Chapter 1

CHAPTER 1

INTRODUCTION & FUNDAMENTALS

1. Introduction
Fig. 1.1 (a) A Kuhnezug truck-mounted crane Fig. 1.1 (b) Fanuc S-500 robots performing
Reprinted with permission from Kuhnezug Fordertechnik GmbH. seam-sealing on a truck.
Reprinted with permission from Fanuc Robotics, North America, Inc.
WHAT IS A ROBOT

The difference between a robot and a manipulator

 Run by a computer or microprocessor not a human
 Controlled by feedback devices
 Mostly autonomous
WHAT IS A ROBOT ?
Random House Dictionary A machine that resembles a
human being and does mechanical routine tasks on
command.
Robotics Association of America An industrial robot is a
re-programmable, multifunctional manipulator designed
to move materials, parts, tools, or specialized devices
through variable programmed motions for the
performance of a variety of tasks.
WHAT IS A ROBOT ?
A manipulator (or an industrial robot) is composed
of a series of links connected to each other via
joints. Each joint usually has an actuator (a motor
for eg.) connected to it.
These actuators are used to cause relative motion
between successive links. One end of the
manipulator is usually connected to a stable base
and the other end is used to deploy a tool.
CLASSIFICATION OF ROBOTS
- JIRA (Japanese Industrial Robot Association)

Class1: Manual-Handling Device
Class2: Fixed Sequence Robot
Class3: Variable Sequence Robot
Class4: Playback Robot
Class5: Numerical Control Robot
Class6: Intelligent Robot
- RIA (Robotics Institute of America)

Variable Sequence Robot(Class3)
Playback Robot(Class4)
Numerical Control Robot(Class5)
Intelligent Robot(Class6)
- AFR (Association FranÇaise de Robotique)

Type A: Manual Handling Devices/ telerobotics
Type B: Automatic Handling Devices/
predetermined cycles
Type C: Programmable, Servo controlled robot,
continuous point-to-point trajectories
Type D: Same type with C, but it can acquire
information.
WHAT IS ROBOTICS?
Robotics is the art, knowledge base, and the know-how of designing,
applying, and using robots in human endeavors.
Robotics is an interdisciplinary subject that benefits from mechanical
engineering, electrical and electronic engineering, computer science,
biology, and many other disciplines.
WHAT IS ROBOTICS
 History of Robotics
1922: Karel Čapek’s novel, Rossum’s Universal Robots, word “Robota” (worker)
1952: NC machine (MIT)
1955: Denavit-Hartenberg Homogeneous Transformation
1967: Mark II (Unimation Inc.)
1968: Shakey (SRI) - intelligent robot
1973: T3 (Cincinnati Milacron Inc.)
1978: PUMA (Unimation Inc.)
1983: Robotics Courses
21C: Walking Robots, Mobile Robots, Humanoid Robots
What are the parts
of a robot?
• Manipulator
• Pedestal
• Controller
• End Effectors
• Power Source
Manipulator
• Base
• Appendages
Shoulder
Arm
Grippers
Pedestal
(Human waist)
• Supports the
manipulator.
• Acts as a
counterbalance.
Controller
(The brain)
• Issues instructions to
the robot.
• Controls peripheral
devices.
• Interfaces with robot.
• Interfaces with
humans.
End Effectors
(The hand)
• Spray paint
attachments
• Welding attachments
• Vacuum heads
• Hands
• Grippers
Power Source
(The food)
• Electric
• Pneumatic
• Hydraulic
Robots degrees of freedom
⚫ Degrees of Freedom: Number of
independent position variables which
would has to be specified to locate all
parts of a mechanism.
⚫ In most manipulators this is usually the
number of joints.
ROBOTS DEGREES OF FREEDOM
Consider what is the degree of Fig. 3
1 D.O.F. 2 D.O.F. 3 D.O.F.
Fig. 1.3 A Fanuc P-15 robot.

Reprinted with permission from Fanuc Robotics, North America, Inc.
ROBOT JOINTS
Prismatic Joint: Linear, No rotation involved.

(Hydraulic or pneumatic cylinder)
Revolute Joint: Rotary, (electrically driven with stepper motor, servo motor)
ROBOT
COORDINATES
Fig. 1.4
• Cartesian/rectangular/gantry (3P) : 3 cylinders joint

• Cylindrical (R2P) : 2 Prismatic joint and 1 revolute joint
• Spherical (2RP) : 1 Prismatic joint and 2 revolute joint
• Articulated/anthropomorphic (3R) : All revolute(Human arm)
• Selective Compliance Assembly Robot Arm (SCARA):
2 paralleled revolute joint and 1 additional prismatic joint
ROBOT WORKSPACE
Fig. 1.7 Typical workspaces for common robot configurations

ROBOT CHARACTERISTICS
• Payload
Payload is the weight a robot can carry
• Reach
• Reach is the maximum distance a robot can reach
within its work envelope.
• Precision
Precision is defined as how accurately a specifies point
can be reached
• Repeatability
Repeatability is how accurately the same position can
be reached if the motion is repeated many times.
http://www.directindustry.com/prod/yamaha-motor-industrial-
robots/product-25092-56426.html#video
CHAPTER 1
FUNDAMENTALS
 Robot Languages
Microcomputer Machine Language Level: the most basic and

very efficient but difficult to understand to follow.
Point-to-Point Level: Funky Cincinnati Milacron’s T3©
It lacks branching, sensory information.
Primitive Motion Level: VAL by Unimation™
Interpreter based language.
Structured Programming Level: This is a compiler based
but more difficult to learn.
Task-Oriented Level: Not exist yet and proposed IBM in the 1980s.
CHAPTER 1
FUNDAMENTALS
 Robot Application
Machine loading
Pick and place operations
Welding
Painting
Sampling
Assembly operation
Manufacturing
Surveillance
Medical applications
Assisting disabled individuals
Hazardous environments
Underwater, space, and remote locations
CHAPTER 1
FUNDAMENTALS
Fig. 1.8 A Staubli robot loading and unloading Fig. 1.9 Staubli robot placing dishwasher tubs
Fig. 1.10 An AM120 Fanuc robot Fig. 1.11 A P200 Fanuc painting automobile bodies
CHAPTER 1
FUNDAMENTALS
Fig. 1.12 Staubli RX FRAMS robot in a BMW Fig. 1.13 A Fanuc LR Mate 200i robot removal operation
Fig. 1.13 The Arm, a 6 DOF bilateral force-feedback manipulator Medical Robot of German
ADVANTAGES VS. DISADVANTAGES OF ROBOTS
Robots increase productivity, safety, efficiency, quality, and
consistency of products.
 Robots can work in hazardous environments without the need.
 Robots need no environmental comfort.
 Robots work continuously without experiencing fatigue of problem.
 Robots have repeatable precision at all times.
 Robots can be much more accurate than human. .
 Robots can process multiple stimuli or tasks simultaneously.
 Robots lack capability to respond in emergencies.

 Robots, although superior in certain senses, have limited
capabilities in Degree of freedom, Dexterity, Sensors, Vision
system, real time response.
 Robots are costly, due to Initial cost of equipment, Installation
costs, Need for Peripherals, Need for training, Need for
programming.
 Robots replace human workers creating economic problems

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INTRODUCTION & FUNDAMENTALS

The difference between a robot and a manipulator

- JIRA (Japanese Industrial Robot Association)

- RIA (Robotics Institute of America)

- AFR (Association FranÇaise de Robotique)

Consider what is the degree of Fig. 3

1 D.O.F. 2 D.O.F. 3 D.O.F.

Fig. 1.3 A Fanuc P-15 robot.

Prismatic Joint: Linear, No rotation involved.

• Cartesian/rectangular/gantry (3P) : 3 cylinders joint

Fig. 1.7 Typical workspaces for common robot configurations

Microcomputer Machine Language Level: the most basic and

 Robots lack capability to respond in emergencies.

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