UltraFast Module - May 2007 .Book
UltraFast Module - May 2007 .Book
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UFM Ultra Fast ModuleDevice for TRACE™ GC Ultra Instruction Manual
May 2007 Edition
Part Number 317 093 98
© 2007 Thermo Fisher Scientifi Inc. All rights reserved.
Printed in Italy
Published by Thermo Electron S.p.A., Strada Rivoltana, 20090 Rodano - Milan - Italy
Tel: +39 02 95059355 Fax: +39 02 95059388
Disclaimer
Technical Information contained in this publication is for reference purposes only and is subject to change without notice. Every effort has
been made to supply complete and accurate information; however, Thermo Fisher Scientific assumes no responsibility and will not be liable
for any errors, omissions, damage, or loss that might result from any use of this manual or the information contained therein (even if this
information is properly followed and problems still arise).
This publication is not part of the Agreement of Sale between Thermo Fisher Scientific and the purchaser of a TRACE™ GC Ultra system. In
the event of any conflict between the provisions of this document and those contained in Thermo Fisher Scientific’s Terms and Conditions,
the provisions of the Terms and Conditions shall govern.
Reference to System Configurations and Specifications supercede all previous information and are subject to change without notice.
Trademarks
TRACE™ GC Ultra is a trademark of Thermo Fisher Scientific Inc., and its subsidiaries. Other brand and product names may be trademarks
or registered trademarks of their respective companies.
Declaration
Manufacturer: Thermo Electron S.p.A.
Thermo Electron S.p.A. is the manufacturer of the instrument described in this
manual and, as such, is responsible for the instrument safety, reliability and
performance only if:
• installation
• re-calibration
• changes and repairs
Thermo Electron S.p.A. is not liable for any damages derived from the
non-compliance with the aforementioned recommendations.
Instruction Manual 3
4 Instruction Manual
Contents
About This Manual..................................................................................................................................9
Overview .................................................................................................................................... 9
Conventions Used in This Manual........................................................................................... 10
Instrument Markings and Symbols .......................................................................................... 12
Classification of the Instrument ............................................................................................... 14
Environmental Conditions ............................................................................. 14
Using the TRACE GC Ultra Document Set............................................................................. 15
Using Hydrogen ....................................................................................................................... 16
Using the Hydrogen Sensor ........................................................................................ 17
Chapter 1
UFM Device Overview ....................................................................................................................... 19
The UFM Device...................................................................................................................... 20
General Information ................................................................................................................. 22
GC Installation Note ................................................................................................... 22
Carrier Gas Requirements........................................................................................... 23
Detector Gases Requirements ..................................................................................... 23
When FID/FPD detector is used .................................................................... 23
When TEMPUS TOF MS detector is used .................................................... 24
Columns ...................................................................................................................... 24
Chapter 2
UFM Device Set-Up............................................................................................................................ 25
Introduction .............................................................................................................................. 26
Menus Description ................................................................................................................... 26
Column Oven Configuration Menu ............................................................................ 26
Oven (UFM) Menu ..................................................................................................... 27
UFM Calibration ......................................................................................................... 29
UFM Calibration Menu............................................................................................... 29
Set-Up Getting Started ............................................................................................................. 30
UFM Column Installation ........................................................................................................ 31
System Power Up..................................................................................................................... 31
Configure Column Oven for UFM........................................................................................... 32
UFM Calibration ...................................................................................................................... 33
Column Evaluation and Leak Check........................................................................................ 37
Automatic Leak Check .................................................................................. 37
Column Evaluation ........................................................................................ 37
Parameters Programming ......................................................................................................... 43
Instruction Manual 5
Contents
Chapter 3
Analysis...............................................................................................................................................51
Performing an Analysis ........................................................................................................... 52
Chapter 4
Maintenance and Troubleshooting ...................................................................................................57
Maintenance............................................................................................................................. 58
Maintaining the UFM Device..................................................................................... 58
Messages.................................................................................................................................. 59
Calibration Routine Error Messages ............................................................. 59
Calibration Verify Routine Error Messages .................................................. 61
General Messages.......................................................................................... 62
Chapter 5
UFM Device Installation ....................................................................................................................65
Introduction.............................................................................................................................. 66
Who Performs the Installation of the Device ............................................................. 66
Getting Started ......................................................................................................................... 66
S/SL - FID/FPD Configuration................................................................................................ 68
Removing the GC Panels............................................................................... 69
Preparing the Injector and Detector Base...................................................... 71
Installing the Heating Block.......................................................................... 74
Installing the Column Fixing Bracket ........................................................... 77
Installing the UFM Control Card .................................................................. 79
Installing the External Power Module........................................................... 83
Connecting the Cables................................................................................... 84
Reinstalling the GC panels ............................................................................ 88
Powering on the GC ...................................................................................... 93
Configuring the UFM Device........................................................................ 93
S/SL - MS Configuration......................................................................................................... 94
Removing the GC Panels............................................................................... 95
Preparing the Injector and Detector Transfer Line........................................ 97
6 Instruction Manual
Contents
Glossary ..............................................................................................................................................157
Index ....................................................................................................................................................163
Instruction Manual 7
Contents
8 Instruction Manual
About This Manual
Overview
This Instruction Manual contains descriptions of the features and components of
the UFM device. Inside, you will find all of the information necessary for routine
operation of your GC, including operating sequences to install and remove the
UFM device on your GC, and diagrams and descriptions of the major
components.
Chapter 3, Analysis, This chapter provides information to run analyses with your
TRACE GC Ultra equipped with the UFM device.
Chapter 4, Maintenance and Troubleshooting, provides maintenance guidelines
and troubleshooting suggestions for the UFM device.
Chapter 5, UFM Device Installation, provides the instructions to properly install
the UFM device on your TRACE GC Ultra. It also contains operating sequences
to remove the device from your GC when normal gas chromatography conditions
are required.
The Glossary contains definitions of terms used in this guide and the help
diskette. It also includes abbreviations, acronyms, metric prefixes, and symbols.
The Index contains an alphabetical list of key terms and topics in this guide,
including cross references and the corresponding page numbers.
Instruction Manual 9
About This Manual Conventions Used in This Manual
10 Instruction Manual
Conventions Used in This Manual About This Manual
Instruction Manual 11
About This Manual Instrument Markings and Symbols
Symbol Description
Direct Current
Alternating Current
12 Instruction Manual
Instrument Markings and Symbols About This Manual
Symbol Description
Equipotentiality
On (Supply)
Off (Supply)
Instruction Manual 13
About This Manual Classification of the Instrument
14 Instruction Manual
Using the TRACE GC Ultra Document Set About This Manual
Instruction Manual 15
About This Manual Using Hydrogen
Using Hydrogen
The use of hydrogen as a carrier gas or as fuel for certain flame detectors requires
the operator’s strict attention and compliance with special precautions due to the
hazards involved.
16 Instruction Manual
Using Hydrogen About This Manual
• Perform a bubble test to ensure that the hydrogen lines are leak-tight before
using the instrument. Perform the bubble test after performing the pressure
test described in the TRACE GC Ultra Maintenance and Troubleshooting
Manual.
• Avoid spraying any electrical components during the bubble test. Continue
checking each section of the pneumatic circuit until you identify the leak.
If you need to perform a leak check inside the pneumatic compartment, first
perform the bubble test with all circuits pressurized, then disconnect the GC
from the main gas supply and remove the pneumatic circuit panel. Repeat this
sequence until you eliminate all leaks.
• Ensure your GC column oven has a hydrogen sensor. A hydrogen sensor
continuously monitors the hydrogen level in the GC column oven.
If your GC oven does not have a hydrogen sensor already installed, contact
your Thermo Fisher Scientific sales representative. To comply with
instrument safety requirements, a Thermo Fisher Scientific CSE or authorized
service technician should install the sensor.
If you plan to use a sensor other than the sensor recommended by Thermo
Fisher Scientific, you must verify its ability to perform the functions listed
above before installing it. It must comply with your local safety regulations,
or with the IEC 10101 regulations if local regulations do not exist.
In cases where the connections begin to leak or the column breaks, the sensor
alerts the operator. It then automatically cuts off the gas supply and heating to the
active zones, and sweeps the column oven with forced air ventilation.
1. IEC 1010-1, First Edition, September 1990; IEC 1010-1, Amendment 1, September 1992; IEC 1010-1,
Amendment 2, June 1995.
Instruction Manual 17
About This Manual Using Hydrogen
The reliability of the sensor depends on careful maintenance. After the sensor is in
use, you must periodically check its operating performance and calibration as
recommended by the manufacturer. Refer to your hydrogen sensor’s instruction
manual for maintenance guidelines.
WARNING! Never use hydrogen in your TRACE GC Ultra system unless your GC oven has a
hydrogen sensor installed.
NOTE Thermo Fisher Scientific CSEs are not authorized to install or repair any instrument using
hydrogen as a carrier gas unless the instrument is equipped with the appropriate sensor.
18 Instruction Manual
UFM Device Overview
1
This chapter contains a description of the features and components of the UFM
Device. Information about the configuration options, menus for the UFM and
procedures for using UFM capillary column are also included.
Chapter at a Glance…
The UFM Device..................................................................................................20
General Information .............................................................................................22
Instruction Manual 19
Chapter 1
UFM Device Overview The UFM Device
20 Instruction Manual
Chapter 1
The UFM Device UFM Device Overview
The power required by the capillary column module to operate is furnished by the
external Power Module. Additionally the UFM Device includes a heated block
and the relevant cover. This heated block allows the proper connection of the
column module to the inlet and to the detector.
Instruction Manual 21
Chapter 1
UFM Device Overview General Information
General Information
The Ultra Fast Module (UFM) Device allows the direct heating of the analytical
capillary column properly installed inside the GC oven.
To operate with the UFM device the GC must be equipped with:
• Gas Control
DPFC and DGFC modules for the digital control of the injector and detector
gases.
• Injector
According to the UFM Device configuration, the following injectors may be
used:
— Split/Splitless (S/SL)
— Programmable Temperature Vaporizing (PTV)
• Detector
According to the UFM Device configuration, the following detectors may be
used:
— Flame Ionization Detector (FID),
— Flame Photometric Detector (FPD)
— TEMPUS TOF MS detector
CAUTION FPD requires the use of the silcosteeled jet PN 404 045 12 to avoid interaction with
steel.
GC Installation Note
Install the GC equipped with the UFM device such as a standard TRACE GC
Ultra.
To properly install the GC in your lab, please refer to the instructions reported in
the TRACE GC Ultra Site Preparation and Installation Manual.
The GC also requires the use of an external Power Module to supply the UFM
device.
22 Instruction Manual
Chapter 1
General Information UFM Device Overview
To properly install and connect this module, please refer to Installing the External
Power Module in Chapter 5 of this manual.
WARNING! The PTV Backflush option, if present, must be removed, due to its interference with
the installation of the UFM device in the configuration with the PTV injector.
WARNING! Hydrogen is a potentially dangerous gas that requires the operator’s strict attention
and compliance with special precautions due to the hazards involved. Refer to
Using Hydrogen on page 16 for safety informations.
Instruction Manual 23
Chapter 1
UFM Device Overview General Information
Installed
Module Connect Hydrogen to Connect Air to Connect Make-upGas to
AB Gas 2 Gas 1 —
AC Gas 2 Gas 1 Gas 3(*)
AD Gas 3 Gas 1 —
(*) FPD applications typically do not require Make-up gas.
Columns
Several UFM capillary columns are available. The column is placed in a proper
cage according to the instrument configuration. No preventive column preparation
is required; the fittings required for the installation are already present.
To install the UFM column refer to UFM Column Installation on page 31.
24 Instruction Manual
UFM Device Set-Up
2
This chapter describes configuration options, menus and instrument set-up
operating sequences for the correct use of the UFM device.
Chapter at a Glance…
Introduction ..........................................................................................................26
Menus Description................................................................................................26
Set-Up Getting Started .........................................................................................30
UFM Column Installation.....................................................................................31
System Power Up .................................................................................................31
Configure Column Oven for UFM .......................................................................32
UFM Calibration ..................................................................................................33
Column Evaluation and Leak Check....................................................................37
Parameters Programming .....................................................................................43
Operating Sequences
How to Configure Column Oven for UFM ..........................................................32
How to Perform an UFM Calibration...................................................................33
How to Perform a Manual Calibration Verify ......................................................35
How to Perform a Column Evaluation .................................................................39
How to Perform an Automatic (DPFC) Leak Check............................................41
Setting Up a Single Ramp Temperature Program ................................................43
Setting Up a Multiple Ramp Temperature Program.............................................44
Setting Up the Split/Splitless Injector ..................................................................45
Setting Up the Programmable Temperature Vaporizing Injector .........................47
Programming an FID/FPD ...................................................................................49
Instruction Manual 25
Chapter 2
UFM Device Set-Up Introduction
Introduction
This manual will give you additional information to the TRACE GC Ultra
Document Set also delivered with the unit, due to specific features of the UFM
device. To properly install the instrument refer to the TRACE GC Ultra Site
Preparation and Installation Manual.
Menus Description
This paragraph details the TRACE GC Ultra menus dedicated to the UFM device.
NOTE The UFM Device is automatically recognized when the GC is turned on. The following
message will be displayed during the GC start-up routine.
.
Thermo Fisher Scientific
Trace GC Ultra
ULTRA FAST MOD. found
1. Press CONFIG. Then press OVEN or scroll to Oven and press ENTER to open
the menu shown in Table 2-1.
26 Instruction Manual
Chapter 2
Menus Description UFM Device Set-Up
Press OVEN to open the OVEN (UFM) menu, shown in Table 2-2.
Instruction Manual 27
Chapter 2
UFM Device Set-Up Menus Description
28 Instruction Manual
Chapter 2
Menus Description UFM Device Set-Up
UFM Calibration
This paragraph describes the operations needed to perform the calibration of the
UFM column temperature sensor.
This operation must be carried out every time a new column is installed and when
required by the system. UFM calibration is automatically verified every time the
GC is powered on.
CAUTION If calibration or verify calibration routine are not successfully passed, the system
automatically turns off power supply to the column. This avoids to damage the
column. A relevant status message will be displayed in the status window.
Instruction Manual 29
Chapter 2
UFM Device Set-Up Set-Up Getting Started
NOTE For further details about set-up, injector and detector parameters programming, refer to the
relevant Chapters in the TRACE GC Ultra Operating Manual.
30 Instruction Manual
Chapter 2
UFM Column Installation UFM Device Set-Up
CAUTION Each column has a maximum recommended operating temperature. To protect the
column from excessively high temperatures, remember to set the Max temp
parameter for the column oven in the CONFIGURE OVEN menu as described in the
operating sequence How to Configure Column Oven for UFM on page 32.
To install the UFM column refer to the instructions reported in the following
operating sequences in Chapter 5.
• How to Connect the UFM Column Module in S/SL - FID/FPD Configuration
• How to Connect the UFM Column Module in S/SL - MS Configuration
• How to Connect the UFM Column Module in PTV - FID/FPD Configuration
System Power Up
If you have not already done so, connect the power cord to the GC. Plug the power
cord into the appropriate power outlet. The power switch is located on the back
side of the GC. Flip the switch to the ON position.
Instruction Manual 31
Chapter 2
UFM Device Set-Up Configure Column Oven for UFM
OPERATING SEQUENCE
How to Configure Column Oven for UFM
Use this sequence to configure the column oven
2. Scroll to Auto prep run. Press ON to enable automatic prep run. Press OFF
if you want the prep run to be activated by pressing the PREP RUN key.
3. Scroll to PR timeout and set the duration of the prep run timeout.
5. Scroll to Ready delay and set the delay time before the GC enters the
Ready to Inject condition.
6. Scroll to Equil time and set the UFM column temperature equilibration
time.
7. Scroll to Max Temp (UFM) and set the maximum allowable UFM column
temperature.
32 Instruction Manual
Chapter 2
UFM Calibration UFM Device Set-Up
UFM Calibration
This operation must be carried out every time a new column is installed and when
required by the system. UFM calibration is automatically verified every time the
GC is powered on. Perform UFM Calibration following the instructions reported
in the How to Perform an UFM Calibration operating sequence.
At the end of the routine if calibration status is correct, the GC goes to READY
condition. If not, you need to perform manually a calibration verify selecting the
relevant option in UFM calibration menu and following the instructions
reported in How to Perform a Manual Calibration Verify operating sequence.
OPERATING SEQUENCE
How to Perform an UFM Calibration
This operating sequence contains the instructions to perform an UFM calibration.
Before operating, verify that the UFM device is correctly installed, the external
power module is switched on, the GC oven door is properly closed and the carrier
gas flow is turned on.
1. Press CONFIG, then scroll to Oven and press ENTER to open the OVEN
CONFIGURE menu.
NOTE To exit UFM Calibration menu without performing calibration, scroll to Exit w/o
calibrate and press ENTER.
Instruction Manual 33
Chapter 2
UFM Device Set-Up UFM Calibration
4. During the routine, you can only visualize the actual temperature values and
the elapsed time of the routine.
UFM CALIBRATION
Oven temp (40)
Column temp (40)
Elapsed time 1.25
Use <Stop> to abort
5. At the end of the routine the following message will be displayed if the
operation was successful.
UFM CALIBRATION
COMPLETED
SUCCESSFULLY
In case of error, the following message and the relevant error code number will be
displayed.
UFM CALIBRATION
Warning
Calibration FAILED
ERROR No X
34 Instruction Manual
Chapter 2
UFM Calibration UFM Device Set-Up
OPERATING SEQUENCE
How to Perform a Manual Calibration Verify
You need to manually verify the calibration when the GC does not go to Ready
condition at the end of the verify calibration automatic routine performed at the
GC power on.
1. Press CONFIG, then scroll to Oven and press ENTER to open the OVEN
CONFIGURE menu.
4. During the routine, you can only visualize the actual values of temperatures
and the elapsed time of the routine.
Instruction Manual 35
Chapter 2
UFM Device Set-Up UFM Calibration
VERIFYING UFM
Oven temp (40)
Column temp (40)
Elapsed time 1.25
Use <Stop> to abort
NOTE To abort verify calibration, press STOP. A relevant message will be displayed.
5. At the end of the routine the following message will be displayed if the
operation was successful.
UFM CALIBRATION
Calibration verified
SUCCESSFULLY
UFM CALIBRATION
Warning
Verify FAILED
36 Instruction Manual
Chapter 2
Column Evaluation and Leak Check UFM Device Set-Up
When the Automatic Leak Check highlights leaks you should perform a manual
leak check, to determine the location of the leaks following the instructions
reported in Chapter 8 of the TRACE GC Ultra Maintenance and Troubleshooting
Manual.
NOTE Only a previous Column Evaluation, performed in a condition of true tightness, can ensure
the validity of the subsequent Automatic Leak Check responses.
Perform the Automatic Leak Check following the instructions reported in How to
Perform an Automatic (DPFC) Leak Check operating sequence on page 41.
Column Evaluation
For pressure controlled injectors (S/SL, OCI, PTV and PPKD in wide bore
mode), the indirect column flow control by automatic pressure programming
relies on the calculation and predetermination of a column constant. The column
evaluation is an automatic measurement of the column resistance that determines
the column constant.
Instruction Manual 37
Chapter 2
UFM Device Set-Up Column Evaluation and Leak Check
Once the leak has been removed and the tightness of the system is reasonably
sure, you should perform the Column Evaluation automatic control and compare
the response with the K Factor values reported in K-Factor Quick Reference card.
If the value obtained does not agree with the one reported on the card, this means
that the leaks have not been repaired.
Performing the Column Evaluation is the necessary condition for the success of
any subsequent Automatic Leak Check.
CAUTION Before performing column evaluation and automatic leak check, the UFM calibration
must be successfully carried out.
38 Instruction Manual
Chapter 2
Column Evaluation and Leak Check UFM Device Set-Up
OPERATING SEQUENCE
How to Perform a Column Evaluation
To perform the column evaluation, the system uses the correlation between the
pressure applied to the flow and the column temperatures. This operation must be
carried out every time a new column is installed. Before performing the column
evaluation, a manual leak test of the system must be carried out.
CAUTION Before performing Column Evaluation, carry out the leak check following the
instructions reported in the TRACE GC Ultra Maintenance and Troubleshooting
Manual.
The GC must not be performing a run and must be isothermally stable before you
can perform a column evaluation.
EVALUATE COLUMN?
Exit w/o evaluation
Eval Right column1
Eval Left column1
1. This item appears if the relevant channel is present and configured.
2. Scroll to the Right or Left column to evaluate and press ENTER. The
column evaluation is automatically performed.
NOTE To exit Column Evaluation menu without performing column evaluation, scroll to
Exit w/o evaluation and press ENTER.
3. During the routine, you can only visualize the actual values of oven temp,
pressure and column flow.
Instruction Manual 39
Chapter 2
UFM Device Set-Up Column Evaluation and Leak Check
NOTE To abort column evaluation, press STOP. A relevant message will be displayed.
4. After a few minutes, the following message will be displayed if the operation
was successful. Compare the response with the K Factor values reported in
the K Factor Quick Reference card according to the carrier gas used.
R/[Link]
COMPLETED
SUCCESSFULLY
K. --------
5. If the value obtained does not agree with the one reported on the K Factor
Quick Reference card, this means that leaks have not been repaired.
CAUTION The K factor values reported on the K Factor Quick Reference card are expected K
factors for columns of exact dimensions. The K factors produced by you may vary
somewhat. Large variations from the chart however will indicate a plugged column
(high K constant) or a leak in the system (low K constant).
NOTE Performing the Column Evaluation is the necessary condition for the success of any
subsequent Automatic Leak Check.
40 Instruction Manual
Chapter 2
Column Evaluation and Leak Check UFM Device Set-Up
OPERATING SEQUENCE
How to Perform an Automatic (DPFC) Leak Check
After you install a column and perform a manual leak check (as described in the
Maintenance and Troubleshooting Manual) and column evaluation, you can use
the automatic leak check function any time in the future to check for leaks.
1. To start the leak check, press LEAK CHECK. The options you can select
(Right column or Left column) depend on the configuration of your GC.
2. Scroll to the desired channel and press ENTER to start. The channel selected is
automatically pressurized with carrier gas and sealed to perform the leak
check.
NOTE To exit Leak Check menu without performing leak check, scroll to Exit w/o Leak
check and press ENTER.
3. During the routine, you can only visualize the actual values of oven temp,
pressure and column flow.
NOTE To abort leak check, press STOP. A relevant message will be displayed.
Instruction Manual 41
Chapter 2
UFM Device Set-Up Column Evaluation and Leak Check
4. After a few minutes, the following message will be displayed if the operation
was successful.
R/[Link] CHECK
COMPLETED
SUCCESSFULLY
Leak check passed.
If not, an error message is displayed and you must search for leaks, then repeat the
leak check.
42 Instruction Manual
Chapter 2
Parameters Programming UFM Device Set-Up
Parameters Programming
Column Oven Parameters Programming
Set-up a Single Ramp or Multiple Temperature Program following the operating
sequences reported below.
OPERATING SEQUENCE
Setting Up a Single Ramp Temperature Program
This program raises the initial UFM column temperature to a specified final
temperature at a specified rate and maintains the final temperature for a specified
time.
3. Scroll to Initial time and enter the time you want the column to maintain
the initial temperature.
4. Scroll to Ramp 1 and press ON. Enter the ramp rate in °C/minute for the
column to reach the ramp’s Final temp.
5. Scroll to Final temp 1 and enter the final temperature for the ramp.
6. Scroll to Final time 1 and enter the time the column will maintain the
Final temp.
7. Scroll to Block temp and enter the temperature of the heating block.
Instruction Manual 43
Chapter 2
UFM Device Set-Up Parameters Programming
OPERATING SEQUENCE
Setting Up a Multiple Ramp Temperature Program
This program raises the initial column temperature to a specified final temperature
through up to three ramps, each having a specified ramp rate, time, and
temperature.
3. Scroll to Initial time and enter the time you want the column to maintain
the initial temperature.
4. Scroll to Ramp 1 and press ON. Enter the ramp rate in °C/minute for the
column to reach the ramp’s Final temp.
5. Scroll to Final temp 1 and enter the final temperature for the first ramp.
6. Scroll to Final time 1 and enter the time the column will maintain the
Final temp.
7. Scroll to Ramp 2 and press ON. Enter the ramp rate for the second
temperature ramp.
8. Scroll to Final temp 2 and enter the final temperature for the second ramp.
9. Scroll to Final time 2 and enter the time the column will maintain the
Final temp.
10. To end the multiple ramp temperature program, leave Ramp 3 set to Off. To
add additional oven ramps, repeat the steps 7 through 9.
11. Scroll to Block temp and enter the temperature of the heating block.
44 Instruction Manual
Chapter 2
Parameters Programming UFM Device Set-Up
OPERATING SEQUENCE
Setting Up the Split/Splitless Injector
To set up Split/Splitless injector the following sequential steps are required:
• Programming Carrier Gas
• Programming S/SL Inlet
Before you begin programming verify that a column is correctly installed and the
system is free of leaks then operate as follows:
LEFT CARRIER
Col. Flow 5.00 5.00<
Pressure 40.6
Flow mode con flow
Instruction Manual 45
Chapter 2
UFM Device Set-Up Parameters Programming
4. In LEFT CARRIER menu scroll to Col. Flow and set the appropriate value.
1. Press LEFT INLET or RIGHT INLET to open the relevant INLET menu.
XX INLET MODE
* Split <
Splitless
Splitless w/surge
46 Instruction Manual
Chapter 2
Parameters Programming UFM Device Set-Up
OPERATING SEQUENCE
Setting Up the Programmable Temperature Vaporizing Injector
To set up Programmable Temperature Vaporizing injector the following
sequential steps are required:
• Programming Carrier Gas
• Programming PTV Inlet
Before you begin programming verify that a column is correctly installed and the
system is free of leaks then operate as follows:
RIGHT CARRIER
Col. Flow 5.00 5.00<
Pressure 40.6
Flow mode con flow
Instruction Manual 47
Chapter 2
UFM Device Set-Up Parameters Programming
4. In CARRIER menu scroll to Col. Flow and set the appropriate value.
1. Press LEFT INLET or RIGHT INLET to open the relevant INLET menu.
XX INLET MODE
PTV split
PTV splitless
PTV solvent split
* CT split <
CT splitless
CT splitless w/srg
48 Instruction Manual
Chapter 2
Parameters Programming UFM Device Set-Up
OPERATING SEQUENCE
Programming an FID/FPD
Before you begin this operating sequence, do the following:
• Verify that all detector gases are connected, a column is correctly installed,
and the system is free of leaks.
• Check the oven temperature and injector temperature.
• Check the carrier gas flow depending on the capillary or packed column in
use.
WARNING! Hydrogen is a potentially dangerous gas. Refer to Using Hydrogen on page 16 for
safety information.
4. Change the air flow rate, if desired, according to the analytical requirement.
6. In case of FPD scroll to high voltage mode? and set On if high voltage is
required.
7. When the detector base body is at the set temperature, scroll to Flame and
press ON. This turns on the air and hydrogen flows and initiates the ignition
sequence. The signal increases after the ignition. A sudden baseline deflection
Instruction Manual 49
Chapter 2
UFM Device Set-Up Parameters Programming
indicates that the flame is lit inside the detector. After a few seconds, the
baseline should stabilize to the standing current level of the system.
50 Instruction Manual
Analysis
3
This chapter provides information to run analyses with your TRACE GC Ultra
equipped with the UFM device.
Chapter at a Glance…
Performing an Analysis ........................................................................................52
Operating Procedures
How to Perform an Analysis ................................................................................52
Instruction Manual 51
Chapter 3
Analysis Performing an Analysis
Performing an Analysis
Use the following sequence to inject a sample into a split/splitless (S/SL) or a
programmable temperature vaporizing (PTV) injector.
OPERATING SEQUENCE
How to Perform an Analysis
Before injection, do the following:
• Verify that an UFM column is correctly installed, the correct liner is in the
injector, and the system is free of leaks.
• Verify that UFM Calibration has been performed successfully.
• Verify that you have the proper syringe for the technique you are using:
— 51 mm needle for split or PTV injection
— 70–75 mm needle for splitless injection
Parameters Setting
1. Use LEFT CARRIER or RIGHT CARRIER to display the appropriate Carrier Gas
Control Table. Verify you operate in the required constant flow mode.
If not, scroll to Flow mode, press MODE/TYPE to access the selection menu,
then select the correct mode.
LEFT CARRIER1
[Link] 0.5 0.5
Pressure 200
Flow mode con flow <
1. These settings could also be for a right carrier.
52 Instruction Manual
Chapter 3
Performing an Analysis Analysis
2. Use OVEN to display the Column Oven (UFM) Control Table. Set the oven
temperature and the Oven Program required.
OVEN (UFM)
Temp 50.0 50.0
Initial Time 0.10
Ramp 1 180.0
Final temp 250
Final time 1 0.30<
Ramp 2 Off
Block temp. 260 260
3. Use LEFT INLET or RIGHT INLET to display the appropriate S/SL or PTV
Injector Control Table, according to the UFM device configuration.
Set the required temperature Temp setpoint. Verify you operate in the required
inlet mode:
If not, scroll to Mode, press MODE/TYPE to access the selection menu. Select
the correct mode, then set the all others required setpoints.
Instruction Manual 53
Chapter 3
Analysis Performing an Analysis
5. In case of FPD, scroll to High voltage mode? and press ON if high voltage
is required.
7. Use LEFT SIGNAL or RIGHT SIGNAL to display the appropriate Detector Signal
Control Table. Observe the FID/FPD flame signal on the display. This is the
flame-on background offset. Scroll to Range and set the electrometer
amplifier input range required.
1
LEFT SIGNAL
Output (1000)
Offset 100
Auto zero? Y/N
Range 10^(0..3) 0<
Analog filter Off
Baseline Comp Off
1. These settings could also be used for a right signal.
54 Instruction Manual
Chapter 3
Performing an Analysis Analysis
Manual Injection
1. Press PREP RUN. Depending on the mode you have programmed, the TRACE
GC Ultra will perform the following operations:
• When the gas saver function is programmed, PREP RUN ends the gas
saver mode and resets the split flow to the flow used during injection.
• In splitless mode, PREP RUN closes the split valve and will close the
septum purge valve as programmed.
• In surge splitless mode, PREP RUN initiates the surge pressure.
2. When the Ready to Inject LED is lit, insert the syringe into the injector, wait
for approximately 2 seconds, inject the sample rapidly, and rapidly remove
the syringe from the injector. (This is the Hot Empty Needle technique.)
3. Press START.
1. Press PREP RUN. Depending on the mode you have programmed, the TRACE
GC Ultra will perform the following operations:
• When the gas saver function is programmed, PREP RUN ends the gas
saver mode and resets the split flow to the analytical flow.
• In splitless mode, PREP RUN closes the split valve and will close the
septum purge valve as programmed.
Instruction Manual 55
Chapter 3
Analysis Performing an Analysis
The autosampler will inject the samples according to the programmed method and
sequence.
56 Instruction Manual
Maintenance and
4
Troubleshooting
This chapter provides maintenance guidelines and troubleshooting suggestions for
the UFM device.
Chapter at a Glance…
Maintenance .........................................................................................................58
Messages...............................................................................................................59
Instruction Manual 57
Chapter 4
Maintenance and Troubleshooting Maintenance
Maintenance
This paragraph contains a suggested guidelines to periodically perform the
maintenance of the TRACE GC Ultra equipped with the UFM device.
58 Instruction Manual
Chapter 4
Messages Maintenance and Troubleshooting
Messages
This paragraph contains the list of messages that may be displayed before or
during the calibration and verify calibration routines, and general error messages
that may occur during the UFM runs.
Instruction Manual 59
Chapter 4
Maintenance and Troubleshooting Messages
UFM CALIBRATION The calibration failed due to a Contact your Thermo Fisher
Warning, failure expressed by Error No Scientific customer support
CALIBRATION FAILED X where X is a number from 1 organization.
Error No X
to 6.
1 = Resistance of the column
temperature sensor is too low.
2 = Resistance of the column
temperature sensor is too high.
3 = Resistance temperature
coefficient is too low.
4 = Resistance temperature
coefficient is too high.
5 = First calibration point out of
range.
6 = Calibration points difference
out of range.
60 Instruction Manual
Chapter 4
Messages Maintenance and Troubleshooting
Instruction Manual 61
Chapter 4
Maintenance and Troubleshooting Messages
General Messages
The following table details messages that are displayed in case of “Not Ready”
conditions.
Alarm Messages
The following table lists alarm messages that may be displayed in case of fault.
WARNING! When one of the error listed occurs, contact your Thermo Fisher Scientific customer
support organization.
62 Instruction Manual
Chapter 4
Messages Maintenance and Troubleshooting
Instruction Manual 63
Chapter 4
Maintenance and Troubleshooting Messages
64 Instruction Manual
UFM Device Installation
5
This chapter provides the instructions to properly install the UFM device on your
TRACE GC Ultra. It also contains operating sequences to remove the device from
your GC when normal gas chromatography conditions are required.
Chapter at a Glance…
Introduction ..........................................................................................................66
Getting Started......................................................................................................66
S/SL - FID/FPD Configuration ............................................................................68
S/SL - MS Configuration......................................................................................94
PTV - FID/FPD Configuration ...........................................................................124
UFM Device Removal........................................................................................152
Operating Sequences
How to Install the UFM Device in S/SL - FID/FPD Configuration.....................68
How to Connect the UFM Column Module in S/SL - FID/FPD Configuration ..89
How to Install the UFM Device in S/SL - MS Configuration..............................94
How to Connect the UFM Column Module in S/SL - MS Configuration ......... 117
How to Install the UFM Device in PTV - FID/FPD Configuration ...................124
How to Connect the UFM Column Module in PTV - FID/FPD Configuration.147
Removing UFM Device .....................................................................................152
Instruction Manual 65
Chapter 5
Introduction
Introduction
The most important components of the UFM device are the following:
• Heating Block
• UFM Control Card
• External Power Module
• UFM Standard Outfit
WARNING! The PTV Backflush option, if present, must be removed, due to its interference with
the installation of the UFM device in the configuration with the PTV injector.
Getting Started
This paragraph contains the instructions to install the UFM device on your GC.
WARNING! The installation must be carried out only by Thermo Fisher Scientific authorized and
trained technical personnel.
3. Turn off the main power on the rear panel of the GC.
4. Disconnect the main power cable from the rear of the GC.
66 Instruction Manual
Chapter 5
Getting Started
To remove the UFM device, refer to Removing UFM Device operating sequence.
Instruction Manual 67
Chapter 5
S/SL - FID/FPD Configuration
OPERATING SEQUENCE
How to Install the UFM Device in S/SL - FID/FPD Configuration
To properly install the UFM device, the following sequential operations must be
performed:
• Remove the top and right side panels of the GC.
• Prepare the injector and detector base fittings.
• Install the heating block inside the GC oven.
• Install the column block fixing bracket.
• Install the control card into the GC electronic compartment (control unit).
• Connect the external power module.
• Connection of the cables.
• Remount GC panels.
• Connect the column module.
• Power on the GC.
• Configure the UFM device.
Material Needed
• 2-mm Allen wrench
• 3-mm Allen wrench
• 10-mm Wrench
• 11-mm Wrench
• 15-mm Wrench
• 17-mm Wrench
68 Instruction Manual
Chapter 5
S/SL - FID/FPD Configuration
2. Open the oven door and unscrew the two top cover fastening screws.
Instruction Manual 69
Chapter 5
S/SL - FID/FPD Configuration
3. Push the cover back about 1 cm and lift it up and off the GC.
1. Loosen and remove the screw that secures the right side panel to the right
upper rear corner of the GC by using the 3-mm Allen wrench. Refer to
Figure 5-3.
2. Slide the side panel towards the back of the GC and then tilt the top of the side
panel outwards. Continue to slide the panel towards the rear of the GC.
70 Instruction Manual
Chapter 5
S/SL - FID/FPD Configuration
3. Hold the side panel parallel to the GC, and pull the lower edge of the panel
away from the GC.
Detector
Base Body
Injector Base
2 1
Instruction Manual 71
Chapter 5
S/SL - FID/FPD Configuration
1. Use the 17-mm and 10-mm wrenches respectively to unscrew the retaining
nut at the bottom of the injector and the capillary column adapter at the
bottom of the detector.
2. From the injector side, remove the retaining nut, the terminal fitting for
capillary column and the silver seal.
3. From the detector side, remove the capillary column adapter and the silver
seal.
Detector
Base Body
Injector Base
5
3
4 2
1. Retaining Nut for Terminal Fitting 2. Terminal Fitting for Capillary Column
3. Silver Seal 4. Capillary Column Adapter
5. Silver Seal
Figure 5-5. Preparing the Injector and the Detector (2)
4. On the injector side, insert the same terminal fitting previously removed into
the bottom of the injector base interposing a new silver seal, then finger-
tighten the special retaining nut until it starts to grip the injector base.
72 Instruction Manual
Chapter 5
S/SL - FID/FPD Configuration
5. On the detector side, insert the special terminal fitting into the bottom of the
detector base, then finger-tighten the special retaining nut until it starts to grip
the detector base.
Detector
Base Body
Injector Base
4
5 1
2
3
3
1. Silver Seal for Injector Base 2. Terminal Fitting for Capillary Column
3. Retaining Nut for Injector/Detector Base 4. Silver Seal for Detector base
5. Terminal Fitting for Detector Base
Figure 5-6. Preparing the Injector and the Detector (3)
6. Use the 15-mm wrench to tighten both special retaining nuts. Use no more
pressure than necessary to obtain a good seal (1/4 or 1/2 turn).
Detector
Base Body
Injector Base
Instruction Manual 73
Chapter 5
S/SL - FID/FPD Configuration
Detector
Base Body
Injector Base
1
2
5 3
1. Heating Block 2. Mounting Plate
3. Mounting Plate Holes 4. Mounting Plate Fixing Screws
5. Heater Element and Temperature Sensor Cable
1. Place the heating block against the ceiling of the oven paying attention to
insert the injector and detector base fittings into the corresponding two holes
present on the top of the heating block.
2. Verify that the injector and detector base fittings easily protrude inside the
two holes present on the mounting plate.
If not, lightly loose the mounting plate fixing screws, then try again.
74 Instruction Manual
Chapter 5
S/SL - FID/FPD Configuration
3. Firmly holding the heating block against the oven ceiling, fix the mounting
plate to the injector and detector base retaining nuts tightening the two fixing
screws by using the 3-mm Allen wrench as shown in Figure 5-9.
NOTE Make sure there is no free space between the heating block and the oven ceiling, to avoid
possible cold spots.
1
2
4. Finger-tighten the threaded locking rings until them start to grip the detector
and the injector retaining nuts. Use the 11-mm wrench to slightly tighten the
threaded locking rings.
1
1. Ttreaded Locking Rings
Instruction Manual 75
Chapter 5
S/SL - FID/FPD Configuration
Injectors-Detectors
Cassette
Oven Ceiling
1. Insertion Hole
Figure 5-11. Installing the Heating Block (4)
Before starting operate as follows:
1. Remove the hole cap located behind the injectors/detectors cassette as shown
in Figure 5-12. After the hole cap remotion, the insertion hole is visible.
2
1
76 Instruction Manual
Chapter 5
S/SL - FID/FPD Configuration
2. Inside the GC oven, guide the heating block cable through the insertion hole
until the cable protrudes from the GC upper panel as shown in Figures 5-13
and 5-14
Instruction Manual 77
Chapter 5
S/SL - FID/FPD Configuration
1. Loosen the Allen screw 1 that secures the right tab of the oven heater baffle as
shown in Figure 5-15.
2. Move the column block bracket until the bracket arm couples the Allen screw,
previously loosened, that secures the right tab of the oven heater baffle as
shown in Figure 5-16.
1
1
78 Instruction Manual
Chapter 5
S/SL - FID/FPD Configuration
NOTE In the case all the expansion slots are occupied, it is necessary to remove one of the three
detector control cards currently installed and replace it with the UFM control card.
C 1
B 3
2
A
1. Loosen the fixing screw of the slot cover plate that corresponds to the selected
A, B or C expansion slot on the mother board.
Instruction Manual 79
Chapter 5
S/SL - FID/FPD Configuration
2
3
2. Verify that the jumper marked Jx, adjacent to the defined control card
connector on the mother board, is positioned between the pins 1 and 2. Refer
to the following table.
80 Instruction Manual
Chapter 5
S/SL - FID/FPD Configuration
Jumper Positioning
WARNING! The jumper marked “Jx” must be positioned between the pins 1 and 2.
3. Plug the UFM control card into the selected expansion slot on the mother
board.
4. Fix the control card by using the same screw previously removed at point 1.
5. Connect the 2-pin connector of the free cable placed on the GC basement to
the connector marked P1 located on the UFM control card as shown in
Figure 5-19. This connection allows the UFM electronics to take control of
the fan.
WARNING! If the fan control cable is not properly connected to the P1 connector of the UFM
control module, the UFM device will not function correctly.
Instruction Manual 81
Chapter 5
S/SL - FID/FPD Configuration
The result of the operation is shown in the example of Figure 5-20, where the
expansion slot C on the mother board has been selected to install the card.
NOTE The UFM control card will be automatically recognized at the GC power on.
3
2
1
On the top of the UFM control card the following connecting ports are present.
• a 9-pin port for the connection between the UFM control card and the heating
block installed inside the GC oven.
• a 15-pin port for the connections between the UFM control card and the
column cage.
• a 6-pin connector for the connection between the UFM control card and the
external power module.
82 Instruction Manual
Chapter 5
S/SL - FID/FPD Configuration
1 3
5
V MAINS
POWER SUPPLY
Electrical Specifications
.
Power Supply Input: 100 - 240 Vac; 50/60 Hz; 250 W
Output: 32 Vdc
Fuses F6.3A IEC127/I (5 x 20 mm)
Instruction Manual 83
Chapter 5
S/SL - FID/FPD Configuration
1. Guide the column cable through the insertion hole until the cable protrudes
inside the GC oven ceiling as shown in Figures 5-22 and 5-23.
84 Instruction Manual
Chapter 5
S/SL - FID/FPD Configuration
2. Leave the column cable inside the oven. This cable will be connected to the
column cage when installed as described in the Installing the UFM column
operating sequence.
3. Connect the 15-pin connector of the column cable to the column port located
on the top of the UFM control card as shown in Figure 5-24.
Instruction Manual 85
Chapter 5
S/SL - FID/FPD Configuration
4. Connect the cable coming from the heating block previously installed to the
second piece of cable provided as shown in Figure 5-25.
2
1
1. Heating Block Cable (1st segment) 2. Heating Block Cable (2nd segment)
Figure 5-25. Heating Block Cables Connection
5. Connect the 9-pin connector of the second piece of the cable to the heating
block port located on the top of the UFM control card as shown in
Figure 5-26.
86 Instruction Manual
Chapter 5
S/SL - FID/FPD Configuration
6. Using the connection cable provided, connect the 6-pin connector located on
the top of the UFM control card, as shown in Figure 5-27, to the 6-pin
connector located on the power module rear panel as shown in Figure 5-28.
Instruction Manual 87
Chapter 5
S/SL - FID/FPD Configuration
7. Snap the cable into one of the cable slots on the GC as shown in Figure 5-29.
1. Reinstall all the GC panels proceeding in the reverse order of their removal
(refer to Removing the GC Panels on page 69).
88 Instruction Manual
Chapter 5
S/SL - FID/FPD Configuration
OPERATING SEQUENCE
How to Connect the UFM Column Module in S/SL - FID/FPD
Configuration
This sequence contains the instructions to properly connect the UFM capillary
column in S/SL - FID/FPD configuration.
Material Needed
• 6-mm wrench
Referring to Figure 5-31 operate as follows.
1
3
2
4
5
Instruction Manual 89
Chapter 5
S/SL - FID/FPD Configuration
The column module is supplied with a graphite ferrule in each column terminal.
The two column terminals protruding from the module are already pre-cut at the
right length to fit correctly the S/SL inlet and the GC detector.
The longer terminal must fit the GC detector and the shorter on the S/SL:
Detector
Injector
82 mm
40 mm
1. Insert the column ends into the detector and injector base simultaneously and
slide the module up to the detector and injector base respectively.
2. Push the column as far as possible into the detector and injector base.
3. Finger-tighten the column retaining nuts until they starts to grip the column.
Tighten the two nuts simultaneously (a little bit each one per time) in order to
avoid to mount the cage awry.
4. Use the 6-mm wrench to tighten the retaining nuts as shown in Figure 5-33.
Use enough pressure to obtain a good seal, but don’t overtighten (1/4 turn).
90 Instruction Manual
Chapter 5
S/SL - FID/FPD Configuration
5. Mount the cover of the heating block inserting the fixing pin into the proper
hole as shown in Figure 5-34.
Instruction Manual 91
Chapter 5
S/SL - FID/FPD Configuration
6. Finger-tighten the fixing pin knob until the cover adheres to the heating block
as shown in Figure 5-35.
7. Fix the column cage to the bracket arm previously mounted inserting the
fixing pin provided through the column cage as shown in Figure 5-36.
For details refer to Installing the Column Fixing Bracket.
8. Finger-tighten the fixing pin knob until the cage is properly secured.
92 Instruction Manual
Chapter 5
S/SL - FID/FPD Configuration
9. Finally, plug the column cable connector into the column port located on the
bottom of the column cage as shown in Figure 5-37.
Powering on the GC
1. Open the gas supplies.
Instruction Manual 93
Chapter 5
S/SL - MS Configuration
S/SL - MS Configuration
OPERATING SEQUENCE
How to Install the UFM Device in S/SL - MS Configuration
To properly install the UFM device, the following sequential operations must be
performed:
• Remove the top and right side panels of the GC.
• Prepare the injector and detector transfer line.
• Install the heating block inside the GC oven.
• Install the control card into the GC electronic compartment (control unit).
• Connect the external power module.
• Connection of the cables.
• Remount GC panels.
• Connect the column module.
• Power on the GC.
• Configure the UFM device.
Material Needed
• 2-mm Allen wrench
• 3-mm Allen wrench
• 7/16” wrench
• 15-mm wrench
• 17-mm wrench
94 Instruction Manual
Chapter 5
S/SL - MS Configuration
126
2. Open the oven door and unscrew the two top cover fastening screws.
3. Push the cover back about 1 cm and lift it up and off the GC.
Instruction Manual 95
Chapter 5
S/SL - MS Configuration
1. Loosen and remove the screw that secures the right side panel to the right
upper rear corner of the GC by using the 3-mm Allen wrench. Refer to
Figure 5-40.
2. Slide the side panel towards the back of the GC and then tilt the top of the side
panel outwards. Continue to slide the panel towards the rear of the GC.
3. Hold the side panel parallel to the GC, and pull the lower edge of the panel
away from the GC.
96 Instruction Manual
Chapter 5
S/SL - MS Configuration
1. Use the 17-mm wrench to unscrew the retaining nut at the bottom of the
injector.
2. Remove the retaining nut, the terminal fitting for capillary column and the
silver seal as shown in Figure 5-41.
Instruction Manual 97
Chapter 5
S/SL - MS Configuration
1 2
1. Retaining nut for terminal fitting 2. Terminal Fitting for Capillary Column
3. Silver Seal
Figure 5-41. Preparing the Transfer Line and the Injector (1)
3. Use the 7/16” wrench to unscrew the completely the retaining nut that secures
the inner tube to the GC interface.
Injector Base
MS Detector
Transfer Line
Figure 5-42. Preparing the Transfer Line and the Injector (2)
98 Instruction Manual
Chapter 5
S/SL - MS Configuration
5. Insert the elbow fitting provided into the bottom of the injector base
interposing a new silver seal as shown in Figure 5-43.
Injector Base
4
2
1
3
6. Finger-tighten the special retaining nut until it starts to grip the injector base
paying attention to keep the elbow tube parallel to the front wall of the GC
oven as shown in Figure 5-44.
Figure 5-44. Preparing the Transfer Line and the Injector (4)
Instruction Manual 99
Chapter 5
S/SL - MS Configuration
7. Use the 15-mm wrench to tighten the special retaining nut. Use no more
pressure than necessary to obtain a good seal (1/4 or 1/2 turn).
8. Carefully insert the transfer line inner tube provided in the interface
interposing the proper vespel ferrule and nut.
9. Push the inner tube back as far as it will go in the interface as shown in
Figure 5-45.
Injector Base
1 4 2 3
Finger-tighten the securing nut until it starts to grip the interface fitting
verifying that the inner tube terminal fitting is at the same level of the elbow
tube terminal fitting as shown in Figure 5-46.
If not, carefully push the MS back or back up against the GC, making sure the
interface is not stressed by the GC oven wall.
Injector Base
Figure 5-46. Preparing the Transfer Line and the Injector (6)
10. Use the 15-mm wrench to tighten the special retaining nut. Use no more
pressure than necessary to obtain a good seal (1/4 or 1/2 turn).
Injectors-Detectors
Cassette
Oven Ceiling
1. Insertion Hole
1. Remove the hole cap located behind the injectors/detectors cassette as shown
in Figure 5-48. After the hole cap remotion, the insertion hole is visible.
2
1
2. Inside the GC oven, guide the heating block cable through the insertion hole
until the cable protrudes from the GC upper panel as shown in Figures 5-49
and 5-50.
Injector Base
2
3
MS Detector
Transfer Line
3
2
1. Guide the column cable through the insertion hole until the cable protrudes
inside the GC oven ceiling as shown in Figures 5-51 and 5-52.
Injector Base
MS Detector
Transfer Line
2. Leave the column cable inside the oven. This cable will be connected to the
column cage when installed as described in the Installing the UFM column
operating sequence.
2. Insert the transfer line inner tube into the support chamber as shown in
Figure 5-53.
Injector Base
MS Detector
Transfer Line
3. Turn the heating block vertically against the elbow fitting, on the injector
base, paying attention to correctly place the nut and the elbow tube inside the
relevant slots as shown in Figure 5-54.
5. Fix the cover block using the proper Allen screws as shown in Figure 5-55.
NOTE In the case all the expansion slots are occupied, it is necessary to remove one of the three
detector control cards currently installed and replace it with the UFM control card.
C 1
B 3
2
A
1. Loosen the fixing screw of the slot cover plate that corresponds to the selected
A, B or C expansion slot on the mother board.
2
3
2. Verify that the jumper marked Jx, adjacent to the defined control card
connector on the mother board, is positioned between the pins 1 and 2. Refer
to the following table.
Jumper Positioning
WARNING! The jumper marked “Jx” must be positioned between the pins 1 and 2.
3. Plug the UFM control card into the selected expansion slot on the mother
board.
4. Fix the control card by using the same screw previously removed at point 1.
5. Connect the 2-pin connector of the free cable placed on the GC basement to
the connector marked P1 located on the UFM control card as shown in
Figure 5-58. This connection allows the UFM electronics to take control of
the fan.
WARNING! If the fan control cable is not properly connected to the P1 connector of the UFM
control module, the UFM device will not function correctly.
The result of the operation is shown in the example of Figure 5-59, where the
expansion slot C on the mother board has been selected to install the card.
NOTE The UFM control card will be automatically recognized at the GC power on.
3
2
1
On the top of the UFM control card are present the following connecting ports are
present.
• a 9-pin port for the connection between the UFM control card and the heating
block installed inside the GC oven.
• a 15-pin port for the connections between the UFM control card and the
column cage.
• a 6-pin connector for the connection between the UFM control card and the
external power module.
1 3
5
V MAINS
POWER SUPPLY
Electrical Specifications
.
Power Supply Input: 100 - 240 Vac; 50/60 Hz; 250 W
Output: 32 Vdc
Fuses F6.3A IEC127/I (5 x 20 mm)
6. Connect the 15-pin connector of the column cable to the column port located
on the top of the UFM control card as shown in Figure 5-61.
7. Connect the cable coming from the heating block previously installed to the
second piece of cable provided as shown in Figure 5-62.
2
1
1. Heating Block Cable (1st segment) 2. Heating Block Cable (2nd segment)
Figure 5-62. Heating Block Cables Connection
8. Connect the 9-pin connector of the second piece of the cable to the heating
block port located on the top of the UFM control card as shown in
Figure 5-63.
9. Using the connection cable provided, connect the 6-pin connector located on
the top of the UFM control card, as shown in Figure 5-64, to the 6-pin
connector located on the power module rear panel as shown in Figure 5-65.
10. Snap the cable into one of the cable slots on the GC as shown in Figure 5-66.
1. Reinstall all the GC panels proceeding in the reverse order of their removal
(refer to Removing the GC Panels on page 95).
OPERATING SEQUENCE
How to Connect the UFM Column Module in S/SL - MS
Configuration
This sequence contains the instructions to properly connect the UFM capillary
column in S/SL - TEMPUS TOF MS configuration.
Material Needed
• Graphite Ferrule
• 6-mm wrench
1
2
3
4
The column module is provided with a graphite ferrule in each column terminal.
The two column terminals protruding from the module are already pre-cut at the
right length to fit correctly the S/SL inlet and the MS.
The longer terminal must fit the MS and the shorter the S/SL.
Detector
Injector
212 mm
73 mm
1. Guide the column cage to insert the longer column ends into the transfer line
inner tube.
When guiding the column cage pay attention to place it on the column
bracket.
2. Guide the column cage to insert the shorter column end into the elbow fitting,
on the injector base.
WARNING! Insert the shorter end of the column into the elbow fitting very gently. While guiding
the column end into the elbow fitting, pay attention not to break the column. Refer to
the following Figure.
NO
YES
3. Finger-tighten the column retaining nuts until they starts to grip the column.
Tightening the two nuts simultaneously (a little bit each one per time) in order
to avoid to mount the cage awry.
4. Push the column as far as possible into the inner tube and injector base.
5. Use the 6-mm wrench to tighten the retaining nuts as shown in Figure 5-70.
Use enough pressure to obtain a good seal, but don’t overtighten (1/4 turn).
6. Fix the column cage to the bracket arm inserting the fixing pin provided
through the column cage as shown in Figure 5-71.
1. Fixing Pin
7. Mount the cover of the heating block inserting the fixing pin into the proper
hole as shown in Figure 5-72.
8. Finger-tighten the fixing pin knob until the cover adheres to the heating block.
9. Finally, plug the column cable connector into the column port located on the
bottom of the column cage as shown in Figure 5-73
Powering On the GC
1. Open the gas supplies.
OPERATING SEQUENCE
How to Install the UFM Device in PTV - FID/FPD Configuration
To properly install the UFM device, the following sequential operations must be
performed:
• Remove the top and right side panels of the GC.
• Prepare the injector and detector base fittings.
• Install the heating block inside the GC oven.
• Install the column block fixing bracket.
• Install the control card into the GC electronic compartment (control unit).
• Connect the external power module.
• Connection of the cables.
• Remount GC panels.
• Connect the column module.
• Power on the GC.
• Configure the UFM device.
Material Needed
• 2-mm Allen wrench
• 2.5-mm Allen wrench
• 3-mm Allen wrench
• 7-mm wrench
• 10-mm wrench
• 15-mm wrench
2. Open the oven door and unscrew the two top cover fastening screws.
3. Push the cover back about 1 cm and lift it up and off the GC.
1. Loosen and remove the screw that secures the right side panel to the right
upper rear corner of the GC by using the 3-mm Allen wrench.
Refer to Figure 5-76.
2. Slide the side panel towards the back of the GC and then tilt the top of the side
panel outwards. Continue to slide the panel towards the rear of the GC.
3. Hold the side panel parallel to the GC, and pull the lower edge of the panel
away from the GC.
Detector
Base Body
Injector Base
2
1
1. Use the 7-mm and 10-mm wrenches respectively to unscrew the retaining nut
at the bottom of the injector and the capillary column adapter at the bottom of
the detector.
2. From the injector side, remove the retaining nut and the injector guide.
3. From the detector side, remove the capillary column adapter and the silver
seal.
Detector
Base Body
Injector Base
3
2
4. On the injector side, replace the current injector guide with the special
injector guide provided. Do not rescrew the retaining nut for terminal fitting.
5. On the detector side, insert the special terminal fitting into the bottom of the
detector base, then finger-tighten the special retaining nut until it starts to grip
the detector base.
Detector
Base Body
Injector Base
2
3
1
4
6. Use the 15-mm wrench to tighten the retaining nut for detector base. Use no
more pressure than necessary to obtain a good seal (1/4 or 1/2 turn).
Detector
Base Body
Injector Base
Detector
Base Body 1
Injector Base
2
3 4
Insert the supporting disk provided into the free hole present on the oven ceiling
near to the injector base as shown in the section A of Figure 5-82.
5
3
2
1
4
6
A B
1. Supporting Disk 2. Oven Ceiling
3. Free Hole 4. Supporting Disk External Crown
5. Spring 6. Supporting Disk Expanding Screw
7. Pull-up the disk until its external crown touches the ceiling of the oven as
shown in section B of Figure 5-82.
NOTE If the supporting disk does not entry into the hole, unscrew the expanding screw located on
the bottom of the disk, then try again.
8. Turn the supporting disk until the side hole present on the disk is oriented
towards the injector base and properly aligned as shown in Figure 5-83.
CAUTION The proper alignment of the side hole is fundamental for the correct prosecution of
the UFM device installation.
Detector
Base Body
Retaining
Bracket Injector Base
WRONG
CORRECT
9. Keeping the supporting disk in place, tighten the expanding screw by using
the 2.5-mm Allen wrench as shown in Figure 5-84.
Detector
Base Body
Injector Base
Detector
Base Body
7
Injector Base
4
3
2
5 6
1. Heating Block 2. Mounting Plate
3. Mounting Plate Holes 4. Mounting Plate Fixing Screw
5. Heater Element and Temperature Sensor Cable 6. Block Fixing Screw
7. Heater Block supporting disk
1. Place the heating block against the ceiling of the oven paying attention to
insert the injector and detector base fittings into the corresponding two holes
present on the top of the heating block.
2. Verify that the injector and detector base fittings easily protrude inside the
two holes present on the mounting plate. If not, lightly loose the mounting
plate fixing screws, then try again.
3. Firmly holding the heating block against the oven ceiling, fix the mounting
plate to the injector and detector base fittings tightening the two fixing screws
by using the 3-mm Allen wrench as shown in Figure 5-86.
NOTE Make sure there is no free space between the heating block and the oven ceiling, to avoid
possible cold spots.
1
2
Injectors-Detectors
Cassette
Oven Ceiling
1. Insertion Hole
1. Remove the hole cap located behind the injectors/detectors cassette as shown
in Figure 5-88. After the hole cap remotion, the insertion hole is visible.
2
1
2. Inside the GC oven, guide the heating block cable through the insertion hole
until the cable protrudes from the GC upper panel as shown in Figures 5-88
and 5-90
1. Loosen the Allen screw 1 that secures the right tab of the oven heater baffle as
shown in Figure 5-91.
2. Move the column block bracket until the bracket arm couples the Allen screw,
previously loosened, that secures the right tab of the oven heater baffle as
shown in Figure 5-92.
1
1
NOTE In the case all the expansion slots are occupied, it is necessary to remove one of the three
detector control cards currently installed and replace it with the UFM control card.
C 1
B 3
2
A
1. Loosen the fixing screw of the slot cover plate that corresponds to the selected
A, B or C expansion slot on the mother board.
2
3
2. Verify that the jumper marked Jx, adjacent to the defined control card
connector on the mother board, is positioned between the pins 1 and 2. Refer
to the following table.
Jumper Positioning
WARNING! The jumper marked “Jx” must be positioned between the pins 1 and 2.
3. Plug the UFM control card into the selected expansion slot on the mother
board.
4. Fix the control card by using the same screw previously removed at point 1.
5. Connect the 2-pin connector of the free cable placed on the GC basement to
the connector marked P1 located on the UFM control card as shown in
Figure 5-95. This connection allows the UFM electronics to take control of
the fan.
WARNING! If the fan control cable is not properly connected to the P1 connector of the UFM
control module, the UFM device will not function correctly.
The result of the operation is shown in the example of Figure 5-96, where the
expansion slot C on the mother board has been selected to install the card.
NOTE The UFM control card will be automatically recognized at the GC power on.
3
2
1
On the top of the UFM control card the following connecting ports are present.
• a 9-pin port for the connection between the UFM control card and the heating
block installed inside the GC oven.
• a 15-pin port for the connections between the UFM control card and the
column cage.
• a 6-pin connector for the connection between the UFM control card and the
external power module.
1 3
5
V MAINS
POWER SUPPLY
Electrical Specifications
.
Power Supply Input: 100 - 240 Vac; 50/60 Hz; 250 W
Output: 32 Vdc
Fuses F6.3A IEC127/I (5 x 20 mm)
1. Guide the column cable through the insertion hole until the cable protrudes
inside the GC oven ceiling as shown in Figures 5-98 and 5-99.
2. Leave the column cable inside the oven. This cable will be connected to the
column cage when installed as described in the Installing the UFM column
operating sequence.
3. Connect the 15-pin connector of the column cable to the column port located
on the top of the UFM control card as shown in Figure 5-100.
4. Connect the cable coming from the heating block previously installed to the
second piece of cable provided as shown in Figure 5-101.
2
1
1. Heating Block Cable (1st segment) 2. Heating Block Cable (2nd segment)
Figure 5-101. Heating Block Cables Connection
5. Connect the 9-pin connector of the second piece of the cable to the heating
block port located on the top of the UFM control card as shown in
Figure 5-102.
6. Using the connection cable provided, connect the 6-pin connector located on
the top of the UFM control card, as shown in Figure 5-103, to the 6-pin
connector located on the power module rear panel as shown in Figure 5-104.
7. Snap the cable into one of the cable slots on the GC as shown in Figure 5-105.
1. Reinstall all the GC panels proceeding in the reverse order of their removal
(refer to Removing the GC Panels on page 69).
OPERATING SEQUENCE
How to Connect the UFM Column Module in PTV - FID/FPD
Configuration
This sequence contains the instructions to properly connect the UFM capillary
column in PTV - FID/FPD configuration.
Material Needed
• 6-mm wrench
Referring to Figure 5-107 operate as follows.
1
3
2
4
5
The column module is supplied with a graphite ferrule in each column terminal.
The two column terminals protruding from the module are already pre-cut at the
right length to fit correctly the PTV inlet and the GC detector.
The longer terminal must fit the GC detector and the shorter on the PTV:
Detector
Injector
82 mm
40 mm
1. Insert the column ends into the detector and injector base simultaneously and
slide the module up to the detector and injector base respectively.
2. Push the column as far as possible into the detector and injector base.
3. Finger-tighten the column retaining nuts until they starts to grip the column.
Tighten the two nuts simultaneously (a little bit each one per time) in order to
avoid to mount the cage away.
4. Use the 6-mm wrench to tighten the retaining nuts as shown in Figure 5-109.
Use enough pressure to obtain a good seal, but don’t overtighten (1/4 turn).
5. Mount the cover of the heating block inserting the fixing pin into the proper
hole as shown in Figure 5-110.
6. Finger-tighten the fixing pin knob until the cover adheres to the heating block
as shown in Figure 5-111.
7. Fix the column cage to the bracket arm previously mounted inserting the
fixing pin provided through the column cage as shown in Figure 5-112.
For details refer to Installing the Column Fixing Bracket.
8. Finger-tighten the fixing pin knob until the cage is properly secured.
9. Finally, plug the column cable connector into the column port located on the
bottom of the column cage as shown in Figure 5-113.
Powering on the GC
1. Open the gas supplies.
OPERATING SEQUENCE
Removing UFM Device
1. Cool the column, heating block, injector and detector base body or MS
interface to room temperature.
2. Turn off the main power on the rear panel of the GC and on the rear panel of
the external power module, then disconnect the main power cables.
4. Unplug the UFM column cable from the column cage, then remove the cable
from the column oven through the insertion hole.
6. Unplug the two segments of the UFM heating block cable at the center
connection as shown below.
2
1
1. Heating Block Cable (1st segment) 2. Heating Block Cable (2nd segment)
7. Plug the second segment of the UFM heating block cable, coming from the
UFM control board, with the ECD simulation connector provided as shown
below.
2
1
8. Disconnect and remove the UFM heating block and its cable from the GC
oven.
9. Close the insertion hole on the oven ceiling with the proper cap provided.
11. Reconnect the GC main power cable then turn on he main power on the rear
panel of the GC.
How To Contact Us
This appendix contains contact information for Thermo Fisher Scientific office.
Use the list reported in Customer Communication to contact your local Thermo
Fisher Scientific office or affiliate.
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Product: Ultra Fast Module (UFM) Device
Manual: Instruction Manual
Part No.: 317 093 98
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A
A ampere
ac alternating current
ADC analog-to-digital converter
B
b bit
B byte (8 b)
baud rate data transmission speed in events per second
C
ºC Celsius
CIP Carriage and Insurance Paid To
cm centimeter
CPU central processing unit (of a computer)
CSE Customer Service Engineer
D
d depth
DAC digital-to-analog converter
dc direct current
DS data system
E
ECD Electron Capture Detector
EMC electromagnetic compatibility
ESD electrostatic discharge
F
ºF Fahrenheit
FID Flame Ionization Detector
FOB Free on Board
FPD Flame Photometric Detector
ft foot
G
g gram
gain A measure of the ability of an electronic circuit or device to
increase the magnitude of an electronic input parameter.
GC gas chromatograph
GND electrical ground
H
h height
h hour
harmonic A high-frequency disturbance that appears as distortion of the
distortion fundamental sine wave.
HOT OC High Oven Temperature Cold On-Column Injector
HV high voltage
I
ID inside diameter
IEC International Electrotechnical Commission
impulse See transient
in inch
I/O input/output
K
k kilo (103 or 1024)
K Kelvin
kg kilogram
kPa kilopascal
L
l length
l liter
LAN Local Area Network
lb pound
LED light-emitting diode
LVOCI Large Volume On-Column Injector
LVSL Large Volume Injector
M
m meter (or milli [10-3])
M mega (106)
µ micro (10-6)
MBq megabecquerel
mCi millicurie
meniscus The curved upper surface of a column of liquid.
min minute
mL milliliter
mm millimeter
m/z mass-to-charge ratio
N
n nano (10-9)
negative polarity The inverse of a detector signal polarity.
nm nanometer
NPD Nitrogen Phosphorous Detector
O
OCI On-Column Injector
OD outside diameter
Ω ohm
P
p pico (10-12)
Pa pascal
PCB printed circuit board
PDD Pulsed Discharge Detector
PID Photoionization Detector
R
RAM random access memory
RF radio frequency
ROM read-only memory
RS-232 industry standard for serial communications
S
s second
S/SL Split/Splitless Injector
sag See surge
slow average A gradual, long-term change in average RMS voltage level,
with typical durations greater than 2 s.
SOP Standard Operating Procedures
source current The current needed to ignite a source, such as a detector
lamp.
surge A sudden change in average RMS voltage level, with typical
duration between 50 µs and 2 s.
T
TCD Thermal Conductivity Detector
U
UFM Ultra Fast Module
V
V volt
V ac volts, alternating current
V dc volts, direct current
VGA Video Graphics Array
W
w Width
W Watt
NOTE The symbol for a compound unit that is a quotient (for example, degrees Celsius per
minute or grams per liter) is written with a negative exponent with the denominator.
For example:
° C min-1 instead of ° C/min
g L-1 instead of g/L
P Installation 65
Parameter Overview 19
FID Set-Up 25
Programming 49 Upper cover 69, 95, 125
Parameters
Column Oven
Programming 43
FID
Programming 49
FPD
Programming 49
Programming 43
Split/Spliless Injector
Programming 45, 47
TEMPUS TOF MS
Programming 50
R
Ramps 43, 44
Right side panel 69, 70, 71, 78, 95, 96, 97, 125, 126, 127,
135, 136
S
Safety symbols 10–13
Set-Up
Getting Started 30
Sim Dist Analyzer
Installation 26
Slot cover plate 79, 108, 137
System Power Up 31
T
Temperature
Programs 44
TEMPUS TOF MS 67
TRACE GC
Using the Document Set 15
Troubleshooting 57
U
UFM Calibration 33
UFM Column
Installation 31
UFM Device
Description 20