Bosch Inverter One-Two/One-Three/One-Four/One-Five

Split-Type Air Conditioner / Heat Pump

Climate 5000 AA Series

Installation Manual

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2 | Bosch Climate 5000 AA Series Inverter Multi Split-Type Air Conditioner/ Heat Pump Installation Manual

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Installation Manual Bosch Climate 5000 AA Series Inverter Multi Split-Type Ductless Air Conditioner / Heat Pump | 3

Table of Contents

1 Key to symbols and safety instructions 4

1.2 Safety 4

2 Components 5

3 Installation Overview / Order 6

4 Installation Diagram 7

5 Specifications 8

6 Outdoor unit installation 9

7 Refrigerant piping connection 12

7.1 Refrigerant Piping Connection Instructions 12

8 Wiring 15
8.1 Outdoor unit wiring 15
8.2 Wiring Diagrams 16

9 Air evacuation 19
9.1 Evacuation instructions 19
9.3 Safety And Leakage Check 21

10 Test run 22
10.1 Before Test Run 22
10.2 Test run instructions 22

11 Automatic Wiring/Piping Correction Function 23

11.1 How To Activate This Function 23

12 Features and operation 24

12.1 Protection of the air conditioner 24
12.2 Operation 24

13 Troubleshooting 25
13.1 Common issues 25

14 Disposal guidelines 27

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4 | Bosch Climate 5000 AA Series Inverter Multi Split-Type Air Conditioner/ Heat Pump Installation Manual

1 Key to symbols and safety instructions 1.2 Safety

Please read safety precautions before installation
1.1 Key to symbols
Incorrect installation due to ignoring instructions can cause serious damage or injury.

Warnings
WARNING:
 In certain functional environments, such as kitchens, server
Warnings in this document are identified by a rooms, etc., the use of specially designed air-conditioning
warning triangle printed against a grey background. units is highly recommended.
Keywords at the start of a warning indicate the type and seriousness
of the ensuing risk if measures to prevent the risk are not taken.

WARNING:
The following keywords are defined and can be used in this document:
 Only trained and certified technicians should install, repair
and service this air conditioning unit.
 DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.  Improper installation may result in electrical shock, short
circuit, leaks, fire or other damage to the equipment and
 WARNING indicates a hazardous situation which, if not avoided, could personal property.
result in death or serious injury.

 CAUTION indicates a hazardous situation which, if not avoided, could

result in minor to moderate injury.
WARNING: INSTALLATION REQUIREMENTS
 NOTICE is used to address practices not related to personal injury.
 Strictly follow the installation instructions set forth in this
manual. Improper installation may result in electrical shock,
short circuit, leaks, fire or other damage to the equipment.

Important information  Before you install the unit, consider strong winds, typhoons
and earthquakes that might affect your unit and locate it
This symbol indicates important information where accordingly. Failure to do so could cause the equipment to
there is no risk to people or property. fail.

 After installation, ensure there are no refrigerant leaks and

that the unit is operating properly. Refrigerant is both toxic
and flammable and poses a serious health and safety risk.

NOTICE: FLUORINATED GASSES [REFRIGERANT]

 This air-conditioning unit contains fluorinated gasses. For
specific information on the type of gas and the amount,
please refer to the relevant label on the outdoor unit itself.

 Installation, service, maintenance and repair of this unit must

be performed by a certified technician.

 Product removal and recycling must be performed by a

certified technician.

 If the system has a leak-detection system installed, it must be

checked for leaks at least every 12 months.

 When the unit is checked for leaks, proper record-keeping of

all checks is strongly recommended.

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2 Components
The air conditioning / heat pump system installation requires the following
components. Use all of the installation parts and components to install the air
conditioner. Improper installation may result in water leakage, electrical shock and
fire, or equipment failure.

Name Image Quanity

Drain joint 1

Seal ring 1

Φ6.35 (1/4 in)

Liquid side
Φ9.52 (3/8 in) Parts not included.
Connecting pipe assembly Φ9.52 (3/8 in) Piping kits are available
Gas side Φ12.7 (1/2 in) as an accessory.

Φ 16 (5/8 in)

Multi-zone installation manual 1

Transfer connector
Not included, but may be
NOTE: Pipe sizes may vary between air handler equipment and condensing section connections. To meet different pipe size requirements, required - 1 per indoor unit
it may be necessary to install an adapter (transfer connector) on the outdoor unit connection.

Not included, but

Magnetic ring (Hitch on the connective cable between the indoor unit and outdoor unit after installation.) recommended to use 1 per
cable.

Not included (see section 9

Power cable for connection with external power supply
for cable requirements)

Table 1

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6 | Bosch Climate 5000 AA Series Inverter Multi Split-Type Air Conditioner/ Heat Pump Installation Manual

3 Installation Overview / Order

1 2 3 L N

Install the outdoor unit Connect the refrigerant pipes Connect the wires
(Page 9) (Page 12) (Page 14)

5 4
MC MC

Perform a test run Evacuate the refrigeration

(Page 22) system
(Page 20)

Figure 1

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4 Installation Diagram

More than 5.9in

More than
More than 4.7in
4.7in
More than
4.7in

More than
4.7in

More than 23.6in

More than
4.7in

an
e th
Mor
e Mor in
3.9in than 11.8

Mor
e
in 23.6 than
.7 in
n 78
tha
re
Mo

Figure 2

NOTICE: CAUTION:
 This illustration is for demonstration purposes only.  To prevent wall damage, use a stud finder to locate studs.
The actual shape of your air condtioner may be slightly
different.  A minimum pipe run of 10ft is recommended to minimize
vibration & excessive noise.
 Copper lines must be independently insulated.
 Two of the A, B, and C air circulation pathways must be free
from obstructions at all times.

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8 | Bosch Climate 5000 AA Series Inverter Multi Split-Type Air Conditioner/ Heat Pump Installation Manual

5 Specifications

Number of units that can be used together Connected units 1-5 units
Compressor stop/start frequency Stop time 3 min or more
voltage fluctuation within ±10% of rated voltage
Power source voltage voltage drop during start within ±15% of rated voltage
interval unbalance within ±3% of rated voltage
Table 2

1 drive 2 1 drive 3 1 drive 4 1 drive 5

Model BMS500-AAM018-1CSXXA BMS500-AAM027-1CSXXA BMS500-AAM036-1CSXXA BMS500-AAM048-1CSXXA

Max. equivalent length for all connected

98.4 ft / 30 m 147.6 ft / 45 m 196.8 ft / 60 m 246 ft / 75 m
indoor units

Max. equivalent length for one indoor unit 82 ft / 25 m 98.4 ft / 30 m 114.8 ft / 35 m 114.8 ft / 35 m

Max. height different OU higher than IU 49 ft / 15 m 49 ft / 15 m 49 ft / 15 m 49 ft / 15 m

between indoor and
outdoor unit OU lower than IU 49 ft / 15 m 49 ft / 15 m 49 ft / 15 m 49 ft / 15 m

Max. height different between indoor units 32.8 ft / 10 m 32.8 ft / 10 m 32.8 ft / 10 m 32.8 ft / 10 m
Table 3 Refrigerant pipe requirements

When installing multiple indoor units with a single outdoor unit, ensure that the
length of the refrigerant pipe and the drop height between the indoor and outdoor
units meet the requirements illustrated in the following diagram (indoor units may be
located above or below the outdoor unit as long as they meet these height difference
requirements):

Outdoor unit

Indoor unit
[Link] difference

Indoor unit ≤32.8ft

(10m)
≤49ft
(15m)

Figure 3

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6 Outdoor unit installation  Install the indoor and outdoor units, cables and wires at least 3ft from
televisions or radios to prevent static or image distortion. Depending on the
radio waves, a 3ft distance may not be enough to eliminate all interference.
Step 1: Select installation location
The outdoor unit should be installed in the location that meets the following Step 2: Install outdoor unit.
requirements:
 Place the outdoor unit as close to the indoor unit as possible. CAUTION:
 Be sure to remove any obstacles that may block air
 Ensure that there is enough room for installation and maintenance. circulation.

 The air inlet and outlet must not be obstructed or exposed to strong wind.  Make sure you refer to Length Specifications to ensure there
is enough room for installation and maintenance.
 Ensure the location of the unit will not be subject to snowdrifts,
accumulation of leaves or other seasonal debris. If possible, provide an
awning for the unit. Ensure the awning does not obstruct airflow. Fix the outdoor unit with anchor bolts (M10).

 The installation area must be dry and well ventilated.

 There must be enough room to install the connecting pipes and cables and
to access them for maintenance.
>23.6" / 60cm
 The area must be free of combustible gases and chemicals.

 The pipe length between the outdoor and indoor unit may not exceed the
maximum allowable pipe length.
Fix with bolts
 If possible, DO NOT install the unit where it is exposed to direct sunlight.

 If possible, make sure the unit is located far away from your neighbors’
property so that the noise from the unit will not disturb them.

 If the location is exposed to strong winds (for example: near a seaside), the
unit must be placed against the wall to shelter it from the wind. If necessary, Figure 6
use an awning. (See Fig.4 & 5)

Strong wind

Strong wind

Figure 4

Strong wind

Figure 5

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1 0 | Bosch Climate 5000 AA Series Inverter Multi Split-Type Air Conditioner/ Heat Pump Installation Manual

Split type outdoor unit mounting dimensions Row of series installation

Mounting Dimensions The relations between H, A and L are as follows:

Dimensions [in.]
Outdoor Unit [in. (mm)] L A
WxHxD Distance A Distance B
L ≤ 1/2H 9.8" / 25 cm or more
BMS500-AAM018-
33.3x14.3x27.6 21.3 (540) 13.8 (350) L≤H
1CSXXA
1/2H < L ≤ H 11.8" / 30 cm or more
BMS500-AAM027-
37.2x16.1x31.9 26.5 (673) 15.9 (403)
1CSXXA
L>H Can not be installed
BMS500-AAM036-
37.2x16.1x31.9 26.5 (673) 15.9 (403)
1CSXXA
Table 5
BMS500-AAM048-
37.5x16.3x52.5 25.0 (634) 15.9 (404)
1CSXXA

Table 4

L
H A
re
mo
or
m
9.8 0c
or " / 2 /30
mo 5 8"
re cm 11
9.8
or " / 2 m
mo 5
re cm 0c
/6 e
W .6" or
23 or m
H 0c
15 e
m
" / or
59 or m

W
Figure 8

The minimum distance between the outdoor unit and walls described
in the installation guide does not apply to airtight rooms. Be sure to keep
the unit unobstructed in at least two of the three directions (M, N, P) (See
Fig. 9)
H
60 cm / 23.6” above

ll
wa
ck
ba
m
” fro
1.8
/1
m
30c
30 c
m/1
1.8”
on le
ft
M
A
60 cm
/ 23.6
” on
right
P
t
fron
D B 8”
in
/7 N
m
0c
20

Figure 9
Figure 7

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Drain joint installation Connecting a 24k Btuh Indoor Unit

Before bolting the outdoor unit in place, you must install the drain joint at the bottom A 24K Btuh indoor unit can only be connected to an A system connection point.
of the unit. (See Fig. 10) If there are two 24K Btuh indoor units, they can be connected with the A and B
connection points. (See Fig. 11)
1. Fit the rubber seal on the end of the drain joint where it will connect to the
outdoor unit.
Connective pipe sizes
2. Insert the drain joint into the hole in the base pan. Indoor Unit capacity (Btu/h) Liquid Gas
9K 1/4" 3/8"
3. Rotate the drain joint 90° until it clicks in place and faces the front of the unit.
12K/18K 1/4" 1/2"
4. Connect a drain hose extension (not included) to the drain joint to redirect
24K 3/8" 5/8"
water from the unit during heating mode.
Table 6

Make sure the water drains to a safe location where it will not cause water Multi-zone condensing section refrigerant line connection sizes
damage or a slipping hazard.
A B C D E
Model (liq /gas) (liq /gas) (liq /gas) (liq /gas) (liq /gas)
(inches) (inches) (inches) (inches) (inches)

BMS500-AAM018- Φ 1/4" / Φ 1/4" /

N/A N/A N/A
1CSXXA 3/8" 3/8"

BMS500-AAM027- Φ 1/4" / Φ 1/4" / Φ 1/4" /

N/A N/A
1CSXXA 3/8" 3/8" 3/8"

BMS500-AAM036- Φ 1/4" / Φ 1/4" / Φ 1/4" / Φ 1/4" /

N/A
1CSXXA 3/8" 3/8" 3/8" 1/2"

BMS500-AAM048- Φ 1/4" / Φ 1/4" / Φ 1/4" / Φ 1/4" / Φ 1/4" /

Base pan hole of 1CSXXA 3/8" 3/8" 3/8" 1/2" 1/2"
outdoor unit
Table 7
Seal

Seal

Drain joint

(A) (B)

Figure 10

Drilling a hole in the wall

You must drill a hole in the wall for the refrigerant piping, and signal cable that will
connect the indoor and outdoor units.
1. Determine the location of the wall hole based on the location of the outdoor
unit.
2. Using a 65-mm (2.5”) core drill, drill a hole in the wall.

When drilling the wall hole, make sure to avoid wires, plumbing, and other
sensitive components.

3. Place the protective wall cuff in the hole. This protects the edges of the hole
and helps seal it when you finish the installation process.
Figure 11

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7 Refrigerant piping connection 3. Make sure that the pipe is cut at a perfect 90° angle. Refer to Fig.12 for cut
examples.

WARNING:
 All field piping must be completed by a licensed technician
and must comply with the local and national regulations.
90°
Oblique Rough Warped
 When the air conditioner is installed in a small room,
measures must be taken to prevent the refrigerant
concentration in the room from exceeding the safety limit in
the event of refrigerant leakage. If the refrigerant leaks and its
concentration exceeds its proper limit, hazards due to lack of
oxygen may result.

 When installing the refrigeration system, ensure that air,

dust, moisture or foreign substances do not enter the Figure 12
refrigerant circuit. Contamination in the system may cause
poor operating capacity, high pressure in the refrigeration
cycle, explosion or injury. Step 2: Remove burrs
 Ventilate the area immediately if there is refrigerant leakage Burrs can affect the air-tight seal of refrigerant piping connection. They must be
during the installation. Leaked refrigerant gas is both toxic completely removed.
and flammable. Ensure there is no refrigerant leakage after
completing the installation work. 1. Hold the pipe at a downward angle to prevent burrs from falling into the pipe.

2. Using a reamer or deburring tool, remove all burrs from the cut section of the
pipe.

7.1 Refrigerant Piping Connection Instructions

Pipe
NOTICE:
 The branching pipe must be installed horizontally. An angle of Reamer
more than 10° may cause malfunction.

 DO NOT install the connecting pipe until both indoor and

outdoor units have been installed.

 Insulate both the gas and liquid piping to prevent water Point down
leakage.

Step 1: Cut pipes

When preparing refrigerant pipes, take extra care to cut and flare them properly. This
will ensure efficient operation and minimize the need for future maintenance. Figure 13

1. Measure the distance between the indoor and outdoor units.

2. Using a pipe cutter, cut the pipe a little longer than the measured distance.

NOTICE:
 DO NOT deform pipe while cutting. Be extra careful not to
damage, dent, or deform the pipe while cutting. This will
drastically reduce the heating efficiency of the unit.

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Step 3: Flare pipe ends Piping extension beyond flare form

Proper flaring is essential to achieve an airtight seal. Outer Max.

Tightening Fig. 15, A in. (mm)
1. After removing burrs from cut pipe, seal the ends with PVC tape to prevent diameter Tightening
Torque
foreign materials from entering the pipe. of tube in. Torque
lb ft (N•m) Min. Max.
(mm) lb ft (N•m)
2. Sheath the pipe with insulating material.
1/4" (6.4) 11.0 (15.0) 11.8 (16.0) 0.0275 (0.7) 0.05 (1.3)
3. Place flare nuts on both ends of pipe. Make sure they are facing in the proper
3/8" (9.5) 18.4 (25.0) 19.2 (26.0) 0.04 (1.0) 0.063 (1.6)
direction, because you can’t put them on or change their direction after
flaring. See Fig. 14. 1/2" (12.7) 25.8 (35.0) 26.6 (36.0) 0.04 (1.0) 0.07 (1.8)

5/8" (15.9) 33.2 (45.0) 34.7 (47.0) 0.078 (2.0) 0.086 (2.2)

Flare nut Table 8

8. Remove the flaring tool and flaring block, then inspect the end of the pipe for
cracks and even flaring.

Step 4: Connect pipes

Connect the copper pipes to the indoor unit first, then connect it to the outdoor unit.
Copper pipe
You should first connect the low-pressure pipe, then the high-pressure pipe.

1. When connecting the flare nuts, apply a thin coat of refrigeration oil to the
flared ends of the pipes.

Figure 14
2. Align the center of the two pipes that you will connect.

4. Remove tape from ends of pipe when ready to perform flaring work.

5. Clamp flaring block on the end of the pipe. The end of the pipe must extend
beyond the flare form.

Indoor unit tubing Flare nut Pipe

Flaring tool
A
Figure 16

3. Tighten the flare nut as tightly as possible by hand.

4. Using a wrench, grip the nut on the unit tubing.

Tube 5. While firmly gripping the nut, use a torque wrench to tighten the flare nut
according to the torque values in table 7.

Figure 15

6. Place flaring tool onto the flaring block.

7. Turn the handle of the flaring tool clockwise until the pipe is fully flared. Flare
the pipe in accordance with the dimensions shown in table 8.

Figure 17

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CAUTION: CAUTION:
 Ensure to wrap insulation around the piping. Direct contact  Check to make sure there is no refrigerant leak after
with the bare piping may result in burns or frostbite. completing the installation work. If there is a refrigerant leak,
ventilate the area immediately and evacuate the system (refer
to the Air Evacuation section of this manual).

NOTICE:
 Make sure the pipe is properly connected. Over tightening
may damage the bell mouth and under tightening may lead to
leakage.

MINIMUM BEND RADIUS

Carefully bend the tubing in the middle according to the diagram below.
DO NOT bend the tubing more than 90° or more than 3 times.

Bend the pipe with thumb

min-radius 10cm (3.9”)

Figure 18

6. After connecting the copper pipes to the indoor unit, wrap the power cable,
signal cable and the piping together with binding tape.

DO NOT intertwine signal cable with other wires. While bundling these
items together, do not intertwine or cross the signal cable with any other
wiring.

7. Thread this pipeline through the wall and connect it to the outdoor unit.

8. Insulate all the piping, including the valves of the outdoor unit.

9. Open the stop valves of the outdoor unit to start the flow of the refrigerant
between the indoor and outdoor unit.

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8 Wiring 8.1 Outdoor unit wiring

WARNING:
WARNING:
 Before performing any electrical or wiring work, turn off the
 Be sure to disconnect the power supply before working on
main power to the system.
the unit.

 All electrical wiring must be done according to local and

national regulations. 1. Prepare the cable for connection

 Electrical wiring must be done by a qualified technician. a. You must first choose the right cable size before preparing it for
Improper connections may cause electrical malfunction, connection. Be sure to use SOOW type cables.
injury and fire.
Rated Current of Appliance (A) AWG
 An independent circuit and single outlet must be used for this
unit. DO NOT plug another appliance or charger into the same ≤7 18
[Link] the electrical circuit capacity is not enough or there
7 - 13 16
is a defect in the electrical work, it can lead to shock, fire, unit
and property damage. 13 - 18 14
18 - 25 12
 Connect the power cable to the terminals and fasten it with a
clamp. An insecure connection may cause fire. 25 - 30 10
Table 9
 Make sure that all wiring is done correctly and the control
board cover is properly installed. Failure to do so can cause b. Using wire strippers, strip the rubber jacket from both ends of signal/
overheating at the connection points, fire, and electrical power cable to reveal about 15cm (5.9”) of the wires inside.
shock.
c. Strip the insulation from the ends of the wires.
 Ensure that main supply connection is made through a switch d. Using a wire crimper, crimp u-lugs on the ends of the wires.
that disconnects all poles, with contact gap of a least 3mm
(0.118”).
While connecting the wires, please strictly follow the wiring diagram
 DO NOT modify the length of the power cord or use an (found inside the electrical box cover).
extension cord.

2. Remove the electric cover of the outdoor unit. If there is no cover on the
outdoor unit, disassemble the bolts from the maintenance board and remove
the protection board. (See Fig. 19)
CAUTION:
 Connect the outdoor wires before connecting the indoor
wires.

 Make sure you ground the unit. The grounding wire should be
away from gas pipes, water pipes, lightning rods, telephone
or other grounding wires. Improper grounding may cause
electrical shock.
Cover
 DO NOT connect the unit with the power source until all wiring
and piping is completed.

 Make sure that you do not cross your electrical wiring

with your signal wiring, as this can cause distortion and
interference.

Screw
Follow these instructions to prevent distortion when the compressor starts:
Figure 19
 The unit must be connected to the main outlet. Normally, the power supply
must have a low output impedance of 32 ohms.
3. Connect the u-lugs to the terminals. Match the wire colors/labels with the
 No other equipment should be connected to the same power circuit.
labels on the terminal block, and firmly screw the u-lug of each wire to its
 The unit’s power information can be found on the rating sticker on the corresponding terminal.
product.
4. Clamp down the cable with designated cable clamp.

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8.2 Wiring Diagrams

CAUTION:
 Connect the connective cables to the terminals, as identified,
with their matching numbers on the terminal block of the
indoor and outdoor units. For example, in the US models
shown in thefollowing diagram, Terminal L1(A) of the outdoor
unit must connect with terminal L1 on the indoor unit.

Correct Incorrect
Figure 20

CAUTION: Refer to the following figures for unit wiring . Run the main power cord
After confirmation of the conditions in Figures 20 & 21, follow these through the lower line-outlet of the cord clamp.
guidelines when performing wiring:
 Always have an individual power circuit specifically for the air
conditioner. Always follow the circuit diagram posted on the
inside of the control cover.
 Screws fastening the wiring in the casing of electrical fittings
may come loose during transporation. Because loose screws
may cause wire burn-out, check that the screws are tightly
fastened. Check the specifications for the power source.
 Confirm that electrical capacity is sufficient.
 Confirm that the cable thickness is as specified in the power
source specifications.
 Always install an earth leakage circuit breaker in wet or moist
areas.
 The following can be caused by a drop in voltage: vibration of
a magnetic switch, damaging the contact point, broken fuses,
and disturbance of normal functioning.
 Disconnection from a power supply must be incorporated into
the fixed wiring. It must have an air gap contact separation of
at least 3mm in each active (phase) conductors.

 Before accessing terminals, all supply circuits must be

disconnected.

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One-two model

One-three model

Magnetic ring ( not supplied, optional part)

(Used to hitch to the connective cable of indoor
and outdoor units after installation.)

Figure 21

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One-four model

One-five model

Magnetic ring ( not supplied, optional part)

(Used to hitch to the connective cable of indoor
and outdoor units after installation.)

Figure 22

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9 Air evacuation 7. Wait for approximately 10 to 15 minutes, then check that there has been no
change in system pressure. It is recommended to use a micron gauge; check
to make sure the system is still below 500 microns.
CAUTION:
 Use a vacuum pump with a gauge reading lower than If there is no change in system pressure, unscrew the cap from the packed
-29.92"Hg. valve (high pressure valve). If there is a change in system pressure, there
may be a gas leak.
 The outdoor unit does not need to be vacuumed. DO NOT
open the outdoor unit’s gas and liquid stop valves.

 Ensure that the Compound Meter reads -29.92"Hg or below 8. Insert a 5mm allen wrench into the packed valve (high pressure valve) and
after 2 hours. If after three hours the gauge reading is still open the valve by turning the wrench in a 1/4 counterclockwise turn. Listen
above -29.92"Hg, check if there is a gas leak or water inside for gas to exit the system, then close the valve after 5 seconds.
the pipe. If there is no leak, perform another evacuation for 1
or 2 hours.

 DO NOT use refrigerant gas to evacuate the system.

Flare nut
9.1 Evacuation instructions
Before using the manifold gauge and vacuum pump, read their operation manuals to
familiarize yourself with how to use them properly.

Manifold Gauge Cap

Compound gauge Pressure gauge
Valve body
Valve stem
-76cmHg
or -29.92"Hg
High pressure
Low pressure valve valve Figure 24

Pressure hose / Charge hose

Charge hose 9. Watch the Pressure Gauge for one minute to make sure that there is no
Vacuum change in pressure. The Pressure Gauge should read slightly higher than
pump atmospheric pressure.

10. Remove the charge hose from the service port.

11. Using hexagonal wrench, fully open both the high pressure and low pressure
Low pressure valve valves.

NOTICE: Open valve stems gently

Figure 23
 When opening valve stems, turn the hexagonal allen wrench
until it hits against the stopper. Do not try to force the valve to
1. Connect the charge hose of the manifold gauge to service port on the outdoor open further.
unit’s low pressure valve.

2. Connect another charge hose from the manifold gauge to the vacuum pump. 12. Tighten valve caps on all three valves (service port, high pressure, low
pressure) by hand. You may tighten it further using a torque wrench if
3. Open the Low Pressure side of the manifold gauge. Keep the High Pressure needed.
side closed.
13. If the outdoor unit uses all vacuum valves, and the vacuum position is at
4. Turn on the vacuum pump to evacuate the system. the main valve, the system is not connected with the indoor unit. The valve
must be tightened with a screw nut. Check for gas leaks before operation to
5. Run the vacuum until the Compound Meter reads -76cmHg / -29.92"Hg prevent leakage.
(-101 kPa). It is recommended to use a micron gauge; run the vacuum until
the micron gauge reads 350 to 500 microns or less.

6. Close the Low Pressure side of the manifold gauge, and turn off the vacuum
pump.

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9.2 Adding refrigerant

CAUTION:
 Refrigerant charging must be performed after wiring,
vacuuming, and the leak testing.

 DO NOT exceed the maximum allowable quantity of

refrigerant or overcharge the system. Doing so can damage
the unit or impact it’s functioning.

 Charging with unsuitable substances may cause explosions or

accidents. Ensure that the appropriate refrigerant is used.

 Refrigerant containers must be opened slowly. Always use

protective gear when charging the system.

 DO NOT mix refrigerants types.

N=2(one-twin models), N=3(one-three models), N=4(one-four models), N=5(one-

five models).

Depending on the length of connective piping or the pressure of the evacuated

system, you made need to add refrigerant. Refer to table below for refrigerant
amounts to be added:

Additional refrigerant per pipe length

Connective Pipe Air Purging Additional Refrigerant

Pre-charge pipe length(ft/m)

Vacuum Pump N/A
(Standard pipe lengthxN)

Liquid Side: Ø 6.35 (ø 0.25”) Liquid Side: Ø 9.52 (ø 0.375”)

More than (Standard
Vacuum Pump
pipe lengthxN)ft/m (Total pipe length - standard pipe lengthxN) x 15g/m (Total pipe length - standard pipe lengthxN) x 30g/m
(Total pipe length - standard pipe lengthxN) x 0.16oZ/ft (Total pipe length - standard pipe lengthxN)x 0.32oZ/ft

Table 10

The standard pipe length is 7.5m (24.6’).

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9.3 Safety And Leakage Check

Electrical safety check

Perform the electrical safety check after completing installation. Cover the following
areas:

1. Insulated resistance The insulated resistance must be more than 2MΩ.

2. Grounding work After finishing grounding work, measure the grounding

resistance by visual detection and using the grounding resistance tester. Make
sure the grounding resistance is less than 4Ω.

3. Electrical leakage check (performing during test while unit is on) During a test
operation after completed installation, use the electroprobe and multimeter
to perform an electrical leakage check. Turn off the unit immediately if leakage
happens. Try and evaluate different solutions until the unit operates properly.

Gas leak check

1. Soap and Water Method : Using a soft brush, apply soapy water or liquid
detergent to all pipe connection points on the indoor unit and outdoor unit.
The presence of bubbles indicates a leak.

2. Leak Detector Method: If using leak detector, refer to the device’s operation
manual for proper usage instructions.

Indoor unit
check point
Outdoor
unit
check
point

A, B,C,D are points for the one-four type.

A, B,C,D, and E are points for the one-five type.

Figure 25

The illustration is for example purposes only. The actual order of A, B, C,

D, and E on the machine may be slightly different from the unit you
purchased but the general shape will remain the same.

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10 Test run If the unit malfunctions or does not operate according to your
expectations, please refer to the Troubleshooting section of the Owner’s
10.1 Before Test Run Manual before calling customer service.
A test run must be performed after the entire system has been completely installed.
Confirm the following points before performing the test:
 Indoor and outdoor units are properly installed.

 Piping and wiring are properly connected.

 No obstacles near the inlet and outlet of the unit that might cause poor
performance or product malfunction.

 Refrigeration system does not leak.

 Drainage system is unimpeded and draining to a safe location.

 Heating insulation is properly installed.

 Grounding wires are properly connected.

 Length of the piping and additional refrigerant stow capacity have been
recorded.

 Power voltage is the correct voltage for the air conditioner.

CAUTION:
 Failure to perform the test run may result in unit damage,
property damage or personal injury.

10.2 Test run instructions

1. Open both the liquid and gas stop valves.

2. Turn on the main power switch and allow the unit to warm up.

3. Set the air conditioner to COOL mode.

4. For the Indoor Unit

a. Ensure the remote control and its buttons work properly.

b. Ensure the louvers move properly and can be changed using the remote
control.
c. Double check to see if the room temperature is registered correctly.
d. Ensure the indicators on the remote control and the display panel on the
indoor unit work properly.
e. Ensure the manual buttons on the indoor unit works properly.
f. Check to see that the drainage system is unimpeded and draining
smoothly.
g. Ensure there is no vibration or abnormal noise during operation.

5. For the Outdoor Unit

a. Check to see if the refrigeration system is leaking.

b. Make sure there is no vibration or abnormal noise during operation.
c. Ensure the wind, noise, and water generated by the unit do not disturb
your neighbors or pose a safety hazard.

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11 Automatic Wiring/Piping Correction Function

Climate 5000 models now feature automatic correction of wiring/piping errors.
Press the "check switch" on the outdoor unit PCB board for 5 seconds until the LED
displays "CE”, indicating that this function is working. Approximately 5-10 minutes
after the switch is pressed, the "CE" disappears, meaning that the wiring/piping error
is corrected and all wiring/piping is properly connected.

Check switch

LED display

Correct wiring

Terminal B
block A
Indoor unit B
Liquid/ B
Gas pipe A
Indoor unit A
Outdoor unit
Incorrect wiring

Terminal B
block A
Indoor unit B
Liquid/ B
Gas pipe A
Indoor unit A
Outdoor unit
Incorrect wiring

Terminal B
block A
Indoor unit B
Liquid/ B
Gas pipe A
Indoor unit A
Outdoor unit

Figure 26

11.1 How To Activate This Function

1. Check that outside temperature is above 41°F (5℃).
(This function does not work when outside temperature is not above 41°F
(5℃))

2. Check that the stop valves of the liquid pipe and gas pipe are open.

3. Turn on the breaker and wait at least 2 minutes.

4. Press the check switch on the outdoor PCB board until the LED displays "CE".

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12 Features and operation The air conditioner turns to FAN ONLY mode from COOL or HEAT mode.
When the indoor temperature reaches the set temperature setting, the compressor
12.1 Protection of the air conditioner will stop automatically, and the air conditioner turns to FAN only mode. The
compressor will start again when the indoor temperature rises on COOL mode or
Compressor protection
falls on HEAT mode to the set point. Droplets of water may form on the surface of
The compressor cannot restart for 3 minutes after it stops.
the indoor unit when cooling occurs in relatively high humidity (generally higher
than 80% relative humidity). Adjust the horizontal louver to the maximum air outlet
Anti-cold air
position and select HIGH fan speed.
The unit is designed not to blow cold air on HEAT mode, when the indoor heat
exchanger is in one of the following three situations and the set temperature has not
Operation mode selection
been reached.
While two or more indoor units are simultaneously operating, make sure the modes
A) When heating has just started. do not conflict with each other. The heat mode claims precedence over all other
B) During defrosting. modes. If the unit initially started to operate in HEAT mode, the other units can
C) Low temperature heating. operate in HEAT mode only. For example: If the unit initially started operates under
COOL (or FAN) mode, the other units can operate under any mode except HEAT. If
The indoor or outdoor fan will stop running when defrosting. one of the unit selects HEAT mode, the other operating units will stop operation and
display ”--” (for units with display window only) or the auto and operation indication
Defrosting light will flash rapidly, the defrost indication light will turn off, and the timer indication
Frost may be generated on the outdoor unit during a heat cycle when outdoor light will remain on (for units without a display window). Alternatively, the defrost
temperature is low and humidity is high resulting in lower heating efficiency in the air and alarm indication light (if applicable) will light up, or the operation indication light
conditioner. will flash rapidly, and the timer indication light will turn off ( for the floor and standing
type).
Under these conditions, the air conditioner will stop heating operations and start
defrosting automatically.
Optimal operation
The time to defrost may vary from 4 to 10 minutes, depending the outdoor To achieve optimal performance, please note the following:
temperature and the amount of frost buildup on the outdoor unit.  Adjust the direction of the air flow so that it is not blowing directly on
people.
Auto-Restart
In case of power failure, the system will immediately stop. When power returns, the  Adjust the temperature to achieve the highest possible level of comfort. Do
Operation light on the indoor unit will flash. To restart the unit, press the ON/OFF not adjust the unit to excessive temperature levels.
button on the remote control. The unit will restart with the same settings as before it
lost power.  Close doors and windows in COOL mode or HEAT mode.

 Use the TIMER ON button on the remote controller to select a time you want
12.2 Operation to start your air conditioner.

White mist emerging from the indoor unit  Do not place any object near the air inlet or air outlet, as the efficiency of the
A white mist may be generated due to a large temperature difference between air air conditioner may be reduced and the air conditioner may stop running.
inlet and air outlet on COOL mode in places with high relative humidity.
 Clean the air filter periodically, otherwise cooling or heating performance
A white mist may be generated due to moisture created in the defrosting process may be reduced.
when the air conditioner restarts in HEAT mode operation after defrosting.
 Do not operate unit with horizontal louver in closed position.
Noise coming from the air conditioner
You may hear a low hissing sound when the compressor is running or has just
stopped running. This sound is the sound of the refrigerant flowing or coming to a
stop.

You may also hear a low "squeaking" sound when the compressor is running or has
just stopped running. This is caused by tempera heat expansion and cold contraction
of the plastic parts in the unit when the temperature is changing.

A noise may be heard due to the louver restoring itself to its original position when
power is first turned on.

Dust blowing out from the indoor unit.

This is happens when the air conditioner has not been used for a long time or during
its first use.

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13 Troubleshooting

CAUTION:
If ANY of the following conditions occurs, turn off unit immediately!
 The power cord is damaged or abnormally warm
 You smell a burning odor
 The unit emits loud or abnormal sounds
 A power fuse blows or the circuit breaker frequently trips
 Water or other objects fall into or out of the unit
DO NOT ATTEMPT TO FIX THESE YOURSELF! CONTACT AUTHORIZED
SERVICE PROVIDER IMMEDIATELY!

13.1 Common issues

The following problems are not a malfunction and in most situations will not require
repairs.

Issue Possible Causes

The Unit has a 3-minute protection feature that prevents the unit from overloading. The unit cannot be restarted within three
Unit does not turn on when pressing ON/OFF button
minutes of being turned off.

The unit may change its setting to prevent frost from forming on the unit. Once the temperature increases, the unit will start
operating in the previously selected mode again.
The unit changes from COOL/HEAT mode to FAN mode
The set temperature has been reached, at which point the unit turns off the compressor. The unit will continue operating
when the temperature fluctuates again.

The indoor unit emits white mist In humid regions, a large temperature difference between the room’s air and the conditioned air can cause white mist.

When the unit restarts in HEAT mode after defrosting, white mist may be emitted due to moisture generated from the
Both the indoor and outdoor units emit white mist
defrosting process.

A rushing air sound may occur when the louver resets its position.
The indoor unit makes noises
A squeaking sound may occur after running the unit in HEAT mode due to expansion & contraction of the unit’s plastic parts.

Low hissing sound during operation: This is normal and is caused by refrigerant gas flowing through both indoor and outdoor
units.

Low hissing sound when the system starts, has just stopped running, or is defrosting: This noise is normal and is caused by
Both the indoor unit and outdoor unit make noises
the refrigerant gas stopping or changing direction.

Squeaking sound: Normal expansion and contraction of plastic and metal parts caused by temperature changes during
operation can cause squeaking noises.

The outdoor unit makes noises The unit will make different sounds based on its current operating mode.

The unit may accumulate dust during extended periods of non-use, which will be emitted when the unit is turned on. This
Dust is emitted from either the indoor or outdoor unit
can be mitigated by covering the unit during long periods of inactivity.

The unit may absorb odors from the environment (such as furniture, cooking, cigarettes, etc.) which will be emitted during
The unit emits a bad odor operations.

The unit’s filters have become moldy and should be cleaned.

The fan of the outdoor unit does not operate During operation, the fan speed is controlled to optimize product operation.

Interference from cell phone towers and remote boosters may cause the unit to malfunction. In this case, try the following:
Operation is erratic, unpredictable, or unit is unresponsive  Disconnect the power, then reconnect.
 Press ON/OFF button on remote control to restart operation.

Table 11

If a problem persists, contact a local dealer or your nearest customer

service center. Provide them with a detailed description of the unit
malfunction as well as your model number.

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13.2 Troubleshooting
When troubles occur, please check the following points before contacting a repair
company.

Problem Possible Causes Solution

Temperature setting may be higher than ambient room

Lower the temperature setting
temperature

The heat exchanger on the indoor or outdoor unit is dirty Clean the affected heat exchanger
The air filter is dirty Remove the filter and clean it according to instructions
The air inlet or outlet of either unit is blocked Turn the unit off, remove the obstruction and turn it back on

Make sure that all doors and windows are closed while
Doors and windows are open
operating the unit
Poor Cooling Performance
Close windows and curtains during periods of high heat or
Excessive heat is generated by sunlight
bright sunshine

Too many sources of heat in the room (people, computers,

Reduce amount of heat sources
electronics, etc.)

Low refrigerant due to leak or long-term use Check for leaks, re-seal if necessary and top off refrigerant

SILENCE function can lower product performance by reducing

SILENCE function is activated
operating frequency. Turn off SILENCE function.

Power failure Wait for the power to be restored

The power is turned off Turn on the power
The fuse is burned out Replace the fuse
The unit is not working
Remote control batteries are dead Replace batteries
The Unit’s 3-minute protection has been activated Wait three minutes after restarting the unit
Timer is activated Turn timer off
There’s too much or too little refrigerant in the system Check for leaks and recharge the system with refrigerant.
Incompressible gas or moisture has entered the system. Evacuate and recharge the system with refrigerant
The unit starts and stops frequently
The compressor is broken Replace the compressor
The voltage is too high or too low Install a manostat to regulate the voltage
The outdoor temperature is lower than 7°C (44.5°F) Use auxiliary heating device
Poor heating performance Cold air is entering through doors and windows Make sure that all doors and windows are closed during use
Low refrigerant due to leak or long-term use Check for leaks, re-seal if necessary and top off refrigerant
Indicator lamps continue flashing

"Error code appears in the window The unit may stop operation or continue to run safely. If the indicator lamps continue to flash or error codes appear, wait for about
10 minutes.
display of indoor unit: The problem may resolve itself.
• E0, E1, E2… If not, disconnect the power, then connect it again. Turn the unit on.
• P1, P2, P3… If the problem persists, disconnect the power and contact your nearest customer service center.
• F1, F2, F3…"

Table 12

If your problem persists after performing the checks and diagnostics

above, turn off your unit immediately and contact your nearest customer
service center.

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14 Disposal guidelines
Components
Many parts in the Air Conditioner can be fully recycled in the end of the product
life. Contact your city authorities for information about the disposal of recyclable
products.

Refrigerant
At the end of the service life of this appliance and prior to it's environmental disposal,
a person qualified to work with refrigerant circuits must recover the refrigerant from
within the sealed system.

WARNING:
 Improper disposal of this appliance endangers your health
and is bad for the environment. Hazardous substances may
leak into the ground water and enter the food chain.

 Disposing of this product correctly will help ensure that the

waste undergoes the necessary treatment, recovery and
recycling.

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United States and Canada

Bosch Thermotechnology Corp.

50 Wentworth Avenue
Londonderry, NH 03053

Tel: 866-642-3198
Fax: 954-776-5529
[Link]

BTC 770001104 C / 01.2017

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