0mns3tk30ruenib (Man S3T 30-40 DRW En)

Download as pdf or txt
Download as pdf or txt
You are on page 1of 32

SUMMARY

GLOSSARY OF ACRONYMS 2
PREPARATIONS 3
INSTALLATION ENVIRONMENT 3
ELECTROMAGNETIC COMPATIBILITY 4
OVERVOLTAGE PROTECTION 4
PRELIMINARY INFORMATION FOR INSTALLATION 4
INTERNAL BATTERIES 5
BATTERY MAINTENANCE 5

SENTRYUM THREE PHASE - S3T 6


EXTERNAL PROTECTIVE DEVICES 6
RCD BREAKER (RESIDUAL CURRENT DEVICE) 6
BACKFEED PROTECTION 6
THERMAL-MAGNETIC CIRCUIT BREAKERS 7
SHORT CIRCUIT PROTECTION 7
SHORT CIRCUIT WITHSTANDING 7
INTERNAL PROTECTIVE DEVICES 7
POWER CONNECTION INFORMATION 8
ELECTRICAL CONNECTIONS (S3T) 9
WIRING DIAGRAMS FOR CONNECTING TO THE ELECTRICAL SYSTEM 9

UPS MODELS 10
ACTIVE 11
POSITIONING INFORMATION 11
POWER CONNECTION INSTALLATION 12
UPS DETAILS 15
POWER CONNECTION DETAILS 16
DUAL INPUT VERSION (OPTIONAL) 16

XTEND 17
POSITIONING INFORMATION 17
POWER CONNECTION INSTALLATION 18
UPS DETAILS 21
POWER CONNECTION DETAILS 22
COMMUNICATION INTERFACE 23
R.E.P.O. 23
PROGRAMMABLE IN – OUT SIGNALS 23
USB/SERIAL RS232 24
COMMUNICATION SLOTS 24
APPENDIX 25
CHECKING THE PACKAGING CONTENTS 25
FIXING THE SIGNAL CABLE 26
JUMPERS INSTALLATION/REMOVAL 27
ANCHORING THE UPS TO THE FLOOR 27
REMOVING DOOR 28

-1-
GLOSSARY OF ACRONYMS

Acronym ITEM Description

ACT Active Version UPS model type

XTD Xtend Version UPS model type

S3T Three Phase Sentryum Three phase output voltage UPS

ER Extended Runtime Version with high battery charging current capability

Version with separated lines for Mains and Bypass


DI Dual Input
input connections

Slot to accomodate the communication cards and


SLOT Expansion Slots
relay expansion board

It includes USB + RS232 communication ports + EPO


COM Communication Board
signal interface + contact interface

Communication interface card between UPS for


PAR Parallel Board
parallel function
Internal Battery fuse holders.
SWBATT Battery Switch Warning: these fuse holders disconnect only the
batteries contained in the UPS cabinet

SWMB Manual Bypass Switch Maintenance bypass switch disconnector

SWIN Mains Input Switch Mains input switch disconnector

SWBYP Bypass Input Switch Bypass line input switch disconnector

SWOUT Output Switch Output switch disconnector

B+ - Positive battery voltage/current/temp.

B- - Negative battery voltage/current/temp.

-2-
PREPARATIONS
READ THE "SAFETY MANUAL" BEFORE STARTING THE UPS INSTALLATION

INSTALLATION ENVIRONMENT
When choosing the site in which to install the UPS and the Battery Cabinet, the following points should be taken into consideration:
 Avoid dusty environments
 Check that the floor is level and capable of withstanding the weight of the UPS and the Battery Cabinet
 Avoid cramped environments that could impede the normal maintenance activities
 The relative humidity should not exceed 90%, non-condensing
 Avoid installing the equipment in places exposed to the direct sunlight or hot air
 This equipment is intended for use in a controlled environment, hence the temperature must be regulated within a range
between 0 and 40°C
The UPS may be operated within an ambient temperature of between 0 to 40°C. The recommended working
temperature for the UPS and batteries is between 20 to 25°C. Please note, if the battery has an average life
of 5 years at a working temperature of 20°C, the life is halved if the working temperature is increased to 30°C.

To maintain the temperature of the installation room to within the range indicated above, there must be a system for eliminating the
dissipated heat (the UPS kW / kcal/h / B.T.U./h dissipation values are shown in the table below). The methods that may be used are:
 Natural ventilation
 Forced ventilation, recommended if the outside temperature is less (e.g. 20°C) than the temperature at which the UPS or
Battery Cabinet is to be operated (e.g. 25°C)
 Air-conditioning system, recommended if the outside temperature is higher (e.g. 30°C) than the temperature at which the
UPS or Battery Cabinet is to be operated (e.g. 25°C)

AMBIENT AND DIMENSION DETAIL Table 1

Sentryum Active Sentryum Xtend


Ambient temperature for the UPS 0 - 40°C

Recommended temperature for battery life 20 - 25°C

Range of relative Humidity 5 - 95% (without condensing)


Maximum Operating Altitude Full power up to 1000 m a.s.l.
(according with IEC/EN 62040-3) (power derating of 0.5% for each 100 m between 1000 and 4000 m)
Storage Temperature UPS: -25°C ÷ +60°C Batteries: -15°C ÷ +40°C
IP20
Isolation protection IP20 (IP21, IP30, IP31 are available on
request)
Colour RAL 7016 RAL 7016
Forced, front to rear
Ventilation Forced, front to rear
(Air filter Door as option)
Cable input Bottom (rear)
Pollution degree PD2
Vibration resistance 1 m/s2
Overvoltage category / Protective class OVC II / classe I
UPS Dimension (WxDxH) [mm] 380 x 850 x 1025 440 x 840 x 1320
30 kVA 94 132
Shipping Weight without batteries [kg]
40 kVA 98 136
Shipping Weight with full battery 30 kVA 300 441
configuration [kg] 40 kVA 304 445
30 kVA 78 112
Weight without batteries [kg]
40 kVA 82 116
30 kVA 284 421
Weight with full battery configuration [kg]
40 kVA 288 425
Space for:
Battery Space for: 3 x (20+20) 7/9 Ah blocks
(maximum quantity that can be housed internally) 2 x (20+20) 7/9 Ah blocks (Output transformer alternative to internal
batteries)

-3-
ELECTRICAL INFORMATION TABLE Table 2
30 kVA 40 kVA
Power [kVA / kW] 30/30 40/40
V Input [V] 400 ± 20% (3PH + N)
Frequency Input [Hz] 50 - 60
V Output [V] 380-400-415 (3PH + N)
Frequency Output [Hz] 50 / 60
1.21 kW 1.61 kW
Power dissipated @ 100% triphase load (1) 1040 kCal/h 1385 kCal/h
4130 B.T.U./h 5500 B.T.U./h
Flow rate of the fans for removing the heat from the
645 m3/h 860 m3/h
installation room (2)
(1) 3.97 BTU / h = 1 kcal / h
(2) To calculate the air flow rate, the following formula may be used: Q [m3/h] = 3.1 x Pdiss [Kcal/h] / (ta - te) [°C]
Pdiss is the power expressed in Kcal/h dissipated by all the devices installed in the installation environment.
ta= ambient temperature, te=outside temperature. To take leaks into account, the value obtained should be increased by 10%.
The table shows an example of a flow rate with (ta - te)=5°C and a rated resistive load (pf=1).
(Note: This formula is applicable if ta>te, only; if the UPS installation does not require an air-conditioning system).

ELECTROMAGNETIC COMPATIBILITY
This UPS product conforms to the current electromagnetic compatibility (EMC) regulations (C2 class). It may cause radio interference
in the home environment. The user may have to adopt supplementary measures.
This product is for professional use in industrial and commercial environments. Connections to USB must be made with the cable
provided; the connection to the RS232 (RJ10 connector) have to be made with shielded cables less than 3 metres long.

OVERVOLTAGE PROTECTION
The UPS has been designed to be powered by an AC mains supply with category 2 voltage spikes. if it connected to an AC supply
with different characteristics or if it is potentially subject to even transitory overvoltage, external protection equipment must be installed
to it.

PRELIMINARY INFORMATION FOR INSTALLATION


ALL OPERATIONS DESCRIBED IN THIS SECTION MUST BE PERFORMED BY QUALIFIED AND
TRAINED PERSONNEL ONLY.

Our Company assumes no liability for damages caused by incorrect connections or operations not described in
this manual.
The following operations have to be performed with the UPS disconnected from the power source, switched off
and with all equipment switches open.
Before making the connection, open all cabinet switches and verify that the UPS is completely isolated from all
power sources: battery and AC power supplies. In particular, check that:
- the UPS input line is completely disconnected
- the UPS bypass line is completely disconnected
- the UPS battery line switch/fuses are open
- all UPS switches are in the open position
- check with a multimeter that there are no dangerous voltages
The first connection to be made is the protective conductor (earth wire), this must be connected to the bolt
marked as PE.
The UPS must only be operated whilst connected to a suitable earthing system.
The input Neutral must always be connected.
ATTENTION: a three-phase 4-wire distribution system is required.
The standard UPS version must be connected to a 3 Phase + Neutral + PE (ground protection) power source.
Ensuring that the incoming phase rotation is within a clockwise direction.
ATTENTION: After the installation operations are completed, refit all of the cabinet protection panels using the
appropriate screws supplied.

-4-
INTERNAL BATTERIES
CAUTION: If the UPS has INTERNAL BATTERIES, follow all the PRECAUTIONS AND SAFETY RULES listed below.

 The UPS has HAZARDOUS electrical voltages inside it, even when the input and/or battery switches are off. The inside of
the UPS is protected by safety panels which should not be removed by untrained personnel. All installation and maintenance
or operations involving access inside the UPS require the use of tools and may ONLY be performed by trained personnel.

 The UPS contains an internal source of energy: batteries. All terminals and sockets may be live even without connecting the
UPS to the mains supply.

 The total battery voltage may be potentially dangerous: it may generate an electric shock. The battery compartment is
protected by safety panels which should not be removed by untrained personnel. All installation and maintenance of the
batteries involve access inside the UPS and require the use of tools: such operations may ONLY be performed by trained
personnel.

 Replaced batteries must be considered TOXIC WASTE and treated accordingly (refer to RAEE-WEEE manual “DISPOSAL
OF THE APPLIANCE AND/OR ITS PARTS)”. Do not dispose of batteries in a fire: they may explode. Do not attempt to open
the batteries: they are maintenance-free. In addition, the electrolyte is harmful to the skin and eyes and can be toxic.

 Do not turn on the UPS if it is leaking fluid or if you see a residual white powder.

 Do not allow water, liquids in general and/or other foreign objects to get inside the UPS.

 Do not open the battery fuse holder while the UPS is powering the load in battery operation mode. The interruption of the
battery DC may cause an electrical arc resulting in equipment failure and/or fire. In addition, if there is no mains power, the
energy to power the load is provided by the batteries, therefore opening the battery fuses would lead to the shutdown of the
load.

 Follow these recommendations when working on the batteries:

 Remove wristwatches, rings and other metal objects


 Use tools with insulated handles
 Wear rubber shoes and gloves
 Do not lay tools or metal objects on top of the batteries
 Disconnect the charging source before connecting or disconnecting the battery terminals

 When replacing batteries, use only the same type and number of batteries.

ATTENTION: Risk of explosion if batteries are replaced by an incorrect type

For correct interconnection of the batteries, refer to the wiring diagrams available to service personnel only or to the battery kit
installation manual.

BATTERY MAINTENANCE
WARNING: HAZARDOUS VOLTAGE INSIDE!
Never open the cover of the battery compartment for any reason. If any anomaly is noted, please
contact the service department.

In order to preserve a high level of efficiency and a good lifespan, the batteries must be periodically charged using the UPS itself.

Batteries are subject to self-discharge. If the internal batteries or the Battery Cabinets are stocked and not immediately installed, a full
charge must be performed.
In order to re-charge the batteries, it is required to connect the Battery Cabinet or the batteries internal to the UPS unit for at least
24hrs in “NORMAL MODE” or “STAND-BY CB ON”.
If a long battery stocking period is planned, please contact the service department.

-5-
SENTRYUM THREE PHASE - S3T

EXTERNAL PROTECTIVE DEVICES


RCD BREAKER (RESIDUAL CURRENT DEVICE)
If an input isolation transformer is not present, the neutral from the mains power supply is connected to the UPS output neutral. As a
result, there will be no change to the neutral arrangements of the installation:

THE UPS INPUT NEUTRAL IS CONNECTED TO THE UPS OUTPUT NEUTRAL


THE DISTRIBUTION SYSTEM THAT POWERS THE UPS IS NOT MODIFIED BY THE UPS

The neutral condition is only modified if an isolation transformer is present or when the UPS works with the neutral
isolated upstream.
Make sure that the equipment is properly connected to the input neutral, otherwise serious damage can occur
to the UPS.

During normal operation, when the mains supply is present, an RCD breaker at the input of the UPS will activate if a fault occurs at
the output side, since the output circuit is not isolated from the input.
In any case, other RCD breakers may still be installed at the output, preferably in coordination with those present at the input.
The earth leakage current may exceed 3.5mA (max 20mA), so the RCD breaker located upstream must have the following
characteristics:

 Differential current adjusted to the sum of UPS + Load; we recommend keeping a suitable margin to prevent nuisance tripping
(100mA min. - 300mA recommended)
 Type B
 Delay of at least 0.1s

NOTE for DUAL INPUT connection:

1. A single RCD breaker must be installed upstream at the point where the sources divide to supply the standard input and the
bypass input of the UPS (refer to Table 11).

2. If the standard input and the bypass input are supplied from two separated sources, then it is required to use a dedicated
RCD device for each source.

BACKFEED PROTECTION
The UPS has an internal protection against backfeed. This protection acts by means of a sensing circuit which turns the inverter off if
a fault within the static switch is detected. During this condition, to avoid interrupting the supply to the connected load, the UPS
switches to the bypass line.
If this fault occurs during battery operation, the inverter is stopped.
A volt free contact can be configured to drive a disconnecting device to be installed upstream of the bypass input to the UPS, in this
case when a backfeed fault occurs, the system opens the external disconnecting device, hence avoiding the requirement to stop the
inverter (refer to the user manual to configure this option).

The label supplied with the UPS named “Risk of Voltage Backfeed” and included in the accessory box, must be affixed
to all disconnectors installed within the electrical system upstream of the UPS.

-6-
THERMAL-MAGNETIC CIRCUIT BREAKERS
As previously explained, the UPS has protection devices for output faults as well as for internal faults.
In order to configure the power source, a thermal-magnetic switch must be installed upstream of the UPS.
Please follow the indications in the table below:

Automatic external protective devices Table 3


UPS model Mains input Bypass Input (DI version)
30 80A (trip characteristic curve “C”) 80A (trip characteristic curve “C”)

40 100A (trip characteristic curve “C”) 100A (trip characteristic curve “C”)

If the protective device upstream of the UPS interrupts the neutral wire, it must also interrupt all of the phase wires at
the same time (4-pole breaker).
Please select the thermal-magnetic circuit breakers in accordance with the “SHORT CIRCUIT WITHSTANDING” below.

Output protections (recommended values for selectivity) Table 4

Normal fuses (GI) In (Nominal current)/4

Normal switches (C curve) In (Nominal current)/4

Ultra-fast fuses (GF) In (Nominal current)/2

SHORT CIRCUIT PROTECTION


If a failure at the output occurs, the UPS protects itself by limiting the value and duration of the output current (short-circuit current).
These values also depend on the operating status of the UPS at the time of the failure; there are two different scenarios:
 UPS in NORMAL OPERATION with a bypass supply: the load is instantly switched to the bypass line (I2t = 20000A2s ): the
input line is connected to the output without any internal protection (blocked after t > 500ms).
 UPS in BATTERY OPERATION or in NORMAL OPERATION without a bypass supply: the UPS protects itself by supplying
2.7 times the nominal current to the output for the first 200ms, which is then reduced to 1.5 times nominal for 300 ms. After
this time (500 ms) it switches off.

SHORT CIRCUIT WITHSTANDING


This equipment is rated for use in a circuit capable of delivering no more than 6000 symmetrical amperes (6 kA), at 415V maximum.

INTERNAL PROTECTIVE DEVICES


The table below shows the sizes of the switch disconnectors of the UPS and the sizes of the battery fuses: these devices are accessible
either from the front of the UPS.
There is also data in relation to the rating of the internal fuses (not accessible) which protect the input and output lines, along with the
maximum input and rated output currents.
Fuses must be replaced with ones of the same size and the characteristics as indicated in the table below.

Switches and internal protective devices Table 5

Disconnect switches and fuse holders Internal Fuses


UPS ( ) ( ) Rectifier input
SWIN / SWBYP * SWOUT / SWMB SWBATT ** Battery stage fuses Output fuses
model fuses
50A 500VDC FAST
80A gR 500V 63A FF 240V 80A FF 240V
30 63A (4P) 63A (4P) ACTING
(22x58) (63LET) (80LET)
(50FE)
63A 500VDC FAST
100A gR 500V 80A FF 240V 80A FF 240V
40 100A (4P) 100A (4P) ACTING
(22x58) (80LET) (80LET)
(63FE)

(*) SWBYP: ACTIVE = optional; XTEND: present


(**) Warning: SWBATT disconnect only the batteries contained in the UPS cabinet

-7-
POWER CONNECTION INFORMATION
INPUT AC Line Connection 3PH + N + PE Table 6

Terminal L1, L2, L3, N PE Suggested wire L1, L2, L3, N, PE (*)
UPS Max
size current Maximum Max Tightening Cross sectional area Cross sectional area
Bolt
[kVA] [A] cross section torque L1, L2, L3 N, PE (**) Type
size
[sqmm] [Nm] [N x sqmm] [N x sqmm]
FG16R16-0,6/1 kV (90°C)
30 63 35 4.5 M6 1x6 1 x 10
or FG7R (90°C)
FG16R16-0,6/1 kV (90°C)
40 80 35 4.5 M6 1 x 10 1 x 16
or FG7R (90°C)

BYPASS AC Line Connection 3PH + N + PE (Dual Input) Table 7


( )
Terminal L1B, L2B, L3B, N PE Suggested wire L1B, L2B, L3B, N, PE *
Max
UPS
Continuous
size Maximum Tightening Cross sectional area Cross sectional area
current Bolt
[kVA] cross section torque L1B, L2B, L3B N, PE (**) Type
[A] size
[sqmm] [Nm] [N x sqmm] [N x sqmm]

FG16R16-0,6/1 kV (90°C)
30 48 35 4.5 M6 1x6 1 x 10
or FG7R (90°C)
FG16R16-0,6/1 kV (90°C)
40 64 35 4.5 M6 1 x 10 1 x 16
or FG7R (90°C)

OUTPUT AC Line Connection 3PH + N + PE Table 8


( )
Terminal L1, L2, L3, N PE Suggested wire L1, L2, L3, N, PE] *
UPS Nominal
size current In Maximum Tightening Cross sectional area Cross sectional area
Bolt
[kVA] [A] cross section torque L1, L2, L3 N, PE (**) Type
size
[sqmm] [Nm] [N x sqmm] [N x sqmm]

FG16R16-0,6/1 kV (90°C)
30 43.5 35 4.5 M6 1x6 1 x 10
or FG7R (90°C)
FG16R16-0,6/1 kV (90°C)
40 58 35 4.5 M6 1 x 10 1 x 16
or FG7R (90°C)

Input Battery DC Line Connection BATT+, BATT-, BATT N, PE (Nominal voltage +240V, -240V) Table 9
Terminal
Rated Current [A] PE Suggested wire BATT +, BATT -, BATT N, PE (*)
BATT +, BATT -, BATT N
UPS
size @end of Maximum Tightening Cross sectional area
@nominal
[kVA] discharge cross section torque Bolt size +, -, N, PE (**) Type
battery voltage
voltage [sqmm] [Nm] [N x sqmm]

FG16R16-0,6/1 kV (90°C)
30 65 82 35 4.5 M6 1 x 16
or FG7R (90°C)
FG16R16-0,6/1 kV (90°C)
40 87 110 35 4.5 M6 1 x 16
or FG7R (90°C)

(*) The suggested cross section refers to 90°C rated cables with an ambient temperature of 30°C. If different cables are used, or
installed at a higher ambient temperature, the cable size needs to be reviewed.
The cross sections indicated in the table refer to a maximum length of 10 metres
(**) We recommend using at least two PE connection cables. If only one cable is used, it must have a minimum section of 16 mm².

-8-
ELECTRICAL CONNECTIONS (S3T)
WARNING: a 4-wire three-phase distribution system is required.
The UPS must be connected to a power supply source providing 3-phase + neutral + PE (protective earth) of a TT, TN
or IT type. The phase rotation must be correct.
In the IT system a 4-pole thermal-magnetic circuit breaker is mandatory.
Optional TRANSFORMER BOXES to convert the distribution systems from 3-wire to 4-wire are available upon request.

WIRING DIAGRAMS FOR CONNECTING TO THE ELECTRICAL SYSTEM


UPS without any variation in the neutral condition UPS w/o any variation in the neutral condition and a Dual Input option

UPS with galvanic isolation at the output UPS with galvanic isolation at the output and a Dual Input option

UPS with galvanic isolation at the input UPS with galvanic isolation and a Dual Input option

* LVS: low voltage source Table 10

Dual Input:
If the Dual Input option is present and the bypass is supplied from a separate low voltage source, protective devices must be present
on both the main input supply and the bypass supply.
Note: the neutral of the input and the bypass supplies are connected together inside the equipment, therefore they must be referenced
to the same potential. If the two power supplies are different, an isolation transformer has to be used on either of the two inputs.

UPS with galvanic isolation

UPS with galvanic isolation at the input UPS with galvanic isolation at the Bypass input

* LVS1: low voltage source 1; LVS2: low voltage source 2; Table 11

-9-
UPS MODELS

ACTIVE - ACT XTEND - XTD

NOTE: some images contained in this document are for information purposes only and may not faithfully demonstrate the
parts of the product they represent.

UPS CABINET POSITIONING


When positioning, take into account that:
- the wheels are to be used for final positioning only. Suitable moving equipment must be used to transport the UPS near to the final
position.
- plastic parts and the door are not able to act as pushing points or handles.
- Ensure that there is sufficient free space in front of the UPS for user operation and maintenance (≈1.5 m).
- no objects should be placed on the upper part of the UPS.

WARNING!
The UPS must be positioned on a level floor.
Ensure that the floor can support the total weight of the system (refer to the table within “INSTALLATION
ENVIRONMENT”).

If side access isn’t available take care during the installation to leave sufficient cable to pull the UPS out for maintenance
purposes.
Do not place any objects on the top. Do not climb up on the UPS. The chassis isn’t designed to hold up the weight of a
person.

After positioning, if required, re-use the bracket which fastened the UPS to the pallet to anchor the UPS to the floor (refer to “POWER
CONNECTION INSTALLATION” for details).

This uninterruptible power supply (UPS) conforms to all binding safety and electromagnetic compatibility regulations applicable to this
type of product. Compliance with these regulations has been certified by accredited third-party bodies.
In addition to that prescribed in the directives, during the design phase Riello UPS made every effort to assess and eliminate or
minimise all risks deriving both from correct use and possible reasonably foreseeable incorrect operations.
Civil society and the institutions place special emphasis on protecting certain categories of people (pregnant women, minors, people
with cognitive and/or motor disabilities, people wearing pacemakers).
That being said, despite the fact that the UPS is a product reserved for professional and non-domestic use, the above-mentioned
people must not access the areas where the UPS is installed.
Moreover, the UPS must be installed in an area that cannot be accessed by domestic animals or where the latter cannot station in.

- 10 -
- ACTIVE series -

ACTIVE

POSITIONING INFORMATION

FRONT VIEW REAR VIEW

TOP VIEW BOTTOM VIEW

- 11 -
- ACTIVE series -

SIDE VIEW

POWER CONNECTION INSTALLATION

BEFORE ANY OPERATION, LOCK


THE FRONT WHEELS USING THE
SPECIFIC SCREW

- 12 -
- ACTIVE series -

REMOVE THE FRONT TERMINAL COVER

CUT A SUITABLE HOLE IN THE


CABLE GLANDS PROVIDED TO
MAINTAIN THE REQUIRED DEGREE
OF PROTECTION

A. PE CONNECTION
B. TERMINAL BLOCKS (FOR MORE INFORMATION REFER TO “POWER CONNECTION DETAILS”)
C. CABLE SECURING BRACKET

- 13 -
- ACTIVE series -

A. CABLE POSITION DETAIL


B. EXAMPLE OF THE WIRE BEING SECURED USING CABLE TIES

It should be recommended to bring each group of cables (Input, Output, Battery) through one hole separately to avoid
Eddy Current.

REFIT THE FRONT TERMINAL


COVER USING THE PREVIOUSLY
REMOVED SCREWS.

- 14 -
- ACTIVE series -

UPS DETAILS
FRONT

REAR

1. Touch screen display and UPS status LED 7. Bypass input switch (SWBYP) (optional)
2. Battery start button (COLD START) 8. Communication ports (USB, SERIAL)
3. Mains input switch (SWIN) 9. Parallel card (optional)
4. Output switch (SWOUT) 10. Slot for optional accessory communication cards
5. Manual bypass switch (SWMB) 11. Slot for optional accessory communication and contacts cards
6. Internal battery fuse holder isolator (SWBATT) 12. Communication ports (R.E.P.O., IN/OUT SIGNAL)

- 15 -
- ACTIVE series -

POWER CONNECTION DETAILS


The first wire to be connected is the protective earth wire, which is to be inserted in the terminal marked PE.
During operation the UPS must be connected to the earthing system.

Connect the input and output cables to the terminal blocks as indicated in the figure below:

TERMINAL BLOCK COLOURS


RED BLACK GREY BEIGE BLUE
Input, Output and external
External battery positive External battery negative Input & Bypass Phases Output Phases
battery Neutral

THE INPUT NEUTRALS MUST ALWAYS BE CONNECTED.

DUAL INPUT VERSION (OPTIONAL)

THE INPUT AND BYPASS LINES MUST BE REFERENCED TO THE SAME NEUTRAL POTENTIAL.

Jumpers (for more details about their installation or removal, refer to "APPENDIX")

The jumpers are installed by default to connect the bypass to input terminal blocks. Remove these jumpers if a separate bypass has
to be connected.

Note: connection to the BATTERY terminal blocks is only required if an (optional) Battery Cabinet is present.

- 16 -
- XTEND series -

XTEND

POSITIONING INFORMATION

FRONT VIEW REAR VIEW

TOP VIEW BOTTOM VIEW

- 17 -
- XTEND series -

SIDE VIEW

POWER CONNECTION INSTALLATION

BEFORE ANY OPERATION, LOCK THE


FRONT WHEELS USING THE
SPECIFIC SCREW

- 18 -
- XTEND series -

REMOVE THE FRONT TERMINAL COVER

CUT A SUITABLE HOLE IN THE


CABLE GLANDS PROVIDED TO
MAINTAIN THE REQUIRED DEGREE
OF PROTECTION

A. PE CONNECTION
B. TERMINAL BLOCKS (FOR MORE INFORMATION REFER TO “POWER CONNECTION DETAILS”)
C. CABLE SECURING BRACKET

- 19 -
- XTEND series -

A. CABLE POSITION DETAIL


B. EXAMPLE OF THE WIRE BEING SECURED USING CABLE TIES

It should be recommended to bring each group of cables (Input, Output, Battery) through one hole separately to avoid
Eddy Current.

REFIT THE FRONT TERMINAL COVER USING THE


PREVIOUSLY REMOVED SCREWS.

- 20 -
- XTEND series -

UPS DETAILS
FRONT

REAR

1. Touch screen display and UPS status LED 8. Communication ports (USB, SERIAL)
2. Battery start button (COLD START) 9. Parallel card (optional)
3. Mains input switch (SWIN) 10. Slot for optional accessory communication cards
4. Output switch (SWOUT) 11. Slot for optional accessory communication and contacts cards
5. Manual bypass switch (SWMB) 12. Communication ports (R.E.P.O., IN/OUT SIGNAL)
6. Internal battery fuse holder isolator (SWBATT) 13. Schuko socket (10A max)
7. Bypass input switch (SWBYP)

- 21 -
- XTEND series -

POWER CONNECTION DETAILS


The first wire to be connected is the protective earth wire, which is to be inserted in the terminal marked PE.
During operation the UPS must be connected to the earthing system.

Connect the input and output cables to the terminal blocks as indicated in the figure below:

TERMINAL BLOCK COLOURS


RED BLACK GREY BEIGE BLUE
Input, Output and external
External battery positive External battery negative Input & Bypass Phases Output Phases
battery Neutral

THE INPUT AND BYPASS NEUTRALS MUST ALWAYS BE CONNECTED.


THE INPUT AND BYPASS LINES MUST BE REFERENCED TO THE SAME NEUTRAL POTENTIAL.

Jumpers (for more details about their installation or removal, refer to "APPENDIX")

The jumpers are installed by default to connect the bypass to input terminal blocks. Remove these jumpers if a separate bypass has
to be connected.

- 22 -
COMMUNICATION INTERFACE

R.E.P.O.

R.E.P.O.

This isolated input is used to turn the UPS off remotely in case of an emergency.
The UPS is supplied from the factory with the “Remote Emergency Power Off” (R.E.P.O.) terminals short-circuited (refer to "UPS
DETAILS” ref. 12). If it is to be installed, remove the short-circuit and connect to the normally closed contact of the stop device using
a double insulated cable.
In case of emergency, by activating the stop device, the R.E.P.O. control is opened, and the UPS will shut-down (refer to USER
MANUAL), and the load will be powered off completely.

The R.E.P.O. circuit is self-powered using a SELV type circuit. No external power supply voltage is therefore required. When it is
closed (normal condition), a maximum current of 15mA is present.

NOTE: If more than one UPS is to be conected within the same R.E.P.O system. Each UPS must be provided with its own dedicated
separate set of contacts. Do not connect the systems in parallel or series.

PROGRAMMABLE IN – OUT SIGNALS


The IN-OUT signals (refer to "UPS DETAILS” ref. 12) have a standard factory configuration. The only input signal enabled is “IN 5”;
the other signals must be enabled from the display panel.
For further information refer to the “User Manual”.
Moreover all the signals can be programmed using the service configuration software reserved to service personnel only.

FACTORY DEFAULT SETTING FACTORY DEFAULT SETTING:

INPUT FUNCTION OUTPUT FUNCTION


IN 1 # Position of the External SWMB OUT 1 Load on Bypass

IN 2 # Position of the External SWOUT OUT 2 Battery working

IN 3 # CB OFF OUT 3 Battery low

IN 4 # Bypass ON OUT 4 Fault or Lock (F+L)

IN 5 System ON
The output dry contacts are rated to:
# These inputs must be enabled from the display panel 1A @ 24Vdc or 1A @ 30Vac

NOTE: In case of an external maintenance bypass or Battery Cabinet installation, the relative switch auxiliary contacts must be
connected to these inputs and programmed.

- 23 -
USB/SERIAL RS232

USB SERIAL RS232

Use these ports to connect the UPS to a server or PC for remote monitoring, service configuration or firmware update.

These two ports cannot be used simultaneously. The USB port is to be used as an alternative to the RS232 serial port.
USB port function is only guaranteed with a cable length of no more than 1.5m. Where a longer cable is required it is recommended
that the RS232 serial interface is used.

COMMUNICATION SLOTS

SLOT 1 SLOT 2

The UPS is provided with two communication slots (refer to "UPS DETAILS” ref.10) which can be used to host optional communications
cards. The slots are not interchangeable.

SLOT 1 - Communication Slot


Slot to accomodate the communication cards (no contact or relay cards).

SLOT 2 – Communication and Contacts Slot


Slot to accomodate additional communication cards (default configuration), or contact/relay expansion cards.

Please refer to the optional card kit user manual for further information.

- 24 -
APPENDIX

CHECKING THE PACKAGING CONTENTS


Inside the packaging, in addition to the UPS, there is the accessory box.

Check that the following items are present inside the accessory box:

USB pendrive Download card + warranty labels +


(containing the various manuals in different languages) risk of voltage backfeed labels (x3)

Installation manual Safety manual + RAEE/WEEE manual

USB communication cable Battery fuses (x3)

Grommet caps (x5) Plastic supports for cable ties (x12)

- 25 -
FIXING THE SIGNAL CABLE
It is possible to fix the signal cable to the dedicated accessory boards using the plastic supports inside the accessory box. For correct
positioning and installation refer to the following images.

ACTIVE model XTEND model

Insert the plastic supports in the provided holes Secure the cable to the plastic supports with a cable tie

- 26 -
JUMPERS INSTALLATION/REMOVAL
To install or remove any jumpers refer to the following images.

Installation Removal

ANCHORING THE UPS TO THE FLOOR


In earthquake zones or on mobile systems, it is possible to reuse the brackets for pallet fastening (slides) to anchor the UPS to the
floor (see figure below). These brackets are not necessary in normal conditions.

- 27 -
REMOVING DOOR

ACTIVE MODEL

XTEND MODEL

- 28 -
0MNS3TK30RUENIB

You might also like