He6063 PDS Reg - World en V4 PDS World 3420 10039659

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05.10.2016 Ed.

4
PRODUCT DATA SHEET

Polyethylene
Borstar® HE6063
Natural Bimodal High Density Polyethylene Jacketing Compound for Energy and
Communication Cables

Description
Borstar HE6063 is a natural, UV-stabilised, colourable, bimodal high density (HD) jacketing compound, which is
produced with the Borealis proprietary Borstar bimodal process technology.

Borstar technology allows the manufacturing of polymers outside the traditional MFR and density range making it
possible to optimize processability, reduce shrinkage and yet provide excellent physical toughness and
environmental stress crack resistance (ESCR).

Borstar HE6063 contains a well dispersed UV-stabiliser in sufficient amount providing a measure of weathering
resistance.\'20 In order to fully utilise the unique low shink properties of Borstar HE6063 we recommend the use of
non-warping colour masterbatches.

Applications
Borstar HE6063 is designed for jacketing of energy and communication cables.

The physical toughness and very low water permeability of the compound make it an ideal solution especially for
buried power cables. Borstar HE6063 offers a balance of properties giving advantages in manufacturing,
installation and lifetime performance of communication and energy cables.

Specifications
Borstar HE6063 meets the applicable requirements as below when processed using sound extrusion practice and
testing procedure:

ISO 1872-PE, KHLN, 45 D-006 ASTM D 1248 Type III, Class A, Category 4, Grade E9, J5

The following cable material standards are met by Borstar HE6063:

EN 50290-2-24 DMP 5, 6, 13, 16

Cables manufactured with Borstar HE6063 using sound extrusion practice normally comply with the following cable
product standards:

IEC 60502, Part 2, Type ST7 HD 603 S1, DMP 6


IEC 60840, Type ST7 DIN VDE 0818
IEC 60794 HD 620 S2, Part 1, table 4B, DMP 5, 13, 16, 18
EN 187105

Special Features
Borstar HE6063 consists of specially selected components to offer:

Superior processability Good petroleum-jelly resistance


Excellent environmental stress cracking resistance (ESCR) Termite resistance
Excellent abrasion & scratch resistance Very good UV resistance
Low water permeability Low shrinkage
Low heat deformation Excellent surface hardness

Borstar is a registered trademark of the Borealis group.

Borealis AG | Wagramer Strasse 17-19 | 1220 Vienna | Austria


Telephone +43 1 224 00 0 | Fax +43 1 22 400 333
FN 269858a | CCC Commercial Court of Vienna | Website www.borealisgroup.com

Page 1 of 3
05.10.2016 Ed.4
PRODUCT DATA SHEET

Polyethylene
Borstar® HE6063
Natural Bimodal High Density Polyethylene Jacketing Compound for Energy and
Communication Cables

Physical Properties
Property Typical Value Test Method
Data should not be used for specification work

Density 946 kg/m³ ISO 1183-1, Method A


Melt Flow Rate (190 °C/2,16 kg) 0,5 g/10min ISO 1133-1, Method A
Melt Flow Rate (190 °C/5,0 kg) 2,0 g/10min ISO 1133-1, Method A
Flexural Modulus 850 MPa ISO 178
Tensile Strain at Break (50 mm/min) 900 % ISO 527-2
Tensile Strength (50 mm/min) 35 MPa ISO 527-2
Brittleness temperature < -76 °C ASTM D 746
Environmental Stress Crack Resistance (50 °C, Igepal 10 > 5.000 h IEC 60811-406
%, F0)
Hardness, Shore D (1 s) 60 ISO 868
Pressure Test at High Temperature (115 °C, 6 h) < 10 % IEC 60811-508

Electrical Properties
Property Typical Value Test Method
Data should not be used for specification work

DC Volume Resistivity 10 PΩcm IEC 60093


Dielectric Strength 20 kV/mm IEC 60243

Processing Techniques
Borstar HE6063 provides excellent surface finish and allows a broad processing window. For extrusion standard
PE-screws are recommended, but also screws designed for PVC can be used with good result. To minimise shrink
back gradient cooling with hot water, minimum 60ºC in the first part of the cooling trough, is strongly recommended.

If preheating and/or drying is used, the maximum temperature should be 90ºC.


Preheating 90 °C Maximum recommended temperature
Melt temperature 180 - 190 °C
Cooling water 60 °C First part of cooling trough
Minimum Temperature

Packaging
Package: Bulk
Octabins
Bags

Borstar is a registered trademark of the Borealis group.

Borealis AG | Wagramer Strasse 17-19 | 1220 Vienna | Austria


Telephone +43 1 224 00 0 | Fax +43 1 22 400 333
FN 269858a | CCC Commercial Court of Vienna | Website www.borealisgroup.com

Page 2 of 3
05.10.2016 Ed.4
PRODUCT DATA SHEET

Polyethylene
Borstar HE6063

Safety
The product is not classified as dangerous and is intended for industrial use only. Check and follow local codes and
regulations!

Please see our "Safety data sheet" / "Product safety information sheet" for details on various aspects of safety of
the product. For more information, contact your Borealis representative.

Disclaimer

The product(s) mentioned herein are not intended to be used for medical, pharmaceutical or healthcare
applications and we do not support their use for such applications.

To the best of our knowledge, the information contained herein is accurate and reliable as of the date of publication;
however we do not assume any liability whatsoever for the accuracy and completeness of such information.

Borealis makes no warranties which extend beyond the description contained herein. Nothing herein shall
constitute any warranty of merchantability or fitness for a particular purpose.

It is the customer's responsibility to inspect and test our products in order to satisfy itself as to the
suitability of the products for the customer's particular purpose. The customer is responsible for the
appropriate, safe and legal use, processing and handling of our products.

No liability can be accepted in respect of the use of any Borealis product in conjunction with any other products
and/or materials. The information contained herein relates exclusively to our products when not used in conjunction
with any other material unless as specifically provided for in the test methods stated above.

Borealis AG | Wagramer Strasse 17-19 | 1220 Vienna | Austria


Telephone +43 1 224 00 0 | Fax +43 1 22 400 333
FN 269858a | CCC Commercial Court of Vienna | Website www.borealisgroup.com

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