Improvised Refrigerant Recovery Machine
Improvised Refrigerant Recovery Machine
Improvised Refrigerant Recovery Machine
TITLE PAGE
by
Teddie C. Leal
Ian Paul L. Eucasion
Mark Ronniel Sansano
Carl Joseph M. Mandia
Melvin Mangol
APPROVAL SHEET
submitted by Teddie C. Leal, Mark Ronniel Sansano, Ian Paul Eucasion, Melvin Mangol and
Carl Joseph Mandia, in partial fulfillment of the requirements for the degree of Bachelor of
ORLANDO M. OLIVA
Adviser
Date Signed: ____________
PANEL OF EXAMINERS
_________________________
Chairperson
Date Signed: ____________
_______________________ __________________
Member Member
Accepted in partial fulfillment of the requirements for the degree of Bachelor of Science in
Industrial Technology major in Electrical Technology.
DECLARATION OF ORIGINALITY
MACHINE”, is an original work and that any idea, technique, quotation or material from other
practices.
Furthermore, we declare that this thesis or a significant part of it has not been
submitted for the award of any other degree or diploma at other educational institutions.
Signed this __ day of June, 2023 at Marinduque State College, Tanza, Boac,
Marinduque.
TEDDIE C. LEAL
IAN PAUL L. EUCASION
MARK RONNIEL SANSANO
CARL JOSEPH M. MANDIA
MELVIN MANGOL
Marinduque State College 4
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ACKNOWLEDGEMENT
We would like to express our gratitude and genuine appreciation to each and every
person who helped finish this research report. Throughout this journey, their unfailing support,
First and foremost, we would like to extend our sincere gratitude to Orlando M. Oliva, our
adviser, whose wisdom, commitment, and guidance have greatly influenced the focus and range
of this study.
We would also like to extend our heartfelt thanks to our research teacher, Dr. Menandro
M. Merlin, for their constant leadership and support. Your knowledge, forbearance, and
dedication to our intellectual development have had a significant impact on this research. This
document has been considerably improved by your insightful comments and recommendations.
We owe a debt of gratitude to the respected participants in the research panel for their
time, knowledge, and significant contributions. Your meticulous analysis, perceptive remarks,
and helpful critique were crucial in helping to improve this study's scholarly caliber.
Additionally, we would like to thank our parents for their everlasting love, support, and
encouragement during our academic endeavors. Our accomplishments have been made
possible by your sacrifices, your confidence in our abilities, and your never-ending
Last but not least, we acknowledge the Almighty God for His grace, blessings, and
guidance throughout this research journey. We are humbled by the opportunities bestowed
upon us and are grateful for the wisdom, strength, and inspiration we have received from above.
The Researchers
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Teddie C. Leal, Mark Ronniel Sansano, Ian Paul Eucasion, Melvin Mangol and Carl Joseph
Mandia
___________________________________________________________________________
ABSTRACT
The study was conducted in the aspect of acceptability and effectiveness of the
design and function of the need of standard. Findings stated that the refrigerant
There is a need to use a marketed vacuum pump for better recovery of the refrigerant.
Based on the results, the researcher recommends that this innovative design be
INTRODUCTION
useful unit in Refrigeration and Air-conditioning field. It is used when a system that
leaks may be topped-up or repaired. Topping-up may have a lower immediate cost,
whereas repairing the leak takes more time and therefore costs more. However, in
the long-term, the repaired system is less likely to leak thus the costs cease,
whereas repeatedly topping-up a system over months and years results in a very
high accumulated cost. Obviously, preventing leakage and thus fewer journeys to
the equipment and better resulting efficiency is much more desirable from an
environmental perspective.
According to Daniel Dall'Onder (2002) since high GWP HFCs refrigerants are
being controlled due to the growing worldwide concern over climate change in the
HVAC&R area. Therefore, pure refrigerants (HFCs, HCs, and HFOs) and different
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types of blends with lower GWP than R-410A were evaluated to find the possible
alternative that can operate without any modifications in equipment that was
refrigerant.Finally, these candidates also revealed the lowest TEWI and LCCP values,
mixtures are the most suitable candidates for residential air conditioners and heat
pumps.
to produce more refrigerants. Processing facilities are also slowly removing and
disposing of harmful refrigerants like Freon by taking the refrigerant out of old
appliances. Proper disposal is critical for older refrigerants which have been linked
with damage to the Earth's atmosphere, and for modern refrigerants which are
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considered safe, recycling still saves money and reduces stress on the environment.
this task, finds directly to relating it in topics on HVAC systems and automotive air
recovery machine.
cooling or refrigeration system. The concept behind the machine is relatively simple:
it uses a compressor to draw the refrigerant out of the system, store it in a tank,
The recovery process begins by ensuring that all hoses are properly connected.
Open the low pressue valve. Close the high pressure valve and securely seal the
refrigerant tan. Activate the pressure pump for a duration of 3 minutes. Once 3
minutes have passed, Close the low pressure valve. Proceed to turn off the
pressure pump. Open the refrigerant tan and the high pressure valve. If you observe
a white flow in the sight glass, it signifies the recovery process is complete. Wait
until the refrigerant recovery is finished before disconnecting any hoses. The
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recovered refrigerant can then be reused in the same system or in another system
that uses the same type of refrigerant. Alternatively, the recovered refrigerant can
Overall, the refrigerant recovery machine is an essential tool for anyone working
Objectives
1. Determine the time needed to finish the process of the recovering of refrigerant.
2. Measure the amount of refrigerant (in grams) recovered from the system as follows.
3.1 Functionality,
3.3 Compatibility,
3.4 Usability,
3.6 Maintainability
4. Ascertain any significant agreement on the evaluator’s rating on the quality of the
4.1 Functionality,
4.3 Compatibility,
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4.4 Usability,
4.6 Maintainability.
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METHODOLOGY
The research strategy and methodology that was employed to attain the
study's objectives are described in this part of the study. It describes the research tool,
the data gathering process, and the pertinent statistical data analysis.
recovery machine performance through its efficiency and feasibility from different
sources.
developed, tested and refined. At first it is that hard to develop the machine but through
the necessary components and materials, assemble the components to build a working
prototype, and ensure that the prototype meets safety standards and functional
requirement.
Research Locale
There were two (2) place where the procedure of this study was conducted.
Figure 1 shows the locations where the study conducted. The study was
to the study were readily available, and at Marinduque State College at Barangay Tanza,
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Boac Marinduque, where most of the laboratory activities carried out this location
served as suitable settings for monitoring and conducting the necessary experimental
procedures.
All the materials for our study such as Vacuum pump and Gauge manifold were
purchased at online shop(shopee). While the empty tank of refrigerant was purchase at
Mogpog merchandise market. Then the refrigerant was purchased at Boac merchandise
market. Furthermore, all the other materials needed in this research such us metal,
aircon cover served as the cover of the machine and other equipment needed were all
Marinduque. After we complete the materials, the first procedure, we tested if the
vacuum pump would work properly and find effective. And then we tried with refrigerant,
and it worked out failed due to handling ineefective connections. In the second
experiment, we weighed a refrigerant tank that was empty to determine whether its
weight would increase if we utilized our improvised prototype, again it’s a failure.
Then,on the third trial when we connect all the required pieces. Our test was successful.
Evaluator Selection
As discussed in the earlier section of this study, the research is expected to benefit
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metal workers and welders. Thus, this research used convenience purposive sampling
A total of 30 research evaluators (20 target end user, 8 subject matter experts,
and 2 automotive technology experts) were selected using purposive sampling. They
Research Process
As shown Figure 2, the objectives of this study were accomplished in four (4)
periods. The following is a detailed discussion of these phases. The design of the
research prototype and embedded system was the first step in this research process.
requirements and parameters of the research prototype. The components were then
Preparation of Materials
found during the preliminary analysis of related studies and publications. The
marketplaces were used to prepare and purchase the materials. The following table
As shown in Table, the materials that were used in developing the system was
prepared,
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Prototype Designing
Prototype Development
The several crucial procedures used to create the research prototype are
depicted in Figure 3. First, the researchers look for the materials that are needed.
Second, Welding technology was used to fabricate the frame. The hand drill was used
to construct the frame. Additionally, Spray paint was used to apply color to the frame.
Figure 4 shows the data gathering procedures that was conducted to carry out
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Figure 4 shows the testing of the Protype, the freon will be used in the
pump's suction pressure (all pressures will be monitored by a pressure gauge), the
refrigerant gas will flow through the compressor in the form of low-pressure vapor. It
will then move into the vacant after that. After being purified, the refrigerant gas will
components like the vacuum pump, manifold gauge, and R134A refrigerant tank,
among others.
Research Instrument
The researchers involve designing a set of tools or methods to gather data and
information related to the subject. Likewise, they conducted in-depth interviews with
industry professionals, engineers, and researchers to gain insights into their
experiences, challenges, and ideas for developing an improvised recovery machine,
develop prototypes of potential improvised recovery machines and conduct tests to
evaluate their performance, energy efficiency, safety features, and effectiveness in
handling different refrigerants, analyze the economic viability of implementing an
improvised recovery machine, environmental Impact Assessment ,and safety
evaluation.
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Figure 6,
As shown in Figure 6. the
Evaluation
selectedofevaluators
the Research Prototype
evaluated the built prototype using
the research instrument to characterize the research prototype and were given a hands-
on tutorial on how to utilize it. The research participants were also asked for their
As shown in the preceding table, the developed research prototype is rated from
4.17 to 4.48. It can be observed the lowest attribute was compatibility and
maintainability as the highest. All of the ratings are interpreted as very satisfactory. The
developed research prototype has an over-all rating of 4.33 and described as very
satisfactory in terms of functionality, performance efficicency, compatibility, usability,
reliability, and maintainability.
Based from these data, it implies that the developed research prototype may or
not be compatible with other devices. Improvements can be made to make the device
more compatible and interoperable with other machines or devices. However,
maintainability was rated the highest implying the developed research prototype is
easier to maintain.
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Ethical Consideration
The data gathering followed the College's Data Privacy standards and was
There is no personal information in the research tool that was used in this
study that could harm the research respondents or be in violation of the Data Privacy
Act. The rating and comments were retained for academic purposes, and their
In the sensory evaluation, every evaluator's answers were totaled up. The
overall assessments of the respondents are described using descriptive statistics that
use the central tendency as a mean and a measure of variability. In calculating the
average viscosity and deviation after three trial tests, the mean and SD were also used.
The significance of the agreement among all the respondents was further tested
using the inferential statistic known as Kendall's Coefficient of Concordance (W). The
Replication
time required for recovery, and cost effectiveness. The machine also compared to
original study findings. Thus, assemble the recovery machines components, including
the compressor, vacuum pump, and pressure gauges. We connect the hose, fittings,
and connectors, then ensure all connections are properly sealed and tightened to
prevent refrigerant leaks. Project total cost is about PhP 10,230.00 .The system uses
button switches so that it will be easy to operate. The button indicates “off” and “on”.
The electrical system uses red and blue wire. It utilizes; 1/4 HP vacuum pump as serve
is illustrated in figure 2.
Control Sample
The refrigerant recovery process from a disabled unit will be filled with freon. The
refrigerant gas will pass through the vacuum pump that serve as the compressor in the
form of low-pressure vapor due to its suction pressure (all pressures will be monitored
by a pressure gauge). And then, it will transfer into the empty. After, the purification
process the refrigerant gas will be stored in a labelled recovery tank. The recovery
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system is installed in devices such as the following vacuum pump, manifold gauge,
of the compressor to the recovery cylinder using a refrigerant hose. Connect the outlet
port of the compressor to the inlet of the recovery cylinder using another refrigerant
hose. Attach a pressure gauge to the intake side of the recovery cylinder to monitor the
inlet pressure. Attach another pressure gauge to the outlet side of the recovery cylinder
to monitor the outlet pressure. Connect a vacuum pump to the recovery cylinder using a
separate hose. Ensure all connections are properly sealed and tightened.Place the
recovery cylinder in a well ventilated area and secure it to prevent tipping. Put on safety
goggles and gloves for personal protections. Start the vacuum pump to remove air and
moisture from the system. Monitor the pressure gauge on the intake side of the
recovery cylinder to ensure proper vacuum levels. Once the system is evacuated, close
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the vacuum pump. Monitor the pressure gauge on the outlet side of the recovery
cylinder to observe the pressure differentials and ensure proper operations. Once the
The following outcomes are hereby reported and discussed, including their
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implications, in accordance with the study's aims and utilizing the methods described
unit of 2.60. It also utilizes a voltmeter 220v during the testing of the gadget. Using a
power on delay timer, it will be set for three minutes at the start of the operation in order
Table 2 presents the result of the evaluation of transferred gas. The 1st trial
recovered of 2.60 disabled unit with .50 transferred gas failed due to misconnection of
hoses. The second trial has 2.60 disabled unit with .50 transferred gas failed due to
trial after following and discovering the necessary connections and procedures.
CONCLUSION
evaluated. All the materials used for its construction were locally sourced. The capacity
of the machine is 2.60. The machine can be used to recover used refrigerants and
recycle it. The machine is suitable for all refrigeration and air conditioning (RAC)
practitioners and was produced at all necessary factors taken into consideration to
maintenance.
RECOMMENDATION
machine for the components were made from locally materials. These materials were
used because they satisfied the design requirements of the machine and are readily
available. And the developed refrigerant recovery equipment has a total cost of P 10,230
BIBLIOGRAPHY
Anderson, C., Brown, D., & Clark, E. (2021). Efficiency and Safety Evaluation of
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Brown, C., & Anderson, D. (2023). Advantages of Electrically Powered Scissor Jacks
in Vehicle Lifting Applications. Journal of Automotive Maintenance, 9(1), 45-62.
Robinson, L., & Miller, K. (2022). Impact of Electric Scissor Jacks on Workplace
Ergonomics in Automotive Maintenance. Human Factors in Manufacturing, 39(1),
78-95.
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APPENDICES
Appendix A
RESEARCH INSTRUMENT
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Appendix B
Appendix C
CORRESPONDENCE
TO FOLLOW
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Appendix D
PHOTO DOCUMENTATION
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Appendix E
STATISTICAL ANALYSIS OF DATA
As shown in the preceding table, the developed research prototype is rated from
4.17 to 4.48. It can be observed the lowest attribute was compatibility and
maintainability as the highest. All of the ratings are interpreted as very satisfactory. The
developed research prototype has an over-all rating of 4.33 and described as very
satisfactory in terms of functionality, performance efficicency, compatibility, usability,
reliability, and maintainability.
Based on these data, it implies that the developed research prototype may or not
be compatible with other devices. Improvements can be made to make the device more
compatible and interoperable with other machines or devices. However, maintainability
was rated the highest implying the developed research prototype is easier to maintain.
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Appendix F
RAW DATA OF EVALUATION
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Appendix G
To Follow
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Appendix H