ILLUSTRATIONS
LIST OF ILLUSTRATIONS
Section 1.10 -- Description Of Operation Section 2.05 -- DSM System Component
Figure 1.10-1. CEC Detonation Sensing Module Connections
System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 -- 1 Figure 2.05-1. Component Connections Direct --
Figure 1.10-2. CEC Ignition Module With 14 Pin AT And VGF Engines . . . . . . . . . . . . . . . . . 2.05 -- 1
DSM Expansion Port . . . . . . . . . . . . . . . . . . 1.10 -- 1 Figure 2.05-2. Component Connections With
Junction Box -- VHP Engines Only . . . . . . 2.05 -- 1
Figure 1.10-3. Detonation Sensing Module
System Layout . . . . . . . . . . . . . . . . . . . . . . . 1.10 -- 2 Figure 2.05-3. “Sensor To Filter” Harness . . . . 2.05 -- 2
Figure 2.05-4. DSM’s Filter Input Connectors . 2.05 -- 2
Figure 1.10-4. Detonation Sensing Module
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 -- 3 Figure 2.05-5. “Filter To DSM” Harness . . . . . . 2.05 -- 3
Figure 1.10-5. Detonation Sensing Module Figure 2.05-6. “Sensor To J--Box” Harness . . . 2.05 -- 3
LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 -- 3 Figure 2.05-7. “Sensor To J--Box” Harness
Connections In Junction Box . . . . . . . . . . . 2.05 -- 4
Figure 1.10-6. Windowing Chart . . . . . . . . . . . . 1.10 -- 4
Figure 2.05-8. “J--Box To Filter” Harness . . . . . 2.05 -- 4
Figure 1.10-7. DSM Electronic Filter
Figure 2.05-9. DSM’s Filter Input Connectors . 2.05 -- 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 -- 4
Figure 2.05-10. “Filter To DSM” Harness . . . . . 2.05 -- 4
Section 2.00 -- Mounting DSM System Figure 2.05-11. DSM Module Conduit Ports . . 2.05 -- 5
Figure 2.05-12. “DSM To Ignition” Harness . . . 2.05 -- 5
Components
Figure 2.05-13. “DSM To Ignition” Harness
Figure 2.00-1. Detonation Sensing Module Connection To Ignition Module . . . . . . . . . 2.05 -- 5
System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.00 -- 1
Figure 2.05-14. DSM Module Conduit Ports . . 2.05 -- 6
Figure 2.00-2. Mounting The DSM Filter . . . . . 2.00 -- 3 Figure 2.05-15. “DSM To Ignition” Harness
Figure 2.00-3. Mounting The DSM Module . . . 2.00 -- 4 Connections In DSM Module . . . . . . . . . . . 2.05 -- 6
Figure 2.00-4. DSM Module Conduit Ports . . . 2.00 -- 4 Figure 2.05-16. “Filter To DSM” Harness . . . . . 2.05 -- 6
Figure 2.05-17. “Filter To DSM” Harness
Figure 2.00-5. Knock Sensor Location On
Connections In DSM Module -- 6, 8, And
AT Series Engines . . . . . . . . . . . . . . . . . . . . 2.00 -- 5
12 Cylinder VHP And AT Engines . . . . . . . 2.05 -- 8
Figure 2.00-6. Drill/Tap Fixtures For Figure 2.05-18. “Filter To DSM” Harness
Mounting Knock Sensors -- Connections In DSM Module --
AT Series (Tool P/N 473011) . . . . . . . . . . . 2.00 -- 6 12 Cylinder VGF Engines . . . . . . . . . . . . . . 2.05 -- 8
Figure 2.00-7. Drill Fixture Mounting -- Figure 2.05-19. “Filter To DSM” Harness
AT Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.00 -- 6 Connections In DSM Module --
Figure 2.00-8. Knock Sensor Location -- 16 Cylinder AT, VHP, VGF Engines . . . . . . 2.05 -- 9
VHP Series . . . . . . . . . . . . . . . . . . . . . . . . . . 2.00 -- 7
Section 2.10 -- DSM System Power,
Figure 2.00-9. Pre--Drilled Knock Sensor Alarm, And
Location With Intake Manifold Removed --
VHP Series . . . . . . . . . . . . . . . . . . . . . . . . . . 2.00 -- 7 Ground Connections
Figure 2.00-10. Drill/Tap Fixtures For Figure 2.10-1. Component And Power
Mounting Knock Sensors -- VHP Series Connections Direct -- AT And
(Tool P/N 474021) . . . . . . . . . . . . . . . . . . . . 2.00 -- 7 VGF Engines . . . . . . . . . . . . . . . . . . . . . . . . 2.10 -- 1
Figure 2.10-2. Component And Power
Figure 2.00-11. Drill Fixture Mounting --
Connections With Junction Box --
VHP Series . . . . . . . . . . . . . . . . . . . . . . . . . . 2.00 -- 8
VHP Engines . . . . . . . . . . . . . . . . . . . . . . . . 2.10 -- 1
Figure 2.00-12. Knock Sensor Locations -- Figure 2.10-3. “Filter Power” Harness . . . . . . . 2.10 -- 2
VGF Series . . . . . . . . . . . . . . . . . . . . . . . . . . 2.00 -- 9
Figure 2.10-4. DSM System’s Filter Input
Figure 2.00-13. Drill/Tap Fixtures For Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10 -- 2
Mounting Knock Sensors -- Figure 2.10-5. Waukesha CEC Products
VGF Series (Tool P/N 472070) . . . . . . . . . 2.00 -- 9 Power Wiring Requirements . . . . . . . . . . . 2.10 -- 3
Figure 2.00-14. Knock Sensor Locations On Figure 2.10-6. DSM Module Conduit Ports . . . 2.10 -- 4
VGF Engines . . . . . . . . . . . . . . . . . . . . . . . 2.00 -- 10 Figure 2.10-7. Power Connections In DSM
Figure 2.00-15. Drill Fixture Alignment -- Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10 -- 4
VGF Engines . . . . . . . . . . . . . . . . . . . . . . . 2.00 -- 11 Figure 2.10-8. Alarm Wiring Schematic . . . . . . 2.10 -- 5
Figure 2.00-16. Drill Fixture Mounting -- Figure 2.10-9. Ground Connections For
VGF Series . . . . . . . . . . . . . . . . . . . . . . . . . 2.00 -- 11 Non--Junction Box Applications . . . . . . . . . 2.10 -- 6
Form 6278 First Edition v
ILLUSTRATIONS
Figure 2.10-10. Ground Connections For Figure 3.05-10. Display Serial Port Data
Waukesha Supplied Junction Box Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.05 -- 5
Applications . . . . . . . . . . . . . . . . . . . . . . . . . 2.10 -- 7 Figure 3.05-11. View/Edit Control Data Values
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.05 -- 6
Section 2.15 -- DSM System Wiring Figure 3.05-12. Saving Options Menu . . . . . . . 3.05 -- 9
Diagrams Figure 3.05-13. Verification Screen . . . . . . . . . 3.05 -- 9
Figure 2.15-1. DSM Module Conduit Ports . . . 2.15 -- 1 Figure 3.05-14. Verification Screen Of Save
Figure 2.15-2. Component And Power To ROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.05 -- 10
Connections Direct -- AT And Figure 3.05-15. View/Edit Control Data
VGF Engines . . . . . . . . . . . . . . . . . . . . . . . . 2.15 -- 2 Values Screen . . . . . . . . . . . . . . . . . . . . . . 3.05 -- 10
Figure 2.15-3. Component And Power Figure 3.05-16. Saving Options Menu . . . . . . 3.05 -- 11
Connections With Junction Box --
Figure 3.05-17. Entering Filename Of
VHP Engines . . . . . . . . . . . . . . . . . . . . . . . . 2.15 -- 2
Data--Set . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.05 -- 11
Figure 2.15-4. AT DSM System Wiring
Figure 3.05-18. Confirmation Of Exit . . . . . . . 3.05 -- 12
Diagram -- 8L--ATGL . . . . . . . . . . . . . . . . . . 2.15 -- 3
Figure 2.15-5. AT DSM System Wiring Section 3.10 -- Programming The DSM
Diagram -- 12V--ATGL . . . . . . . . . . . . . . . . . 2.15 -- 4 System For A New
Figure 2.15-6. DSM System Wiring Application
Diagram -- 16V--ATGL . . . . . . . . . . . . . . . . . 2.15 -- 5
Figure 3.10-1. Disconnecting The “DSM To
Figure 2.15-7. VHP DSM System Wiring
Ignition” Harness . . . . . . . . . . . . . . . . . . . . . 3.10 -- 1
Diagram -- 6 Cylinder . . . . . . . . . . . . . . . . . 2.15 -- 6
Figure 3.10-2. DSM Module Conduit Ports . . . 3.10 -- 2
Figure 2.15-8. VHP DSM System Wiring
Diagram -- 12 Cylinder . . . . . . . . . . . . . . . . 2.15 -- 7 Figure 3.10-3. DB--9 Serial Cable Connection
Inside DSM Module . . . . . . . . . . . . . . . . . . . 3.10 -- 2
Figure 2.15-9. VHP DSM System Wiring
Diagram -- 16 Cylinder . . . . . . . . . . . . . . . . 2.15 -- 8 Figure 3.10-4. Software Version
Identification . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 3
Figure 2.15-10. VGF DSM System Wiring
Diagram -- 12 Cylinder . . . . . . . . . . . . . . . . 2.15 -- 9 Figure 3.10-5. Communications Menu . . . . . . . 3.10 -- 3
Figure 3.10-6. DSM Interface Program Main
Figure 2.15-11. VGF DSM System Wiring
Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 3
Diagram -- 16 Cylinder . . . . . . . . . . . . . . . 2.15 -- 10
Figure 3.10-7. New Application Setup
Section 3.00 -- DSM Interface Program Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 4
Operation Figure 3.10-8. Engine Family Menu . . . . . . . . . 3.10 -- 4
Figure 3.00-1. Detonation Sensing Module Figure 3.10-9. Engine Model Menu . . . . . . . . . . 3.10 -- 4
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 3.00 -- 1 Figure 3.10-10. Primary Fuel Selection
Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 5
Figure 3.00-2. Detonation Sensing Module
LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.00 -- 2 Figure 3.10-11. Secondary Fuel Selection
Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 5
Figure 3.00-3. DSM Interface Program
Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.00 -- 5 Figure 3.10-12. Entering Timing Disk And
Nameplate Timing Values . . . . . . . . . . . . . . 3.10 -- 6
Section 3.05 -- Editing An Existing DSM Figure 3.10-13. Disconnecting The “DSM
Data--Set To Ignition” Harness . . . . . . . . . . . . . . . . . . 3.10 -- 6
Figure 3.05-1. Disconnecting The “DSM To Figure 3.10-14. Verification Screen . . . . . . . . . 3.10 -- 7
Ignition” Harness . . . . . . . . . . . . . . . . . . . . . 3.05 -- 1 Figure 3.10-15. Timing Disk Reference
Calculation Screen . . . . . . . . . . . . . . . . . . . 3.10 -- 7
Figure 3.05-2. DSM Module Conduit Ports . . . 3.05 -- 2
Figure 3.10-16. CEC Ignition Module Timing
Figure 3.05-3. DB--9 Serial Cable Connection
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 8
Inside DSM Module . . . . . . . . . . . . . . . . . . . 3.05 -- 2
Figure 3.10-17. Entering Timing Disk And
Figure 3.05-4. Software Version Identification 3.05 -- 3
Default Timing Values . . . . . . . . . . . . . . . . . 3.10 -- 8
Figure 3.05-5. Communications Menu . . . . . . . 3.05 -- 3 Figure 3.10-18. Calculated TDR And Default
Figure 3.05-6. DSM Interface Program Timing Values . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 9
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . 3.05 -- 3 Figure 3.10-19. Saving Engine Parameters To
Figure 3.05-7. Edit/Create Setup Menu . . . . . . 3.05 -- 3 Read Only Memory (ROM) . . . . . . . . . . . . . 3.10 -- 9
Figure 3.05-8. Processing Data Verification Figure 3.10-20. Confirmation Of Save To
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.05 -- 4 Read Only Memory (ROM) . . . . . . . . . . . . 3.10 -- 10
Figure 3.05-9. View/Edit Control Data Values Figure 3.10-21. View/Edit Control Data
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.05 -- 4 Values Screen . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 10
vi Form 6278 First Edition
ILLUSTRATIONS
Figure 3.10-22. View/Edit Control Data Section 3.15 -- DSM Computer Screen
Values Screen . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 12
And Data Retrieval
Figure 3.10-23. AutoCal Screen For 6, 8,
And 12 Cylinder Engines . . . . . . . . . . . . . 3.10 -- 16 Figure 3.15-1. DB--9 Serial Cable
Connection Inside DSM Module . . . . . . . . 3.15 -- 1
Figure 3.10-24. AutoCal Screen For
16 Cylinder Engines . . . . . . . . . . . . . . . . . 3.10 -- 17 Figure 3.15-2. Software Version
Figure 3.10-25. View/Edit Control Data Identification . . . . . . . . . . . . . . . . . . . . . . . . . 3.15 -- 2
Values Screen . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 17 Figure 3.15-3. Communications Menu . . . . . . . 3.15 -- 2
Figure 3.10-26. Completion Of AutoCal Figure 3.15-4. DSM Interface Program
Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 18 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . 3.15 -- 2
Figure 3.10-27. View/Edit Control Data Figure 3.15-5. Edit/Create Setup Menu . . . . . . 3.15 -- 3
Values Screen With Preliminary
AutoCal Results . . . . . . . . . . . . . . . . . . . . . 3.10 -- 19 Figure 3.15-6. Processing Data Verification
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.15 -- 3
Figure 3.10-28. View/Edit Control Data
Values Screen With Completed Figure 3.15-7. View/Edit Control Data Values
AutoCal Results . . . . . . . . . . . . . . . . . . . . . 3.10 -- 21 Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.15 -- 3
Figure 3.10-29. Saving Options Menu . . . . . . 3.10 -- 22 Figure 3.15-8. DSM Interface Program
Figure 3.10-30. Verification Screen . . . . . . . . 3.10 -- 22 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . 3.15 -- 4
Figure 3.10-31. Verification Screen Of Save Figure 3.15-9. Display Serial Port Data
To ROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 23 Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.15 -- 4
Figure 3.10-32. View/Edit Control Data Figure 3.15-10. DSM Interface Program
Values Screen . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 23 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . 3.15 -- 5
Figure 3.10-33. Saving Options Menu . . . . . . 3.10 -- 24 Figure 3.15-11. Edit/Create Setup Menu . . . . . 3.15 -- 5
Figure 3.10-34. Entering Filename Of Figure 3.15-12. Selecting File Name Of
Data--Set . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 25 Saved Data--Set . . . . . . . . . . . . . . . . . . . . . . 3.15 -- 5
Figure 3.10-35. Confirmation Of Exit . . . . . . . 3.10 -- 25 Figure 3.15-13. View/Edit Control Data
Figure 3.10-36. Display Serial Port Data Values Screen . . . . . . . . . . . . . . . . . . . . . . . 3.15 -- 5
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 26
Figure 3.10-37. DSM Interface Program Section 4.00 -- DSM System Diagnostics
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 26 And Troubleshooting
Figure 3.10-38. Display Serial Port
Figure 4.00-1. Detonation Sensing Module
Data Screen With Low Sensor . . . . . . . . . 3.10 -- 27
LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.00 -- 1
Figure 3.10-39. DSM Filter For 16 Cylinder
Figure 4.00-2. Detonation Sensing Module
Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 28
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 4.00 -- 1
Figure 3.10-40. Display Serial Port
Data Screen . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 28
Section 4.05 -- Running The DSM AutoCal
Figure 3.10-41. Display Serial Port
Data Screen . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 29 Program
Figure 3.10-42. DSM Interface Program Figure 4.05-1. DSM Interface Program Main
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 30 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.05 -- 1
Figure 3.10-43. Selecting Next Menu Figure 4.05-2. View/Edit Control Data Values
Choice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 30 Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.05 -- 2
Figure 3.10-44. Selecting Next Menu
Figure 4.05-3. AutoCal Screen For 6, 8, And
Choice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 30
12 Cylinder Engines . . . . . . . . . . . . . . . . . . 4.05 -- 3
Figure 3.10-45. Display Wiring Data
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 30 Figure 4.05-4. AutoCal Screen For 16 Cylinder
Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.05 -- 4
Figure 3.10-46. DSM Interface Program
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 31 Figure 4.05-5. View/Edit Control Data Values
Figure 3.10-47. Software Version Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.05 -- 5
Identification . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 31 Figure 4.05-6. Completion Of AutoCal
Figure 3.10-48. Communications Menu . . . . . 3.10 -- 31 Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.05 -- 5
Figure 3.10-49. DSM Interface Program Figure 4.05-7. View/Edit Control Data
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 32 Values Screen With Preliminary
Figure 3.10-50. Selecting Next Menu AutoCal Results . . . . . . . . . . . . . . . . . . . . . . 4.05 -- 6
Choice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 32 Figure 4.05-8. View/Edit Control Data
Figure 3.10-51. View/Edit Control Data Values Screen With Completed
Values Screen . . . . . . . . . . . . . . . . . . . . . . 3.10 -- 32 AutoCal Results . . . . . . . . . . . . . . . . . . . . . . 4.05 -- 8
Form 6278 First Edition vii
ILLUSTRATIONS
Section 4.10 -- Lost Sensor Check On
16 Cylinder Engines
Figure 4.10-1. DSM Filter For 16 Cylinder
Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10 -- 1
Figure 4.10-2. Display Serial Port Data
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10 -- 2
Figure 4.10-3. Display Serial Port Data
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10 -- 2
Section 4.15 -- EPROM Chip Replacement
Figure 4.15-1. Saving Options Menu . . . . . . . . 4.15 -- 2
Figure 4.15-2. Entering Filename Of
Data--Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.15 -- 2
Figure 4.15-3. Disconnecting Wire Strips . . . . 4.15 -- 3
Figure 4.15-4. Removing Bottom Plate Of
DSM Module . . . . . . . . . . . . . . . . . . . . . . . . . 4.15 -- 3
Figure 4.15-5. Removing Screws From Circuit
Board Assembly . . . . . . . . . . . . . . . . . . . . . . 4.15 -- 3
Figure 4.15-6. Disassembling Circuit Board
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.15 -- 3
Figure 4.15-7. EPROM Chip Location On
Bottom Circuit Board . . . . . . . . . . . . . . . . . . 4.15 -- 4
Figure 4.15-8. Correct EPROM Chip
Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.15 -- 4
Figure 4.15-9. EPROM Chip Location On
Bottom Circuit Board . . . . . . . . . . . . . . . . . . 4.15 -- 4
Figure 4.15-10. DSM Interface Program
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . 4.15 -- 5
Figure 4.15-11. Edit/Create Setup Menu . . . . . 4.15 -- 5
Figure 4.15-12. Selecting File Name Of
Saved Data--Set . . . . . . . . . . . . . . . . . . . . . . 4.15 -- 5
viii Form 6278 First Edition
