Inogun M Instructions Manual Sames Kremlin

User manual

Inogun M

SAMES KREMLIN SAS - 13, Chemin de Malacher - 38240 MEYLAN - FRANCE

Tel. 33 (0)4 76 41 60 60 - www.sames-kremlin.com
Index revision : B - September 2020 1 7132

All communication or reproduction of this document, in any form whatsoever and all use or
communication of its contents are forbidden without express written authorisation from
SAMES KREMLIN.
The descriptions and characteristics mentioned in this document are subject to change without
prior notice.
© SAMES KREMLIN 2020
WARNING : SAMES KREMLIN SAS is registered with the Ministry of Labour as a training
institution.
Throughout the year, our company offers training courses in the operation and
maintenance of your equipment.
A catalogue is available on request. Choose from a wide range of courses to
acquire the skills or knowledge that is required to match your production
requirements and objectives.
Our training courses can be delivered at your site or in the training centre at our
Meylan head office.
Training department:
Tel. 33 (0)4 76 41 60 04
E-mail: [email protected]
SAMES KREMLIN SAS operating manuals are written in French and translated into English, German, Spanish, Italian
and Portuguese.
The French version is deemed the official text and SAMES KREMLIN will not be liable for the translations into other
languages.

Inogun M
1. Health and safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1. Configuration of the certified equipment . . . . . . . . . . . . . . 5
1.2. Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3. Precautions for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4. Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5. Regulatory tests to be carried out on the equipment . . . . .
according to standard EN 50050-2 . . . . . . . . . . . . . . . . . . . . . . . 9
1.6. Important recommendations . . . . . . . . . . . . . . . . . . . . . . . 10
1.6.1. Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.6.2. O-ring seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.6.3. Ambient temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.7. Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
3. Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
3.1. Dimensions (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2. General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3. Air compressed quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4. Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
4.1. Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5. Gun description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
5.1. Functions available from the gun . . . . . . . . . . . . . . . . . . . . 17
6. Startup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
6.1. Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7. Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
7.1. Summary table of maintenance operations . . . . . . . . . . . 19
7.2. Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.2.1. Procedure A1: Spray gun cleaning . . . . . . . . . . . . . . . . . . . . . 20
7.2.2. Procedure A2: Electrode support.. . . . . . . . . . . . . . . . . . . . . . 21
7.3. Corrective maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.3.1. Procedure B1: Replacement of fixing hook . . . . . . . . . . . . . 22
7.3.2. Procedure B2: Replacement of trigger . . . . . . . . . . . . . . . . . 23
7.3.3. Procedure C1: Assembly / Disassembly barrel / handle . . . 25
7.3.4. Procedure C2: Replacement of HVU . . . . . . . . . . . . . . . . . . . 27
7.3.5. Procedure C3: Replacement of air connector o-rings . . . . . 28
7.3.6. Procedure D1: Powder duct . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.3.7. Procedure D2: Replacement of low voltage cable . . . . . . . 30
7.3.8. Procedure D3: Replacement of control box . . . . . . . . . . . . . 32
8. Troubleshootings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34
Index revision : 3
9. Spare parts list - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
9.1. Inogun M spray gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9.2. Barrel assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.3. Handle assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.4. Electrode supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.4.1. Flat spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.4.2. Optional: Extended flat spray nozzle . . . . . . . . . . . . . . . . . . . 40
9.4.3. Round spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9.4.4. Option, Extended round spray nozzles . . . . . . . . . . . . . . . . . . 42
9.5. Additional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10. Revision index History - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44
Index revision : 4
1. Health and safety instructions
This manual contains links to the following operating instructions:
• see RT Nr 7145 for the Inobox control module.
• see RT Nr 7134 for the Inocontroller control module.
1.1. Configuration of the certified equipment

All of these operating manuals define the configuration of the certified equipment.
1.2. Marking
The "Inogun M" gun is classified as type "A-P" according to EN50050-2.
Marking of the gun:
INOGUN M
DES07377
4
Inogun M
The X sign behind the EU type examination certificate number indicates that:
• this equipment is subject to a special condition of use concerning the ambient tempera-
ture of use which must be between 0°C and 40°C.
Laser engraving indicating

the reference number of
the gun as well as its serial
number

Inogun M spray gun - P/N 910030034
High Voltage Unit - P/N 910024679
X
Electrode support - P/N 910027640
Low voltage cable 6 m- P/N 910029134
Inogun M spray gun - P/N 910030034-12

X
Inogun M spray gun - P/N 910030034-18

* ATEX Inogun M configurations
X
Index revision : B - September 2020

6
(*)
910030034
910030034-18
910030034-12
P/N Inogun M
X
X
X
Inobox
P/N 910030576
P/N 910029984
P/N 910029983
X
X
X
Inocontroller
P/N 910028596
7132
1.3. Precautions for Use
This document contains information that all operators should be aware of and understand
before using the spray gun. This information highlights situations that could result in serious dam-
age and indicates the precautions that should be taken to avoid them.
WARNING : Before any use of the projector, check that all operators:
• have previously be trained by the compagny SAMES KREMLIN, or by their distributors
registered by them for this purpose.
• have read and understood the user manual and all rules for installation and operation, as
laid out below.
It is the responsibility of the operators’ workshop manager to ensure these two points and it is
also his responsibility to make sure that all operators have read and understood the user
manuals for any peripheral electrical equipment present in the powdering area.
1.4. Warnings
CAUTION:
It is imperative that anyone wearing a pacemaker does not use the equipment and does not
enter the projection area.
High voltage can cause the pacemaker to malfunction.
WARNING : This equipment is intended for spraying powder paint only.
WARNING : Safety may be jeopardized if this equipment is not operated, disassembled and
reassembled in compliance with the instructions given in this manual and in any
European Standard or national safety regulations in force.
WARNING : Equipment performance is only guaranteed if original spare parts distributed by

SAMES KREMLIN are used.
WARNING : To guarantee an optimal assembly, spare parts must be stored in a temperature

close to their temperature of use. Should the opposite occur, a sufficient waiting
time must be observed before the installation, so that all the elements are assem-
bled in the same temperature.

WARNING :
This equipment must only be used in powdering locations according to standard EN 50050-2
and EN 16985. The equipment has to be used only within ventilated in order to reduce risks for
the health of the operators, fire or explosion. The efficiency of the extraction ventilation system
has to be daily checked.
Within explosive atmospheres produced by the spraying process, only appropriate explosion-
proof electrical equipment has to be used.
1 The operator must wear shoes according to standard EN ISO 20344 and the insulation
resistance measured must not exceed 100 MΩ.
2 The protective clothes, including gloves, must conform to standard EN 1149-5 and the
insulation resistance measured must not exceed 100 MΩ.
3 Using individual protection equipment will limit the risks of contact and/or inhalation of
toxic product, gas, vapours, fog or dusts that can be produced while using the equip-
ment. The user has to follow the coating product manufacturer’s recommendations.
4 Contact or inhalation of the products used with this equipment may be dangerous for
personnel (see: safety data sheets for the products used). The pressure coating material
or compressed air must not be directed at people or animals.
5 The parts to be painted must have a resistance to earth less than or equal to 1 MW
(measurement voltage of at least 500V or 1000V) (§6.2.2.4 in Standard EN 50050-2). This
must be checked regularly.
6 All conductive structures such as floors, powder spray station walls, ceilings, barriers, bar-
riers, parts to be painted, powder dispensing tank placed in or near the work area and
the ground terminal of the electro-pneumatic control module must be electrically
connected to the grounding system for protecting the power supply.
7 The floor on which the operator works must be dissipative (bare concrete floor or metal
grating). Never cover the floor with an insulating covering. In potentially explosive loca-
tions, floor assemblies must be dissipative in accordance with EN 61340-4-1.
8 Switch off the power supply to the Inobox before connecting the "Inogun M" gun.Before
disconnecting the gun, cut off the power supply to the Inobox (otherwise a malfunction
may occur).
9 IIt is essential to properly ventilate the spray booths to avoid any powder output and to
ensure a powder concentration below the lower explosive limit (LEL). The associated
equipment must be placed outside the hazardous areas and its commissioning must be
controlled by the operation of the cabin suction fan.
10 Never point the gun at a person or animal.
11 Powder spraying must be carried out in front of a ventilated station provided for this
purpose. The activation of the Inobox must be controlled by the operation of the venti-
lation system. The correct operation of the drive must be checked once a week.

12 The ambient operating temperature must be between 0 and 40°C.
13 The electrostatic powder spraying equipment must be maintained regularly in accor-

dance with the indications and instructions given by SAMES KREMLIN.
Repairs must be carried out in strict accordance with these instructions.
14 The electrostatic powder spraying equipment should only be operated if it is in perfect

condition. Damaged equipment must be removed from service immediately and repai-
red.
15 Before cleaning the projectors or doing any other work in the spray area, the power supply
to the high-voltage generator must be disconnected, protected against restarting and the
HV circuit protected. (projector) discharged to ground.
Cleaning must be carried out in mechanically ventilated areas.
16 Inside the booth it is forbidden to use naked flames, glowing objects or devices likely to
produce sparks.
It is also forbidden to store flammable products, or recipients that have contained them,
in the vicinity of the booth.
The surrounding area must be kept clear and clean.
17 In the explosive zone, it is forbidden to use non-certified electrical or non-electrical

equipment such as electrical extension cords, multi-sockets, switches, etc.
A warning sign in a language understood by the operator, summarising the safety rules
described above, must be prominently displayed in the vicinity of the powder spray station.
1.5. Regulatory tests to be carried out on the equipment according to standard EN 50050-2
The tests must be carried out on the spraying equipment. The tests must be carried out by com-
petent personnel and include the tests described below (see § 6.2.3 table 1 in standard EN
50050-2).
Type of test Requirements

Grounding measures Weekly
Forced ventilation interlock and manual elec-
Annual
trostatic spraying equipment
Checking manual electrostatic spraying equip-
Weekly
ment for damage
(*) Intervals depend on operating and local conditions.

1.6. Important recommendations
1.6.1. Ventilation
Do not start the powder application with the Inogun M spray gun until the spray booth ventila-
tion system is switched on. If the ventilation is switched off, toxic substances or dust may remain
in the spray booth and cause a risk of fire, poisoning or irritation.
1.6.2. O-ring seals

Use the seals recommended in this manual.
1.6.3. Ambient temperature

The spray gun is designed to normally operate at an ambient temperature comprised between
0°C and + 40°C.
The storage temperature must never exceed +60°C.

1.7. Guarantee
Under the guarantee, which applies only to the buyer, SAMES KREMLIN agrees to repair
operating faults resulting from a design fault, materials or manufacture, under the conditions
set out below.
The guarantee claim must define the exact nature of the fault concerned, in writing.
The SAMES KREMLIN guarantee only covers equipment that has been serviced and
cleaned according to standard procedures and our own instructions, that has been fitted with
parts approved by SAMES KREMLIN or that has not been modified by the customer.
More precisely, the guarantee does not cover damage resulting from:
• the customer's negligence or inattention,

• incorrect use,
• failure to follow procedures,
• use of a control system not designed by SAMES KREMLIN or a SAMES KREMLIN con-
trol system modified by a third party without written permission from an authorized
SAMES KREMLIN technical agent,
• accidents such as: collision with external objects, or similar events,
• flooding, earthquake, fire or similar events,
• use of seals not complying with SAMES KREMLIN recommendations,
• pollution of air circuits by fluids or substances other than air.
The SAMES KREMLIN gun type Inogun M is covered by a warranty (refer to the general sales
conditions for its application).
The guarantee does not apply to wearing parts such as electrode supports, deflectors, powder
tube, seals, etc...
The guarantee will take effect from the date of the first start-up or of the provisional accept-
ance report.
Under no circumstances, either in the context of this guarantee or in other contexts, will
SAMES KREMLIN be held responsible for physical injury or intangible damage, damage to
brand image and loss of production resulting directly from its products.

2. Introduction
The "Inogun M" gun is a manual gun designed to project powder. It is associated with an
"Inobox" or "Inocontroller" control module which controls both the high voltage and the pow-
der flow rate of the gun connected to it. These two inseparable elements constitute a manual
powder coating equipment.This new gun integrates a dual control by the + and - keys located
on the rear keyboard
• Powder flow when simultaneously pressing the trigger and the keyboard.
• The current or change of the program according to the selection on the Inobox module
(see RT Nr 7145) when pressing the keyboard.
4 3 2 1
DES07477
8
7
DES07476
Item Description
1 Flat spray deflector
2 Nozzle nut
3 Barrel
4 Fastening hook
5 Control box
6 Handle
7 Powder fitting
8 Low voltage cable
9 Trigger

Synoptic of an installation with Inogun M and Inobox
Supply
Vibrator Power Fluidisation
Air supply Powder suction Inogun M
Synoptic of an installation with Inogun M and Inocontroller
PLC + 24VDC LPS
Module of Air supply Powder suction Inogun M

network communication

3. Characteristics
3.1. Dimensions (mm)
mm inches DES07478
A 271 10.67
B 339 13.35
C 50 1.97

3.2. General characteristics
Inogun M spray gun

Ambient temperature during operations 0° to 40°C
Maximum operating altitude 2000 m
Weight of the gun (without cable and hose) 549 g
Maximum output voltage 100 kV (0 kV, -10 kV)
Max. output current 110 µA (+ or - 10 µA)
High voltage unit capacity 60 pF
Supply pressure 7 bar +/- 1 bar
Maximum powder flow rate 24 kg/h
Maximum relative humidity of 80% for tempera-
tures up to 31°C, and linear decrease to 50% rela- maximum 80% non-condensing
tive humidity at 40°C.
Storage / Transport
Storage duration Max. 2 years
Minimum/maximum storage temperature -10°C + 45°C
Humidity 95% non-condensing
Min. pressure 750 mBar
Exposure to UV radiation Stored away from light
Exposure to ionizing radiation Not admitted
3.3. Air compressed quality

Characteristics of compressed air supply according to the standard NF ISO 8573-1:
Maximum dew point at 6 bar (87 psi) Class 4 i.e + 3°C (37°F)
Maximum particle-size of solid pollutants Class 3 i.e 5 µm
Maximum oil concentration Class 1 i.e 0,01 mg/m03 *
Maximum concentration of solid pollutants Class 3 i.e 5 mg/m03 *
*: Values are given for a temperature of 20 °C (68 °F) at an atmospheric pressure of 1 013 mbar
WARNING : Non-compliance with these characteristics may result in incorrect operation of

the“Inocontroller” or “Inobox”control modules.
WARNING : A 5 μm filter must be installed upstream of the compressed air supply of the
Inocontroller or Inobox control modules. This filter is sized according to the size of the installa-
tion.
SAMES KREMLIN recommends using a filter of the type indicated in the section (see § 9.5
page 43). In the event of damage to the equipment due to the use of polluted air, the warranty
may not be applied.

4. Operation
The Inogun M projector is connected to the Inobox or Inocontroller control module.
This module provides the low-voltage and high-frequency power supply necessary for the ope-
ration of the integrated high-voltage unit and the air distribution and regulation.
4.1. Electrical connections
3- pin female
10 - pin male connector connector
M16
Yellow
1
HVU 1-Primary 1 Yellow

White 2
Blue
Trigger 2 Brown
3
HVU 2-Primary 3 White HVU
Anode Led 4 Grey 5- pin female

connector
Ground 5 Green
Blue 1
+ Button 6 Black Grey 2

Black 3
Brown
I HVU return 7
Green 4
- Button 8 Red Red
5
9
Shield to be soldered
Control Box
10
on lug
360° shielding connection

through the ferrule of
the M16 connector
DES07803
The 2 screws will be
connected by a screw
in the base plate.
10-pin 3-pin 5-pin

Pin connector Pin connector Pin connector
Inoboxside Inogun M side Inogun M side
1 HVU 1-Primary 1 HVU 1-Primary
2 Trigger 1 Trigger
3 HVU 2-Primary 2 HVU 2-Primary
4 Anode LED 2 Anode LED
5 Ground 4 Ground
6 + Button 3 + Button
7 I HVU return 3 I HVU return
8 - Button 5 - Button
9
10kΩ resistor
10

5. Gun description
The function of the manual gun is to spray electrically charged powder by means of a high vol-
tage unit integrated in the gun which delivers up to 100 kV and 110 µA.
By pulling the gun trigger, the power supply and electrical charging of the powder is triggered.
5.1. Functions available from the gun
use the and keys to adjust :
• Powder flow when simultaneously pressing the trigger and the keyboard.
• The current or change of the program according to the selection on the Inobox module
(see RT Nr 7145) when pressing the keyboard.

6. Startup
6.1. Tools
Unit of
P/N Description Qty
sale
240000301 Seal extractor tool 1 1
Unit of
P/N Description Qty
sale
H1GMIN017 White Vaseline (100 ml) 1 1
H1GSYN037 Dielectric grease for high voltage unit (100 ml) 1 1
Additional tools and accessories required:

The tools listed below should be available for product installation and maintenance operations.
• Flat screwdriver (0.6x3.5).
• 2- Pozidriv screwdriver.
• Torque wrench.
• Open-end wrench (15 mm).
• Multigrip pliers.
6.2. Installation
The Inogun M gun is installed either on the different types of cart (vibrating table, tank or
penetrant testing) or on a manual station of a booth (see corresponding operating manuals).

7. Maintenance
WARNING : Switch off the power supply to the control module before connecting the spray gun.
Before disconnecting the spray gun, switch off, disconnect the power supply to the Inocontroller
or Inobox (otherwise, a malfunction may occur).
WARNING : Never throw or intentionally drop the gun. Dropping the gun could damage the
high-voltage unit. After a fall, it is recommended to check the operation of the gun out of the
area before re-use and its condition.
7.1. Summary table of maintenance operations
The dirt and wear of the Inogun M spray gun caused by the passage of powder depends on
the nature of the powder and the operating conditions.
Therefore, the frequency of the interview indicated in the procedures below is only indicative.
As the SAMES KREMLIN equipment is used, the user must create his own maintenance pro-
gram.
Preven- Correc- Dura-

Procedure Detail Frequency
tive tive tion
A1 Cleaning of spray gun exterior X 2 mn 8 Hours
A Cleaning of electrode support
A2 X 2 mn 8 Hours
and deflector
Spray gun maintenance
B B1 Replacement of fixing hook X 2 mn -
B2 Replacement of trigger X 5 mn -
Barrel maintenance
Assembly / Disassembly barrel / -
C1 X 5 mm
handle
C
C2 Replacement of HVU X 5 mm -
Replacement of air connector
C3 X 5 mm -
o-rings
Handle maintenance
D1 Powder duct X 2 mn -
D Replacement of low voltage -
D2 X 5 mn
cable
D3 Replacement of control box X 5 mn -

7.2. Preventive maintenance
These maintenance operations can be performed online. Before any intervention, refer to the
health and safety instructions (see § 1.4 page 7).
7.2.1. Procedure A1: Spray gun cleaning
WARNING : All cleaning operations should only be carried out with compressed air expanded
to a maximum pressure of 2.5 bar, a cloth or possibly a brush.
Never use water or solvents to clean the equipment.
WARNING : Always wear safety glasses.

Work in a well-ventilated area when using solvents.
• Clean the spray gun with compressed air every 8 hours.

7.2.2. Procedure A2: Electrode support.
• Switch off high voltage,
• Step 1: Manually unscrew the nozzle nut

then remove the deflector.
• Step 2: Remove the electrode support.
• Step 3: Clean the electrode support with

compressed air and also the deflector
Make sure that there is no accumulation of
powder.
• Step 4: Clean the powder passage duct by DES07319
blowing with compressed air.
• Step 5: Before reassembling the electrode

support, clean the electrical contact with
compressed air located in the gun.
Check the condition of the O-rings,
replace them if necessary.

7.3. Corrective maintenance
7.3.1. Procedure B1: Replacement of fixing hook
• Step 1: Unscrew the 2 screws at the back of

the gun.
• Step 2: Slide the hook towards the front of

the gun.
• For reassembly: Fit the new hook, slide it in until it stops and tighten the 2 screws KA 30 x 20
to a torque of 0.65 N.m.

7.3.2. Procedure B2: Replacement of trigger
• Using a pin punch D: 1.8 mm, pull the trig-

ger pin out of the trigger in the handle.
Remove the trigger.

Be careful not to lose the spring.
• Replacing the trigger: The pin must be cor-

rectly centered,
1 Place the spring around the magnet.
Magnet
2 Place the trigger in its housing as shown.
3 Insert the pin.

DES07756

4 Push it in with the pin punch, it must be
correctly centred
and don't go out either way.
5 Check that the trigger is working properly

without hard points and/or noise.

7.3.3. Procedure C1: Assembly / Disassembly barrel / handle
• Step 1: Unscrew the 4 screws at the back of

the gun.
• Step 2: Separate the handle from the barrel

by simultaneously making small horizontal
and vertical movements.
• Step 3: Disconnect the connector from the

HVU.
handle and barrel are separated.

• Step 4: Reassembly of the barrel/handle:
1 Put a light coat of Vaseline in the pow-
der channel duct to facilitate its reas-
sembly.
2 Insert the powder duct, connect the

HVU.
and place the connector under the

HVU,
make sure that the wires loop over the

connectors.
3 Place the barrel against the handle,

starting with the upper part and then
the lower part.
4 Place then screw in the 4 screws and 1 3

washers, and tighten crosswise with a
torque of 0.65 N.m.
4 2

7.3.4. Procedure C2: Replacement of HVU
• Unscrew the HV contact.
• Using a multigrip pliers, extract the HVU

from the barrel.
• Replace the HVU, apply a light coat of die-

lectric grease (P/N H1GSYN037) to the seal
of the new HVU.
• Position the HVU in the gun and push it to

the stop.
• Place a plug with a layer of dielectric

grease on the HV contact seal.
Screw it to the contact + 1/4 turn. Make
sure to leave a slight protrusion of the screw
head in relation to the surface of the barrel.

7.3.5. Procedure C3: Replacement of air connector o-rings
• Step 1: Using a flat screwdriver, extract the

air connector from the barrel.
• Step 2: Using the tool (P/N 240000301),

remove the o-rings of the air connector
one by one.
• Step 3: Replacement
Manually install new o-rings on the air
connector, starting with the 2 o-rings
(Item1) and then the 2 others (Item 2).
Then reinsert the air connector into the bar-
rel.
2 1 2

7.3.6. Procedure D1: Powder duct
• Step 1: Extract the powder duct from the

handle.
• Step 2: Reassembly
1 Clean the inside of the powder duct
with compressed air.
2 Check the condition of the seal and the
powder duct, change them if neces-
sary.
3 Insert the duct from the top of the han-
dle, taking care to place the wires on
the side opposite the air duct (the wires
must not touch the sharp angle of the
handle).

7.3.7. Procedure D2: Replacement of low voltage cable
• Step 1: Push the 2 bolts so that the powder

hose can be unlocked and removed.
• Step 2: Remove the air hose.
• Step 3: Loosen the 3 screws.
• Step 4: Remove the base plate from the

handle and disconnect the blue connec-
tor from the control box.

2
1
• Step 5: Replace the LV cable.
1 Insert the connector (1) connecting the

HVU into the handle.
Leave enough space to correctly repo-
sition the powder duct.
2 Insert the powder duct into the handle,
making sure not to pinch the wires.
3 Connect the blue connector (2)

connecting the control box.
4 Position the base plate on the handle.

Push the powder duct onto the base
plate.
5 Screw then tighten the assembly with

the 3 KA 30 screws and washers on the
handle with a torque of 0.65 N.m.
6 Reconnect the powder and air hoses.

7.3.8. Procedure D3: Replacement of control box
By having previously followed steps 1 to 4 of pro-

cedure D2 (see § 7.3.7 page 30),
• Step 1: Unscrew the 5 screws, take the hou-

sing out of its housing.
• Step 2: Using the tool (P/N: 240000301) push

the reed light outwards.
• Step 3: Pull the control box out of the

handle.

• Step 4: Control box replacement
1 Push the plug into the grip of the handle
2 Insert the REED light into its housing with

the wires facing down as far as they will
go.
3 Place the wires on the opposite side of

the air channel.
4 Place the control box at the bottom of

the handle.
2
4
5 Screw then tighten the 5 screws KA30x10

crosswise to a torque of 0.45 N.m.
1
5
3
6 Then follow steps 3 to 6 of step 5 of pro-
cedure D2 (see § 7.3.7 page 30).

8. Troubleshootings
Symptoms Probable causes Remedies

Disassemble the gun, clean it or
Soiling of the powder duct
change the duct.
Powder flow Plugging of the powder supply Clean the powder hose with com-
drop hose pressed air.
Wear and tear clogging of the Refer to the powder pump instruc-
powder pump tion manual.
No high voltage:
- Bad connection of the HVU due to Check the electrical connections
Powder does assembly / disassembly of the UHT
not adhere to
the part. - Cut low voltage cable Change the low voltage cable
Incorrect setting of U/I Use "factory" settings
Incorrect pneumatic setting Use "factory" settings

9. Spare parts list
9.1. Inogun M spray gun
1
2 3 4
5
6
7
8 10 11
12
9
20
13
14
19
18
15
17
DES07630
16

Unit Maintenance
Item Part Number Description Qty of level for
sale spare parts (*)
Equipped Inogun M gun
910030034 1 1 3
(with cable length: 6 m)
910030034-12 1 1 3
910030034-18 1 1 3
X3GJBP484 Zinc plated screw PT KA30x20 WN1411 5 1 3
1
X3BDZU003 Washer Z 3 U zinc-plated steel 5 1 3
2 X2BDVX003 Fan washer AZ3 1 1 3
3 910030494 Inogun M control box 1 1 3
4 J2FTCF051 O-ring (included in item 5) 1 1 1
5 910024679 High voltage unit 100kV 1 1 3
910029997 Inogun M equipped fixing hook 1 1 3
6
X3GJBP484 Screw PT KA 30 X 20 WN 1411 2 1 3
7 910029992 Barrel assembly (see § 9.2 page 37) 1 1 3
8 910028157 HV contact with o-ring 1 1 2
9 J2FTDF027 O-ring (included in item 8) 1 1 1
Electrode support
10 910027640 1 1 1
(see § 9.4.1 page 39)
Medium flat spray deflector
11 900016321 1 1 1
(see § 9.4.1 page 39)
12 900018342 Nozzle nut 1 1 3
13 910029995 Powder duct 1 1 3
14 J2FTDF177 O-ring (included in item13) 1 1 1
910029134 Equipped low voltage cable (lg: 6m) 1 1 3
15 910029182 Equipped low voltage cable (lg: 12m) 1 1 3
910029982 Equipped low voltage cable (lg: 18m) 1 1 3
130001649-6 Powder hose POE 11mm green 1 1 1
16 130001649-12 Powder hose POE 11mm green 1 1 1
130001649-18 Powder hose POE 11mm green 1 1 1
17 910029994 Powder connector assembly 1 1 1
18 J2CTCN022 O-ring (included in item17) 1 1 3
Handle assembly
19 910029996 1 1 3
(see § 9.3 page 38)
20 250000313 Zinc plated screw PT KA30x10 WN1411 6 1 3
Option
Round spray electrode support
910027641 1 1 3
(see § 9.4.3 page 41)
Round spray deflector, Dia.: 16 mm
1409259 1 1 1
(white)(see § 9.4.3 page 41)
(*)
Level 1: Standard preventive maintenance
Level 2: Corrective maintenance
Level 3: Exceptional maintenance

9.2. Barrel assembly
1 2
DES07575
Unit Maintenance
910029992 Barrel assembly 1 1 3
1 910029993 Air connector assembly 1 1 3
2 J2CTPB020 O-ring (included in item 2) 4 1 1
(*)

9.3. Handle assembly
Trigger detail
1
2
DES07576
Unit Maintenance
910029996 Handle assembly 1 1 3
1 1408849 Spring of trigger 1 1 3
2 X2DGSP017 Pin 1 1 3
3 900009026 Rotary knob magnet 1 1 3
(*)

9.4. Electrode supports
9.4.1. Flat spray
2
1 3
DES07304
Unit Maintenance
Item Part Number Description Qty of level for spare
sale parts (*)
900016321 Medium flat spray deflector 1 1 1
1 900019952 Narrow flat spray deflector option 1 1
900020161 Large flat spray deflector option 1 1
2 910027640 Flat spray electrode support 1 1 1
3 J2CTCN054 O-ring (included in item 2) 1 1 1
(*)

9.4.2. Optional: Extended flat spray nozzle
DES07460
3
Unit Maintenance
Item Part Number Description Qty of level for spare
sale parts (*)
910028485 Extended flat spray nozzle length: 150 mm 1 1 3
910028486 Extended flat spray nozzle length: 300 mm 1 1 3
1 900018745 Extended nozzle nut 1 1 3
900018740 Inogun M flat spray deflector length:150 1 1 1
2
900018742 Inogun M flat spray deflector length:300 1 1 1
Flat spray electrode support
3 910027640 1 1 1
(see § 9.4.1 page 39)
(*)

9.4.3. Round spray
3
1
DES07305
4
Unit Maintenance
1409259 Round spray deflector, Dia.: 16 mm (white) 1 1 1
900008026 HD Round spray deflector, Dia.: 16 mm Option 1 1
1411500 Round spray deflector, Dia.: 12 mm (white) Option 1 1
1
900008027 HD Round spray deflector, Dia.: 20 mm Option 1 1
2 910027641 Round spray electrode support 1 1 1
3 J2CTCN054 O-ring (included in item 2) 1 1 1
4 J2CTPC020 O-ring (included in item 2) 1 1 1
(*)
WARNING : The deflectors high durability (HD) are recommended when powder more abrasive
is used.

9.4.4. Option, Extended round spray nozzles
DES07461
3
2
Unit Maintenance
Part
Item Description Qty of level for
Number
910028576 Extended round spray nozzle length: 150 mm 1 1 1
1 900018745 Extended nozzle nut 1 1 3
1409259 Round spray deflector, Dia.: 16 mm (white) 1 1 1
HD Round spray deflector, Dia.: 16 mm
900008026 Option 1 1
(grey)
2
HD Round spray deflector, Dia.: 20 mm
900008027 Option 1 1
(blue)
Round spray electrode support
3 910027641 1 1 1
(see § 9.4.3 page 41)
(*)

9.5. Additional equipment
Manual flush filter

Unit Maintenance
160000148 5µm air filter 1 1 1
F6RLCS204 Male union 2 1 2
Screw Chc M4 x12 steel 8/8 zinc
X3AVSY119 2 1 3
plated
X2BDMU004 Washer M4 U zinc plated steel 2 1 3
(*)

10. Revision index History
Rev. Date Description Modification locating

A July 2020 First issue
Addition of the dual control of the gun, modifi-
cation of the tightening torques, addition of
B Sept. 2020 Chapters 2, 5, 7 and 9
spare parts o-rings, modification of illustrations
and modification of the filter part number.

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SAMES KREMLIN SAS - 13, Chemin de Malacher - 38240 MEYLAN - FRANCE

Index revision : B - September 2020 1 7132

© SAMES KREMLIN 2020

Index revision : B - September 2020 2 7132

1.1. Configuration of the certified equipment

Laser engraving indicating

Index revision : B - September 2020 5 7132

Inogun M spray gun - P/N 910030034-12

Inogun M spray gun - P/N 910030034-18

High Voltage Unit - P/N 910024679

Index revision : B - September 2020

WARNING : This equipment is intended for spraying powder paint only.

WARNING : Equipment performance is only guaranteed if original spare parts distributed by

WARNING : To guarantee an optimal assembly, spare parts must be stored in a temperature

Index revision : B - September 2020 7 7132

10 Never point the gun at a person or animal.

Index revision : B - September 2020 8 7132

13 The electrostatic powder spraying equipment must be maintained regularly in accor-

14 The electrostatic powder spraying equipment should only be operated if it is in perfect

17 In the explosive zone, it is forbidden to use non-certified electrical or non-electrical

Type of test Requirements

(*) Intervals depend on operating and local conditions.

Index revision : B - September 2020 9 7132

1.6.2. O-ring seals

1.6.3. Ambient temperature

Index revision : B - September 2020 10 7132

• the customer's negligence or inattention,

Index revision : B - September 2020 11 7132

Index revision : B - September 2020 12 7132

Air supply Powder suction Inogun M

Synoptic of an installation with Inogun M and Inocontroller

PLC + 24VDC LPS

Module of Air supply Powder suction Inogun M

Index revision : B - September 2020 13 7132

Index revision : B - September 2020 14 7132

Inogun M spray gun

3.3. Air compressed quality

WARNING : Non-compliance with these characteristics may result in incorrect operation of

Index revision : B - September 2020 15 7132

4.1. Electrical connections

HVU 1-Primary 1 Yellow

HVU 2-Primary 3 White HVU

Anode Led 4 Grey 5- pin female

+ Button 6 Black Grey 2

360° shielding connection

10-pin 3-pin 5-pin

Index revision : B - September 2020 16 7132

5.1. Functions available from the gun

use the and keys to adjust :

Index revision : B - September 2020 17 7132

Additional tools and accessories required:

Index revision : B - September 2020 18 7132

7.1. Summary table of maintenance operations

Preven- Correc- Dura-

Index revision : B - September 2020 19 7132

7.2.1. Procedure A1: Spray gun cleaning

WARNING : Always wear safety glasses.

• Clean the spray gun with compressed air every 8 hours.