
Fig. S2+st
Led L2 is steady ON T1
P2+S
Led yellow L3 is blinking (Fig. S3)

S3 (Mode2)
• Set the machine in layout
P3
• Press the key ”T1” to record
the point
Led yellow L7 is blinking (Fig. S3+st )
• Set the machine in layout Fig. S3 P3
T1
P3+S
Led L7 is lit when stabilizers are stay
on the ground
• Press the key ”T1” to record
the point
Led L7 OFF
Led L3 is steady ON
Fig. S3+st P3+S
Led yellow L4 is blinking (Fig. S4) T1

…follows

[Link] I 39 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

Calibration Step SAR Panel Machine Layout

S4 (Mode2)
• Set the machine in layout
P4
• Press the key ”T1” to record
the point
Led yellow L7 is blinking (Fig. S4+st )
P4
• Set the machine in layout Fig. S4
T1
P4 +S
Led L7 is lit when stabilizers are stay
on the ground
• Press the key ”T1” to record
the point
Led L7 OFF
P4+S
Led L4 is ON
Fig. S4+st T1
Led red L5 is blinking (Fig. S5)

S5 (Mode2)
• Set the machine in layout
P5
• Press the key ”T1” to record
the point
Led yellow L7 is blinking (Fig. S5+st )
P5
• Set the machine in layout Fig. S5 T1
P5 +S
Led L7 is lit when stabilizers are stay
on the ground
• Press the key ”T1” to record
the point

Led L7 OFF P5+S

Fig. S5+st
Led L5 is steady ON T1

Led red L6 is blinking (Fig. S6)

…follows

[Link] I 40 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

Calibration Step SAR Panel Machine Layout

S6 (Mode2)
• Press the key “T1” to save
the calibration

The device enters Operative Mode

Fig. S6
T1

[Link] I 41 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

7.4.5 Mode 3: Machine with stabilizers: Simple Calibration

The device automatically recognizes when the machine is in order on wheel or on stabilizers.

Calibration Step SAR Panel Machine Layout

Enter Calibration Mode In real time

S1 (Mode3)
Led green L1 is blinking (Fig. S1)
• Set the machine in layout
P1
P1
• Press the key ”T1” to record
the point
Led L1 is steady ON Fig. S1
T1
Led green L2 is blinking (Fig. S2)

S2 (Mode3)
• Set the machine in layout
P2
• Press the key ”T1” to record
the point

P2
Led L2 is steady ON Fig. S2
T1
Led yellow L3 is blinking (Fig S3)

S3 (Mode3)
• Set the machine in layout
P3
• Press the key ”T1” to record
the point

Led L3 is steady ON Fig. S3 P3

T1
Led yellow L4 is blinking (Fig. S4)
…follows

[Link] I 42 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

Calibration Step SAR Panel Machine Layout

S4 (Mode3)
• Set the machine in layout
P4
• Press the key ”T1” to record
the point
P4

Led L4 is steady ON
Fig. S4 T1
Led red L5 is blinking (Fig. S5)

S5 (Mode3)
• Set the machine in layout
P5
• Press the key ”T1” to record
the point
Led yellow L7 is blinking (Fig. S5+st)
P5
• Set the machine in layout Fig. S5 T1
P5+S
Led L7 is lit when stabilizers are stay
on the ground
• Press the key ”T1” to record
the point
Led L7 OFF
P5+S
Led L5 is steady ON
Fig. S5+st
Led red L6 is blinking (Fig. S6) T1

S6 (Mode3)
• Press the key “T1” to save
the calibration

The device enters Operative Mode

Fig. S6 T1

[Link] I 43 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

7.4.6 Mode 4: Machine with stabilizers: Single Calibration

This calibration only in order on wheel is also used with machine equipped with stabilizers.

Calibration Step SAR Panel Machine Layout

Enter Calibration Mode In real time

S1 (Mode4)
Led green L1 is blinking (Fig. S1)
• Set the machine in layout
P1
• Press the key ”T1” to
record the point
P1
Led L1 is steady ON Fig. S1
T1
Led green L2 is blinking (Fig. S2)

S2 (Mode4)
• Set the machine in layout
P2
• Press the key ”T1” to
record the point

P2
Led L2 is steady ON Fig. S2 T1
Led yellow L3 is blinking (Fig S3)

S3 (Mode4)
• Set the machine in layout
P3
• Press the key ”T1” to
record the point

Led L3 is steady ON Fig. S3

T1
P3
Led yellow L4 is blinking (Fig. S4)
…follows

[Link] I 44 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

Calibration Step SAR Panel Machine Layout

S4 (Mode4)
• Set the machine in layout
P4
• Press the key ”T1” to
record the point
P4

Led L4 is steady ON
Fig. S4 T1
Led red L5 is blinking (Fig. S5)

S5 (Mode4)
• Set the machine in layout
P5
• Press the key ”T1” to
record the point
P5
Led L5 is steady ON
Led red L6 is blinking (Fig. S6) Fig. S5 T1

S6 (Mode4)
• Press the key “T1” to save
the calibration

The device enters Operative Mode

Fig. S6 T1

[Link] I 45 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

7.5 TOOLS CALIBRATION

Machine Calibration in Mode1,2,3

Tools Calibration is available for Modes 1,2,3 of Calibration Machine.
Once the Machine Calibration is performed proceed to the Tools Calibration.
The device allows the calibration of the system for every of the tools selected by the Working Mode function. If the
function is enabled, the device records the calibration for each position of the selector. Otherwise is stored a single
calibration.
Take a single point set by parameter: block point (with known load at known length) o balance point ( test load
enough to reach the balance point ).
The tools calibration is calculated on the bases of previous acquired machine calibration and the point just recorded.
The device automatically recognizes the configuration of the machine with or without stabilizers and select the proper
machine calibration table.
The device stores up to 4 different tool calibration, one for each switch’s position. Turn the selector on the
corresponding tool prior to calibration.
Set the machine in the block or balance position and record the point.
The LMI threshold (regular, pre-alarm, block, extra-block) are recalculated.
Saved calibration, the device loads the calibration table corresponding to the position of the selector:
-single table for each switch position with Working Mode function off
-table fixed by the selector with Working Mode function on
If a selector position was not carried out any calibration, the system uses the default table of machine calibration.

Machine Calibration in Mode4

The Tool Calibration is not available with machine calibration performed in Mode4 because the load limit for each tool
is defined and set by the manufacturer design. In this case, is admitted the correction of the calibration performed by
the re-acquisition of point P5 (see Calibration Correction).

[Link] I 46 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

7.5.1 Calibration Modes

Machine Calibration performed by Mode 1,2,3:

• SINGLE-TOOL Mode
Machine with tool selector not present or disabled when installed (Job Mode disabled)
Only setting available.

• MULTI-TOOL Mode
Machine with tool selector enabled (Job Mode enabled)
Up to 4 available settings.

7.5.2 Calibration Steps

• S5: Recording single point calibration (block or balance point)

• S6: Saving Calibration

Note:
Turn the selector on the corresponding tool prior to calibration performing the Multi-Tool Mode.

[Link] I 47 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

7.5.3 Tools Calibration with Machine Calibration performed by Mode 1

Calibration Step SAR Panel Machine Layout

Enter Calibration Mode • Multi-Tool Mode:

Enabled tool selector and turned on the tool
to be calibrated.
• Single-Tool Mode
Disabled tool selector if present

S5 (Tool Cal. for Mode1)

Led red L5 is blinking (Fig S5)
• Set the machine in layout
P_Tool
• Press the key ”T1” to record
the point P_Tool

Fig S5
T1
Led red L5 is steady ON
Led red L6 is blinking (Fig. S6)

S6 (Tool Cal. for Mode1)

• Press the key “T1” to save the
calibration

The L6 led comes on for 2 seconds to

confirm the save

Fig S6
The device enters Operative Mode. T1

[Link] I 48 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

7.5.4 Tools Calibration with Machine Calibration performed by Mode 2 and Mode3

Calibration Step SAR Panel Machine Layout

Enter Calibration Mode • Multi-Tool Mode:

Enabled tool selector and turned on the tool
to be calibrated.
• Single-Tool Mode
Disabled tool selector if present

S5 (Tool Cal. for Mode 2/3)

Led red L5 is blinking (Fig S5)
• Set the machine in layout
P_Tool
• Press the key ”T1” to record
the point P_Tool

Fig S5 T1
Led yellow L7 is blinking (Fig. S5+St)
• Set the machine in layout
P_Tool+S
Led L7 is lit when stabilizers are stay
on the ground
P_Tool+S
• Press the key ”T1” to record
the point
Fig S5+St T1

Led red L5 is steady ON

Led red L6 is blinking (Fig. S6)

S6 (Tool Cal. for Mode 2/3)

• Press the key “T1” to save
the calibration

The L6 led comes on for 2 seconds

to confirm the save.

Fig S6 T1
The device enters Operative Mode.

[Link] I 49 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

7.6 CORRECTION CALIBRATION

All machine calibration configuration are intended with front and rear wheels aligned.
Machine Calibration performed by Mode1,2,3
Not available

Machine Calibration performed by Mode4

The correction of the machine calibration is performed by the re-acquisition of point P5.
The device performs a recalculation of thresholds on the last data.

7.6.1 Calibration Steps

• S5: Recording single point calibration (balance point)

• S6: Saving Calibration

Calibration Step SAR Panel Machine Layout

Enter Calibration Mode In real time

S5 (Mode Correction)
Led red L5 is blinking (Fig S5)
• Set the machine in layout P5
• Press the key ”T1” to record the
point
P5

Led red L5 in steady ON Fig S5 T1

Led red L6 is blinking (Fig. S6)

S6 (Mode Correction)
• Press the key “T1” to save the
calibration

The L6 led comes on for 2 seconds to

confirm the save.

Fig S6 T1
The device enters Operative Mode.

[Link] I 50 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

7.7 RESET CALIBRATION

If necessary change the machine calibration, for example in case of sensor replacement or removal and new fitting,
before proceed with a new calibration, it is necessary delete the stored one.
The access to delete the calibration is done by the same procedure and the same access code during the 2nd phase
“Display Test” after start up.

• S5: Entering Reset Mode

• S6: Delete Calibration

Calibration Step SAR Panel Machine Layout

Enter Calibration Mode

S5
Led red L5 is blinking (Fig. S5)
• Press the key “T3” to enter the reset
mode
T3

Led L6 is blinking (Fig. Del)

Fig. S5

S6
• Press the key “T1” to delete the
calibration.

The L6 led comes on for 2 seconds to confirm

the calibration erased.

Fig. Del T1
The device enters Operative Mode.

[Link] I 51 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

7.8 EXIT CALIBRATION MODE

The system will automatically exit calibration mode saving data (Calibration Step S6).
At any time you can exit calibration mode without saving. In this case the device switches Operative Mode and the
calibration points recorded remain active until the system shuts down.
At start up is loaded the last saved setting.

To exit the calibration mode without saving:

• Press & hold “T1”key
• The device enters Operative Mode.

[Link] I 52 I 7 | Calibration Mode

User and Calibration Manual | SAR001 English

8
Test Mode

The device includes a procedure to test the load sensor in reation to the calibration condition to detect faults of
mounting or loss of calibration.
By recording 4-point with no load, the device compares the current reading with the calibration in memory. You can
also check only the individual points.
The test can be performed with machine in order on wheels or in order on stabilizers.
The device automatically recognizes the configuration of the machine with or without stabilizers and select the proper
machine calibration table.
The test result is displayed by the LED bar.
Enter the Test Mode from the Operative Mode
Note:
Is recommended performing test frequently or before any working session to check the status of the load sensor (in
particular the mechanical fixing) and to ensure proper working of the LMI

8.1 PANEL

T3

T2

T1

KEY / LED Function

T1 Press & hold: To exit Test Mode

T1 Press once: To record the point

T2 To decrease 1 step

T3 To increase 1 step

LED Bar (L1,..,L5) Test Step

LED Bar (L6) Test Result

[Link] I 53 I 8 | Test Mode

User and Calibration Manual | SAR001 English

8.2 STEP

• (S1/…/S4): Recording test points

• Confirming/Entering points
• Checking test points

Calibration Step SAR Panel Machine Layout

By Operative Mode: In real time

Press & hold key “T1” to enter Test
Mode

S1 (Test Mode)
Led green L1 is blinking (Fig. S1)
• Set the machine in layout P1
• Press the key ”T1” to record T3

the point
P1
Led L1 is steady ON
Led green L2 is blinking (Fig. S2) Fig. S1 T1

(To move to the next point without

recording the point)
• Press key ”T3”
The Led of selected step is blinking)

S2 (Test Mode)
• Set the machine in layout P2
• Press the key ”T1” to record
the point T3

Led L2 is steady ON
Led yellow L3 is blinking (fig. S3)

Fig. S2 T1
P2
(To move to the next point without
recording the point)
• Press key ”T3”
The Led of selected step is blinking)

…follow

[Link] I 54 I 8 | Test Mode

User and Calibration Manual | SAR001 English

Calibration Step SAR Panel Machine Layout

S3 (Test Mode)
• Set the machine in layout P3
• Press the key ”T1” to record
the point T3

Led L3 is steady ON
Led yellow L4 is blinking (Fig S4)

Fig. S3 T1 P3
(To move to the next point without
recording the point)
• Press key ”T3”
The Led of selected step is blinking)

S4 (Test Mode)
• Set the machine in layout P4
• Press the key ”T1” to record
the point T3

Led L4 is steady ON
Led red L5 is blinking (Fig. S_OK)
P4
Fig. S4 T1
(To move to the next point without
recording the point)
• Press key ”T3”
The Led of selected step is blinking)

Confirm/Enter Points (Test Mode)

• Press the key ”T1” to confirm
recorded points
Led L5 is steady ON
Led red L6 is blinking (Fig Test)

…follow
Fig. S_OK T1

[Link] I 55 I 8 | Test Mode

User and Calibration Manual | SAR001 English

Calibration Step SAR Panel Machine Layout

Test Check (Test Mode)

• Press key “T1” to check test
points

Fig. Test T1

Test OK (Test Mode)

If the Data are consistent:
The L6 led comes on for 3 sec to
confirm.
Led L1/…/L5 turn off.

Test OK
The device enters Operative Mode

Test KO (Test Mode)

If the Data are not consistent: Test Result
KO
-LED red L6 is blinking
LEDs (L1,...,L4) corresponding to
Point not
points no consistent are flashing consistent
LEDs (L1,...,L4) corresponding to
points consistent are off
Fig. Test KO T1
(ex.: Fig. Test KO - S2 not consistent)
-Buzzer is beeping intermittent.

• Press & hold key “T1” to exit

Test Mode
The device enters Operative Mode

[Link] I 56 I 8 | Test Mode

User and Calibration Manual | SAR001 English

9
Alarms

9.1 PANEL

Led L6 signals alarms.

Buzzer is not used to signal alarms.

When an alarm or fault is detected by the device, on the panel will flash the LED L6 while the LEDs L1, .., L5 remain
off.
Led L6 emits a sequence of flashes according to a defined code to permit identification of the channel of the fault and
alarm number.
The device detect up to 10 simultaneous alarms on both channel and shows, by the LED, the first one detected.
The alarm or warning is displayed on the panel until the condition is restored.

[Link] I 57 I 9 | Alarms
User and Calibration Manual | SAR001 English

9.2 ALARM CODE

Sequence Alarm Code

N° Channel – N° Alarm: 1°DIGIT – N° Alarm: 2°DIGIT

• N° Channel:
CHANNEL 1= 3 short flashes
CHANNEL 2 = 4 short flashes
• N° Alarm: 1°DIGIT
1,…,9 long flashes
• N° Alarm 2°DIGIT
1,…,9 long flashes

Example: Alarm n° 48 - Channel 1

Short Flashes
N° Channel : “1”
Example: 3

pause

Long Flashes
1° digit: Alarm: “4”
pause Example: 4

pause

Long Flashes
2° digit: Alarm: “8”
Example: 8

[Link] I 58 I 9 | Alarms
User and Calibration Manual | SAR001 English

9.3 ALARM CODE LIST

9.3.1 Alarms/Faults/Error System

The registration of a system alarm involves the shutdown of all outputs (including WDO).

Code Description What to do

11 CRC error in system code Flash area • Replace the SAR

• Contact Technical Assistance

12 CRC error in parameters Flash area • Delete and re-perform the calibration
• Replace the SAR
• Contact Technical Assistance

13 RUN program loop error • Replace the SAR

• Contact Technical Assistance

14 Link fail between Master and Slave microcontroller • Replace the SAR
• Contact Technical Assistance

15 Power supply voltage out of range +7 Vdc to +18 Vdc • Check the that the battery voltage with
the machine off and on is OK

16 Channel 1 internal power supply out of range 4,8 Vdc • Replace the SAR
to 5,2 Vdc • Contact Technical Assistance

17 Channel 2 internal power supply out of range 4,8 Vdc • Replace the SAR
to 5,2 Vdc
• Contact Technical Assistance

21 Cut Off output 1 congruity error • Verify that the cable is not damaged
• Replace the SAR
• Contact Technical Assistance

22 Cut Off output 2 congruity error • Verify that the cable is not damaged
• Replace the SAR
• Contact Technical Assistance

[Link] I 59 I 9 | Alarms
User and Calibration Manual | SAR001 English

Code Description What to do

23 WDO1 cut off output power supply congruity error • Verify that the cable is not damaged
• Replace the SAR
• Contact Technical Assistance

24 Out1 congruity error • Verify that the cable is not damaged

• Replace the SAR
• Contact Technical Assistance

25 Out2 congruity error • Verify that the cable is not damaged

• Replace the SAR
• Contact Technical Assistance

26 WDO2 output congruity error • Verify that the cable is not damaged
• Replace the SAR
• Contact Technical Assistance

[Link] I 60 I 9 | Alarms
User and Calibration Manual | SAR001 English

9.3.2 Alarms/Faults/Error Machine

The recording of an alarm or faults causes the shutdown of all output (except WDO)

Code Description What to do

31 Load Cell A internal parameter CRC error • Replace load sensor

• Contact Technical Assistance

32 Load Cell A internal analogue reading out of • Perform Calibration Test

range ( 10 – 990 ) • Verify load sensor mounting
• Re-perform the calibration
• Replace load sensor
• Contact Technical Assistance

33 Load Cell A internal offset out of range ( 186 - • Replace load sensor
246 ) • Contact Technical Assistance

34 Load Cell A internal 5 Vdc Load cell power • Replace load sensor
supply fault
• Contact Technical Assistance

35 Load Cell A internal thermal calibration not • Replace load sensor

present • Contact Technical Assistance

36 Load Cell A LIN Bus message of Check Sum • Replace load sensor
Error • Contact Technical Assistance

37 Load Cell A LIN Bus message of CRC error • Replace load sensor
• Contact Technical Assistance

38 Load Cell A LIN Bus message of not received • Verify that the cable is not damaged
• Replace load sensor
• Contact Technical Assistance

39 Load Cell A LIN Bus message of Counter Error • Replace load sensor
• Contact Technical Assistance

[Link] I 61 I 9 | Alarms
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Code Description What to do

41 Load Cell B internal parameter CRC error • Replace load sensor

• Contact Technical Assistance

42 Load Cell B internal analogue reading out of • Perform Calibration Test

range ( 10 – 990 ) • Verify load sensor mounting
• Re-perform the calibration
• Replace load sensor
• Contact Technical Assistance

43 Load Cell B internal offset out of range ( 777 - • Replace load sensor
837 ) • Contact Technical Assistance

44 Load Cell B internal 5 Vdc Load cell power • Replace load sensor
supply fault
• Contact Technical Assistance

45 Load Cell B internal thermal calibration not • Replace load sensor

present • Contact Technical Assistance

46 Load Cell B LIN Bus message of Check Sum • Replace load sensor
Error • Contact Technical Assistance

47 Load Cell B LIN Bus message of CRC error • Replace load sensor
• Contact Technical Assistance

48 Load Cell B LIN Bus message of not received • Verify that the cable is not damaged
• Replace load sensor
• Contact Technical Assistance

49 Load Cell B LIN Bus message of Counter Error • Replace load sensor
• Contact Technical Assistance

51 Different value to high between Load Cell A • Perform Calibration Test

actual value and Load Cell B actual value

52 Different value to high between Master and • Perform Calibration Test

Slave unit percentage of rated capacity

[Link] I 62 I 9 | Alarms
User and Calibration Manual | SAR001 English

Code Description What to do

61 Stabilizer on ground double Input congruity • Check the functionality of the stabilizers
error sensors
• Verify the cable
• Contact Technical Assistance

62 Boom closed double Input congruity error • Check the functionality of the boom closed
sensors
• Verify the cable
• Contact Technical Assistance

63 Tools selection Inputs congruity error • Check the functionality of the tool selector
• Verify the cable
• Contact Technical Assistance

64 Bypass key Input ON at startup At startup the bypass key must be off
• Check the functionality of the bypass key
• Verify the cable
• Contact Technical Assistance

65 Rearm Input ON at startup At startup the rearm key must be off

• Check the functionality of the rearm key
• Verify the cable
• Contact Technical Assistance

66 Feedback frequency out of range • Check the functionality of the external Unit
• Verify the cable
• Contact Technical Assistance

67 Accomplisher 1 status feedback error • Check the functionality of the external

accomplisher
• Verify the cable
• Contact Technical Assistance

[Link] I 63 I 9 | Alarms
User and Calibration Manual | SAR001 English

Code Description What to do

68 Accomplisher 2 status feedback error • Check the proper functioning of the external
accomplisher
• Verify the cable
• Contact Technical Assistance

71 Rearm joystick analogue input out of range • Check the proper functioning of the Joystick
• Verify the cable
• Contact Technical Assistance

72 Feedback pressure sensor for joystick rearm • Check the proper functioning of the pressure
analogue input out of range transducer
• Verify the cable
• Contact Technical Assistance

73 Receive error of CAN BUS messages from external • Verify the cable
unit • Contact Technical Assistance

Note:
Not all alarms are taken in account during the calibration mode.
Alarm Codes that cause the exit from the Calibration Mode:
from 11 to 17;
from 31 to 39;
from 41 to 49;
61.

[Link] I 64 I 9 | Alarms
User and Calibration Manual | SAR001 English

9.3.3 Warnings

A warnings detection does not involve any hardware lock (output WDO).
The system continues to work without the information panel of LMI.

Code Description What to do

81 Buttons pressed at start up • Release the buttons.

Switch the system off and on.
• If the alarm persists, contact Technical
Assistance

Note:
The device displays a warning but the system does not work (outputs off):
• may be detected alarms that involve the lock of the outputs

[Link] I 65 I 9 | Alarms
User and Calibration Manual | SAR001 English

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