Cephas ValvulasMariposa
Cephas ValvulasMariposa
Cephas ValvulasMariposa
CEPHAS Valves
E
Model No.
Duo-Check Valve
SRS 810 / Wafer Type 27
Y-Strainer
SRS 410 / Flange Type 31
2ԅ
BUTTERFLY VALVE
Parts List
Ն
Յ
Ղ
Ճ
Մ
Կ
Խ
Ծ
Շ
Ո
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DESIGN FEATURES / SPECIFICATION
Material Specification
7 Packing Gland Acetal upto DN300 , Brass or Bronze for DN350 & larger
11 Bottom Plug
Mild Steel
(DN32 - DN300)
4ԅ
BUTTERFLY VALVE
Standard Compliance :
ŋConform to EN 593 , MSS SP67 and API 609
Production Range :
ŋSizes : DN32 ~ DN1200
ŋWorking Pressure : Upto 16 bar for DN32 ~ DN600
Upto 10 bar for DN650 ~ DN1200
ŋWorking Temperature : -20°C to +160°C
Connection :
ŋANSI B16.1 CL. 125LB & B16.5 CL. 150LB
ŋAS 2129 Table D & E
ŋBS 10 Table D & E
ŋDIN 2501 PN6, PN10 & PN16
ŋEN 1092 PN6, PN10 & PN16
ŋISO 2531 PN6, PN10 & PN16
ŋISO 7005 PN6, PN10 & PN16
ŋKS B 1511 / JIS B 2210 5K & 10K
ŋMSS SP44 CL. 150LB
ŋSABS 1123 Table 1000/3 & Table 1600/3
Applications
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SRS 710 / WAFER TYPE
6ԅ
BUTTERFLY VALVE
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SRS 711 / LUG TYPE
8ԅ
BUTTERFLY VALVE
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SRS 712 / U-SECTION TYPE
10ԅ
BUTTERFLY VALVE
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SRS 710V (Wafer Type) / SRS 711V (Lug Type)
12ԅ
BUTTERFLY VALVE
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SRS 712V (U-Section Type) / LEVER OPERATOR
14ԅ
BUTTERFLY VALVE
Lever Operator
*Note : For DN200 and larger sizes, gear box operator is recommended.
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GEAR OPERATOR / TORQUES REQUIRED TO OPERATE VALVES
Gear Operator
16ԅ
BUTTERFLY VALVE
1. The below torque is based on water with temperature range of +1 deg. C ~ +80 deg. C
2. The fluid does not include chemicals or contamination that may increase the friction between the seating surfaces.
3. At least one operation cycle per month.
4. Flow velocity in the pipe not more than 4m/s.
5. When other fluid conditions are expected, please contact us for detailed advice regarding operating torques and actuator sizing.
(Examples : Dry gas or air, slurries, powders, low temperatures, infrequent cycling, high flow velocities)
6. The operating speed of the actuator must be considered in order to avoid water hammer when the valve is closed in junction with liquid.
TORQUE TABLE
;QbM JIZ JIZ JIZ
UU QVKP SOU 6U SOU 6U SOU 6U
32 1 1/4" 1 10 2 11 2 13
40 1 1/2" 1 10 2 11 2 13
50 2" 2 18 3 21 3 23
65 2 1/2" 3 23 3 26 3 27
80 3" 3 30 4 32 4 35
100 4" 4 38 5 50 6 51
125 5" 6 57 7 65 8 79
150 6" 9 85 10 98 12 112
200 8" 17 158 18 169 25 239
250 10" 26 250 30 292 37 356
300 12" 36 347 52 501 54 525
350 14" 51 499 64 619 142 1389
400 16" 72 697 82 802 189 1851
450 18" 96 936 118 1150 231 2264
500 20" 124 1208 152 1485 285 2791
550 22" 177 1733 220 2153 446 4363
600 24" 259 2535 302 2955 526 5155
650 26" 192 1877 268 2624 347 3396
700 28" 231 2255 327 3201 436 4271
750 30" 279 2727 397 3890 520 5094
800 32" 338 3304 468 4580 615 6020
900 36" 466 4562 673 6595 882 8644
1000 40" 707 6921 1019 9982 1339 13120
1050 42" 777 7613 1111 10880 1473 14432
1100 44" 856 8389 1208 11834 1628 15950
1200 48" 1295 12689 1849 18111 2321 22741
*Note : 1) In case of less than 6 bar pressure, please consult with us.
2) For safety factor or actuator sizing, please contact actuator maker or consult with us.
ԅ17
FLOW COEFFICIENT / BOLTING DATA
Flow Coefficient
The size of butterfly valve used for control purpose should be calculated on the basis of the operating characteristics.
In order to achieve optimum control, the flow coefficient (Cv, Kv) below need to be considered.
Cv is in imperial units, the water flow rate in U.S. gallons per minute which passes through the valve giving a pressure drop of 1 psi
at a temperature of 68ŊF.
In metric units the same coefficients is called Kv and correspond to the flow rate in ־/h passing through the valve giving a pressure
drop of 1 bar at a temperature of 20Ű. The approximate corresponding formulas are :
18ԅ
BUTTERFLY VALVE
Bolting Data
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ELASTOMER GENERAL CHART / STORAGE OF VALVES / INSTALLATION INSTRUCTION
Alcohol
Alkali
Brake Fluid
Brine
Ester -15Ű to +120Ű Hydrocarbon
Ketone ( Allowable temperature Oil
EPDM
Ozone in continuous use Fat
Sewage -5Ű f +100Ű ) Grease
Seawater
Treated Water with Caustic soda
Water / Drinking water
Water-Steam
Alcohol
Alkali
Brake Fluid
Brine
Ester -40Ű to +130Ű Hydrocarbon
Ketone ( Allowable temperature Oil
EPDM-H
Ozone in continuous use Fat
Sewage -20Ű f +130Ű ) Grease
Seawater
Treated Water with Caustic soda
Water / Drinking water
Water-Steam
Air
-10Ű to +90Ű
Gasoline Solvent
NBR ( Allowable temperature
Hydrocarbon Benzene
(BUNA-N) in continuous use
Natural Gas Xylol
0Ű f +80Ű )
Oil and Fat
20ԅ
BUTTERFLY VALVE
Storage of valves
Store the valve in dry, dark and cool conditions, preferably indoors with the actual valve temperature higher than the dew point. If
outdoor storage in unavoidable, support the valves off the ground and protect the valves with a watertight cover.
Do not remove the valve packaging or end port protection, until necessary for inspection or installation. Store the valve in the slightly
open position to avoid deformation of the rubberlining.
Installation Instruction
General
- Before shipment the seat surface is lubricated with silicone grease. If it is considered not necessary for special usage, it can be removed
with solvent. In case valves are for chlorine, oxygen hydrogen, valves should be cleaned and degreased perfectly.
- Valves can be installed in the pipeline in any position.
- Before installing valves, the pipeline must be cleaned from dirt and welding residues. Otherwise seat may be damaged.
- Pipes must be free of tension.
- Butterfly valves can be installed directly in between flanges without any gaskets.
Installation in line related to wafer butterfly valve (on the existing pipeline)
- Verity the distance between two flanges to be equal to face to face valve dimension.
- In order to facilitate installation of the valve, allow a sufficient room with adequate tools in between two flanges.
- Insert the lower part of flanges at least two flange-bolts.
- Close valve disc partially so that disc edge is at least 10mm within the body.
- Insert valve in between two flanges. Valve will be held by the two flange-bolts previously fitted in the lower part of flanges.
- Insert the flange-bolts through centering lugs of valve.
- Insert the remaining flange-bolts aligning the valve with the flanges and tightening flange-bolts manually.
- Maintain the valve aligned, remove gradually flange spreaders and tighten bolts partially.
- Control open and close operation of valve to be easy and smooth.
- Open the valve completely and cross tighten the bolts to adequate torque.
Installation in line related to wafer butterfly valve (in the new pipeline)
- Close valve disc partially so that disc edge is at least 10mm within the body.
- Align the two flanges with the valve body.
- Span the body with some flange-bolts and tighten the bolts partially. Finish tightening by uniform cross bolting.
- Use the flange-valve-flange unit for pipe centering.
- Tack-weld the flanges to the pipe.
- Remove the bolting and the valve from the flanges. Just perform tack-welding only when the valve is inserted as high heat temperature
can damage valve seat.
- Weld flanges to the pipe and wait until completely cooled down.
- Install the valve by applying the same instruction procedure as the installation instruction on the existing pipeline.
ԅ21
CORRECT INSTALLATION / DESIGN FEATURES
Correct Installation
1
allow the valve with disc
in semi-closed position.
2
Flange gaskets are
not needed.
3
Insert bolts through the
two bottom pipe flange
holes to rest valve on
during installation.
4
Tighten the flange bolts
evenly to prevent the
leakage between flanges
and valve.
22ԅ
BUTTERFLY VALVE
Design Features
Material Specification
3 Seat PTFE
7 O-ring Viton
ԅ23
SPECIFICATION AND APPLICATION / SRS 740 (WAFER TYPE)
Standard Compliance :
ŋConform to EN 593, MSS SP67 and API 609
Production Range :
ŋSizes : DN 40 ~ DN 600
ŋWorking Pressure : Upto 10 bar for DN 40 ~ DN 300
Upto 6 bar for DN 350 ~ DN 600
ŋWorking Temperature : -40°C to +200°C
Connection :
ŋANSI B16.1 CL. 125LB & B16.5 CL. 150LB
ŋAS 2129 Table D & E
ŋBS 10 Table D & E
ŋDIN 2501 PN6 , PN10 & PN16
ŋEN 1092 PN6 , PN10 & PN16
ŋISO 2531 PN6 , PN10 & PN16
ŋISO 7005 PN6 , PN10 & PN16
ŋKS B 1511 / JIS B 2210 5K , 10K & 16K
ŋMSS SP44 CL. 150LB
ŋSABS 1123 Table 1000/3 & Table 1600/3
24ԅ
BUTTERFLY VALVE
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DESIGN FEATURES AND SPECIFICATION / SRS 810 (WAFER TYPE)
Material Specification
Silicone / Neoprene )
9 Plugs Steel
General
Function
SRS 810 is a check valve to avoid unwanted back flow in a pipe.
Applications
Water supply systems ( distribution, treatment etc. ), irrigation, heating systems, ship
building, industrial processes ( liquids and gases ).
Service Temperature ;
EPDM -15Ű to +120Ű ( Allowable temperature in continuous use -5Ű ~ +100Ű )
NBR -10Ű to +90Ű ( Allowable temperature in continuous use 0Ű ~ +80Ű )
Pipe connection
The Duo-check valve has been designed for installation in flanged piping systems
( PN10, PN16, AS 2129 Table "E" etc. ).
Suitable gaskets shall be used for sealing between valve and flanges.
Design
- The self acting pivoting check valve of the double disc.
- Maintenance free. The design is compact and space saving.
- The superior closing response prior to flow reveal.
- The corrosion resistant springs are designed to quickly close the valve at zero flow to prevent undesirable pressure surges.
In the closed position the valve is tight shut off.
- It opens automatically when the flow starts again.
- The elastomer seat is vulcanized and bonded to the body casting.
- It is out of the flow path thus ensuring extended seal life. Spherical profiling of the seat ensures positive shut-off even at low pressures
and the area adjacent to the seat is also protected by the same elastomer material.
- Attention paid to the streamlining of the flow path is paramount if good flow characteristics are to be achieved.
- The saving of energy costs by selecting a check valve may be several times the initial cost of the valve.
- The use of these design features together with careful material selection makes a product with a high reliability and a low operating costs.
26ԅ
DUO-CHECK VALVE
Valve Dimensions
AS 2129 Table “E” Unit : mm ANSI B16.5 CLASS 150LB Unit : mm
;QbM ;QbM
ټL ټ, 4 : ټL ټ, 4 :
UU QVKP UU QVKP
40 1 1/2Ř 55 84 43 26 40 1 1/2Ř 55 82 43 26
50 2Ř 60 96 43 29 50 2Ř 60 101 43 29
65 2 1/2Ř 73 109 46 35 65 2 1/2Ř 73 120 46 35
80 3Ř 89 128 64 43 80 3Ř 89 133 64 43
100 4Ř 114 160 64 56 100 4Ř 114 171 64 56
125 5Ř 141 192 70 69 125 5Ř 141 194 70 69
150 6Ř 168 213 76 83 150 6Ř 168 219 76 83
200 8Ř 219 270 89 105 200 8Ř 219 276 89 105
250 10Ř 273 334 114 135 250 10Ř 273 337 114 135
300 12Ř 324 380 114 156 300 12Ř 324 407 114 156
350 14Ř 375 444 127 173 350 14Ř 375 447 127 173
400 16Ř 425 495 140 195 400 16Ř 425 510 140 195
;QbM ;QbM
ټL ټ, 4 : ټL ټ, 4 :
UU QVKP UU QVKP
40 1 1/2Ř 55 92 43 26 40 1 1/2Ř 55 92 43 26
50 2Ř 60 107 43 29 50 2Ř 60 107 43 29
65 2 1/2Ř 73 127 46 35 65 2 1/2Ř 73 127 46 35
80 3Ř 89 142 64 43 80 3Ř 89 142 64 43
100 4Ř 114 160 64 56 100 4Ř 114 160 64 56
125 5Ř 141 192 70 69 125 5Ř 141 192 70 69
150 6Ř 168 213 76 83 150 6Ř 168 213 76 83
200 8Ř 219 270 89 105 200 8Ř 219 270 89 105
250 10Ř 273 328 114 135 250 10Ř 273 328 114 135
300 12Ř 324 378 114 156 300 12Ř 324 384 114 156
350 14Ř 375 438 127 173 350 14Ř 375 444 127 173
400 16Ř 425 489 140 195 400 16Ř 425 495 140 195
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TECHNICAL DATA / INSTALLATION
Technical Data
Flow resistance
As a check valve is permanently open in normal service, the flow resistance is a very important feature of a check valve with regard to
the energy loss per year which can mount up to many times the initial cost of the valve. We have reduced the pressure loss of our
design to very low levels. This is indicated by high Cv/Kv values as stated in the following table.
Size
Cv Kv
mm inch
40 1 1/2" 25.5 22
50 2" 51 44
65 2 1/2" 90 78
80 3" 128 110
100 4" 280 241
125 5" 500 431
150 6" 725 625
200 8" 1420 1224
250 10" 2590 2233
300 12" 3930 3388
350 14” 5100 4397
400 16” 7300 6293
Cv is in imperial units, the water flow rate in U.S. gallons per minute which passes
through the valve giving a pressure drop of 1 psi at a temperature of 68ŊF.
In metric units the same coefficients is called Kv and correspond to the flow rate in ־/h passing through the valve giving a pressure
drop of 1 bar at a temperature of 20Ű.
The approximate corresponding formulas are :
28ԅ
DUO-CHECK VALVE
Installation
The check valve is designed for steady flow conditions and can be installed in horizontal and vertical pipelines but the instructions
* Note : The valve must not be installed in pipelines with pulsating flow or near to reciprocating pumps.
* Note : Additional pressure drop can be expected due to the weight of the discs.
ԅ29
DESIGN FEATURES AND SPECIFICATION / SRS 410 (Y - STRAINER)
Specification
Cast iron "Y" Type Strainer with Replaceable Stainless Steel Mesh.
Drilled & Tapped Blowdown Connection.
Flange to AS 2129 Table "E", ANSI B16.5 CLASS 150LB, EN 1092 PN10 / 16, and KS B 1511 / JIS B 2210 10K.
Material Specification
No. Components Materials
4 Bolts Steel
5 Nuts Steel
7 Gasket Rubber
Screen Specification
Stainless Steel perforated with 2 ~ 3mm holes. Available for purchase separately.
30ԅ
Y - STRAINER
Valve Dimensions
Unit : mm
UU 50 65 80 100 125 150 200 250 300 350 UU 50 65 80 100 125 150 200 250 300 350
;QbM ;QbM
QVKP 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" QVKP 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14"
ټPCD 114 127 146 178 210 235 292 356 406 470 ټPCD 125 145 160 180 210 240 295 355 410 470
n 4 4 4 8 8 8 8 12 12 12 n 4 4 8 8 8 8 12 12 12 16
ټh 18 18 18 18 18 22 22 22 26 26 ټh 18 18 18 18 18 22 22 26 26 26
UU 50 65 80 100 125 150 200 250 300 350 UU 50 65 80 100 125 150 200 250 300 350
;QbM ;QbM
QVKP 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" QVKP 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14"
ټPCD 120.5 139.5 152.5 190.5 216.0 241.5 298.5 362.0 432.0 476.0 ټPCD 120 140 150 175 210 240 290 355 400 445
n 4 4 4 8 8 8 8 12 12 12 n 4 4 8 8 8 8 12 12 16 16
ټh 19 19 19 19 22 22 22 25 25 29 ټh 19 19 19 19 23 23 23 25 25 25
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