JTA - May-June '22 Issue
JTA - May-June '22 Issue
has boost up to establish new benchmark for each type the industries to fulfill the demand of the
consumers. Textile industries are one of important the economic pillar for the India and still it is in
its development stage to manage both domestic and export demands. The industry is known for
highest production of cotton and largest provider of employees after agriculture sector. The
recent COVID pandemic condition brought many up and downs for the industry respect to the
production of various goods because of low supply of raw material and manpower, this results in
reduction in domestic as well as export sell. The entire supply chain got affected starting from
basic raw material up to the production of finished garments during first and second wave of
COVID. After second wave, the industry is now taking is taking its own shape and started
creating a new niche market by developing new textile materials especially personal protecting
equipment's, face masks, protecting apparels for doctors and patients under the initiative of
“AATMANIRBHARAT” abhiyan.
The Make in India and AATMANIR BHARAT” abhiyan created many innovations in the field of
textile and capable of fulfilling the domestic and export demands. Today, India's exports are
increased dramatically in the years 2021–2022. The total value of goods and services exported in
the year reached an all-time high of US$ 669.65 billion, a 34.5 percent increase over the previous
year. The export of cotton yarns and handcrafted goods reached US$1.34 billion in March 2022, a
22% rise from March 2021's exports. A 15% rise from March 2021, the export of man-made
fabrics, yarn, and made-ups totaled US$ 0.53 billion in March 2022.Apart from this the export
rate for the fiber and filament is increased from 2.69 to 4.01 and 0.81 to 1.48 Bn. US$, also the
export rate of yarn, apparel, fabric, home textiles has increased up to 6.47, 16.02, 5.90, 7.14 Bn.
US$, in the year 2021-2022 against last financial year. This shows that Indian textile exports in
2021-22 touched 43.44 US Billion dollar The current rise in the export rate has created a new
platform for the textile industry to develop more innovative products within the country. The
progressive development also boosting the new researchers to develop the need-based products
which will helps to elevate the growth of textile industry.
Dr. D. V. Raisinghani
Hon. Editor, JTA
Ø Take Waste out of Water
Today the National Mission for CLEAN ENVOIREMENT recognises that
combating river pollution is not possible unless we can provide every Indian with
working toilets, connected to systems that safely dispose of human excreta. The
agenda is therefore not just about building toilets but also about building
sanitation systems that are affordable to all. Growth can only be sustainable when
doing affordable and inclusive.
Mr. R. K. Vij, President - TAI Our cities do not treat or safely dispose of the bulk of human excreta. Along with
making each toilet we should also think of sanitation. We cannot manage our rivers
sustainably unless we fix our waste management system. Dumping of industry effluents leads to river water
pollution.
Ø Save Earth
Prolonged and excessive use of chemicals has deteriorated soil health to such an extent that organisms that lived in
soil have either vanished or decreasing in number. This is the reasons farmers who have small land holding, find
programmes such as the public distribution system and Mahatma Gandhi National Rural employment Guarantee
Scheme, more attractive than farming.
Agriculture Scientists should promote organic and natural farming and to the farmers to grow cash crops. Using
more BRICKS made from upper layer of earth in making building is also spoiling the top layer of our good earth.
Ø Save Oxygen
If current policies are not strengthened than the world is on track to warm by 3.20C by 2100. Co2 emissions from
existing Coal, Oil and Gas contribute to this failure. We have to start using technologies that suck Co2 out of the
atmosphere, so that global green house gas (GHG) must fall by 43% by 2030 as compare to 2019. The use of Coal,
Oil, and Gas must decline by 2050. We should use Solar, Wind and Lithium Batteries energy.
Full length
Upper arm
Neck girth
back waist
PEARSON
Shoulder
Cervical
(head to
weight
Height
Crotch
Centre
(front)
(back)
height
Floor)
length
length
length
length
length
Body
waist
Method
of Coefficient
Correlation
Body weight 1 -0.02 -0.08 -0.07 0.37 0.22 -0.1 0.44 0.46 -0.25 0.1 0.08
Height
(head to -0.02 1 0.66 0.65 0.32 0.14 0.23 0.47 0 0.38 0.5 -0.06
Floor)
Full length
-0.08 0.66 1 0.99 0.24 0.21 0.42 0.4 -0.04 0.52 0.77 -0.31
(front)
Full length
-0.07 0.65 0.99 1 0.27 0.22 0.44 0.39 -0.05 0.53 0.77 -0.29
(back)
Neck girth 0.37 0.32 0.24 0.27 1 0.26 0.02 0.26 0.16 0.16 0.34 -0.04
Cervical to
0.22 0.14 0.21 0.22 0.26 1 0.15 0.04 0.06 -0.21 0.19 -0.12
waist length
Centre back
-0.1 0.23 0.42 0.44 0.02 0.15 1 0.4 -0.2 0.19 0.43 0.19
waist length
Cervical
0.44 0.47 0.4 0.39 0.26 0.04 0.4 1 0.28 0.22 0.46 0.06
height
Crotch length 0.46 0 0.04 0.05 0.16 0.06 0.2 0.28 1 0.29 0.01 0.03
Arm length
Cervical to
Full length
Full length
Upper arm
Neck girth
back waist
PEARSON
Shoulder
Cervical
(head to
weight
Height
Crotch
Centre
(front)
(back)
height
Floor)
length
length
length
length
length
Body
waist
Method
of Coefficient
Correlation
Upper arm
-0.25 0.38 0.52 0.53 0.16 -0.21 0.19 0.22 -0.29 1 0.36 -0.28
length
Arm length 0.1 0.5 0.77 0.77 0.34 0.19 0.43 0.46 -0.01 0.36 1 -0.35
Shoulder -
0.08 -0.06 -0.31 -0.29 -0.12 0.19 0.06 0.03 -0.28 -0.35 1
length 0.04
Waist to
-0.14 0.74 0.81 0.78 0.14 0.17 0.31 0.26 -0.11 0.37 0.67 -0.33
ankle length
Head
-0.02 0.25 0.18 0.21 0.25 0.19 0.26 0.19 0.04 -0.04 0 0.61
circumference
Chest girth 0.87 -0.26 -0.2 -0.19 0.28 0.2 -0.25 0.16 0.45 -0.27 -0.09 0.03
Bust girth 0.73 -0.23 -0.06 -0.05 0.27 0.16 -0.3 0.15 0.4 0.11 -0.1 -0.06
Armhole
0.64 -0.18 -0.16 -0.14 0.01 0.05 -0.13 0.15 0.05 -0.22 0.12 -0.11
depth
Across back
0.24 0.22 0.22 0.21 0.17 0.25 0.1 0.28 -0.05 0.04 0.15 -0.16
(back width)
Upper arm
-0.11 0.02 -0.25 -0.26 -0.2 0.1 -0.16 0 0.12 -0.22 -0.24 -0.22
girth
Waist girth 0.85 -0.07 -0.14 -0.13 0.2 0.25 -0.03 0.15 0.42 -0.34 0 0.32
Hip girth 0.88 -0.08 -0.19 -0.18 0.24 0.17 -0.04 0.37 0.4 -0.27 0.02 0.09
Thigh girth 0.9 -0.28 -0.34 -0.31 0.3 0.12 -0.24 0.23 0.41 -0.33 -0.05 0.1
Knee girth 0.68 -0.23 -0.35 -0.33 0.21 0.22 -0.26 0.17 0.34 -0.42 -0.16 0.21
Ankle girth 0.32 0.01 -0.11 -0.1 0.17 0.18 0.27 0.32 0.08 -0.2 0.07 0.02
Elbow girth 0.88 -0.2 -0.23 -0.21 0.27 0.17 0 0.21 0.33 -0.27 -0.06 0.17
Wrist girth 0.63 0.11 0.02 0.02 0.28 0.44 0.1 0.33 0.29 -0.43 0.19 0.02
Table 2: Continued co-relation between body dimensions of 25 voluntary girl participants of 17- 19 years age category
using Pearson Co-efficient Correlation Method
Ankle girth
Thigh girth
Waist girth
Chest girth
circumfere
back (back
Wrist girth
Upper arm
Knee girth
PEARSON
Bust girth
Hip girth
Armhole
Waist to
Across
Elbow
width)
length
depth
ankle
Head
girth
girth
Method
nce
of Coefficient
Correlation
Body weight -0.14 -0.02 0.87 0.73 0.64 0.24 -0.11 0.85 0.88 0.9 0.68 0.32 0.88 0.63
Height -
0.74 0.25 -0.23 -0.18 0.22 0.02 -0.07 -0.08 -0.28 -0.23 0.01 -0.2 0.11
(head to Floor) 0.26
Full length
0.81 0.18 -0.2 -0.06 -0.16 0.22 -0.25 -0.14 -0.19 -0.34 -0.35 -0.11 -0.23 0.02
(front)
Full length -
0.78 0.21 -0.05 -0.14 0.21 -0.26 -0.13 -0.18 -0.31 -0.33 -0.1 -0.21 0.02
(back) 0.19
Neck girth 0.14 0.25 0.28 0.27 0.01 0.17 -0.2 0.2 0.24 0.3 0.21 0.17 0.27 0.28
Cervical to
0.17 0.19 0.2 0.16 0.05 0.25 0.1 0.25 0.17 0.12 0.22 0.18 0.17 0.44
waist length
Centre back - 0.25 -0.3
0.31 0.26 -0.13 0.1 -0.16 -0.03 -0.04 -0.24 -0.26 0.27 0 0.1
waist length
Cervical height 0.26 0.19 0.16 0.15 0.15 0.28 0 0.15 0.37 0.23 0.17 0.32 0.21 0.33
Crotch length -0.11 0.04 0.45 0.4 0.05 -0.05 0.12 0.42 0.4 0.41 0.34 0.08 0.33 0.29
Upper arm -0.27
0.37 -0.04 0.11 -0.22 0.04 -0.22 -0.34 -0.27 -0.33 -0.42 -0.2 -0.27 -0.43
length
Arm length 0.67 0 - 0.09 -0.1 0.12 0.15 -0.24 0 0.02 -0.05 -0.16 0.07 -0.06 0.19
Ankle girth
Thigh girth
Waist girth
Chest girth
circumfere
back (back
Wrist girth
Upper arm
Knee girth
PEARSON
Bust girth
Hip girth
Armhole
Waist to
Across
Elbow
width)
length
depth
ankle
Head
girth
girth
Method
nce
of Coefficient
Correlation
Shoulder length -0.33 0.61 0.03 -0.06 -0.11 -0.16 -0.22 0.32 0.09 0.1 0.21 0.02 0.17 0.02
Waist to ankle
1 0.01 - 0.24 -0.18 -0.17 0.29 0.04 -0.13 -0.08 -0.33 -0.45 -0.03 -0.33 -0.08
length
Head
0.01 1 - 0.13 -0.1 -0.13 0.04 -0.18 0.12 -0.09 -0.09 -0.07 -0.03 -0.09 -0.03
circumference
Chest girth -0.24 -0.13 1 0.86 0.64 0.25 -0.2 0.84 0.75 0.79 0.61 0.32 0.78 0.55
Bust girth -0.18 -0.1 0.86 1 0.47 0.21 -0.17 0.65 0.62 0.69 0.46 0.1 0.67 0.25
Armhole depth -0.17 -0.13 0.64 0.47 1 0.13 -0.11 0.59 0.55 0.62 0.44 0.14 0.59 0.47
Across back
0.29 0.04 0.25 0.21 0.13 1 -0.09 0.11 0.13 0.08 -0.01 0.6 0.16 0.31
(back width)
Upper arm
0.04 -0.18 -0.2 -0.17 -0.11 -0.09 1 -0.19 0.17 0.01 0.1 -0.11 -0.15 0.07
girth
Waist girth -0.13 0.12 0.84 0.65 0.59 0.11 -0.19 1 0.82 0.77 0.58 0.21 0.79 0.55
Hip girth -0.08 -0.09 0.75 0.62 0.55 0.13 0.17 0.82 1 0.87 0.53 0.18 0.78 0.51
Thigh girth -0.33 -0.09 0.79 0.69 0.62 0.08 0.01 0.77 0.87 1 0.71 0.23 0.84 0.43
Knee girth -0.45 -0.07 0.61 0.46 0.44 -0.01 0.1 0.58 0.53 0.71 1 0.22 0.63 0.6
Ankle girth -0.03 -0.03 0.32 0.1 0.14 0.6 -0.11 0.21 0.18 0.23 0.22 1 0.25 0.45
Elbow girth -0.33 -0.09 0.78 0.67 0.59 0.16 -0.15 0.79 0.78 0.84 0.63 0.25 1 0.6
Wrist girth -0.08 -0.03 0.55 0.25 0.47 0.31 0.07 0.55 0.51 0.43 0.6 0.45 0.6 1
3.1 Analysing output of co-relation for creation of sizing study. Full length and weight are taken as additional
charts measurements, which is vital to the analysis of vertical
Values used in the determination of correlations between the and horizontal measurements.
dimensions and identifying key parameters were based on
Ÿ Each dimension shows the amount of association with all
BS 7231 (BSI, 1990). Before applying the Pearson method,
the body dimensions thus indicating the importance of
Mean, Mode, Median, Standard deviation, 5, 25, 50, and 95
relationships between length, girth, and body weight
percentiles are calculated and analysed to study the central
measurements.
tendencies. Further, the result was found that the Pearson
method best determines the co-relations of individual body Ÿ Pearson method specifies that; if the correlation
measurements with each other. coefficient is less than 0.5 then there is no relationship; if
the correlation coefficient is between 0.6-0.75 then there
Ÿ The body dimensions are made up of length or vertical or
is a mild relationship, and if the correlation coefficient is
linear measurements and width or horizontal or girth
more than 0.76 it shows a strong or high relationship
measurements which can be classified into the upper
(highlighted in bold font in the table below). Other
torso and lower torso.
researchers in developing size charts (Beazley, 1998;
Ÿ In total, 12 vertical measurements, 13 girth Gupta and Gandaghar, 2004; Vronti, 2005; Otieno, 2008;
measurements, and body weight are considered for this Kuma-Kpobee, 2009) adopted this parameter.
Table 3: The below table shows the output of the Pearson Correlation Co-efficient method applied to the data captured
for 25 participants and is sorted in ascending order for values
Pearson Pearson
Body Body Body Body
Correlation Correlation
Dimension Dimension Dimension Dimension
Coefficient Values Coefficient Values
Thigh girth 0.90 Body weight Waist girth 0.85 Body weight
Elbow girth 0.88 Body weight Chest girth 0.84 Waist girth
Body weight 0.88 Hip girth Thigh girth 0.84 Elbow girth
Chest girth 0.87 Body weight Waist girth 0.82 Hip girth
Hip girth 0.87 Thigh girth Waist to Full length
0.81
Chest girth 0.86 Bust girth ankle length (front)
Pearson these measurements for the upper and lower torso, Chest
Body Body girth, Hip girth, and Waist girths are crucial for the upper
Correlation
Dimension Dimension torso and Hip girth, Waist girths, and Thigh girth are
Coefficient Values
important for the lower torso. The findings highlight the
Waist girth 0.79 Elbow girth importance of Chest girth, Waist girth, and Hip girth in
Elbow girth 0.79 Waist girth creating size charts.
Thigh girth 0.79 Chest girth Ÿ For most of the participants it was observed that higher
Elbow girth 0.78 Chest girth correlation values were found between- Thigh girth and
Hip girth 0.78 Elbow girth
Chest girth, Waist girth and Hip girth. Similarly Elbow
girth dimensions have shown higher correlations with
Waist to Full length Waist girth, Hip girth, and Thigh girthHowever, Thigh
0.78
ankle length (back) girth and Elbow girth correlations are required for
Arm length 0.77 Full length (back) specific garment designs and styles, so including them in
Arm length 0.77 Full length (front) size chart may result in additional complexity for
Waist girth 0.77 Thigh girth consumers referring to size charts, hence the researcher
recommends eliminating them from size chart
Hip girth 0.75 Chest girth computations.
4. Conclusion Ÿ Length measurements also have strong relations with
After analyzing the correlation values between key other length measurements so including body
dimensions following inference is drawn: measurement along with height will provide more
accurate size to the consumer which may result reducing
Ÿ Bodyweight shows the highest correlations with Chest
in the rejection of garments. The researcher insists that
girth, Elbow girth, Thigh girth, and Hip girth and should
additional information about full-lengths should be
be leveraged for preparing sizing charts. Bodyweight can
included in the apparel label for consumer reference. At
provide additional tolerances and margins for the apparel
least for lower body garments should mention the full
to make them fit better or provide minor readjustments.
length on the label.
Mostly size charts may not consider the influence of
included bodyweight whereas body weight can create an Ÿ The study based on the above analysis proposes to use
impact on all girth as well as length measurements. As in Bodyweight, Chest girth, Hip girth, Waist girths, and Full
the case of toddler garments, weight is a significant length can provide more accurate size instead of limiting
parameter adding bodyweight to any size chart will help to dimensions of Chest girth, Hip girth, and Waist girth
in better fitment. The researcher recommends only for any size chart.
bodyweight parameter to be used in all labels on the Ÿ The study outlines clearly that the size charts and garment
garments highlighting sizes for providing accurate labels should include Bodyweight, Full length in addition
fitment. to Chest girth, Hip girth, and Waist girths leading to
Ÿ Chest girth, Waist girth, Hip girth, and Thigh girth are
accurate computation of size charts and also ease of
found to have strong correlations and should be selection to consumers with displaying these on the
considered for making a sizing chart. While classifying garment labels.
References:
[1] Gupta, D. (2008) “Indian Body Dimensions” https://www.fibre2fashion.com/industry-article/2650/indian-body-dimensions
[2] Gupta, D. and Gandaghar, B.R. (2004) 'A statistical model for developing body size Charts for garments. International Journal of Clothing
Science and Technology, Vol. 16, no. 5, pp. 458-469
[3] Beazley, A. (1998), 'Size and Fit: Formulation of body measurement tables and sizing systems-Part 2', Journal for Fashion Marketing and
Management, Vol. 2, no. 3, pp. 260-284
[4] Gupta, D (2004), 'Anthropometric Data Analysis and Garment sizing System for Indian Population', Department of Textile Technology,
Indian Institute of Technology Delhi, India
[5] Vronti, P. (2005), 'An anthropometric Study and development of size charts for women's wear in Cyprus and their impact on marketing
strategy', Unpublished PhD thesis, Manchester Metropolitan University, Manchester.
[6] Otieno, R. (2008), 'Approaches in researching human measurement- MMU model of utilizing anthropometric data to create size charts,
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[7] Kuma-Kpobee (2009), 'Determination of a Sizing System for Mass Customization of Ghanaian Women's Traditional Dress: and a
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[10] Otieno, R. (1998), 'New Clothing sizes charts for 3-6years old Female nursery school children in the Nairobi Province of Kenya:
Implications for marketing strategy, Unpublished Ph.D. thesis, Manchester Metropolitan University
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Fashion Marketing and Management, Vol.4, no.4 pp. 325-335
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anthropometric Data to Create Size Charts', Journal of Textile Institute, Vol. 91, no.2, pp.153-164
Abstract:
The textile and fashion industry is one of the most profitable and employment generating industry. A great emphasis is thus
laid on inception and incorporation of several emerging, path breaking innovations for new research and development
explorations in various textile domains. The advent of Nano technology has served as a paradigm for textile and fashion
industry with the technology finding application in different textile segments ranging from casual wear, antimicrobial
clothing, sportswear, anti-odor clothing, self-cleaning textiles, protective clothing, medical textiles to smart wearable
electronic textiles. Apart from imparting functionality, comfort, handle, breathability of Nano-finished textile substrates is
not compromised unlike the conventional methods. Therefore, the role of nanotechnology in textile applications cannot be
undermined considering the fact that technology is fully explored to alter the physical, mechanical, bulk and comfort
properties of textiles.
Keywords: Antimicrobial, Fashion, Medical, Nano technology, Sportswear, Textiles
Citation: Y. Jhanji, “Nanomaterials for Textile Applications - A Critical Review”, Journal of the Textile Association, 83/1
(414-421), (May-June’2022),https://doi.org/10.17605/OSF.IO/VGWC4
Article Received: 23-01-2021, Revised: 26-09-2021, Accepted: 22-12-2021
Therefore, the role of nanotechnology in textile applications Nano cellular foam structures are light weight polymeric
cannot be undermined considering the fact that technology is materials exhibiting nano size porosity and unique properties
fully explored to alter functional and performance attributes like good thermal insulation, high resistance against cracking
of textiles namely enhanced tenacity, unique surface at elevated temperature without any deterioration in
characteristics, texture, durability, water proofing, flame mechanical strength [4, 5].
repellency, antistatic and antimicrobial properties [1]. The
paper will mainly focus on the role of Nano technology in Nano-composites are far more superior than conventional
various textile applications with emphasis on improved cellulosic materials as far as mechanical properties are
functionality and incorporation of smart features in textile concerned. Additionally nano-composites are bio-based, bio
substrates via the use of technology. degradable and possess relatively high strength.
Accordingly, Nano size cells can be used to encapsulate
2. Nano materials for Textile applications drugs and pesticides and find application in designing
A range of nano-materials namely nano composite fibres, protective clothing and medical textiles [6-9].
References
[1] https://sustainable-nano.com/2018/11/28/nano-textiles/
[2] https://www.nanowerk.com/spotlight/spotid=19451.php
[3] Patra J and Gonda S, Journal of Engineering and Technology Research, 5 (5), 104, (2018).
[4] Rezwan M and Farhatun N, Journal of Polymer and Textile Engineering, 4 (01), 01, (2017).
[5] https://www.nanowerk.com/news2/newsid=27698.php
[6] https://www.technicaltextile.net/articles/self-cleaning-textile-an-overview-2646
[7] https://www.imnovation-hub.com/science-and-technology/nanotechnology-textiles-t-shirts-body-olor-
temperature/(http://nasi.nic.in/Nano/15%20-%20Mangla%20Joshi.pdf)
[8] https://www.thierry-corp.com/plasma-knowledgebase/nanotechnology-fabrics
[9] https://www.kickstarter.com/projects/741186545/a-shirt-that-cleans-itself
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[14] Hassan B, Islam and Haque, Advance Research in Textile Engineering, 4 (2), 1038, (2019)
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[19] https://www.nanoshel.com/Nanotechnology-in-Sports-Clothing
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Shweta J. Doctor1* & P. A. Khatwani 2
1
Gujarat Technological University, Ahmadabad
2
Department of Textile Technology, Sarvajanik College of Engineering & Technology, Surat
Abstract:
Textile being the basic need of the humans, the production cannot be ceased. The production comes with undesired but
inevitable waste generation at each and every process that can be managed through minimization but cannot be nullified.
The generated waste during textile manufacturing is considered as solid textile waste which can be either in the form of fibre
lump, rove staples, yarn breakages, fabric chindis, trimmings and many more. The causes of waste generation can be
inferior quality of the input feed, efficacy of the machine, poor workmanship, inefficient skills, lack of awareness and
concept of standardization or processes, methods, materials, etc. The varying characteristics and properties of textile
material and different types of process & methods also lead to the higher waste percentage. The article aims to cover all the
solid textile wastes generated at different stages of manufacture viz. spinning, weaving, texturising, knitting and
garmenting. The content regarding their causes has also been included in the paper. The details can help the textile waste
researchers to characterize it through sorting and analyzing as well as to give its best potential outcome in the form of newly
developed products.
Keywords : Causes, Garmenting waste, Solid textile waste, Spinning waste, Texturising waste, Types of waste, Weaving
waste
Citation: Shweta J. Doctor & P. A. Khatwani “Solid Textile Wastes: Different Types and their Causes of Generation”,
Journal of the Textile Association, 83/1 (422-426), (May-June’2022), https://doi.org/10.17605/OSF.IO/QC6DT
Article Received: 07-01-2022, Revised: 03-02-2022, Accepted: 11-04-2022
1. Introduction
The global textile industry today is massive [1]. Producing During weaving, waste control of warp and weft yarns plays
textiles is an environmentally damaging process. Textiles a significant role in increasing the rate of production and
consume vast quantities of natural resources, like water, oil minimizing the cost of fabric. The extent of wastes may differ
and land; they use toxic chemicals and generate large depending on the types of weaving projects viz. shuttle loom
amounts of carbon dioxide. But it's not just what we put into weaving, rapier weaving, projectile weaving, air jet weaving,
textile and fashion production – it is also what comes out water jet weaving, etc. [5].
during the production and consumer usages [2]. It has
become subject to fashion and style, and frequently items are The apparel business is becoming more competitive and the
disposed of even if they are fully functional [3]. From the customers expect higher quality for fewer prices. One of the
sourcing of raw materials to textile production, garment largest costs involved in most of the manufacturing
manufacturing, and distribution to retail stores, the textile operations is wastage which is unavoidable. Particularly in
industries generate huge amounts of waste, which occupy a the apparel manufacturing industry, the wastage percentage
large place in the municipal solid waste category [4]. is high due to integrated process sequence and also the
interaction between the men and machine is more which also
Wastes involved in textile manufacturing are undesirable but leads to the certain percentage increase in wastage [7].
inevitable in any manufacturing process (spinning, weaving
or knitting) and are frequently not taken seriously in many 2. Textile Waste
cases. The textile industry suffers a great deal of material In most of the manufacturing processes, wastage is inevitable
waste which is inevitable due to the variable natures of fibres, [8]. The trash left out after each process during production
fibre machine interaction and the lack of purity of the raw remains waste [9]. It is the difference between the amount of
material. But in some cases the materials get wasted due to input and the amount of output expressed in percentage [8].
deficiency of precision of the common practices which have In context to the fashion industries, textile waste is a material
to be improved in order to get the desired quality and higher that is deemed unusable for its original purpose by the owner.
rate of production of the product [5]. Textile waste also includes fashion and textile industry
waste, created during fibre, textile and clothing production,
The waste occurring in the spinning mill can be classified and consumer waste, created during consumer use and
normally as soft waste and hard waste. Soft waste is reusable disposal [2].
in the spinning process, whereas hard waste is not reusable.
To have a good control on the process waste, it is important to Some wastage of materials takes place due to different
assess the waste in blow room, card, comber, speed frame and reasons like trial run, machine breakdown, poor quality raw
ring frame at regular intervals [6]. materials, inferior workmanship, shrinkage, evaporation etc.
Wastage can also be in the form of left over raw materials,
* Corresponding Author: scraps, rejections, test run, etc. Due to these wastages, the
Ms Shweta J. Doctor amount of output will be less than the amount of input [8].
Gujarat Technological University, Gujarat State Highway 71,
From an economical point of view, textile waste exhibits an
Near Visat Three Roads, Nigam Nagar, Chandkheda,
Ahmadabad – 382 424 exceptional position. Zero waste is an extensively used
E-mail: [email protected]
keyword today [3]. For an efficient management of the textile waste. Some of soft wastes are lap bits, sliver bits, roving
and its waste, it is necessary to consider all the stages of the ends and pneumafil and roller waste. The detail of the
manufacture of the textiles from fiber to fashion [10]. machine wise wastes has been shown in the Table 2. The
generated soft waste apart from loss in production and
Table 1: Types of textile waste produced in different reprocessing involves extra handling as well as it deteriorates
production industries [11] the yarn quality [16,6]. Broken ends of sliver, lap, web, and
filter strippings from draw frame, roving frame, ring frame
Production and rotor frame are known as clean waste, having more than
Types of waste
Type
95% of good fiber. Comber and roving wastes' good fiber
Opening Waste, Carding Waste, Sliver ratio is around 95–97%. Wastes generated in blowroom
Spinning Waste, Roving Waste, Combed Noil, machines and cards are dirty wastes with 35–55% good fiber
waste, yarn Bonda soft waste, Pneumafil Waste, ratio. Besides, another dirty waste, flat and filter stripping
waste Bonda hard waste from ring spinning, waste, has a higher amount of good fiber (65–80%) [15].
winding and doubling
3.2 Waste from weaving industries
Knitting waste fiber and yarn, Woven Mainly two types of wastes are categorized in weaving sector
Clothing
waste fiber and yarn, Woven and knit i.e. (i) wastes related to only warp & (ii) wastes related to
waste
cutting waste only weft. The waste related to these two categories are
covered in the Table 3.The study reveals that in both warp and
Nonwovens Thermally and chemically bonded, weft, there are some extent of fixed wastes that don't change
production lightweight webs, needled webs,
with the order volume and some wastes that are significant in
waste coated, uncoated
any weaving project [5]. One of the common causes of
Carpet mill Needle felt, tufted carpet, cut waste, generation of waste in the weaving industry occurs during the
waste coated, uncoated handling of materials throughout the weaving process. In
case of Rapier Loom a great proportion of material is wasted
Used textiles Old clothing in terms of weft yarn due to the involvement of rapiers from
two sides of the loom (Giver and Receiver Sides). There is a
3. Different types of wastes and their causes of generation relation between fabric width and wastage percentage. If the
3.1 Wastes from Spinning Mills width of the fabric increases the waste (weft) percentage will
In spinning, process wastes generated are blowroom and card decrease [5].
droppings, flat strips, comber noil, sweep waste and yarn
Wastage in
Wastage Wastage Wastage in
Wastage in Wastage in Wastages in Wastages in Twisting
in in Draw Winding
Blow room Comber Simplex/Speed Ring Frame /TFO/
Carding Frame (1%)
(3%) (12-18%) Frame (0.5%) (2-3%) Texturising
(3-5%) (0.5%)
machine (1%)
Droping-1 Modes & Filter Noil Sliver Pnuemaphil Yarn Breaks Yarn
Droping-2 flyer waste Minilap Roller Bonda Breaks
Seeds Flat strip Bonda Wastage Waste/Bonda Roving waste
Leafts Taker in Sliver cut Sliver Pneumaphil Thread waste
Dust waste Wastage Waste Fly dust
Lapcut Sliver cut Roller Roving Waste Sweeping
Filter waste Filter Wastage Sweeping waste
Filter dust waste Fly Dust Waste
Floor sweep Filter dust Sweeping Clearer waste
Floor Invisible Waste
sweep
Table 3: Types of wastes generated in Weaving Table 4: Wastages in apparel industries [2,7]
industries
Pre-consumer apparel Post-consumer apparel
Warp Waste Weft Waste wastes wastes
· Gara waste · Auxiliary selvedge Textile swatch waste Secondhand clothing waste
· Sizing waste (also known as cut Cut-and-sew textile waste Secondhand textile waste
fringe) End-of-roll textile waste Old clothing
· Knotting waste
· Waste due to faulty Sampling yardage waste Torn/damaged cloths
· Gaiting/Tying-in
cones Damaged textile waste
waste
· Loom setting waste Clothing sample waste
· Beam residue after Unsold clothing waste
sizing and weaving Left over raw materials,
· Warping waste Scraps from production
· Loom setting waste Rejections
· Waste related to Trial run quantity
auxiliary selvedge Waste from poor material
handling
Warp Wastage
Regarding gara waste in the table of warp wastage, it can be 4.1 Classification of textile waste
said that the constructions that continued throughout the year Textile wastes can be divided into three main groups:
(big order quantity) led to comparatively less warp wastage. production waste, post-production waste and industrial
In the factory, where the survey is conducted it is observed waste. Production waste can also be referred as pre-consumer
that less set length led to high warp wastage especially in waste while the post-production waste can be known as post-
sizing and weaving. The factory data represents that the consumer waste [10, 11, 15, 19, 20, 21]. The detailed
constructions with higher warp & weft density and finer classification of such solid textile wastes has been shown in
warp, especially 30s and 40s, led to higher warp wastage. Figure 1.
This may be occurred due to the fabric rejection prior to the
improper sizing. In warp wastage, it is observed that the Production Wastes
individual beam residual, knotting and gaiting wastages in These are basically raw materials of each production step
warp for all constructions are almost the similar and which cannot be put into end product due to different reasons
negligible too. Wastage depends mostly on the yarn quality [15]. Production wastes or Pre-consumer wastes are
and also on the skill of operators to some extent [5]. generated throughout the first stages of the supply chain. This
type of waste can be generated at any point of the production
Weft Wastage line, from spinning to weaving to cut-make-sew operations.
Whatever is the count or construction, the weft wastage (in It includes sliver cuts, filter waste, comber noil, pneumafil
percentage) due to cut fringe will always be the same for waste, and yarn waste, garment cutting excess, trimmings,
every construction, but it may vary in volume (lbs). It has print trials, and errors in dye lots, production surplus and end
been observed that cut fringe length of 1.5” accounts for of rolls [4, 10, 21, 22, 23]. For yarn spinners, these wastes can
2.32% weft wastes for each construction. In the factory occur during cleaning of the fibers in different machines of
where the survey is conducted it is observed that the 20s, 16s spinning. These clean/unclean wastes in fiber form or not can
and 12s count weft yarn led to higher weft wastage than the be reused. After spinning mill, there are wastes in yarn and
other weft yarns. It has then been analysed that the respective fabric forms, and they need recycling to be put again in
yarns are found to be faulty in terms of contamination and production [15]. Production wastes fall into two categories:
thick-thin places [5]. (a) Soft Waste & (b) Hard Waste [6]. Waste from carding,
combing, drawing and spinning are called soft waste while
Wastage in knitting industries wastes produced after spinning and twisting and in the
Knitting waste includes trial run quantity, left over yarn in process of weaving and knitting are called hard waste [10].
cones, yarn in the machine tube, knitting defects, roll Reusable wastes such as sliver, lap bits, roving ends, and
making, etc [17]. pneumafil waste are normally termed as soft waste [6].
4. Wastage in Apparel industries Soft waste can further be classified as (i) Trashy waste - waste
Waste generation in the apparel industry is one of the which requires cleaning before reprocessing, examples are
unavoidable factors of the garment production. Cost saved in blow room wastes, carding waste, card flat strips and filter
cutting (fabric) is the cost saved in the overall production of waste; (ii) Clean waste - waste which requires no further
the garment. This is because; the cutting department decides cleaning, examples are comber waste, card, draw frame and
the amount of fabrics utilized for production and for waste. combed sliver waste, filter waste from draw frames, speed
Fabric approximately covers half of the garment cost, and is frames, ring spinning frames and rotor spinning machines.
the major contributor to garment cost [18]. The forms of Hard waste is the waste which requires opening on special
textile and apparel wastes are covered in the Table 4. machines; examples are twisted roving, yarns, and textile
fabrics [11]. Yarn waste obtained from ring frame and
winding department is not reusable, hence it is called as hard faults, or the wrong colors being produced for sale and
waste. The occurrence of hard waste must be controlled as it consumption. In other words, pre-consumer waste consists
affects the productivity of the spinning mill [6]. of unsold and damaged products in the retail sector. Pre-
consumer waste is not completely valueless for the retailer
In case of apparel industries, pre-consumer waste consists of because it can be sold to an outlet, jobber, or consolidator [4,
products that are manufactured with design mistakes, fabric 22, 23].
References
[1] Intro to Textile Waste: Pre-Consumer – Ethel Studio. Retrieved fromhttps://www.ethelstudio.com/journal/textile-waste-
part1
[2] The Ecochic Design Award, Sourcing Textile Waste organized by Readdress Retrieved from
https://static1.squarespace.com/static/582d0d16440243165eb756db/t/585a15a9bebafba69927c172/1482298805626/LEAR
N2014_Sourcing_ENG-07.pdf
[3] Bartl, A. Textile Waste. Waste. Technical University of Vienna, Institute of Chemical, Environmental & Biological
Engineering. 167-179. DOI: 10.1016/B978-0-12-381475-3.10012-9
[4] Yalcin-Enis, I., Kucukali-Ozturk, M., Sezgin, H. (January 2019). Risks and Management of Textile Waste.DOI:
10.1007/978-3-319-97922-9_2
[5] Haque, M., Majumder, S. (2018). Wastes Generated in an Airjet Cotton Weaving Mill. Journal of textile and Apparel,
Technology and Management, 10(3)
[6] How to Control of Waste in Spinning Mill. Retrieved from https://textilecourse.blogspot.com/2018/12/control-waste-
spinning-mill.html
[7] How Textile and Apparel Waste Produced in Manufacturing Factory? - Apparel Costing. Retrieved from
https://apparelcosting.blogspot.com/2017/06/wastage-waste-formation-textile-apparel-industry.html
[8] Textile Waste Definition. Clothing Waste. Types of Textile Waste. Retrieved from
https://apparelcosting.blogspot.com/2017/05/textile-waste-wastage-types.html
[9] Waste Management in Textiles and Garments. (September 2015). Retrieved from https://www.textilemates.com/waste-
management-textiles-garments/
[10] Jain, P., Gupta, C. (April 2018). The story of textile waste- Reasons and solutions. International Journal of Applied Home
Science, 5(4), 871-890
[11] Bhatia, D., Sharma, A. & Malhotra, U. (2014). Recycled fibers: An overview. International Journal of Fiber and Textile
Research, 4(4), 77-82
[12] Kiron, M. I. Textile Wastages. Wastages in Ring Spinning. List of Wastages in Combing/Simplex/Ring Frame. Retrieved
from https://textilelearner.blogspot.com/2012/03/textile-wastages-wastages-in-ring.html
[13] Kabir, F. (July 2014). Name of Wastes Produce in Cotton Yarn Spinning. Wastes Name and Producing area of Cotton
Spinning. Retrieved from http://textileaid.blogspot.com/2014/07/name-of-wastes-produce-in-cotton-yarn.html
[14] Different Type of Wastage in Spinning Mill. (September 2012) Texpedia Textile encyclopedia. Retrieved from
http://texpedia.org/blog/2012/09/24/different-type-of-wastage-in-spinning-mill/
[15] Ute, T. B., Celik, P., Uzumcu, M. B. (March 2019). Utilization of Cotton Spinning Mill Wastes in Yarn Production.in
Körlü, A. Textile Industry and Environment.Turkey. DOI: 10.5772/intechopen.85127
[16] Bhattacharya, S., Khatwani, P., Diwankatera, V., Mankodi, H. (November 1995). Control of Pneumafil/Bonda Waste in
Ring Frame. Journal of the Textile Association
[17] List of Wastage Area in Textile and Clothing Industry by Apparel Merchandiser. (February 2018). Retrieved from
http://www.garmentsmerchandising.com/wastage-area-textile-clothing-industry/
[18] Rathinamoorthy, R. (2018). Sustainable Apparel Production from Recycled Fabric Waste. Sustainable Innovations in
Recycled Textiles, 19-52
[19] Bairagi, N. (2014). Recycling of Textiles in India. Journal of Textile Science & Engineering S2: 003.DOI:10.4172/2165-
8064.S2-003
[20] Thompson, N. (July 2017). Textile Waste & The 3R's:Textile waste strategy recommendations for the City of Toronto.
Retrieved from https://yorkspace.library.yorku.ca/xmlui/handle/10315/34835
[21] Burns, L. (July 2016). Tackling Textile Waste. Retrieved from
http://www.responsibleglobalfashion.com/blog/2016/7/tackling-textile-waste
[22] Agrawal, Y., Barhanpurkar, S., Joshi, A. Recycle Textiles Waste. Retrieved from
https://static.fibre2fashion.com/ArticleResources/PdfFiles/68/6798.pdf
[23] Wang, Y. (2010). Fiber and Textile Waste Utilization. Waste Biomass Valor, 1, 135–143 DOI 10.1007/s12649-009-9005-y
[24] Sakthivel, S., Ramachandran, T., Vignesh, R., Chandhanu, R., Padma Priya, J. and Vadivel, P. (January 2012). Source &
effective utilisation of textile waste in Tirupur. The Indian Textile Journal.
Manjunath Burji*, P. V. Kadole, A. J. Dhavale & Dhananjay Chavan
D.K.T.E. Society's Textile and Engineering Institute, Ichalkaranji, India
Abstract
Thermal property of knitted fabric is a crucial factor in deciding not only the fabric parameter but also raw material.This
paper shows the influence of raw material and stitch length on physical and comfort properties of weft knitted fabric. Weft
knitted fabric were manufactured by varying stitch length and air covered polyester / lycra yarn content (ACY). To reduce
error time and cost, Taguchi's L9 orthogonal array used to design the experiment. The experiment showed that the lycra
content has significant effect on physical and mechanical properties of knitted fabric, whereas, effect of stitch length was
found insignificant on fabric properties.
Keywords: Air covered polyester/Lycra yarn, air permeability, wicking knitted fabric and MVTR
Citation: Manjunath Burji, P. V. Kadole, A. J. Dhavale & Dhananjay Chavan, “Thermal Comfort Properties of Elastic
Knitted Fabrics”, Journal of the Textile Association, 83/1 (427-430), (May-June’ 2022),
Article Received: 06-02-2022, Revised: 24-04-2022, Accepted: 15-05-2022
1. Introduction it is mainly depend upon type of raw material used and fabric
Thermal and moisture management properties of fabrics are parameter.
fundamental factor for determining not only the comfort but
also the performance of useful clothing like active wear and This experimental work is concentrated on the effect of
sportswear [1]. The zone in which the temperature, moisture elastic content and fabric structural parameter (stitch length)
and air circulation are properly matched which has called the on moisture vapour transmission, air permeability and
“comfort zone''. It also called as microclimate that which wicking behaviour of knits. In present study, polyester and
prevailed physical and physiological condition [2]. polyester/Lycraair covered yarn (ACY) has chosen, because,
Microclimate is next to skin it helps to body's it is commonly used in the knit garment. Here 100%
thermoregulatory system, even external environment has polyester yarn fabric shows higher MVTR, Air permeability
been change. and wicking behaviour of knitted fabric,but in 50 % polyester
-50% ACY and 100 % ACY graph shows decline trend.
There are three most basic factors considered from comfort
point of view they are temperature, moisture and air 2. Materials and Methods
circulation. Human body represents a low efficient, thermal 2.1 Materials
machine. Cooling of human body by means of sweat Textured polyester and Air covered polyester/lycra (ACY)
evaporation, it is the only natural means to take away the used to manufacture the fabric.
excess of heat from the body to maintain the thermal comfort
Table 1- Details of raw material used
of the wearer. Hence, comfort refers to the way clothing
interact with the body, with respect to dissipation of heat and Count Tenacity Number of
Raw Material
moisture generated by the metabolic process. The most (Denier) (gf/tex) Filament
efficient sweating occurs when all the generated sweat Textured
80D 30.40 71
evaporates and the vapour passes through the enough polyester
permeable garment system into the relative dry air outside of Air covered
body [3]. In normal environmental condition, also Polyester / lycra 85D 10.33 34
evaporation of heat takes place. This evaporation is in the yarn (ACY)
form of invisible perspiration through the skin.
2.2 Method
The perspiration of human body is in two forms – insensible
(in vapour form) and sensible (in liquid form). Hence, 2.2.1 Design of Experiment
clothing should be performing efficient removal of Taugachi method was used to study the main effect of blend
evaporated heat and liquid from skin this is by means of % and stitch length on the fabric properties.With 2 factors
water vapour transmission, air circulation and wicking. The (raw material and stitch length) having 3 levels each, 32
transmission of MVTR taken by absorption factorialexperiment were designed using Taguchi. There
–transition–desorption mostly found in hygroscopic material were total nine runs and accordingly nine different fabric
samples produced on knitting machine. Sample numbers and
*Corresponding Author: their each parameter specifications shown in table 1 and 2.
Dr. Manjunath Burji
Associate Professor, DKTE Society's Textile & Engineering
Institute, Rajwada, Ichalkaranji – 416115 Dist.: Kolhapur
E-mail: [email protected]
Table 2 - Factors and levels for production of weft knitted 3. Results and Discussion
fabric After manufacturing the fabric samples as per the Taguchi
design, samples evaluated for different properties and results
Factor Type Levels Values
tabulated in table 4
· 100%Polyester
· 50% Polyester & 50% 3.1 Effect on WPI and CPI
Blend % Fixed 3 Polyester/lycra ACY Effect of yarn type used and stitch length on wale and course
· 100 % Polyester/lycra density was as shown in figure 1 and 2. Elastane fibre shows
ACY rubber like behaviour and is highly stretchable [4]. Feeding
2.2 of the Lycra yarn to knitting machine results in yarn
Stitch
Fixed 3 2.4 extension which in turn generates tension, and as the knitted
length
2.6 loops leave the needles the spacing of courses and wales
decrease and the fabric shrinks in both directions thus
Table 3 - Fabric Production plan affecting the properties of knitted fabric. Hence, maximum
Stitch wales as well as course density were observed for fabrics
Sample knitted with lycra. Whereas there is reduction in wale and
Material length
no. course density with reduction in lycra content. WPI and CPI
(mm)
increase as lycra content increases this is only because of
S1 100 % Polyester 2.2
elastic nature of lycra where as in case it remain un effected
50% Polyester & 50% for different stitch length.
S2 2.2
Polyester/lycra ACY
S3 100 % Polyester/lycraACY 2.2
S4 100 % Polyester 2.4
50% polyester & 50%
S5 2.4
Polyester/lycraACY
S6 100 % Polyester/lycraACY 2.4
S7 100 % Polyester 2.6
50% polyester & 50%
S8 2.6
Polyester/lycra ACY
S9 100 % Polyester/lycraACY 2.6
Figure 1- Effects on WPI
2.2.1 Fabric Manufacturing
Fabric produced on the single jersey weft-knitting machine
with specification shown in table 4. After manufacturing,
fabrics tested for thermal properties.
Table 4 - Details of weft knitting machine
Machine
Machine Gauge Diameter
Model Speed
Type Needle\inch (inch)
(rpm)
Single
Mayer
Jersey 24 34 30
& Cie
(Circular)
Figure 2 - Effects on CPI
Table 5 - Dimensional and Thermal properties of weft knitted fabrics
Sample WPI CPI GSM Thickness MVTR Air Permeability Wicking(cm)
No. (inch) (inch) (gm/m) (mm) (g/m2/h) (cm3/cm2/sec) Wale Course
S1 48 64 87.72 0.49 1327.90 238.6 6.32 3.46
S2 57 80 144.16 0.66 1203.80 66.91 3.05 2.5
S3 62 88 198.4 0.68 1156.28 31.082 1.03 0.93
S4 52 54 82.2 0.51 1274.01 216.6 5.6 4.51
S5 52 72 135.28 0.69 1185.65 78.04 1.92 2.8
S6 56 88 180 0.73 1154.43 35.53 1.07 1.41
S7 54 43 61.6 0.48 1425.70 253 5.26 5.15
S8 52 86 122.48 0.70 1350.60 91.02 1.81 2.23
S9 58 86 190.4 0.75 1180.01 37.98 0.4 1.1
3.2 Effect on Thickness of Fabric Comparison of lycra containing fabric with polyester/lycra
From figure 3, it can easily see that there is reduction in blend and polyester fabric, shows that fabrics become less
thickness from 100 % polyester/lycra ACY, 50% polyester & permeable to air as the thickness is increased.The thickness
50% polyester/lycra ACY and 100 % polyester respectively. and mass per square meter of fabric shows very high because
This change in thickness is due to lycra content in fabric. The of increasing in the loop density. Elastane fibre is mainly
amount of lycra increases, loop length value remain nearly responsible for increase in course and wales density. This
the same but course and wale spacing decreases and loops per increase in course and wales density ultimately is increasing
square area (loop density) increases. This increased density in mass per square meter and thickness of fabric. This all
level more than the theoretical jamming condition, which factor govern on reduction in air permeability. However, the
results in increase in the fabric thickness [6]. stitch length is not having any significant effect on air
permeability of fabric.
3.5 Effect on MVTR
Water vapour transmission mainly governed by fibre is used.
According to Wehner, Miller and Rebenfeld the moisture
vapour transmission during the transient stage is higher in
case of hygroscopic material due to the combined effect of
diffusion and absorption desorption [6].
4. Conclusion
It is concluded from the study that the increase in lycra % in
the fabric shows increase in loop density,thickness and GSM,
but decreasing trend for MVTR,air permeability and wicking
for 100% polyester, 50% polyester & 50% polyester/lycra
ACY and 100 % polyester/lycra ACY yarn.On other hand
stitch length shows non-significant effect for all the
Figure 8 - Effects on wicking wales properties.
References
[1] D. Gupta, V. Kothari & Y. Jhanji, “Heat and Moisture Transport in Single Jersey Plated Fabric”, Indian Journal of Fibre &
Textile Research, 39/2 (115-121), (June 2014)
[2] S. Das & V. K. Kothari, “Moisture Vapour Transmission Behaviour of Cotton Fabric”, Indian Journal of Fibre & Textile
Research, 37/2 (151-156), (Feb 2012)
[3] LubosHes & M. Ursache, “Effect of Composition of Knitted Fabrics on Their Cooling Efficiency at Simulated Sweating”,
Indian Journal of Fibre & Textile Research, 36/3 (281-284), (Sept 2011)
[4] M. Y. Gudiyawar, R.N. Manjunath, “Moisture management of knits from textured yarn”, The Indian Textile Journal, (77-
80), (Aug 2014)
[5] T. Sharabaty, F. Biguenet, D. Dupuis & P. Viallier, “Investigation on Moisture Transport through Polyester/Cotton Fabric”,
Indian Journal of Fibre & Textile Research, 33/4 (419-425), (Dec 2008), https://doi.org/10.1155/2014/379731
[6] J. A. Wehner, B. Miller & L. Rebenfeld, “Dynamics of Water Vapor Transmission through Fabric Barriers”, Textile
Research Journal, 58/10 (581-592), (Oct 1988), https://doi.org/10.1177/004051758805801005
[7] D. Gupta, R. Chattopadhyay & M. Bera, “Comfort properties of pressure garment in extended state”, Indian Journal of
Fibre & Textile Research, 36/4 (415-421), (Dec 2011)
[8] R. Sadek & A. M. El-Hossini, “Effect of lycra extension percent on single jersey knitted fabric properties”, Journal of
Engineered Fibers and Fabrics, 7/2 (11-16), (June 2012)
[9] Chatterjee, P. Sing, “Studies on Wicking behaviour of polyester fabric”, Journal of Textiles, (11-16), (Feb 2014),
https://doi.org/10.1155/2014/379731
[10] N. Anbumani & J. Hayavadana, “Elastane fabrics- A tool for stretch application in sport”, Indian Journal of Fibre & Textile
Research, 36/3 (300-307), (Sept 2011)
1 1 2
P. Amarjeet Singh , M. Manshahia * & A. Das
1
Amity University, Noida, Uttar Pradesh, India,
2
Indian Institute of Technology, Delhi, India
Abstract
The present work has its aim in examining tactile comfort properties of summer school uniform fabrics related to frictional
characteristics. Surface characteristics play a significant role in comfort, as the fabric of clothing comes in contact with
skin. Students while wearing uniforms have to perform many activities which demand different body movements and
postures; therefore, their uniform clothing should not create clothing distress. Surface properties of different summer
uniform fabrics are tested on Kawabata Evaluation System, KES FB-4. The coefficient of friction (MIU), deviation from the
coefficient of friction (MMD), and Geometric roughness (SMD) have been tested and analyzed statistically. Shirting fabrics
of summer school uniforms are divided into two groups based on fabric sett; one group has a relatively higher sett than
another. The statistical analysis of test results found significant for fabric sett; it is observed that higher fabric sett has better
surface properties. This may be assigned to a more continuous surface offering lower asperities on higher sett fabrics.
Trouser fabrics of summer school uniforms are divided into two categories based on their weaves, viz. plain weave and twill
weave. The effect of weaves was found significant for trousers fabrics. School uniform manufacturers may use small twill
weave in shirting fabrics of summer school uniforms, to enhance the tactile comfort of clothing.
Keywords: Asperity, Comfort, Correlation, Friction, Functional Clothing, Kawabata Evaluation System, Low Mechanical
Properties, Tactile Comfort, School Uniform
Citation: P. Amarjeet Singh, M. Manshahia & A. Das, “Study on Tactile Comfort Characteristics of School Uniforms”,
Journal of the Textile Association, 83/1 (427-430), (May-June’ 2022),
Article Received: 17-10-2021, Revised: 07-01-2022, Accepted: 22-05-2022
Thickness
(gm/m2)
Sample
students are required to perform many activities while
Weave
Warp
(Tex)
(Tex)
GSM
Weft
EPC
PPC
code
(mm)
wearing them. Thus, it can be derived that uniform clothing
has the potential to affect the performance of the wearer, and
tactile clothing comfort becomes vital for unimpeded
performance. Roughness and smoothness affect the tactile
T1 22 22 43.74 43.74 185.60 0.532 Plain
comfort of the clothing hence its evaluation is important.
This paper aims to study surface characteristics of summer
T2 24 24 40.72 40.72 180.17 0.518 Plain
school uniforms concerning tactile comfort.
T3 22 22 42.18 42.18 185.60 0.503 Plain
3.2 Effect of weave on surface and frictional properties Shirting fabrics' group A is having a higher sett than group B.
The twill -woven and plain-woven uniform trousers fabrics The test results of shirting fabrics for all three tactile comfort
are studied for their tactile comfort properties. T1, T2, and T3 parameters are presented in table 2. The test results for MIU
are plain-woven while T4, T5, and T6 are twill woven of shirting samples are shown in Fig. 6(i), it is found that
samples. Fig. 5(i) shows the MIU of trousers samples, this is higher sett group A has better MIU properties than lower sett
observed that plain-woven fabrics have higher MIU than group B.
twill woven fabric samples. Fig. 5 (ii) shows the MMD of
trousers samples, this is observed that plain-woven fabrics The test results for MMD of shirting samples are shown in
have higher MMD than twill woven fabric samples. This is Fig. 6(ii), it is observed that the MMD is higher in Group B
found that MMD is lower in both, warp and weft direction for samples in both, warp-ways and weft-ways.
twill than it is in plain-woven samples. The comparison in
SMD for these two weaves can be observed from Fig. 5(iii) The SMD for shirting group A and B has been studied and
for warp ways and weft ways respectively. The SMD values results are presented in Fig. 6(iii) for warp ways and weft
are higher for plain weave samples than twill weave samples. ways. This is observed that Group B having samples of lower
The higher values of MIU, MMD and SMD for plain sett has higher SMD values in the weft direction.
structures can be assigned to higher asperities due to a greater
This may be attributed to the gaps between yarns of fabric
number of interlacements. The fabric geometry of these
structure leading to enhancement of asperity and resulting in
weaves justifies this explanation.
higher values of the SMD. Fabrics with higher sett have
3.3 Effect of fabric set on the surface and frictional better surface properties this may be assigned to fewer
properties: surface variations in depth.
Figure 5(iii): SMD of trousers fabric along warp and weft ways
Group A warp way Group B warp way Group A weft way Group B weft way
3.4 Effect of Constructional parameters and surface related table 3.GSM and thickness have positive while EPC, PPC
comfort characteristics have negative correlation with all tested characteristics. It is
Fabric comfort characteristics have been analyzed with pragmatic for tested samples that beyond 150 GSM, comfort
respect to constructional parameters viz. GSM, EPC, PPC properties decrease and a thickness little less than 0.40 mm
and thickness. A significant correlation found between these may be considered adequate after 0.40 mm values of MIU,
constructional parameters and all tested comfort SMD and MMD rise which is not desirable for comfort of
characteristics; MIU, MMD and SMD, this is presented in clothing.
Correlation between
constructional varible and GSM Thickness Correlation between
EPC PPC
comfort factors (gm/m2) (mm) Warp and Weft
References
[1] Lillian O. Holloman, Velma La Point, Sylvan I. Alleyne, Ruth J. Palmer and Kathy Sanders-Phillips “Dress-Related
Behavioural Problems and Violence in the Public School Setting: Prevention, Intervention, and Policy--A Holistic
Approach” , The Journal of Negro Education, Vol. 65, No. 3( Part –I) (1996) pp. 267-281
[2] Slepian, Ferber, Gold, “The Cognitive Consequences of Formal Clothing”; Social Psychological and Personality
Science, Vol. 6(6), (2015), 661-668
[3] Gonca Özçelik Kayseri, Nilgün Özdil and Gamze Süpüren Mengüç, “Sensorial Comfort of Textile Materials”, Woven
Fabrics , InTech, http://www.intechopen.com/books/woven-fabrics/sensorial-comfort-of-textile-materials,(2012), 235-
240
[4] Norman R.S. Hollies, Anna G. Custer, Catherine J. Morin and Marilyn E. Howard, “A Human Perception Analysis
Approach to Clothing Comfort”, Textile Research Journal 49: 557 (1979), 355-360
[5] Les M Sztandera, Armand V Cardello, Carole Winterhalter and Howard Schutz, “Identification of the most significant
comfort factors for textiles from processing mechanical, hand feel”, Textile Research Journal 83: 34 (2013), DOI:
10.1177/0040517512438121
[6] L.C. Gerhardt V Strassle A Lenz Spencer and S Derler, “Influence of epidermal hydration on the friction of human skin
against textiles”, J. R. Soc. Interface , (5), (2008), 1317–1328
[7] Das, A. & Alagirusamy, R. Sciences of Clothing Comfort, Woodhead Publishing India Pvt. Ltd., New Delhi, India 32
(2010)
[8] Emiel A. Den Harlog, Mutual interaction effects between discomfort and cognitive tasks performance in clothing
systems, Journal of The Textile Institute, 108 (5), (2017), 664-673
[9] Y. Li, The Science of Clothing Comfort, Textile Progress 31(1-2) (2001), 1-135
[10] M Munjal and D Sharma, Performance enhancing sportswear-A review , Journal of The Textile Association, (3-4)
(2017), 587-591
[11] Christian J. Schwartz, Encyclopaedia of Tribology Friction Human Body Skin J R Soc Interface, Nov 6; 5(28): (2008)
1317–1328
[12] Egawa M, Oguri M, Hirao T, Takahashi M, Miyakawa M. The evaluation of skin friction using a frictional feel
analyzer. Skin Res Technol. 8(1): Feb; (2002), 41-51
[13] Chen S,Ge .S,Tang W, Zhang J,” Effect of friction on vibrotactile sensation of normal and dehydrated skin” Skin
Research Technology. Feb;22(1): (2016), 25-31
[14] Gowen Song Improving comfort in clothing, Woodhead Publications (2011)
[15] A M Thakare,Plant based fibres ,its fabrics properties and uses in textile, Journal of The Textile Association (5-6), (
2020), 74-77
[16] Nancy L., Markee Howard I. Maibach, Kathryn L. Hatch, “Skin Response to Fabric. A Review of Studies and
Assessment Methods” Clothing and Textiles Research Journal (1992), 54-63
[17] Romdhani Zouhaier, Hamdaoui Mohamed, Baffoun Ayda,Maatoug Najeh and Roudesli Sadok , 'Surface Roughness
Evaluation of Treated Woven Fabric by Using a Textile Surface Tester” RJTA Vol. 17 No. 2 (2013) 51
[18] Lukas Pfarr and Bernhard Zagar, “In-Vivo human skin to textile friction measurements”, 17th World Textile
Conference AUTEX 2017- Textiles - Shaping the Future, IOP Conf. Series: Materials Science and Engineering, (2017)
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[19] C.K. Chan X.Y.Jiang K.L.Liew L.K.Chan W.K.Wong M.P.Lau, “Evaluation of mechanical properties of uniform
fabrics in garment manufacturing” Journal of Materials Processing Technology, Volume 174, (Issues 1–3, 25 May),(
2006), 183-189
[20] Operating manual of KES FB-4, manufacturing company, Kato Tech. Company Limited.
Alsaid Ahmed Almetwally, M. H. Kasem & M. A. Saad*
Textile Engineering Department, Institute of Textile Research and Technology, National Research Center, Dokki, Cairo, Egypt
Abstract:
This paper aimed to identify and compare the physical and mechanical properties of some cellulose and PET textile fibers.
Cellulose fibers include four regenerated ones, namely viscose, bamboo, tencel, and modal, and a natural one, i.e., Egyptian
cotton of type Giza 86. These types of textile fiber were evaluated and compared in terms of their physical and mechanical
characteristics such as tenacity, breaking elongation, the number of crimps, moisture content and regain and surface
roughness parameters. One-Way ANOVA was used to assess the differences among these textile fibers at a 0.01 significant
level. The findings of this study revealed that due to the differences in their manufacturing techniques and growing
conditions, the textile fibers under study significantly differ in their physical and mechanical properties
Keywords: Bamboo fiber, Cellulose fiber, Egyptian cotton, Modal fiber, PET, Tencel fiber, viscose
Citation: Citation: P. Amarjeet Singh, M. Manshahia & A. Das, “Study on Tactile Comfort Characteristics of School
Uniforms”, Journal of the Textile Association, 83/1 (439-447),(May-June’ 2022), https://doi.org/10.17605/OSF.IO/7KTPE
Article Received: 31-10-2021, Revised: 10-02-2022, Accepted: 19-03-2022
1 n
Ra = å Zi .................(4)
n i =1
n
å Z 2i
i =1 .................(5)
Rq =
n
Where, Zi indicates the distance of the ith point from the
mean plane.
The statistical analyses revealed that the textile fibers under Due to the difficulty of counting the number of convolutions
study differ significantly at 99% confidence limits along the cotton fiber length, the number of crimps per one
concerning their moisture regain and moisture content centimeter of cotton fiber length was neglected, and the
values. From figure 8, it can be seen that the average values of comparison was conducted only for man-made fibers,
the moisture regain and moisture content of the textile fibers namely polyester, bamboo, viscose, tencel, and modal fibers.
under study differ significantly according to the fiber type. The number of crimps in the five textile fibers was depicted in
figure 9, and the ANOVA results were listed in table 4.
It was detected that the values of moisture regain and content Table 4: Analysis of variance results of No. of crimps for
of cellulose regenerated fibers differentiated appreciably different textile fibers
from the corresponding Egyptian cotton fiber, and all
cellulose fibers under study have higher moisture content and Source of
SS df MS F P-value F crit
moisture regain values compared to polyester (PET) fibers. Variation
The average values of moisture regain and content of the Between
cellulose fibers were found to be in the following order: 75.6 4 18.9 8.513514 0.000351 2.866081
Groups
Viscose > Modal > Bamboo > Tencel > Cotton. Within
44.4 20 2.22
Groups
Total 120 24
Table 6: Analysis of variance results of average roughness values of used textile fibers
Source of Variation SS df MS F P-value F crit
Between Groups 185.942 5 37.188 4.21 0.007 2.621
Within Groups 212 24 8.833
Total 397.942 29
Table :7 Analysis of variance results of root mean square values of used textile fibers
Source of Variation SS df MS F P-value F crit
Between Groups 1433.375 5 286.675 7.836 0.000 2.621
Within Groups 878 24 36.583
Total 2311.375 29
3.5 Mechanical properties significant difference among textile fibers regarding their
breaking tenacity at a 0.01 significant level. From this figure,
3.5.1 Fiber tenacity it can be seen that polyester fiber has the highest breaking
The results of the statistical analysis which indicate the tenacity compared to other textile fibers. Also, it was
significant impact of fiber types on their tenacities are revealed that regenerated fibers have lower tenacity
tabulated in Table 8. The relation between fiber types and compared to polyester fiber and some of them have tenacity
their tenacities are represented in figure 9. close to cotton fibers. Regarding regenerated cellulose fibers,
viscose fiber has the lowest value of tenacity; while the tencel
Figure 9 shows the average values of tenacities of the six fiber superior to other regenerated fiber with respect to its
textile fibers under study. From this figure and statistical breaking tenacity. It should be noted that the tenacity of
results shown in table 8, it was proved that there is a tencel fibers approaches that of cotton fiber. Modal fiber has
the second best breaking tenacity after the tencel fiber. Table 9: Analysis of variance results for the breaking
Tenacity of bamboo fiber lies in between modal and viscose elongation of the used fibers
fibers.
Source of P- F
Table 8 Analysis of variance results for the effect of fiber SS df MS F
Variation value crit
types on tenacity
Between
Source of P- F 694.167 5 138.833 48.642 0.000 2.621
SS df MS F Groups
Variation value crit
Between Within
2656.225 4 531.245 46.532 0.000 2.621 68.5 24 2.854
Groups Groups
Within
274 20 11.41667 Total 762.667 29
Groups
Total 2930.225 24
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Alkaline Extraction of Natural Dye from Pterocarpus santalinus
Powder and its Application on Cotton
Jothi Mani Sahadevan & Kalaiarasi Kaliappan*
Department of Textiles and Clothing, Faculty of Home Science, Avinashilingam Institute for Home Science and
Higher Education for Women, Coimbatore, India
Abstract:
Natural dyeing is gaining more attention because of eco-friendly and non-toxic nature. In the current study, the extract of
Pterocarpus santalinus powder was examined as a natural textile dye. The extraction conditions such as dye source
concentration, time and temperature were optimized. The Phytochemical studies indicate the existence of sterols,
flavonoids, triterpenoids, protein, glycosides, carbohydrates and saponins. The selected cotton fabric was dyed with the
extracted dye and dyeing parameters with the time, temperature, pH and material liquor ratio (MLR) were optimized. The
fabric was dyed with alum and myrobalan as mordants. The colour co-ordinates and colour strength of dyed fabrics were
analysed. The dyed fabrics were assessed for colour fastness to washing, sunlight and rubbing. The results showed that
dyeing of cotton with Pterocarpus santalinus dye extract at 800 C for 60 minutes using dye bath of pH 9 and MLR of 1:40
produce good colour strength. The dyed fabrics exhibit good colour fastness properties. The positive value of a* and b*
indicates that the colour of the dyed fabrics lies in red-yellow quadrant. Hence the extract of Pterocarpus santalinus powder
can be employed as a potential natural textile dye.
Keywords: Colour fastness, colour strength, natural dye, phytochemical analysis, pterocarpus santalinus
Citation: Citation: Jothi Mani Sahadevan & Kalaiarasi Kaliappan, “Alkaline Extraction of Natural Dye from Pterocarpus
santalinus Powder and its Application on Cotton”, Journal of the Textile Association, 83/1 (439-447), (May-June’ 2022),
Article Received: 08-12-2021, Revised: 09-05-2022, Accepted: 14-04-2022
1. Introduction textiles and are willing to pay more for items that are less
Textile dyeing industries produce huge amount of waste unsafe to the climate [8]. The revival of cultural legacy and
water that contain chemicals, salt and synthetic dyes. rising of global threats due to synthetic dye effluents has now
Production of synthetic dyes includes more hazardous urged the inception of natural dyes in all fields.
chemicals which cause lot of health problems and
environmental pollution [16]. Synthetic dyes are cheaper and Research on natural dyes has been increased in recent years.
produce brighter shades than natural dyes [12]. During mid- Natural dyes produce soft and lustrous colours and reduce the
nineteenth century, textile industry used huge amount of use of petrochemical-based (synthetic) dyes. In recent times,
artificial dyes for dyeing because these dyes showed good the number of companies that uses natural dyes for textile
colour fastness and are economical [9]. It was extensively dyeing has increased and the search for new resources of
used in different industries such as textile, paper, printing, natural dyes has been increased. Several researchers have
food, paint and rubber [4]. However, use of synthetic dyes concentrated more on natural dye extraction from natural
damage aquatic life and cause harmful effect on human resources. Kandasamy and Kaliappan (2020) reported that
health [20]. Due to the ecological imbalance caused by Enzyme-mediated ultrasound-assisted extraction method is
synthetic dyes, now-a-days the demand towards non-toxic, the effective method for the extraction of dye from
non-allergic, eco-friendly natural dyes has been improved Pterocarpus marsupium Roxb, saw dust for silk fabric.
[14]. Natural dyes are colourants derived from natural
source such as animal, plants and minerals. The natural dyes “Jiang et.al (2019) extracted natural dye from the stem of
are mostly obtained from leaves, bark, flowers and root of the Caulis spatholobi and used it to dye Wool”. Natural dye
plants [19]. Natural dyes are not only used to dye textile extracted from Cosmos sp was used to dye the silk yarn [18].
materials but also used to colour food, medicine, leather “Farooq, Ali, Abbas, Zahoor & Ashraf, (2013) has extracted
products etc [21]. natural dye from mariegold (Tagetes erecta) and utilized it to
dye the cotton fabric”.
Environmental concerns and awareness have increased the
advancement of sustainable products and processes that Pterocarpus santalinus belongs to Fabaceae family and it is
causes less harm to the environment and human health [6]. referred as red sandalwood or red sanders. This tree is grown
Consumers are also worried about natural perspectives in mostly in Southern Eastern Ghats mountain range of South
India [1]. Red sandalwood has several medicinal values and
*Corresponding Author : in Ayurveda it is used to cure cough, fever, digestive track
Mr. Kalaiarasi Kaliappan problems, high blood pressure etc [15]. Red sandalwood is
Associate Professor & Head, Department of Textiles and highly known for their coloured timber and natural red dye
Clothing, Faculty of Home Science, Avinashilingam Institute for [2]. The aim of this study is to examine the red sandalwood
Home Science and Higher Education for Women, powder extract as natural textile dye and to optimize various
Coimbatore – 641 043 conditions for dye extraction and dyeing. The colour
E-mail: [email protected]
parameters and colour fastness properties of the dyed fabrics 10 min interval) at optimized dyeing temperature. To study
were evaluated. the influence of MLR on dyeing, fabric samples were dyed at
MLR of 1:10, 1:20, 1:30, 1:40 and 1:50 separately at
2. Materials And Methods optimized dyeing temperature and time. To optimize the dye
bath pH, dyeing was carried out at different pH range from 7,
2.1 Materials 8, 9, 10,11 and 12 individually. All the dyed fabric samples
Commercially available Pterocarpus santalinus powder (red were assessed for colour strength and colour co-ordinates.
sandalwood powder) was procured from local market in The dyeing conditions which showed maximum colour
Coimbatore, Tamilnadu, India. Greige cotton fabric (100%) strength was selected as optimum for dyeing.
was purchased from National Textile Corporation (NTC),
Coimbatore, Tamilnadu, India. The cotton fabric was desized 2.6 Mordanting
and scoured by conventional method. For desizing, the To select suitable mordanting techniques, “cotton fabric
cotton fabric was immersed in detergent solution and boiled samples were subjected to premordanting with alum and
for one hour at 1000 C to remove the starch. The desized myrobalan, each at 2% and 5% o.w.f (on weight of fabric), for
fabric was washed thoroughly with tap water. Desizing was 60 min at 800 C with MLR of 1:40 [17]”. Similar conditions
followed by scouring to remove the natural oil and dirt. The were followed for simultaneous and post mordanting. The
desized fabric was immersed in 3% NaOH solution and effect of mordant on the colour fastness property and colour
boiled for one hour at 1000 C. The pre-treated fabric was strength of the dyed samples was determined.
washed in tap water and then dried in shade.
2.7 Dyeing
Mordant is the fixing agent who helps to affix the dye Dyeing was performed with Pterocarpus santanlinus powder
molecules to the fiber or fabric. Myrobalan (Terminalia dye extract under optimized dyeing conditions. The fabrics
chebula) a common natural mordant and alum (Aluminium were treated with selected mordants and mordanting
Potassium Sulphate) an ecofriendly metallic mordant was technique. The fabric was rinsed well to remove the unfixed
chosen for the present study to improve the dye fixation and dye and dried.
brilliance of the shade.
2.8 Colour co-cordinates and colour strength
2.2 Dye extraction Dyed fabrics were evaluated for colour co-ordinates (L*, a*,
b*,) and colour strength using Premier Colour scan SS
Dye was extracted from Pterocarpus santanlinus powder by 5100H Spectrophotometer.
taking 5% dye source in 100 ml of water and boiled at 1000 C
for 1 hour. The relative colour strength of the dyed fabric (K/S) was
measured using the Kubelka-Munk equation:
2.3 Optimization of dye extraction parameters K/S = (1-R) ² / 2R
Various parameters were optimized for the extraction of
natural dye from Pterocarpus santanlinus powder. The Where K is the absorption coefficient, R is the reflectance of
extraction was carried out using various solvents such as the dyed fabric and S is the scattering coefficient.
water, alkali (1% Sodium hydroxide), acid (1% HCl) and Colour co-ordinate L* value indicates the lightness of colour
alcohol (ethanol). To determine the optimum concentration which can range between 0 (black) to 100 (white). a*
of sodium hydroxide for maximum dye yield, extraction was measures the intensity of red (+) or green (-) and b* measures
carried out at different sodium hydroxide concentrations the intensity of yellow (+) or blue (-).
(0.05 M - 0.40 M at 0.05 interval). To determine the optimum
dye source concentration, different concentrations [1-7%] 2.9 Colour fastness testing
were used for extraction. The extraction was carried out at The dyed fabric samples were subjected to various colour
different temperatures [300 C- 1000 C at 150 C interval] for fastness testing. Wash fastness was tested by washing the
different time durations [15- 105min at 15 min intervals]. The dyed samples in standard soap solution at room temperature
colour intensity of dye extracts were analysed using UV-VIS for 10 min, keeping MLR as 1:40. The fastness to dry and wet
spectrophotometer at maximum absorbance wavelength crocking was manually done using crock-o-meter. For light
(425nm). The extraction condition that produced maximum fastness test, the dyed samples were exposed to sunlight for 7
colour intensity was selected as optimum for dye extraction. days and the fastness was assessed using grey scale.
Figure 1- Optimization of
Sodium Hydroxide
concentration (M)
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Table 5 - Optimization of dyeing temperature
3.4 Standardisation of mordanting technique value, higher lightness value represents lower colour
The colour strength of fabrics mordanted with different intensity. The lightness value was found to be lower in
mordants using different mordanting techniques (pre, post simultaneous mordanting technique for both the
and simultaneous) and dyed with Pterocarpus santalinus is mordants. a* and b* represent the colour tone, positive
shown in Table 7 & 8. Simultaneous Mordanting technique values of a* and b* represent red and yellow tone while
was found to be effective for mordanting cotton fabric with negative value represent blue and green tone respectively.
myrobalan at 2% concentration and alum at 5% Positive value of a* and b* for both the mordants indicate
concentration. Difference in colour strength value with that the colour of the dyed fabric lie in red and yellow
different mordanting techniques might be due to interaction region.
between the mordant and the fiber. L* indicates the lightness
Mordanting technique L* a* b* K/S Colour shade
Simultaneous mordanting
56.347 30.039 19.244 30.479
2%
Simultaneous mordanting
114.884 -190.420 82.489 24.180
5%
Simultaneous
55.359 39.711 15.338 32.376
mordanting 2%
Simultaneous
50.644 26.700 7.349 34.336
mordanting 5%
3.5 Colour fastness test wash fastness. The colour fastness to sunlight was found
The colour fastness to sunlight, washing and crocking of to be good in mordanted fabrics. The dyed samples
cotton fabric dyed with Pterocarpus santalinus powder exhibited excellent fastness to dry crocking and good
extract is presented in Table 9. Regarding colour fastness to fastness to wet crocking. The results showed that colour
washing, the samples dyed with Pterocarpus santanlinus fastness property was improved with mordanting.
extract and mordanted with myrobalan exhibited excellent
Table 9 - Colour fastness test
Colour fastness to
Colour fastness to Colour fastness to crocking
S. No. Samples
washing sunlight
Dry Wet
1 Control fabric 5 3 5 4
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Color Removal from Textile Effluent Using Emulsion System
Babita U. Chaudhary, Sandip Todkar & Ravindra D. Kale*
Department of Fibers and9 Textile Processing Technology, Institute of Chemical Technology, Mumbai
Abstract:
India's domestic clothing and the textile sector produces 5% of the country's GDP, 7% of industry output in value terms, and
12% of the country's export revenues. The primary threat faced by the textile industry is the color water that is left after
dyeing. In the present study, water in oil nanoemulsion was used to remove the color from textile effluent. Nano-emulsion
based on cyclohexanol was prepared using a high-speed homogenizer followed by ultrasonication. The emulsion, in
general, was prepared using dye effluent water as aqueous phase and cyclohexanol as oil phase and Beisol DEP as a
emulsifier. Prepared emulsion was used to treat Reactive Blue 21 and Reactive Black 5. The treatment ratio of 1:1, 1:3,1:5,
1:7, 1:10 were tried. The treated effluent was tested for color removal efficiency, Chemical Oxygen Demand (COD), and
Biological Oxygen Demand (BOD). Also, this study investigated the reusability of emulsion and solvent recovery. Emulsion
characterization such as particle size and zeta potential was also carried out. It was found that there was about 95%
decolourisation dye in effluent and the reusability of solvent decreases by 7-10% after each cycle.
Keywords: Dye removal; Effluent treatment; Emulsion system; Reactive Dye; Reusability
Citation: Babita U. Chaudhary, Sandip Todkar & Ravindra D. Kale, “Color Removal from Textile Effluent Using Emulsion
S y s t e m ” , J o u r n a l o f t h e Te x t i l e A s s o c i a t i o n , 8 3 / 1 ( 4 5 5 - 4 5 7 ) , ( M AY- J U N E ’ 2 0 2 2 ) ,
https://doi.org/10.17605/OSF.IO/D3AQY
2.2 Methods
5. Acknowledgment
The authors would like to express sincere gratitude to the
World Bank Funded TEQIP-III CoE Process Intensification
to provide financial support
Abstract:
The global focus shifts from designing aspects to remedial and preventing of the existing limitations in the clothing and to
develop the functional clothing. The focus of innovators and industries are to make life easier, smarter and more appropriate
in term of sustainable measures. The fashion industry has made expansions to improve products in day to day life for end
users. In the current scenario, the developments are more related to human centric user approach in the clothing. The future
of the fashion industry will depend on the products that have reduced ecological impact on environment with improve social
responsibility towards greener planet. The objective of this article is to focus on sustainable methodologies for functional
clothing by using innovative fibres, fabrics and novel practices to fulfil the future needs of fashion industry. In this article
emphasis on the essential and the desirable parameters for the upcoming development in the functional fashion clothing.
Keywords: Functional behaviour, Fashion clothing, Innovations, New fibres, Sustainability etc.
Citation: Chet Ram Meena & Janmay Singh Hada, “Sustainable Innovations in Functional Fashion Clothing ”, Journal of
the Textile Association, 83/1 (458-466), (MAY-JUNE’2022),
the total clothing sales will reach 175 million tons by 2050,
which will turn the planet into the biggest fashion victim.
Thus, fashion industry is facing challenges in innovative
sustainable approaches [6].
Figure 14- Tennis Dress by Spider Silk [27] 5.15 Biodegradable PPE by Jute polymer
The main components of this PPE are cellulose, extracted
5.12 Algae Fabrics from jute fibre, and chitosan a natural fibrous material
Algae fibers that are biodegradable and can be g turned into obtained from the hard-outer skeleton of shellfish such as
eco-friendly dye. No wonder they were finalists for the 2018 crab, lobster, and shrimp. The key features are that chitosan
H&M Global Innovation Awards. It is healthy pigments and has been shown to provide anti-viral immune protection and
fibers from the microorganisms - the algae. The algae come is a component of vaccines and other drugs. The main
from a unique ecosystem and its valuable substance as applications are to prepare personal protective equipment
proteins, vitamins, anti-inflammatory and antioxidants [28]. (PPE) which is biodegradable and non-toxic, the polymer has
other possible applications such as packaging and
biodegradable shrouds for dead bodies. Around 14,500 tons
of hazardous plastic waste had been produced from the
single-use surgical face masks, gloves, hand sanitizer bottles,
and polythene bags in the first month of the shutdown,
according to a recent study by the Environment and Social
Development Organization (ESDO) [31].
7. Conclusion
The fashion industry with its new innovative fibres, fabrics
and novel textile structures are a source of innovation for
many technological developments. Functional fashion
clothing may be developed by the way the challenge is
through innovations with design lines related to fit,
proportion, and the positioning of design features and smart
attributes around the body, directly responding to the
particular demands of the body and end-use. The specific
performance of a product and cost reduction is still the major
drives for a competitive market introduction and to make
product commercial for mankind.
Figure 24 - FireFil yarn and product [41]
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2021]
By V. V. Gharat
Ÿ 1st IR - use of metals, not just stone and wood - Bronze Age/Iron Age
Ÿ 2nd IR - use of “steam” energy, not just animal/wind/water
Ÿ 3rd IR - use of electricity
Ÿ 4th IR - use of information technology
Ÿ Industry 5.0 – May not be another revolution, but A complement or correction
Vilas Gharat The four industrial revolutions are coal, gas, electronics, nuclear, and the internet
Mr. Vilas Gharat is working as a Managing and renewable energy. Beginning from 1765 through the present day, we've seen
Director, for Gharat & Associates, having over 50 an amazing evolution. As we discovered different energy sources and later,
years' experience in manufacturing function in all digital technologies, the entire landscape of the modern world has been
composite sectors of Textile Industry. Out of transformed over and over. Here's a brief primer on the four industrial
which more than a decade in Operations and HR revolutions.
with emphasis in Business Process Consulting,
Mr. Gharat is having Specialization in various eld
of textile value chain like;
Ÿ Change Management, Business
Development and Project Management
Ÿ Project Management, Business Development
Ÿ Supply Chain Management
Ÿ Resource Allocation
Ÿ Process Reengineering
Ÿ Change Management, Production and
Business
Ÿ Planning Function
Ÿ Training and Mentoring CEO's
Then the list of various web bonding machines are stated followed by
the photographs of them followed by the various end use products that
can be made on this machines are mentioned. Finally the various
composite nonwoven manufacturing technologies are listed followed by
their photographs and followed by the end use products made on these
machines.
This book will be useful for the various nonwoven machinery
manufacturers as it will convey the consumer of nonwoven fabrics
about the various end uses this machines are capable of manufacturing.
So that the nonwoven machinery manufacturers can sell their machines
and the fabric manufacturers will be convinced of buying these machines. Here the consumer will be buyer and
machine manufacturer will be seller.
Also hopes this book will be useful for the DKTE Center of Excellence in Nonwovens as well as other
Nonwoven Research Institutes around the world and also to nonwoven industry across the globe.
The Textile Association (India) South India Unit was established in 1948 and the first foundation day was celebrated on 16th
May, 1950 at WOODLANDS Hotel, Coimbatore with 20 Life members and 80 Ordinary members.
TAI - South India Unit has been conducting the foundation day programme every year during the third week of May month. 72nd
Foundation Day program was organized by TAI – South India Unit on 21st May, 2022 at Coindia Hall, Avarampalayam Road,
Peelamedu, Coimbatore.
Shri Sathyanarayana , Vice President, TAI – South India Unit delivered the welcome address and Shri K. Gandhiraj, Honorary
Secretary explained the activities of TAI – South India Unit and the role of Founders TAI – SIU with power point presentation.
Then, Chief Guest, Shri Ashwin Chandran, CMD of Precot Limited delivered a special address and released the Book
“Manufacturing Excellence in Spinning Mills” authored by Shri A. Kanthimathinathan, CEO, WINSYS SMC. The Guest of
Honour, Shri S. Hari Shankar, JMD of Lakshmi Card Clothing Mfg. Co. Pvt. Ltd. received the first copy of the Book and
delivered Keynote Address. Then Shri A. Kanthimathinathan briefed about the book. Followed by the book release event, the
Technical Presentation was given by Shri D. Jayaraman, Deputy Director of SITRA on the topic “Moving towards Synthetics –
Challenges in Processing of Synthetic rich blends”.
The Presentation was very useful and more interesting with highly valuable information on the Synthetic Processing for about
120 minutes.
About 220 members and professionals attended the program. All the
participants appreciated the presentation and the program, which was the
need of hour for all Textile Professionals.
Texquiz
This event was held on 1st of May. In this event a total 50 participants participated. Judge of this event was our faculty Dr.
Shrikrishna Natarajan and Mr. Sumetraj Hingolkar of Textile Technology Department. The Winners of this event were 1.
Swapnil Powar (D.K.T.E., Kolhapur) and 2. Aakash Pawar (Sggs, Nanded).
Fashion Show
This event was held on 2nd of May. In this event a total of 10 teams participated. Each team had 8 to 12 participants. Judge of this
event was Mrs. Chitrashila Garat (Government Residential Women"S Polytechnic, Latur). The special guest of this event was
Ms. Neha Malik. She is a very famous actress and model of Punjabi films. The Winners of this event were 1. Ocean Bliss Team
(M.G.M. Aurangabad) and 2. Turbo Belical Team (SGGS, Nanded).
Texplorer team thanks Mr. Prashant Zade, Chairman of A.S. AGRI and AQUA LLP for sponsoring Rupees 50,000/- for a
Fashion Show event. Also special thanks to Dr. R. N. Joshi sir for supporting us and for guidance.
The Textile Association (India), Mumbai Unit organized the Capximize platform is providing this curetted data to
first Hybrid Lecture on “Increasing Manufacturing Capacity worldwide companies by digitizing the manufacturing
Utilization in the Textile Sector through Global Visibility to capacity available with Indian manufacturers.
Indian Manufacturers for Business Growth” on 19th May,
2022 in the Conference Room of TAI, Mumbai Unit Office. He also added, Capximize with help of sector experts has
deeped dived into all the five sectors they are covering,
Mr. Rajiv Ranjan, President, The Textile Association (India), leading to creating a user friendly UI/UX for both capacity
Mumbai Unit welcomed the Speaker and participants to the providers and seeker. Capximize today is into five sectors.
lecture. Mr. Haresh B. Parekh was the Convenor of this first Apart from Textile, we are covering the sectors like Auto
Hybrid Lecture. Components, Electronics, Pharmaceuticals and Specialties
Chemicals. He added, "Capximize is on the mission of
making Indian manufacturing sector globally competitive".
We are offering free registration to all the members of The
Textile Association of India.
Dr. U. J. Patil. Deputy Director and HOD Textile, briefed about the workshop and welcomed Prof. Minal Sauerhammer and Prof.
Priyadarshini Ranbhise of Malpis Consulting Pvt. Ltd, Germany.
During the presentation, Prof. Minal guided the students on the opportunities and different documents required for admission in
Germany and Prof. Priyadarshini explained the importance of English and presentation skills. The seminar was ended with a
vote of thanks by Prof. Atul Dhavale.
Webinar on Creora-Elastomeric Fabers
The Textile Association (India) - Ichalkaranji-Miraj Unit Student Chapter organized a webinar on “Creora-Elastomeric Fabers”
on 22/04/2022 for Third Year B.Tech Students.
Mr. Dinesh Keswani, Technical Business Development Head & Mr. Manish Dhote, Sales Manager, Hyosung India Pvt. Ltd.
guided the students regarding fibre production, characteristics & end applications. Dr. Saatish Lavate coordinated the event.
About 40 Students participated. Webinar was well organized and students highly appreciated with the presentations which were
informative and knowledgeable.
Mr. R. K. Vij, President, The Textile Association (India) met Mr. R. K. Vij, President, The Textile Association (India)
the Petrochemical Minister, Secretary and Director on 18- along with the Members of TAI Delhi Unit attended the
05-2022 during 'Industry Connect with the Centre of Pollution Control Strategies for Small and Medium Scale
Excellence Conclave'. He explained them on the immediate Units, where Senior Govt. Officials and Denish Ambassador
need of MMF Industry for the growth like BIS, GST and also were present. The Textile Association (India) suggested
availability of Raw material. how to help and Control Pollution Problems arising due to
Small Scale Industries.
Mr. R. K. Vij, President of the Textile Association (India) along with Mr. T. L. Patel, TAI Vice President & Mr. Mahebdrabhai
Patel, TAI Hon. Gen. Secretary are representing TAI in various leading Textile forums for scaling new height and building the
further TAI image. On the invitations from the various industry organizations they participating in the Ministry of Textiles, State
Governments, and CII etc. and discussing on various issues and how to grow ahead the Association.
Ÿ On behalf of Textile Association of Central, participated as Co Chair-person and delivered Keynote speech on the Migration
of workers after Corona pandemic. Senior official from Niti Udyog, Foreign trade, IOM organised the function at Delhi. The
Textile Association (India) supports the Govt. for betterment of Textile workers in India after the COVID Pandemic. (29-04-
22).
Ÿ Members of Polyester Textile Apparel Industry Association (PTAIA) and The Textile Association (India) met with New
Chemical Secretary Mrs. Arti Ahuja Ji and had detailed discussion on Inverted duty, Bureau of Indian Standards (BIS) and
short supply of PYA and MEG. She patiently listened to all points and assured to support the Polyester Industry.
Ÿ Mr. R. K. Vij visited Nagpur and had a meeting with Dr. Hemant Sonare (President of TAI Vidarbha Unit & G. C. Member),
who is a active Member of Nagpur Textile Industry regions, had a discussion in length on very important few points like
promotional and academic activities of Textiles in all India level. Also discussed on how to involve new Textile Graduates
and Textile Companies into the Textile Association (India). Further, it has discussed on how to organize proposed
International Textile Conference (WTC -3) to make it a grand success, which is to be held at Ahmadabad during February
2013. Dr. Hemant Sonare assured to take active part and will work on to increase the Cotton production in Vidarbha cotton
belt. He has offered himself to promote these activities at National level.
Ÿ On behalf of The Textile Association (India) along with Delhi TAI Unit, Mr. Navin Goyal Ji attended the “Enterprise India”
Inauguration program at Vigyan Bhawan, Delhi. Some of the suggestion had given to the Govt. on how to encourage new
Young Entrepreneurs to come forward.
Ÿ A team of the Textile Association (India) consisting Mr. R. K. Vij (President); Mr. T. L. Patel (Vice President; Mr. Ashok D.
Patel & Mr. D. I. Patel attended the meetings with State Textile Minister and Industry Minister in Ahmadabad to discuss how
to grow the Textiles in India on behalf of whole Textile Industry Segments.
Ÿ Such several participating will surely enhance the vision & purpose of Association and the Industry to grow its visibility for
scaling new height in making India an ATMANIRBHAR BHARAT.
Central Ofce
The Textile Association (India) proposes to organize “World Textile
Conference-3” on 25-26th February, 2023 at Ahmadabad on the theme
"World Textiles - Redefining Strategy".
Association has been at the forefront in spreading Knowledge, Education,
Research as well as assisting Policy Making and organizing several National
and International events in India & abroad.
Textile Industry over thousands of years has been playing a key role in the
growth of civilization. The first step in strategy formulation challenging the
then leadership came from Britain through the 19th century Industrial
revolution. Innovation in raw material, primarily through emergence of man-
made cellulosic's evolved the next stage of strategic development. However,
two consecutive world wars and particularly World War II brought in radical
change in the product needs and in turn the technology requirements. Man-
made synthetics emerged with the advent of Polyamide and followed by
Polyester, Acrylics and Polypropylene grabbed both Industrial and consumer
preferences.
The world saw novel commercial applications of fibres in the form of
Industrial and Technical Textiles for the very first time during this phase. The
1980's and the subsequent period saw breakthrough changes in International
policies and the emergence of China as one of the world leaders in
manufacturing and exports.
India in the beginning of the new millennium brought in some important
policy changes leading to a runway for massive growth in the coming
decades. Computer Sciences and lately Artificial Intelligence collectively made all the strategic decisions sustainable and highly
pervasive in the last decade. Over the ages, continued defining and redefining strategies gave birth to newer raw materials,
technology, novel applications and financial inclusions leading to positive changes in consumer preferences and significant
Industry growth.
The proposed World Textile Conference – 3 attempts to address key strategic changes in manufacturing, marketing, trade,
policies & research to look at the process and steps for Industry to be future ready. The two day "Hybrid" event would encompass
deliberations on key topics like The New World Order in Textile & Apparel Industry, Digital Revolution Driving Sustainability,
E-Commerce & Emerging Business Models, War & Its Impact on Global Textile & Apparel Industry, "Cotton Vs MMF or
Cotton & MMF" - Pathway to Economic Leadership, Technology Developments & Investment Opportunities, Denims beyond
2025 & much more.
Diagonal Consulting (India), a leading Strategic and Management Consulting firm in Textiles spearheaded by Dr. P. R. Roy is
the 'Knowledge Partner' for the said event. The firm & its associates integrate a range of expert knowledge in Textile & Apparel
Industry through wide experience and alliances globally.
We expect a major participation from Industry & Technology Leaders, Trade Bodies, Education & Financial Institutions, Policy
Makers, Researchers and Economists from within & outside the country at the ensuing World Textile Conference - 3.
Kindly block your dates. Request not to miss Conference.
Please contact to know more about the event, participation & speaking opportunity.
Nirav Shah
Diagonal Consulting (India)
T. L. Patel
M.: +91-9909904179
TAI Vice President & Conference Chairman
E-mail: [email protected]. L. Patel
Tel.; +91-079-26582123
TAI Vice President & Conference Chairman
E-mail: [email protected]
Tel.; +91-079-26582123
Website: www.textileassociationindia.org
E-mail: [email protected]
Website: www.textileassociationindia.org
Navyasa by Liva's introduces its new campaign #freetobe T h e T V C
with Deepika Padukone represents how
a saree is
Launched by the house of Aditya Birla Group, Navyasa by breaking
Liva is redefining the saree category. stereotypes
with its fluid,
New age saree brand Navyasa by Liva from the house of breathable and
Aditya Birla Group has announced marketing and comfortable
advertising campaign; featuring Deepika Padukon. The nature. It is
brand has been creating quite a buzz with a new approach to being worn in
wearing sarees that is #freetobe. places not
Conceptualized in line with the theme #freetobe, the imagined
campaign showcases the brand's intent to revolutionize the earlier and
way sarees are perceived. Navyasa by Liva features vibrant helps explore
and chic designs for modern women. The range has been life with ease
visualized by renowned designers Abir and Nanki along with whether at
the internal design team at Liva. The fabric is soft and flowy, w o r k , p a r t y,
and allows effortless movement. It is also equally important lunch or a cafe.
to note that it is a big leap forward for responsible and It gives the wearer the freedom of expression enabling them
sustainable fashion in India. to achieve their dreams with conviction while wearing the
saree.
Commenting on the campaign launch Mr. Rajnikant
Sabnavis, Chief Marketing Officer, Grasim Industries (Pulp “Fabrics like Liva Crepe and Satin are very popular amongst
and Fibre), “Navyasa by Liva is redefining the saree category the younger audience that drapes sarees. The Navyasa by
to beautifully capture the essence of modern Indian women. Liva collection offers contemporary sarees with a complete
The brands intension is clear that it is here to stay and the behavioral understanding of the target audience empowering
association with Deepika Padukone as the face of the brand women to move around with spirited optimism and #freetobe
will only up the ante and take the brand to the next level. in their element.” said Mr. Sabnavis.
She perfectly captures the bold and individualistic style that For more details, please contact:
Navyasa by Liva represents, making Deepika a great fit for Sanika Shetty
the brand. The campaign idea is in sync with the brand spirit White Marque Solutions
and brings alive the ethos effectively. We are very happy to 422/423, 4th Floor, Laxmi Plaza,
see the response to the campaign and the aspiration it Laxmi Industrial Estate, Andheri (West),
inculcates among the audience.” Mumbai – 400 053
Cell: +91 9769534334
E-mail: [email protected]
Saving energy and cost are decisive factors for spinning mills
today. Most spinning systems require both a high level of
initial investment as well as considerable operating cost.
While compact spinning is appreciated for its excellent yarn
quality and high productivity, it can also be very cost- Fig. 3: Transmission of the traverse motion to the
intensive, especially with pneumatic compacting systems compactor (view from the rear)
requiring a lot of electricity. Sophisticated technology for less wear and tear
The device consists of a front top-roller retainer and the
Unmatched compact-spinning quality smaller COMPACTeasy roller (Fig. 2). The compactor
Continually striving to push boundaries of innovation, features the y-channel and the preceding pin and is located
Suessen developed COMPACTeasy, a mechanical between the two top rollers. The compactor spring uses a low
compacting solution that offers low investment cost without spring force to press the compactor against the bottom roller.
compromising on quality. It produces yarns with excellent This causes considerably less wear and tear on the compactor
characteristics from a broad range of raw materials, such as than magnetically loaded compacting elements.
cotton and man-made fibers, as well as their blends. With a
count range from Ne 20 to Ne 60, COMPACTeasy covers The yarn quality is determined by both the y-channel of the
most applications. compactor and the integrated pin, which takes effect
precisely in the zone of the drafting system where the fibers
The recipe for success have the least guidance. This process improves yarn
COMPACTeasy guides fibers through the y-channel of the irregularity and increases yarn tenacity. Hairiness is also
compactor with precision, which results in intensive double significantly reduced and often achieves better results than
compacting (Fig. 1) without any additional energy pneumatic compacting systems.
requirements compared to ring spinning.
Flexibility and compatibility
COMPACTeasy can be added to the specifications for new
ring spinning machines (Fig. 4). Furthermore, machines that
have already been installed can easily be retrofitted.
COMPACTeasy enables production to be switched from ring
to compact yarn by simply installing or removing the
compacting device on a ring spinning machine.
Fig. 1: The y-channel in the compactor enables intense
double compacting for all yarn counts Suessen customers are not just impressed by
COMPACTeasy's low investment and operating cost, they
also appreciate the very high yarn tenacity and consistency,
as well as the ability to produce a wide range of fibers and
counts.
F o r f u r t h e r
information, please
contact:
Rieter Management
AG
Fig. 2: COMPACTeasy retainer with COMPACTeasy Media Relations
roller, easy-spring, and compactor with y-channel Relindis Wieser
Head Group
Compared to other mechanical systems, the compacting
Communication
channel of COMPACTeasy is much wider, so it is less prone
T +41 52 208 70 45
to clogging. Thanks to the traverse motion of the compactor Fig. 4: COMPACTeasy can be
F +41 52 208 70 60
(Fig. 3), the lifetime of cots is extended resulting in lower installed in new and existing
[email protected]
maintenance requirements and constant and durable yarn ring spinning machines
www.rieter.com
Lotustex Textile invests in KARL MAYER's first LINK- cost reduction. The delivery date for the new acquisition is
MATIC® system for automatic batch change on November 2022.
PRODYE®-S slasher indigo dye range.
Continuous processes with LINK-MATIC®
LINK-MATIC® makes it possible to automate the batch
change on the PRODYE®-S and PROSIZE® with two
subsystems. The first subsystem focuses on feeding the yarn
sheets of the new batch from the warper beams to the infeed
of the machine. The yarn material is guided to its destination
in the lower section of the warper beam frame. Previously, it
had to be threaded by hand, usually by two skilled workers,
under the bottom cover. The lengthy, complicated process
resulted in a batch of waste and numerous sources of error.
With the new solution, only one operator fixes the warp yarns
of a warper beam in homogeneous distribution by a clamp in
beam length. He then guides the clamp downward and hooks
Fully automatic knotting unit on the LINK-MATIC® system it into a transport chain on each side. The circulating chains
KARL MAYER has placed its first LINK-MATIC® system take care of the transport to the machine. The time savings are
on the market. The sophisticated automation solution immense. What's more, the quality is right. The yarns are
considerably simplifies the batch change on indigo and guided to the machine with uniform, constant tension. Here,
sizing machines, thus increasing productivity. An increase of the second dividing system cuts the warp yarns of the
up to 30 % is possible, depending on the number of batch finished batch at the infeed and knots on the warp yarns of the
changes per day. In addition, less yarn waste is produced. Up new batch - each with high precision and fully automatically.
to 600 m, on indigo dyeing range, of unusable yarn material The actual batch change can thus be reduced to 90 seconds.
can be saved with each batch – while at the same time What appears to be so simple is the result of the precise
requiring less manpower. During batch changes, only one interaction of well thought-out components such as the
operator is required to prepare the warper beams for entry clamping device for string formation before knotting and the
into the machine. pneumatic solution for sucking in the yarn ends.
A fully automatic knotting unit couples the warp yarns of the The new LINK-MATIC® system can develop its full
new batch to the yarns of the batch just finished. potential in conjunction with an moveable creel.
Lotustex Textile has recognized all these advantages for For more details, please contact:
itself. The Egypt-based denim manufacturer, which was only Press release Media contact
founded in 2019, was the first company to invest in the Postanschrift / post address: Ulrike Schlenker
innovative LINK-MATIC® system in recent months in order KARL MAYER Gruppe Tel.: +49 6104/402-274
to optimize the performance of its PRODYE®-S sizing Industriestraße 1 E-mail:[email protected]
machine. Especially for its activities in the fashion sector, 63179 Obertshausen
Lotustex Textile expects a significantly higher flexibility and
Ÿ Lenzing showcases carbon-neutral LENZING™ FR Lenzing Group, a leading global producer of wood-based
fiber at Techtextil Frankfurt in a newly launched specialty fibers, showcased its new carbon- neutral
collaboration with long-time partner Textil Santanderina LENZING™ FR fiber offering for the Protective Wear
Ÿ New offering addresses rising sustainability needs of the segment at Techtextil Frankfurt today. Lenzing demonstrated
Workwear and Protective Wear segments and provides its new offering through collaboration with long-term partner
full traceability and transparency of the fiber Textil Santanderina, a Spanish textile company. Lenzing also
showcased how carbon-zero TENCEL™ branded fibers
Ÿ Lenzing also extends carbon-zero TENCEL™ branded launched in 2020 could be used in the Workwear segment
fiber offering to Workwear segment through long-time through collaboration with another valued partner, European
partnership with Klopman
fabric manufacturer Klopman. The two partnerships mark an “Sustainability is becoming a global priority. In some cases,
important milestone as Lenzing takes an active role in it is even more than a priority, it is an obligation. We are
providing eco-friendly alternatives for manufacturers in constantly working on new ways of developing and
various segments, collaborating with leading industry producing textile products with sustainability at its core,”
partners to find new solutions and redefine sustainability said Angel Parés, TECHS Manager for Textil Santanderina.
standards. “We are proud of being the first company worldwide to work
with carbon-neutral LENZING™ FR fibers and we would
Enabling sustainability and traceability of supply chains like to thank Lenzing for the opportunity.”
Due to increasing environmental awareness across all
industries, organizations across both private and public Lenzing first partnered with Klopman more than a decade
sectors are looking to become more sustainable, opening a ago to replace cotton with TENCEL™ Lyocell fibers. The
new playing field for innovative eco-friendly products. As company then moved forward to another step by using
such, Lenzing has created the carbon-neutral LENZING™ TENCEL™ fibers with REFIBRA™ technology two years
FR fibers that are made using a sustainable cellulosic solution ago. Klopman are now building on this partnership by
for the Protective Wear segments. In addition to the benefit of becoming the first company in the Workwear segment to
reduced carbon footprint, these fibers also offer supply chain incorporate carbon-zero TENCEL™ fibers. The
transparency as part of Lenzing's fiber identification collaboration represents a growing demand for sustainability
technology. This technology enables full traceability of the in Workwear, on top of performance and functionality.
fiber and protects products from counterfeiting.
“We are extremely proud of our partnership with Lenzing
“Sustainability is becoming a key driver in the Workwear and and the significant growth we've seen over the last ten years.
Protective Wear segments,” said Oliver Spöcker, Director of By offering carbon-zero TENCEL™ fibers in all our
Protective Wear & Workwear, Lenzing AG. “The future collections, we are enabling companies to actively reduce
success of Workwear and Protective Wear lies in a their carbon footprint and align with the updated guidelines
combination of performance, comfort and sustainability. At for sustainable textile products from governments in the
Lenzing, we are committed to providing solutions that enable EU,” said Amaury Sartorius, Managing Director at
our customers to meet the increasing standards for supply Klopman. “There is no other option for the future of our
chain transparency and carbon emission reductions.” planet than investing all our efforts in saving resources,
reusing materials, and optimizing production.”
Collaboration is key to create an impact
For more than 30 years, Lenzing has partnered closely with As transparency requirements and carbon reduction targets
Textil Santanderina, a Spanish textile company that has an on textile products become the norm globally, Lenzing will
extensive product range, from cotton classics to the latest continue to develop innovative and sustainable solutions
innovative offering. The company is now incorporating the which address the needs of industry partners, customers and
newly launched carbon-neutral LENZING™ FR fibers into the environment.
its Protective Wear offerings.
ITMAconnect platform is available to all ITMA 2023 to add value to our participants in the digital space. We are
participants before, during and after exhibition. excited that with the launch of ITMAconnect, we now offer
the global textile community enhanced opportunities that
An online platform that allows ITMA 2023 participants to extend beyond the physical exhibition. We hope exhibitors
build connections, source technologies and solutions, share will make full use of this online platform to keep their
ideas and grow their business has been introduced by contacts engaged while generating new leads to grow their
CEMATEX - the European Committee of Textile Machinery business.”
Manufacturers and owner of ITMA 2023.
Exhibitors will be able to pinpoint business opportunities in
ITMAconnect is the new one-stop sourcing platform and advance by allowing them to have access to ITMA 2023
knowledge hub that complements the ITMA 2023 exhibition buyers early. They will be assigned ITMAconnect digital
which will be held at the Fiera Milano Rho, Milan, from 8 to spaces for them to present their company information,
14 June 2023. It will enable exhibitors, visitors and industry upload brochures and press releases, and showcase their
partners to start their engagements before the exhibition, products. They can also start their engagements with the
make appointments for in-person meetings at ITMA 2023, smart messaging and video meeting feature, and schedule in-
and continue their discussions even after the exhibition. person meetings via the business matching tool.
Mr. Ernesto Maurer, President of CEMATEX, said: “Even ITMA exhibitor Mr. Oscar Rius, CEO and Co-Owner of
before the Covid-19 pandemic, we have been exploring ways Rius-Comatex enthused: “As an online platform,
ITMAconnect offers us even more value to our participation Ms. Julieta Pagliuca, Project Manager of The Brazilian
at ITMA 2023 as we can establish a brand presence all year Textile and Apparel Industry Association (ABIT) shared: “It
round. It's a useful platform for us to discover, target and is great to learn that with ITMAconnect, we can now get in
reach out to more buyers, pre and post exhibition.” touch with ITMA 2023 exhibitors conveniently through the
platform even before the exhibition. This will help our
ITMA 2023 exhibitors will automatically become members' plan their visits better since ITMA is such a big
ITMAconnect subscribers. There are several subscription show and there are so many innovative technologies to
tiers offering varied features to suit the needs of the explore.”
exhibitors. Access to the platform for exhibitors to prepare
their digital showcases will be available from 15 November The ITMAconnect platform will also allow participants to
2022. access content all year round, making it the go-to knowledge
hub for textile related content and events, including
Similarly, visitors will enjoy a two-in-one offer to gain access webinars, community forums and showcases by exhibitors.
to ITMA 2023 as well as the online sourcing platform when
they purchase their badges. Online access starts from 8 For more information on ITMAconnect, please contact:
March 2023. Ms. Cornelia Buchwalder Ms. Daphne Poon
CEMATEX ITMA Services
After the close of the exhibition, ITMAconnect will be open Tel: +41 44 384 48 12 M: +65 94789543
to non-ITMA 2023 visitors who will be able to purchase an E-mail: [email protected] Email: [email protected]
ITMAconnect visitor ticket to gain access to the platform www.cematex.com www.itma.com
from 15 June 2023. Access to ITMAconnect for all ITMA
2023 participants will expire on 14 June 2026.
ADVERTISEMENT INDEX
Reliance Industries Ltd. Cover 1 ARISE - GDIZ Cover 3
Saurer Textiles Solutions Pvt. Ltd. Cover 2 Bhilosa Industries Pvt. Ltd. Cover 4
ITMA 2023 A-1 Rieter India Ltd. A-5
Rieter India Ltd. (Suessen) A-2 WTC-3 A-6
Lenzing Fibers India Private Ltd A-3 The Bombay Dyeing & Mfg. Co. Ltd. A-7
Precision Rubber Industries Pvt. Ltd. A-4 Trutzschler India A-8
Double
Wellknown Polyesters Limited
Spread
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