NC 250
NC 250
NC 250
motorcycle performance, also don’t borrow to anybody who don’t know how to use.
Driver’s attention:
1、Before driving
① Check motorcycle condition careful,don’t ride if get ill; ②Don’t ride when feel sick or take medicine;③Strickly prohibit drunk driving and
② Keep a good mood and psychological qualities, pay all attention on driving; ③Reduce the rapid acceleration and suddenly brake times
③ Should slowly when driving detour road to prevent skid(Prohibit use the front brake,otherwise the vehile will easy to fly out) ;
⑥ When rainy or snowin, the ground friction is small and brake distance will be longer,the vehicle should be slowly and brake operation should
⑧ 行车中感觉摩托车有异常时,一定要停车检查。
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3、停车后
①要检查灯光、电器有无异常; ②发动机等有无渗油或异常声音; ③关闭电路,锁好车; ④远离火源,不要靠近摩托车点火吸烟。
Introduction
1、Resume………………………………………………………………………………………P 2~P 7
2、Maintenance…………………………………………………………………………………P8~P33
1、Resume
Maintenance Regulation
1. Must to use this company or this company recommend spare parts or lubricants;Not to suits to this company designing
parts or lubricants ,may damage the vehicle .
2. Should use the metric tool, bolt, nuts and screws to maintain vehicle, it’s not can be interchanged with British system.
3. If rebuild the vehicle should change the new gaskets, O-rings, split pins and retainer rings.
4. When tighten bolts and nuts,first starting with the big diameter or from the inner bolts. And then increase the number of
steps by diagonal unless specified special order to tighten to the specified torque.
5. After decomposition,should clean the spare parts in the cleaner solvent; lubricating every smooth surface before
assembly .
6. After assembly,check all spare parts installation and operation, if all these are right.
7. Dredge all the cables and wiring harness.
8. Please go to our authorized dealers for repair, unless the owners have special tools and maintenance of data and is a
qualified mechanic.
Brief (Technical specification) : Motorcycle running-in period is 1000km, then at the range of 1000Km, the speed
should not exceed 50km/h.
Items Description
Me a s u r e m e n t Length 2180mm
Lubrication s ystem
Items
E n g i n e l u b r i c a t o i l c a pa c i t y 1 6 0 0 m l O i l b r a n d : APL SJ SAE10W-40
Fuel s ystem
Items Description
Oil brand 97#
C a pa c i t y 8.0L
Ta n k c a pa c i t y 1.4L
Cooling s ystem
Items Description
Cooling liquid Replacement 1 . 11 L
c a pa c i t y Disassembly 1.20L
Recommended antifreeze C o o l a n t o r t h e s a m e m a s s o f e t h yl e n e g l yc o l a n t i f r e e ze
Ignition s ys tem
Items Description
2. Maintenance
First: Maintance date………………………………2-9 Fourteenth: Engine oil/oil filter………2-23
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Figure 5-1
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Disassemble fuel tank: first drop the oil into container, remove the tubing,bolts and oil switch, then clean the oil filter ,ensure
the O-ring in a good condition and install it to oil switch ,re-install in reverse order with the disassemble, install the fuel tank
(Make sure there is no leakage after installation). See Figure 6-1, Figure 6-2
Figure 6-1
Figure 6-2
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Check the throttle grip, it should be rotate smoothly and freely return; Check the throttle cable, if it’s ageing or damage should
be replaced; If throttle operate not smoothly should lubricate the cable;The free rotation distance of adjust throttle grip is in
3-5mm.
Check the cold start grip, if necessary lubricate it ; check the cables,if these are damaged, replaced ;Ensure the cold start
grip free travel in 2-3mm( See the Figure 8-1),tightening lock nuts and install the dust cover ( See the Figure 8-2 )
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Open the air cleaner side cover, remove the retaining bolts.Remove the
filter element from bracket, put it into clean cleaner to wash, and then get it
from that cleaner to the hot soup-sudz to wash; Clean the air filter inner room
to ensure there is no mess; When the air cleaner and filter are completely dry,
put filter to the special filter oil, use hand rubbing the filter ensure the oil can be
entered, squeeze the excess oil.Reinstall the air cleaner.
Notes: If the air cleaner assembly install incorrectness, the dirt or dust
will enter the engine causing the piston rings and cylinder early period abrasion.
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Figure 13-1
Rotating the magnator mark on clockwise direction to make it with the left crankcase cover scale mark on the same line,
ensure the piston on the compression stroke top dead center.
Otherwise,rotating the crankshaft one whole circle on the clockwise direction,and make the magnator mark with the left
crankcase cover scale mark on the same line again ;
Check the cam sprocket indicatrix, make it with the camshaft bracket“_”mark on the same line(Figure13-2)
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Intake side:
Put the feeler gague between the rocker arm stud and valve, measure the
intake side valve clearance
Intake valve clearance : 0.03mm (Figure 13-3) Figure13-3
Rotating the crankshaft a few times on the clockwise direction,make the crankshaft to piston compression top dead
center,check the valve clearance .
Put the O-Ring on the crankshaft timing screw with oil( check the O-Ring,if necessary with a new O-Ring replacement),
Put the grease on Crankshaft hole cap thread .
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Figure14-2
Figure14-1
Recommended engine oil:API SJ
4-stroke oil containing the molybdenum additives or the similar higher-lever
engine oil
JASO T 903 Standard:MA or MB Figure14-3
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Figure14-4
Engine oil and oil filter replacement
Remove the engine cover,
Starting engine idling 3 minutes,
Waiting 3 minutes after engine flameout.
put motorcycle vertical support in the horizontal plane,
Stop the engine,
Remove the oil nut off(Figure 14-3)
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Figure14-5
,
Remove the oil filter(Figure14-6)
Figure14-6
Install the engine oil drain screw, use the special Torque 20N.m to tightening the engine drain bolt(Figure 14-3).
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Figure 15
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Figure17-2
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Remove the side frame, check the drive chain rotor, to see if it’s excessed
the wear or clamping stagnation.
Maintanace limited:
The minimum outside diameter of rotor:35mm
If need to replace the rotor, please screw the rotor bolts/nuts to the special torque.
(
“→”this mark outward to install drive chain rotor)
(Figure 18)
Torque: 12N.m
Nineteenth: Drive/driven sprocket
Check the drive / driven sprocket gear, to see if these were wear or damaged.
If necessary, replace it .(Figure 19)
Don’t install the new drive chain on the wear sprocket. Figure19
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Rear brake:
Put the motorcycle upright on the horizontal line, inspect the rear brake
fluid level.
Figure20-2
(Figure 20-2)
If the fluid level is closed to horizontal line, please check the brake block,
to see if it was wear.
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Catch the rocker arm, shaking the rear wheel to check if there is
something wrong with rear wheel bearing.,
(Figure 24-2) Figure24-2
Check all of the rims and spokes, to see if there were damage
(Figure 24-4)
According to the special torque to screw all of the loose rims and cycle
valve nuts. Figure 24-4
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Thanks for using our vehicle NC250 type, in order to protect your benefits, please read this manual instruction and according to it to
use.
After-sale service
一、 Because of this vehicle NC250 special performance, from the purchase date,it will be free to repair or replace the bad quality
parts.
二、 Specific to this product using performance, the main quick-wear parts are not include to the maintenance range, the detail
quick-wear parts information as follows: out/inner tires、spoke、chain、chain upper/down slider、wire roll pull、hand lever
grip、lights、plastic parts、air filter、oil tube、water tube、clutch、fuel filter、spark plug、piston、piston ring、piston pin、
cylinder body and one set of engine gaskets etc.
一、Cause of the non-normal operate to result fault is not include quality guarantee, if the fault need repair, the company or authorized
service station will take a suitable parts charge.
二、User should comply with this manual to maintain 、replace the quick-wear parts on schedule, if don’t do like this, all of the damage
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Packing list
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