Dl422ie Technical Specification English

Download as pdf or txt
Download as pdf or txt
You are on page 1of 8

DL422iE

BEV LONGHOLE DRILL

ROCKTECHNOLOGY.SANDVIK 1
PRODUCTIVITY
WITH ZERO EMISSIONS
Sandvik DL422iE is a fully automated, battery-powered top hammer longhole drill,
designed for underground mass mining in 4 x 4 m or larger production drifts.

The drill is equipped with an electric driveline system including a battery package and
electric motor for zero emissions while tramming helping the mines to reduce their overall
emissions, their ventilation and fuel costs and creating a safer and healthier working
environment.

Sandvik DL422iE features the latest technology in drilling automation, data


management and tele-remote operation. Continuous and unmanned operation during
shift changes and breaks combined with comprehensive data collection and transfer
through wireless networks ensure improved equipment utilization and productivity.

ERGONOMIC AND
COMFORTABLE CABIN

FOUR BATTERIES
ELECTRIC DRIVEN

2 SANDVIK DL422iE
MAIN BENEFITS
HIGH LEVEL AUTOMATION
Up to 10%* more SHORTER DRILLING
Sandvik DL422iE is delivered with Platinum automation drilled meters per shift CYCLE TIME
package (option) for continuous and automated
production drilling allowing maximized productivity and INCREASED Up to 20%*
good accuracy in drilling fans and parallel longholes. improved equipment
PRODUCTIVITY utilization
Tele-remote drilling is available (option) allowing units or
fleets to be operated remotely for improved equipment 0%* diesel emission IMPROVED WORKING
utilization and fleet efficiency. while tramming ENVIRONMENT

In addition, the DL422iE can also be equipped


(optionally) with an automatic bit changer, making
autonomous drilling of complete fans possible as well as
working through shift changes.

HF1560ST ROCK DRILL

BIT CHANGER

SANDVIK DL422iE 33
ZERO EMISSIONS WHILE TRAMMING
DL422iE is a battery-powered drill, avoiding
spreading diesel emissions into the
environment, it helps reducing thermal
load and requirements for ventilation capacity
underground.

i-CLASS CONTROL SYSTEM

It enables advanced mine automation and


tele-remote solutions. This is a key
productivity asset. It allows compatibility with
My Sandvik and AutoMine® systems.

DRILL BIT CHANGER

Integrated in one-hole and fan automation


offering, the automatic bit changer allows
autonomous drilling of complete fans through
shift changes. The capacity of the revolver type
carousel is 5 to 10 bits.

SANDVIK 365
PARTS & SERVICES
PROUDLY KEEPING YOU ON TRACK!
Sandvik 365 Parts & Services offer a variety of
possibilities to enhance your Sandvik DL422iE
drill’s performance. As an OEM, we provide the
best-suited choices to preserve your machine’s
high performance throughout its lifetime. These
consist of highly skilled service specialists
supporting you 365 days a year, all using Sandvik
Genuine parts and components complemented
by a range of robust tools. In addition, you get to
enjoy the benefits of advanced digital services and
a global infrastructure dedicated to keeping your
Sandvik fleet on track.

4 SANDVIK DL422iE
TECHNICAL SPECIFICATION

ROCK TOOLS AND HOLE LENGTH HYDRAULIC SYSTEM


Rod and hole diameter Max. hole length (m)* Powerpack HPP1560 (160 kW)
Rock Filtration size (pressure / return) 20 µ / 10 µ
Rod Hole drill
Thread 4’ rods 5’ rods 6’ rods
Ø (mm) Ø (mm) Oil tank volume 270 liters
T45 46 (rods) 76 RD927L 37.5 45.5 54.6 Cooler for hydraulic oil OW45 oil-to-water (45 kW)
T51 52 (rods) 89 RD921S 37.5 45.5 54.6 Low oil level indication Low oil level switch
ST58 76 (tube) 89 -102 HF1560ST
37.5 45.5 54.6
ST68 87 (tube) 102 -127 HL1560ST AUTOMATION PACKAGE (SILVER)
*) Feed in contact with rock, front stinger retracted One-hole automation Automatic coupling / uncoupling of rods
Stinger control Full time monitoring and repressurizing
HYDRAULIC ROCK DRILL Drilling control selection Torque Drilling (default) or manual
Type of rock drill HF1560ST (TS2-419) Selectable hole length Torque drilling and feed percussion
Percussion power 33 kW Feed and hole parallellism Assisted
Percussion pressure Up to 200 bar
Percussion rate 40 - 45 Hz ELECTRIC SYSTEM
Stabilizer Sleeve type Standard voltages 380 - 690 V (50 or 60 Hz)
Rotation speed 0 - 100 rpm Total installed (drilling) power 205 (135) kW
Rotation torque 2 330 Nm (OMT500) Main switch gear MSE 20
Weight 490 kg Main switch gear IP66/Nema 4X,
IP-classification
Length with shank adapter 1 505 mm junction boxes ≥ IP68
Allowed voltage fluctuation ± 10%
DRILLING MODULE Current reducer unit Standard (power factor > 0.95)
Type of drilling module LFRC1606 (TS2-342) Inverter controlled soft starting
Storing capacity 29 + 1 rods (all threads) Starting method Typical inrush current peak less than
1 kA (duration less than 20ms)
Retaining centralizer Pito 16
Automatic cable reel TCR4CD and spooling system
Cuttings diverter CC1016
Cable reel remote control At operator station and cable reel
Set-off from stope face 2 055 mm (minimum)
Sodium-Nickel-Chloride technology
Feed force 31 kN Onboard battery pack
Energy draw 75 kW/h (maximum)
Feed and return speed Up to 0.3 m/s (fast feed)
Intelligent power Battery charging during drilling
Front stinger extension 2 180 mm management Resettable power compensation
during peak loads in drilling
LONGHOLE BOOM Front lights 6 x 50 W (24 V) LED
Telescopic boom ZR35 (TS2-465) (combined working and driving) >125 lx / 20000 lm / 6000 K
Boom support type Frame (horseshoe) Rear lights 2 x 50 W and 2 x 17 W (24 V) LED
Boom swing Left 45° / Right 45° (combined working and driving) 8000 lm / 6000 K
Boom (fan) tilt (std horseshoe) Back 26º / Forward 45º Carrier positioning lights 2 x Laser type
(long horseshoe) Back 40º / Forward 38º Braking lights and blinkers LED (24V)
Drilling module roll-over 360° Stair and service lights LED (24V)
Boom extension 620 mm Parking lights LED (24V)
1 400 mm (6’), 1 100 mm (5’), Sealed AGM batteries 2 x 12 V (100 Ah)
Drilling module travel
1 000 mm (4’) Voltage, Amperage, Power, Pf
Electric quality monitoring
Pivot point height (boom vertical) 2 310 - 2 930 mm Phase-sequence
Front and rear stingers Mounted on the feed Intelligent control with power
Motor protection
Rear stinger extension 2 180 mm maximization

Continuous 100 A / 27 V DC with


Extra low voltage supply
DRILLING MODULE DIMENSIONS battery back-up and management

LFRC1606 LFRC1605 LFRC1604


Type
(Standard) (Option) (Option) AIR AND WATER SYSTEMS
Rod / tube length 6’ (1 830 mm) 5’ (1 525 mm) 4’ (1 220 mm) Flushing of holes By water
Total feed length* 4 044 mm 3 739 mm 3 434 mm Water booster pump type WBP3HP (11 kW / 50 Hz)
*) Remove 45 mm without bit changer Water pump capacity 375 l/min at 15 bar (inlet 5 bar)
Flushing water pressure 10 - 20 bar
DRILLING CONTROL SYSTEM Shank lubrication device SLU1 (air / oil mist)
Type of control system iSOLO / SICA Air compressor CTN 10 (1.0 m³/min at 7 bar)
Control screen 15” full colour touch screen Rock drill oil consumption 300 - 500 g/h
Control panel In safety cabin Rock drill air consumption 400 - 500 l/min
Drilling controls Torque drilling and feed percussion Air cleaner for external air supply IP5 and connection
Flushing control Water flow and pressure monitoring
Diagnostics system Comprehensive and interactive

SANDVIK DL422iE 5
TECHNICAL SPECIFICATION

OPERATOR’S SAFETY CABIN OPTIONAL FEATURES AND PACKAGES


Cabin certification FOPS / ROPS (ISO3449) Hydraulic system
Cabin inside height 2 020 mm *Cooler for hydraulic oil OA45 oil-to-air (45 kW)
OW55 oil-to-water (55 kW)
Operator station 69 dB(A) Side stream filter Separated bypass filtering of
Sound pressure level
EN791 / ISO4872 / ISO1120 hydraulic system
Vibration level According to EN791/ISO2631-1 Vacuum pump For hydraulic oil
Operator’s seat For drilling and tramming
Instrumentation
Air conditioning system EU6/7 filtering capacity Access detector or protector Mandatory in Europe (TS2-211)
Cabin safety grill For front screen Spirit level angle indicators 2 pcs (on boom and feed)
Tele-remote drilling (WLAN/LAN) Including data transfer
CD / MP3-player, radio and
Audio system
loudspeakers Automation package (Platinum)
Electrical outlets (16 A) 12 / 24 V (DC) and 110 / 230 V (AC) Data transfer USB/WLAN (excl. drill plan software)
Drill plan management In the user interface (create, copy
Cabin boot washer At cabin entrance and edit)
Tramming cameras Front, side and rear Boom automatic positioning To the next hole
Fan automation For up- and downhole
DrillConnect mobile application Connectivity through Knowledge
CARRIER box™ for easy data transfer to and
Type of carrier C400E (frame-steered) from the rig
Carrier articulation ± 40° Cleaning system
Rear axle oscillation ± 8º Low pressure system Up to 15 bar (TS2-343)
Ground clearance 330 mm High pressure system with reel Up to 220 bar (TS2-343)

Inverter controlled electric motor Greasing systems


Transmission
with mechanical link to axles Automatic system Carrier, boom and rod handler
Manual system Pump reel and nozzle (TS2-463)
Dana 114 (front) and
Axles
Dana 113 (rear) Electric system
Tires 14.00-24 PR28 *Supply frequency 60 Hz
*Supply voltage 1 000 V (50/60 Hz) and DOLstarter
Brakes SAHR fail safe wet disc brakes Amber flashing light LED (24 V)
Horizontal (0%): 10 km/h Battery jump start CAT
Tramming speed Dewatering pump outlet Site voltage 380 – 690 V (7.5 kW)
14% = 1:7 = 8° 3 km/h
Site voltage 1 000 V (8 kW)
Horizontal (0%): 10 km Transformer 400 V (7.5 kW)
Tramming distance
8°=1:7=14%: 3 km Earth continuity control For power cable (1-wire pilot circuit)
Gradeability / sideways tilt Max. 15° (27 %) / 5° (9 %) Electric cables Specification TS2-121
Ground fault and overcurrent unit VYK (excluding CAN / USA)
2 x SJ500 telescopic jacks (front) Indicator light for jacks up/down For drilling and tramming
Carrier stabilization
2 x SJ600 jacks (rear) Multivoltage Basic 380 - 440 / 690 V (50/60 Hz)
Oil tank filling pump Electric Multivoltage Pro 380 - 440 / 690 / 1 000 V (50/60 Hz)
Outlet on carrier 110 V (15 A, single-phase, 1.6 kW)
Hand held fire extinguisher 7.7 or 9 kg (type ABC) 230 V (16 A, single-phase, 2 kW)
Carrier centralized greasing points Standard Working lights Remote joystick controlled
Tramming alarm Standard Air and water system
Hill holder Standard *End-of-hole flushing CT28, (2.8 m³/min, 18.5 kW)
Levelling indicators Spirit level / monitor indication 1 x 60-liter air receiver End-of-hole flushing (with CT28)
Air mist flushing kit For external air and water supply
Knowledge Box™ Connectivity solution (TS2-535) Compressed air outlet Quick coupling for pneumatic tools
Colour scheme Sandvik standard Thermostats High and low ambient temperature
Water hose reel and hose THR2.5E + Ø38 mm hose (65 m)
1 x Operator’s manual
1 x Maintenance manual
Operator’s safety cabin/canopy
Documentation 1 x Technical manual (English only)
*Stainless steel cabin FOPS/ROPS (ISO3449)
1 x Parts manual (English only)
2 x Toolman USB key *Low height cabin and safety grill FOPS/ROPS (ISO3449), H:2900 mm
Cabin heating system For drilling and tramming
Fire suppression system
OPTIONAL FEATURES AND PACKAGES
Spare hand held fire extinguisher 7.7 or 9 kg (type ABC)
Automatic system DAFO / Forrex / Ansul (6 nozzles)
Drilling system
Manual system Ansul (6 nozzles)
*HL1560ST rock drill Percussion rate 30 – 40 Hz
*RD921S rock drill For T38-T51 rods (Ø64–89 mm) Carrier
*RD927L rock drill For T45 and ST58 tube rods *Foam filled tires Set of four
(Ø76–89 mm) Carrier speedometer For C400E-series
*Power extractor For HL/HF1560ST or RD927L Wheel chocks and holders One set each side
BC1611 bit changer For LFRC1600 drilling module Extra items
Conversion kit From one rod/tube size to another Spare rock drill HF1560ST, HF1560ST or RD927L
Horizontal zoom On ZR35 boom head Spare wheel assembly Standard or foam filled tires
Long boom (horseshoe) support With dual feed cradle Special tools for rock drill Field kit or complete set
Rear stinger extension kit Extension 1000 mm Documentation Extra manuals
Remote drilling control panel On trolley (including cable) Packages Country, environment, water,
Tube rod manipulator (cabin units) Including lifting tool kit temperature or altitude specific
*) Replaces standard feature

6 SANDVIK DL422iE
MAIN DIMENSIONS
The dimensions are indicative only - All dimensions in mm

KEY FEATURES MINIMUM PRODUCTION DRIFT SIZE*


Minimum drift size (H and W) 4.00 - 3.50 m H W WP HR
Minimum drift width in T-section 4 200 mm LFRC1604 mm 4 000 3 500 1 600 2 310
Boom coverage (vertical holes) 3 000 mm LFRC1605 mm 4 300 3 800 1 900 2 310
Transport height (with cabin) 3 100 mm LFRC1606 mm 4 600 4 100 2 200 2 310
Transport width 2 480 mm *) 100 mm clearance
Transport length 11 300 mm
Transport weight 31 000 kg MAXIMUM PRODUCTION DRIFT SIZE**
H W WP HR
DRILLING POSITION LFRC1604 mm 4 400 5 800 3 000 2 350
LFRC1605 mm 4 700 6 100 3 000 2 350
WP
2 180 LFRC1606 mm 5 000 6 400 3 000 2 350
Front stinger
**) Rear stinger extended, front stinger retracted and feed in forward
position; the use of front stinger may increase the maximum production
drift size

H
TRAMMING POSITION

HR
3 430
SANDVIK

HF
3 100* DL422iE

W 12° 11°
26° 45° 3 240 1 860
3 860
11 250
360°
SANDVIK
LF
DL422iE
2 310
1 765
SANDVIK

DL422iE

UPHOLES DRILLING 8°
From the laser to the drilling line 1 800 1 070
From the laser to the tilt axle 11 300
2 870
850 WF

3 000
3 242 (max.)
2 032 (min.) 3 350

1 050
2 160
2 480
*) 2 900 mm with low height cabin (option)
750
750
*
0

00
40

2
R7

4 200 R7
SANDVIK

DL422iE

DOWNHOLES DRILLING
40°
030
695
30° 26° R4 4 200
1 665
3 850*
2 760 R2
11 600 40°
LF1604 LF1605 LF1606
Length (LF) mm 3 500 3 800 4 100 C
Height (HF) mm 3 300 3 500 3 700
R1

Width (WF) mm 3 450 3 750 4 050


External radius (R1) mm 7 350 7 400 7 600
Internal radius (R2) mm 3 950 3 700 3 650 750
Cornering (C) mm 4 200 4450 4 700 *Without the front ground support
All dimensions in mm

SANDVIK DL422iE 7
ROCKTECHNOLOGY.SANDVIK

TS2-464:06ENG ©Sandvik Mining and Rock Solutions 2022 SANDVIK is a trademarks


owned by the Sandvik group of companies. Strömberg, 2022

Test results and calculations are to be considered as results reached under certain
and controlled conditions. These test results and calculations should not be treated as
specifications and Sandvik does not guarantee, warrant or represent the outcome of
test results or calculations in any or all circumstances.

You might also like