Catalog FEEL by THM Agency

For Explosive Atmospheres

Introduction
Flameproof Electrical Enclosures Limited (FEEL) is based at the centre
of the UK Motorway network near Birmingham adjacent to all main
International facilities.

Flameproof Electrical Enclosures Limited (FEEL) was formed in 1982.

We specialize in the manufacture of Stainless Steel, Mild Steel, Cast

Iron, GRP and Aluminum terminal enclosures and junction boxes
suitable for installation within explosive atmospheres.
The enclosures are certified and meet the requirements of the latest
ATEX Directive.
The products within the FEEL range are being continually reviewed and
expanded as necessary.
In addition to an extensive range of standard products FEEL offers a

design and certification service for customized equipment using the
latest CAD techniques and facilities to provide cost effective products
and fast deliveries.
The FEEL name is synonymous with the very highest quality and
demanding solutions, the Company’s mission is to supply a superior
quality product that meets our customer’s specific requirements and
gets the job done on time. It is this reliability that has been the essence
of FEEL’s success.
FEEL is the Right Choice for Quality Products and Quality Service.
Directors: K. Singh, R W Hooper

Registered Address: 9 Portland Road, Edgbaston, Birmingham B16 9HN. Registered No. 1628915
EXPLOSION-PROOF
ENCLOSURES
CONTENTS
06 - 09 Guide to Hazardous Areas and The Specification
10 - 29 75000 TE Stainless Steel & Mild Steel Exe Terminal Junction Box
30 - 31 98-75000 TE Stainless Steel & Mild Steel Exe Control Station
32 - 42 FJB Glass Reinforced Polyester Exe Terminal Junction Box
43 - 45 FCS Glass Reinforced Polyester Exe Control Station
46 - 49 Control Devices For Control Station
50 9000 Glass Reinforced Polyester Exe Terminal Junction Box
51 9500 Glass Reinforced Polyester Exe Terminal Junction Box
52 2000 Cast Iron Exe Terminal Junction Box
53 2000 Zeta Cast Iron Exe Terminal Junction Box
54 2000 High Termperature Cast Iron Exe Terminal Junction Box
55 3000 Cast Iron & Stainless Steel Exd Terminal Junction Box
56 3000 Multi-Way Cast Iron & Stainless Steel Exd Terminal Junction Box
57 4000 Cast Iron & Stainless Steel Exd Terminal Junction Box
58 - 59 85000 High Voltage Junction Box
60 Zone 2 Control Panel
61 Battery Enclosure
WEATHER-PROOF INDUSTRIAL
ENCLOSURES
CONTENTS
62 - 63 HES Stainless Steel & Mild Steel Industrial IP66 Junction Box
64 - 65 HEP Glass Reinforced Polyester (GRP) Industrial IP66 Junction Box
66 ABS900 Industrial IP66 Junction Box
COMMOM
APPLICATIONS
FPSO (Floating
Production Storage
Offloading)
Refineries & Petrochemical
Oil & Gas Platform
Power Plant
Chemical Plant
06
CLASSIFICATION OF HAZARDOUS AREAS
ZONE
For Gases, Vapour & Mist 2
Where a explosive atmosphere is
not likely present during normal
ZONE
1
operation.
Where a explosive atmosphere

is likely present during normal
ZONE
0
operation.
Where a explosive atmosphere is

continously present for long period
or frequently.
ZONE
22
Where a explosive atmosphere in
the form of cloud of combustible
ZONE
21
dust in air is not likely present for
normal operation.

ZONE
20
dust in air is likely present for normal
operation.

For Dust
dust in air is continously present for
long period of frequently.
07
STANDARD GUIDE
TO HAZARDOUS AREAS
Ex II 2GD Exe IIC
EQUIPMENT GROUP & CATEGORY

Hazardous Equipment Equipment
Zone Mixture Protection Level
Group Category
Mines Methane I M1 Ma
Dusts I M2 Mb
0 Gases II 1G Ga
1 Vapour II 2G Gb
21 Dust III 2D Db
TYPE OF PROTECTION
Zone EN/IEC Ref Symbol Concept Summary
- 60079-0 0 - General Requirements
0-1-2 ia
Limited energy of sparks &
1-2 60079-11 ib Intrinsic safety
surface temperature
2 ic
1-2 60079-1 d Flameproof Contain explosion quenches flame
1-2 60079-7 e Increased safety No arcs, sparks or hot surfaces
1-2 60079-18 m Encapsulation Keeps flammable gas out
2 nA Non-sparking No arcs, sparks or hot surfaces
2 nC Enclosed break Hermetically sealed device
60079-15
2 nL Limited power Limited Power
2 nR Restricted breathing Protection by enclosure
1-2 60079-6 o Oil Filled Keeps hazard away from ignition
1-2 px,py
60079-2 pz Pressurization Keeps flammable gas out
2
1-2 60079-5 q Powder filled Keeps flammable gas out
20-21-22 ta
Keeps combustible dust out and
21-22 60079-31 tb Dust atmospheres
hot surfaces
22 tc
Air (Oxygen) The Combustion or Ignition Triagle

DEFINITION
A explosive atmosphere if ignited could give rise to damage of
property or injury to persons. Hazardous areas can be found in
almost every industry and even in daily life, the best example
Explosive being a petrol station or a gas station.
Atmosphere
EXPLOSION PRINCIPLES
Combustion is a chemical reaction that entails oxidation of a fuel
by oxidising agent (which is in general the oxygen in the air).The
Fuel (e.g. Gas, Source of Ignition combustion or ignition triangle consist of the three elements that
Vapour or Mist) (Electrical or Thermal) are necessary for the combustion reaction to take place.
08
TEMPERATURE CLASS
T-Rating Surface Temperature °C Ignition Temperature °C
Max. Permitted Gas/Air Mixture
T1 450 >450
T2 300 >300
T3 200 >200
T4 135 >135
T5 100 >100
T6 85 >85
T6 Extb IIIC T85°C IP66
SUBDIVISION GASES GROUP & TEMPERATURE CLASSES

T1 T2 T3 T4 T5 T6
I Methane
IIA Ethane, Propylene Ethylbenzene Petrol Acetaldehyde
Toluene, Xylene Methylamine Diesel-fuel Ethylether
Ammonia, Benzol Nitromethane Fuel Oil Trimethylamime
Acetone, Methanol Cyclohexanone Kerosene
Acetic acid Aviation-fuel
Ethylacetate
IIB Town gas Ethylene
Cyclopropane
IIC Hydrogen Acetylene Carbon-
disulphide
INGRESS PROTECTION (IP) CODE BS EN 60529 (IEC 60529)

The first digit of the code denotes protection The second digit of the code denotes protection against moisture
against dust and solid objects and liquids
IP0X No special protection IPX0 No special protection
IP1X Object ≥ 50mm diameter (e.g part of a hand) IPX1 Vertically dripping water
IP2X Object ≥ 12.5mm diameter (e.g finger) IPX2 Vertically dripping water when enclosure tilted by 15°
IP3X Object ≥ 2.5mm diameter (e.g tool) IPX3 Sprayed water up to 60° from vertical
IP4X Object ≥ 1.0mm diameter (e.g wire) IPX4 Sprayed water from all directions
IP5X Dust protection (no harmfull deposits) IPX5 Water jets from all direction
IP6X Dust tight IPX6 Powerful water jets in heavy seas
IPX7 Temporary submersion to a depth of 1m (for half an hour)
IPX8 Extended submersion to a depth ≥ 1m (specific conditions)
09
RANGE 75000TE
RETURN EDGE ENCLOSURE
Stainless Steel Enclosures for use within hazardous area

The 75000 TE range of enclosures are normally used in the chemical and petrochemical plants, offshore
platforms and refineries and meets the needs and the hazardous area requirements. We are also widely
preferred in applications where gas and combustible dust are potentially present.
Design Selection Table

• Available in stainless steel SS316L (1.4404) or mild steel Dinmension (mm)
Code
• Comprises 10 sizes with 3 standard depth - 167mm ,
Length Width Depth No.
227mm & 327mm
• With up to 4 removable gland plates on four sides 150 150 115 TE 1
200 200 135 TE 2
• Brushed, Electro-Chemically polished for stainless steel 260 180 167/227 TE 3
and mild steel with powder coated option 300 300 167/227/327 TE 4
• Detachable hinged cover with stainless steel captive 400 350 167/227/327 TE 45
hexagon slotted screw 500 400 167/227/327 TE 5
500 500 167/227/327 TE 6
• Standard neoprene one piece gasket, with silicon rubber 750 550 167/227/327 TE 7
as an a option 960 650 167/227/327 TE 8
• Internal & external stainless steel earth stud on body, 1200 800 167/227/327 TE 9
cover & detachable gland plate
• External mounting lugs for all sizes
• IP66 Ingress protection
• With padlock facility
10
ATEX / IECEx CERTIFIED
CAT II ZONE 1 & 2
Protection
CERTIFICATE NUMBER CML 15ATEX3088X and CML 15ATEX3089U
IECEx CML 15.0046X and IECEx CML 15.0047U
PROTECTION CONCEPT II 2 G Ex e IIC T6, T5, T4

II 1 G Ex ia IIC T6, T5, T4
II 2 D Ex tb IIIC T55°C, T70°C, T90°C
AMBIENT TEMPERATURE -45°C to +40°C (T6)

-45°C to +55°C (T5)
-45°C to +60°C (T5)
INGRESS PROTECTION IP66 or IP67 (Option)
External Return edge drainage

mounting lugs Channel
Model TE3 to TE9
Detachable hinged Security padlock

Cover Facility
Model TE3 to TE9
Removable Gland
Internal & external
Plate
Earth stud
11
CAT II ZONE 1 & 2
750TE1
STAINLESS STEEL AND MILD STEEL
ENCLOSURES
Size - 150 x 150 x 115mm
Specification
MATERIAL STANDARD 1.5mm Stainless Steel 316L (1.4404)
1.5mm Mild Steel
FINISH STANDARD Brushed as standard or Electro-Chemically Polished on request -

Stainless Steel
Powder Coated - Mild Steel
COVER FIXING Stainless Steel Captive Hexagon Slotted Screw
EARTH STUDS M6 Internal & External Stainless Steel On Body & Cover
SECURITY N/A
REMOVABLE GLAND PLATE N/A
GASKET Standard Neoprene One Piece Gasket (-45°C to 80°C)

Silicon Rubber As An Option (-45°C to 180°C)
ENTRIES Direct Through Body
MOUNTING External With 6.5mm Clearance Holes
PHYSICAL TERMINAL CAPACITY SIZE IN MM2

2.5 4.0 6.0 10.0 16.0 35.0
1 x 20 1 x 17 1 x 13 1 x 10 1x9 1x6
CABLE ENTRY CAPACITY USING STANDARD GLAND CLEARANCES

Top/Bottom Left/Right
Width 150 150
Height 110 110
Size
M16 8 8
M20 6 6
M25 4 4
M32 2 2
M40 1 1
ORDERING INFORMATION
Code No. Material Length (mm) Width (mm) Depth (mm) Weight (kg)
750TE1 Stainless Steel 150 150 115 2.0
750TE1MS Mild Steel 150 150 115 2.0
Accessories
SIL Silicon Gasket
12
CAT II ZONE 1 & 2
750TE2
ENCLOSURES
Size - 200 x 200 x 135mm
Specification
1.5mm Mild Steel

Stainless Steel
COVER FIXING Stainless Steel Captive Hexagon Slotted Screw
EARTH STUDS M6 Internal & External Stainless Steel On Body & Cover
SECURITY N/A
REMOVABLE GLAND PLATE N/A

ENTRIES Direct Through Body
MOUNTING External With 6.5mm Clearance Holes

2.5 4.0 6.0 10.0 16.0 35.0
1 x 26 1 x 22 1 x 18 1 x 13 1 x 11 1x9
GLAND PLATE APERTURES (MM) AND CABLE ENTRY CAPACITY USING

STANDARD GLAND CLEARANCES
Top/Bottom Left/Right
Width 200 200
Height 130 130
Size
M16 10 10
M20 9 9
M25 6 6
M32 3 3
M40 2 2
750TE2MS Mild Steel 200 200 135 3.0
Accessories
SIL Silicon Gasket
13
CAT II ZONE 1 & 2
750TE3
ENCLOSURES
Size - 260 x 180 x 167mm or 227mm
Specification
1.5mm Mild Steel

Stainless Steel
COVER FIXING Detachable Hinged Cover With Stainless Steel Captive

Hexagon Slotted Screw
EARTH STUDS M10 Internal & External Stainless Steel On Body,

M6 Cover & Gland Plate
SECURITY Padlockable Hasp
REMOVABLE GLAND PLATE 3.0mm 316L (1.4404) Available On Left, Right,

Top & Bottom Position

ENTRIES Via Gland Plate or Direct Through Body
MOUNTING External Lugs With 10mm Clearance Holes

2.5 4.0 6.0 10.0 16.0 35.0
1 x 32 1 x 27 1 x 20 1 x 16 1 x 13 1 x 10

167 (Depth)-No Gland Plate 167 (Depth)-Gland Plate 227 (Depth)-Gland Plate
Top/Bottom Left/Right Top/Bottom Left/Right Top/Bottom Left/Right
Width 180 260 107 167 107 167
Height 140 140 80 80 140 140
Size
M16 14 20 6 10 10 14
M20 12 18 5 8 8 12
M25 8 11 3 5 6 8
M32 4 6 1 3 3 4
M40 2 3 1 2 2 4
14
Ø7
750TE3A Stainless Steel 260 180 227 5.0
750TE3MS Mild Steel 260 180 167 4.0
750TE3AMS Mild Steel 260 180 227 5.0
GLAND PLATE OPTION Accessories

Code No. Gland Plate Position MP1 Mild Steel Galvanised Mounting Plate
0 No Gland Plate Nil MP2 Stainless Steel 316 Mounting Plate
1 1 Gland Plate Bottom SIL Silicon Gasket
2 2 Gland Plate Top & Bottom
3 3 Gland Plate Left, Right & Bottom
4 4 Gland Plate Top, Bottom, Left & Right
15
CAT II ZONE 1 & 2
750TE4
ENCLOSURES
Size - 300 x 300 x 167mm or 227mm or 327mm
Specification
1.5mm Mild Steel

Stainless Steel





2.5 4.0 6.0 10.0 16.0 35.0
2 x 40 2 x 32 2 x 25 2 x 20 2 x 16 2 x 12

167 (Depth)-No Gland Plate 167 (Depth)-Gland Plate 227 (Depth)-Gland Plate 327 (Depth)-Gland Plate
Top/Bottom Left/Right Top/Bottom Left/Right Top/Bottom Left/Right Top/Bottom Left/Right
Width 300 300 227 200 227 200 227 200
Height 140 140 80 80 140 140 240 240
Size
M16 28 24 14 12 28 24 40 34
M20 22 18 10 8 18 16 32 23
M25 14 12 7 7 12 11 24 20
M32 8 8 3 3 8 6 16 12
M40 6 6 3 3 6 4 9 9
16
Ø7
750TE4B Stainless Steel 300 300 327 9.0
750TE4MS Mild Steel 300 300 167 6.0
750TE4AMS Mild Steel 300 300 227 8.0
750TE4BMS Mild Steel 300 300 327 9.0

17
CAT II ZONE 1 & 2
750TE45
ENCLOSURES
Specification
1.5mm Mild Steel

Stainless Steel





2.5 4.0 6.0 10.0 16.0 35.0
2 x 58 2 x 48 2 x 36 2 x 28 2 x 24 2 x 18

Width 350 350 277 300 277 300 277 300
Height 140 140 80 80 140 140 240 240
Size
M16 28 28 20 20 28 28 45 45
M20 24 26 14 14 22 24 39 42
M25 17 17 9 10 14 15 27 28
M32 10 10 4 5 8 10 16 20
M40 8 8 3 3 6 8 9 12
18
Ø7
750TE45MS Mild Steel 400 350 167 8.0
750TE45AMS Mild Steel 400 350 227 10.0
750TE45BMS Mild Steel 400 350 327 11.0

Code no. Gland Plate Position MP1 Mild Steel Galvanised Mounting Plate
19
CAT II ZONE 1 & 2
750TE5
ENCLOSURES
Specification
1.5mm Mild Steel

Stainless Steel





2.5 4.0 6.0 10.0 16.0 35.0
3 x 75 3 x 65 3 x 48 3 x 40 3 x 32 3 x 25

Width 400 500 327 407 327 407 327 407
Height 140 140 80 80 140 140 240 240
Size
M16 36 52 18 20 36 52 50 72
M20 28 34 16 18 26 32 46 56
M25 17 23 11 14 17 21 33 40
M32 10 12 5 6 10 12 20 24
M40 8 10 4 5 8 10 12 15
20
Ø7
750TE5MS Mild Steel 500 400 167 11.0
750TE5AMS Mild Steel 500 400 227 12.0
750TE5BMS Mild Steel 500 400 327 13.5

21
CAT II ZONE 1 & 2
750TE6
ENCLOSURES
Specification
1.5mm Mild Steel

Stainless Steel





2.5 4.0 6.0 10.0 16.0 35.0
4 x 75 4 x 65 4 x 48 4 x 40 4 x 32 4 x 25

Width 500 500 427 407 427 407 427 407
Height 140 140 80 80 140 140 240 240
Size
M16 56 52 26 20 56 52 78 73
M20 36 34 20 18 34 32 60 56
M25 23 23 15 14 23 21 45 40
M32 14 12 6 6 12 12 28 24
M40 12 10 5 5 10 10 15 15
22
Ø7
750TE6MS Mild Steel 500 500 167 15.0
750TE6AMS Mild Steel 500 500 227 16.0
750TE6BMS Mild Steel 500 500 327 17.5

23
CAT II ZONE 1 & 2
750TE7
ENCLOSURES
Specification
1.5mm Mild Steel

Stainless Steel





2.5 4.0 6.0 10.0 16.0 35.0
4 x 125 4 x 105 4 x 80 4 x 64 4 x 54 4 x 40

Width 550 750 477 657 477 657 477 657
Height 140 140 80 80 140 140 240 240
Size
M16 56 85 26 42 56 85 78 120
M20 40 54 22 28 38 54 67 95
M25 26 35 17 23 24 35 51 64
M32 16 20 7 10 14 20 32 44
M40 14 16 5 8 12 16 18 27
24
Ø7
750TE7MS Mild Steel 750 550 167 19.0
750TE7AMS Mild Steel 750 550 227 22.0
750TE7BMS Mild Steel 750 550 327 25.0

25
CAT II ZONE 1 & 2
750TE8
ENCLOSURES
Specification
1.5mm Mild Steel

Stainless Steel





2.5 4.0 6.0 10.0 16.0 35.0
5 x 165 5 x 138 5 x 105 5 x 84 5 x 70 5 x 52

Width 650 960 577 2 (410) 577 2 (410) 577 2 (410)
Height 140 140 80 80 140 140 240 240
Size
M16 72 110 36 54 72 110 100 154
M20 48 70 28 36 46 64 81 112
M25 32 47 20 28 30 42 60 80
M32 18 26 9 12 18 24 36 56
M40 16 22 7 10 14 20 21 30
26
750TE8MS Mild Steel 960 650 167 29.0
750TE8AMS Mild Steel 960 650 227 33.0
750TE8BMS Mild Steel 960 650 327 35.0

27
CAT II ZONE 1 & 2
750TE9
ENCLOSURES
Specification
2.0mm Mild Steel

Stainless Steel





2.5 4.0 6.0 10.0 16.0 35.0
5 x 210 5 x 175 5 x 135 5 x 105 5 x 90 5 x 68

Width 800 1200 726 2 (530) 726 2 (530) 726 2 (530)
Height 140 140 80 80 140 140 240 240
Size
M16 90 150 45 72 90 150 26 210
M20 60 90 36 48 58 84 102 148
M25 38 59 25 36 38 54 75 104
M32 22 34 11 16 22 32 48 72
M40 18 28 9 12 18 24 27 42
28
Ø7
750TE9MS Mild Steel 1200 800 167 48.0
750TE9AMS Mild Steel 1200 800 227 56.0
750TE9BMS Mild Steel 1200 800 327 60.0

29
RANGE 98-75000
LOCAL CONTROL STATION
Stainless Steel Enclosures for use within hazardous area

The 98-75000 TE range local control station are normally used in the chemical and petrochemical
plants, offshore platforms and refineries and meets the needs and the hazardous area requirements.
We are also widely preferred in applications where gas and combustible dust are potentially present.
Design
• Available in stainless steel SS316L (1.4404) or mild steel
• Comprises 10 sizes with 3 standard depth - 167mm , 227mm & 327mm
• With up to 4 removable gland plates on four sides
• Brushed, Electro-Chemically polished for stainless steel and mild steel with powder coated option
• Detachable hinged cover with stainless steel captive hexagon slotted screw
• Standard neoprene one piece gasket, with silicon rubber as an a option
• Internal & external stainless steel earth stud on body, cover & detachable gland plate
• External mounting lugs for all sizes
• IP66 Ingress protection
• With padlock facility
Enclosure Selection Table

Dinmension (mm)
Code No. Physical Component Capacity
Length Width Depth
150 150 115 98-750TE 1 2 operators

200 200 135 98-750TE 2 4 operators
260 180 167/227 98-750TE 3 4 operators
300 300 167/227/327 98-750TE 4 12 operators
400 350 167/227/327 98-750TE 45 20 operators
500 400 167/227/327 98-750TE 5 25 operators
500 500 167/227/327 98-750TE 6 35 operators
750 550 167/227/327 98-750TE 7 64 operators
960 650 167/227/327 98-750TE 8 99 operators
1200 800 167/227/327 98-750TE 9 168 operators
98-75000 control station can

be quipped with all increased
safety ‘Ex ed’ components
listed on pages 46 - 49.
• Push button
• Pilot Light
• Switches
• Potentiometer
• Ammeter
30
CAT II ZONE 1 & 2
Protection
CERTIFICATE NUMBER CML 15ATEX3088X
IECEx CML 15.0046X
PROTECTION CONCEPT II 2 G Ex ed IIC T6, T5, T4


-45°C to +55°C (T5)
-45°C to +60°C (T5)
Panel Layouts Ordering Data

Enclosure Number of operators Component
98-750 / -
X XX XXX
Example 98-750TE2/3-PB01.PB03.PL03
98-750TE2 Local Control Station with 3 components - Start, Stop & Green Pilot Light
31
RANGE FJB
GLASS REINFORCED POLYESTER ENCLOSURE
Glass Reinforced Polyester Enclosures for use within hazardous area

The FJB Exe range of enclosures are normally use in the chemical and petrochemical plants, offshore platform,
refineries and meets the needs of the requirements of hazardous areas and other industries where gas and
combustible dusts are potentially present.
Design
• Body and cover of glass-reinforced polyester (GRP) black coloured to provide the maximum UV protection
and carbon loaded to reduce surface resistance of material and risk of spark from static build up
• Comprises 9 sizes
• Anti-loosening stainless steel screws on cover
• Internal component mounting plate
• Four side internal earth continuity plate available in galvanised steel, copper or brass material
• External hinges available
• Internal earthing bar fitted with clamps available
• Internal & external stainless steel or brass earth stud
• External mounting bracket available for all sizes
• Silicon gasket for IP66 ingress protection
Selection Table
Dinmension (mm)
Code No.
Width Length Depth
122 120 90 FJB 12212090

220 120 90 FJB 22012090
160 160 90 FJB 16016090
260 160 90 FJB 26016090
360 160 90 FJB 36016090
255 250 120 FJB 255250120
400 250 120 FJB 400250120
400 405 120 FJB 400405120
400 405 165 FJB 400405165
32
CAT II ZONE 1 & 2
Protection
IECEx CML 15.0003X

II 1 G Ex ia IIC T6, T5, T4

-45°C to +55°C (T4 or T5)
-45°C to +60°C (T5)
INGRESS PROTECTION IP66
Internal Earth
Continuity Plate
Earth Stud
Internal Earthing Bar

with clamps
Accessories
EARTH STUDS M6 Internal & external stainless steel or brass earth stud
INTERNAL MOUNTING PLATE Galvanised steel or stainless steel
EARTH CONTINUITY PLATE Galvanised steel, copper or brass
EARTHING Internal earthing bar fitted with clamps available
EXTERNAL MOUNTING BRACKET Galvanised steel or stainless steel
33
CAT II ZONE 1 & 2
RANGE FJB
GLASS REINFORCED POLYESTER
ENCLOSURE
Size - 122 x 120 x 90mm
Specification
MATERIAL Body and cover of glass-reinforced polyester (GRP)
Carbon loaded black coloured
COVER FIXING Anti-loosening stainless steel screws on cover

Optional hinges
GASKET Silicon rubber
EARTHING M6 Internal & external stainless steel or brass earth stud

(Optional) Earth continuity plate galvanised steel, copper or brass
ENTRIES Direct Through Body (Threaded or Clear)
MOUNTING Internal 6.5mm Clearance holes within the enclsoure

2.5 4.0 6.0 10.0 16.0 35.0
14 13 11 8 7* 5*
* Single Core Only

Size Top/Bottom Left/Right
M16 2 1
M20 2 1
M25 1 1
M32 1 0
M40 0 0
Code No. Width (mm) Length (mm) Depth (mm) Weight (kg)
FJB 12212090 122 120 90 0.75
ACCESSORIES
MP1 Mild Steel Galvanised Mounting Plate ECP1 Galvanised Earth Continuity Plate
MP2 Stainless Steel 316 Mounting Plate ECP2 Brass Earth Continuity Plate
ES1 Brass Earth Stud ECP3 Copper Earth Continuity Plate
ES2 Stainless Steel Earth Stud MB1 Galvanised Steel External Mounting Bracket
EH External Hinges MB2 Stainless Steel External Mounting Bracket
34
CAT II ZONE 1 & 2
RANGE FJB
ENCLOSURE
Size - 220 x 120 x 90mm
Specification

Optional hinges


2.5 4.0 6.0 10.0 16.0 35.0
30 28 22 18 15* 11*
* Single Core Only

M16 10 1
M20 4 1
M25 3 1
M32 3 0
M40 0 0
FJB 22012090 220 120 90 1.05
ACCESSORIES
35
CAT II ZONE 1 & 2
RANGE FJB
ENCLOSURE
Size - 160 x 160 x 90mm
Specification

Optional hinges


2.5 4.0 6.0 10.0 16.0 35.0
20 19 15 12 10* 7*
* Single Core Only

M16 6 2
M20 2 2
M25 2 1
M32 1 1
M40 0 0
FJB 16016090 160 160 90 1.05
ACCESSORIES
36
CAT II ZONE 1 & 2
RANGE FJB
ENCLOSURE
Size - 260 x 160 x 90mm
Specification

Optional hinges


2.5 4.0 6.0 10.0 16.0 35.0
36 34 27 22 18* 14*
* Single Core Only

M16 12 4
M20 6 2
M25 4 1
M32 3 1
M40 0 0
FJB 26016090 260 160 90 1.2
ACCESSORIES
37
CAT II ZONE 1 & 2
RANGE FJB
ENCLOSURE
Size - 360 x 160 x 90mm
Specification

Optional hinges


2.5 4.0 6.0 10.0 16.0 35.0
52 48 40 32 26* 20*
* Single Core Only

M16 18 4
M20 8 2
M25 6 1
M32 5 1
M40 0 0
FJB 36016090 360 160 90 2.2
ACCESSORIES
38
CAT II ZONE 1 & 2
RANGE FJB
ENCLOSURE
Size - 255 x 250 x 120mm
Specification

Optional hinges


2.5 4.0 6.0 10.0 16.0 35.0
70 66 54 42 36* 20*
* Single Core Only

M16 15 12
M20 10 8
M25 6 4
M32 3 2
M40 3 2
FJB 255250120 255 250 120 3.2
ACCESSORIES
39
CAT II ZONE 1 & 2
RANGE FJB
ENCLOSURE
Size - 400 x 250 x 120mm
Specification

Optional hinges


2.5 4.0 6.0 10.0 16.0 35.0
118 108 88 72 60* 36*
* Single Core Only

M16 30 12
M20 16 8
M25 14 4
M32 6 2
M40 5 2
FJB 400250120 400 250 120 3.7
ACCESSORIES
40
CAT II ZONE 1 & 2
RANGE FJB
ENCLOSURE
Size - 400 x 405 x 120mm
Specification

Optional hinges


2.5 4.0 6.0 10.0 16.0 35.0
177 162 132 108 90* 66*
* Single Core Only

M16 30 24
M20 18 16
M25 14 10
M32 6 5
M40 5 4
FJB 400405120 400 405 120 5.6
ACCESSORIES
41
CAT II ZONE 1 & 2
RANGE FJB
ENCLOSURE
Size - 400 x 405 x 165mm
Specification

Optional hinges


2.5 4.0 6.0 10.0 16.0 35.0
177 162 132 108 90* 66*
* Single Core Only

M16 40 30
M20 22 18
M25 20 14
M32 8 6
M40 7 5
FJB 400405165 400 405 165 6.0
ACCESSORIES
42
RANGE
FCS
43
RANGE FCS
LOCAL CONTROL STATION
Glass Reinforced Polyster Enclosures for use within hazardous area

The FCS Exe range control are normally use in the chemical and petrochemical plants, offshore platform,
refineries and meets the needs of the requirements of hazardous areas and other industries where gas and
combustible dusts are potentially present.
Design
• Body and cover of glass-reinforced polyester (GRP) black coloured to provide the maximum UV protection
protection and carbon loaded to reduce surface resistance of material and risk of spark from static build up
• Comprises 9 sizes
• Anti-loosening stainless steel screws on cover
• Internal component mounting plate
• Four side internal earth continuity plate available in galvanised steel, copper or brass material
• External hinges available
• Internal earthing bar fitted with clamps available
• Internal & external stainless steel or brass earth stud
• External mounting bracket available for all sizes
• Silicon gasket for IP66 ingress protection
Enclosure Selection Table

Dinmension (mm)
Code No. Physical Component Capacity
Width Length Depth
122 120 90 FCS 12212090 2 operators

220 120 90 FCS 22012090 3 operators
160 160 90 FCS 16016090 4 operators
260 160 90 FCS 26016090 4 operators
360 160 90 FCS 36016090 6 operators
255 250 120 FCS 255250120 8 operators
400 250 120 FCS 400250120 12 operators
400 405 120 FCS 400405120 20 operators
400 405 165 FCS 400405165 20 operators
FCS control station can be

quipped with all increased
safety ‘Ex ed’ components
listed on pages 46-49.
• Push button
• Pilot Light
• Switches
• Potentiometer
• Ammeter
44
CAT II ZONE 1 & 2
Protection
IECEx CML 15.0003X
PROTECTION CONCEPT II 2 G Ex ed IIC T6, T5, T4


-45°C to +55°C (T4 or T5)
-45°C to +60°C (T5)
Panel Layouts Ordering Data

Enclosure Number of operators Component
FCS / -
X XX XXX
Example FCS 22012090/3-PB01.PB03.PL03

FCS Local Control Station with 3 components - Start, Stop & Green Pilot Light
45
CONTROL DEVICES
FOR 98-750TE AND FCS CONTROL STATION
Control Components for use within hazardous area

The Ex ed control devices for installation in 98-750TE & FCS EExe aproved enclosures use in chemical
and petrochemical, offshore platform, refineries and meets the need of the requirements of hazardous
areas and other industries where gas and combustible dusts are potentially present.
Protection
PROTECTION CONCEPT II 2 G Ex de IIC
AMBIENT TEMPERATURE -55°C to +40°C / +60°C
INGRESS PROTECTION IP66 with operators and IP66 enclosure
Contact Block Design

Rated Insulation Voltage 690V
Rated Voltage 24V-400V
Rated Operating Current 16A 400V AC-12 10A 400V AC-15 0.5A 110V DC-13
1.0A 24V DC-13 10A 230V
Housing Material Thermoplastic with EPDM seals
Contact Options 1NO and 1NC or 2NO or 2NC
Contact Material AgSnO2
Physical Shock Resistance DIN IEC 68 part 2-27, 30 g 18 ms
Desgin Life 1 000 000 cycle menchanical life
Connection 2.5mm2 standed max.
Mounting Base Mount : Secures to rail integral to enclosure base
Panel Mount : Secures to operator with integral latch
Power Module Design

Rated Insulation Voltage 300V
Rated Voltage 12V-250V AC 12V-60V DC
Power Consumption ≤1 W
Housing Material Thermoplastic with EPDM seals
Lamp Multi-LED (Red, Yellow, Green, White, Blue)
Physical Shock Resistance DIN IEC 68 part 2-27, 30 g 18 ms
Desgin Life 100 000 hours
Connection 2.5mm2 standed max.
Mounting Base Mount : Secures to rail integral to enclosure base
Panel Mount : Secures to operator with integral latch
46
CAT II ZONE 1 & 2
CONTROL DEVICE ORDERING DATA

NON-ILLUMINATED SPRING RETURN FLUSH PUSH BUTTON
Code Description Contact
PB 01
02
Red colour complete with 2NC contact
Red colour complete with 1NO & 1NC contact
03 Green colour complete with 2NO contact
04 Green colour complete with 1NO & 1NC contact
05 Black colour complete with 1NO & 1NC contact
06 Yellow colour complete with 1NO & 1NC contact
07 White colour complete with 1NO & 1NC contact
08 Double Push Button complete with 1NO & 1NC contact
* Multi-pack colour caps (red, green, black, white & yellow)
ILLUMINATED SPRING RETURN FLUSH PUSH BUTTON
LPB 01
02
Red colour complete with 1NO contact
Red colour complete with 1NC contact
03 Green colour complete with 1NO contact
04 Green colour complete with 1NC contact
05 Blue colour complete with 1NO contact
06 Blue colour complete with 1NC contact
07 Yellow colour complete with 1NO contact
08 Yellow colour complete with 1NC contact
09 White colour complete with 1NO contact
10 White colour complete with 1NC contact
NON-ILLUMINATED MUSHROOM PUSH BUTTON
MPB 01
02
Black colour spring return complete with 2NC contact
Black colour spring return complete with 1NO & 1NC contact
03 Red colour E.Stop push-pull complete with 2NC contact
04 Red colour E.Stop push-pull complete with 1NO & 1NC contact
05 Red colour E.Stop key release complete with 2NC contact
06 Red colour E.Stop key release complete with 1NO & 1NC contact
NON-ILLUMINATED KEY RELEASE PUSH BUTTON
Code Description
KPB 01 Lockable in initial position, key removal in intitial position

complete with 1NO & 1NO contact
02 Lockable in both position, key removal in both position
complete with 1NO & 1NO contact
03 Lockable in depressed position, key removal in depressed
position complate with 1NO & 1NO contact
1) Contact block can be with different combinations NO and NC
47
CAT II ZONE 1 & 2

LED PILOT LIGHT POWER MODULE
PL 01
02
Red colour lamp complete with LED power module
Green colour lamp complete with LED power module
03 Yellow colour lamp complete with LED power module
04 Blue colour lamp complete with LED power module
05 White colour lamp complete with LED power module
POTENTIOMETER
PM 01
02
AC/DC 320V 1W 1kΩ
AC/DC 320V 1W 2.2kΩ
03 AC/DC 320V 1W 4.7kΩ
04 AC/DC 320V 1W 10kΩ
AMMETER WITH 1A OR 5A MEASURING CURRENT TRANSFORMER, SCALED 2 OR 5 TIMES
Code Measuring Overload Code Measuring Overload

Range Scale Range Scale
AM 01
02
0 - 1A
0 - 2.5A
2A or 5A
5A or 12.5A
10
11
0 - 100A
0 - 150A
200A or 500A
300A or 750A
03 0 - 5A 10A or 25A 12 0 - 200A 400A or 1000A
04 0 - 15A 30A or 75A 13 0 - 250A 500A or 1250A
05 0 - 25A 50A or 125A 14 0 - 300A 600A or 1500A
06 0 - 40A 80A or 200A 15 0 - 400A 800A or 2000A
07 0 - 50A 100A or 250A 16 0 - 500A 1000A or 2500A
08 0 - 60A 120A or 300A 17 0 - 600A 1200A or 3000A
09 0 - 75A 150A or 375A
1) Available in other measurement range

2) Direct measurement available as an option
48
CAT II ZONE 1 & 2

SELECTOR SWITCH - KNOB, PADLOCKABLE & KEY OPERATED
Code Description Contact Label
SW 01 2-position maintained
2NO contact 0-I
02 2-position maintained
I - II
1NO & 1NC contact
PSW
(Padlockable) 03 3-position maintained I - O - II
2NO contact
04 3-position spring return to center

I - O - II
2NO contact
KSW
(Key Operated)
05 3-position spring return Right to center
2NO contact O-·-I
4-POLE SELECTOR SWITCH - PADLOCKABLE
Code Description Contact Label
FPSW 01 2-position maintained (0-I)

4NO contact 0-I
02 2-position maintained (0-I)

0-I
2NO & 2NC contact
03 2-position maintained (0-I)
0-I
3NO & 1NC contact
04 2-position maintained (0-I) 0-I
1NO & 3NC contact
05 3-position maintained (I-0-II)
I - 0 - II
4NO contact
06 3-position spring return to center (I-0-II)
I - 0 - II
4NO contact
07 3-position maintained (0-I-II)
0 - I - II
4NO contact
08 3-position spring return to center (0-I-II)
4NO contact 0 - I - II
09 4-position maintained (0-I-II-III)

O - I - II - III
4NO contact
10 5-position maintained (0-I-II-III-IV)
O - I - II - III - IV
4NO contact
49
CAT II ZONE 1 & 2
RANGE 9000
JUNCTION BOX
Specification
CERTIFICATE NUMBER SIRA 06ATEX3185X
IECEx SIR 05.0069X

II 2 D Ex tD A21 IIIC T85°C, T100°C, T150°C

-40°C to +55°C (T5)
-40°C to +130°C (T3)

Forton PPS for 130°C when fitted with ceramic terminals
COVER FIXING Anti-loosening stainless steel screws on hinged cover which allows
the unit to remain ‘ as one ‘ at the time of installation

MOUNTING External 6.5mm Clearance holes within the enclsoure

2.5 4.0 6.0 10.0
10 8 6 4

M16 1 1
M20 1 1
M25 1 1
1/2” NPT 1 1
3/4” NPT 1 1
Code No. Length (mm) Width (mm) Depth (mm) Weight (kg)
9000 122 122 76.5 0.6
ACCESSORIES
ES1 M6 Brass Earth Stud ECP3 Copper Earth Continuity Plate
ES2 M6 Stainless Steel Earth Stud
50
CAT II ZONE 1 & 2
RANGE 9500
JUNCTION BOX
Specification
CERTIFICATE NUMBER SIRA 13ATEX3091X
IECEx SIR 13.0037X

II 2 D Ex tD A21 IIIC T85°C, T100°C, T150°C

-40°C to +55°C (T5)
-40°C to +130°C (T3)

Forton PPS for 130°C when fitted with ceramic terminals


2.5 4.0 6.0 10.0 16.0 35.0
25 20 16 12 10 8

M16 3 3
M20 3 3
M25 2 2
M32 1 1
1/2” NPT 3 3
3/4” NPT 2 2
9500 180 180 92.5 1.2
ACCESSORIES
51
CAT II ZONE 1 & 2
RANGE 2000
CAST IRON JUNCTION BOX
Specification
CERTIFICATE NUMBER CML 14ATEX3040
IECEx CML 14.0028
PROTECTION CONCEPT II 2 G Ex e IIC T6

II 2 D Ex tD A21 IIIC T55°C, T65°C

-60°C to +55°C (T6)
MATERIAL Grey Cast Iron (EN 1561)
FINISH STANDARD Hot Dipped Galvanised
SPECIAL Zinc spray, Epoxy resin or paint (any colour)
COVER FIXING Stainless steel A4 80 captive

2.5 4.0 6.0 10.0
8 7 6 4

M16 1 1
M20 1 1
M25 1 1
1/2” NPT 1 1
3/4” NPT 1 1
2000 116 116 78 2.3
52
CAT II ZONE 1 & 2
RANGE 2000 ZETA

Specification
IECEx CML 14.0028


-60°C to +55°C (T6)

2.5 4.0 6.0 10.0
8 7 6 4

M16 2 1
M20 2 1
M25 1 1
1/2” NPT 2 1
3/4” NPT 1 1
2000 ZETA 116 116 84 2.5
53
CAT II ZONE 1 & 2
RANGE 2000 HIGH TEMPERATURE

Specification
IECEx CML 14.0028

II 2 D Ex tD A21 IIIC T170°C
TYPE OF TERMINAL SAKK4 (Ni) & SAKK10 (Ni)

0.5 to 4.0mm2 0.5 to 10.0mm2
7 4

M16 1 1
M20 1 1
M25 1 1
1/2” NPT 1 1
3/4” NPT 1 1
2000 HT 116 116 78 2.3
54
CAT II ZONE 1 & 2
RANGE 3000
CAST IRON OR STAINLESS STEEL JUNCTION BOX
Specification
CERTIFICATE NUMBER SIRA 08ATEX1056
IECEx SIR 13.0113
PROTECTION CONCEPT II 2 G Ex d IIC T6, T5


-40°C to +55°C (T5)

Stainless Steel (BS 3100)

2.5 4.0 6.0 10.0
8 7 6 4

M16 1 1
M20 1 1
M25 1 1
1/2” NPT 1 1
3/4” NPT 1 1
3000 126 126 83 4.0
55
CAT II ZONE 1 & 2
RANGE 3000 MULTI-WAY

CAST IRON OR STAINLESS STEEL JUNCTION BOX
Specification
CERTIFICATE NUMBER SIRA 08ATEX1056
IECEx SIR 13.0113
PROTECTION CONCEPT II 2 G Ex d IIC T6, T5


-40°C to +55°C (T5)

Stainless Steel (BS 3100)

2.5 4.0 6.0 10.0
8 7 6 4

M16 2 1
M20 2 1
M25 1 1
1/2” NPT 2 1
3/4” NPT 1 1
3000 MW 126 126 83 4.0
56
CAT II ZONE 1 & 2
RANGE 4000
Specification
CERTIFICATE NUMBER DEMKO 01ATEX130861U
DEMKO 01ATEX130862X
PROTECTION CONCEPT II 2 G Ex d IIB T6, T5, T4

II 2 D Ex tD A21 IIIB T85°C, T100°C, T135°C
AMBIENT TEMPERATURE -20°C to +40°C/+50°C (T5/T6)

-20°C to +60°C (T4/T5)

2.5 4.0 6.0 10.0
26 21 16 10

M16 3 2
M20 3 2
M25 3 2
M32 2 1
1/2” NPT 3 2
3/4” NPT 3 2
1” NPT 2 1
4000 234 172 104 11.0
57
RANGE 85000
STAINLESS STEEL HIGH AND MILD STEEL
HIGH VOLTAGE ENCLOSURE UP TO 24kV
High Voltage Enclosures for use within hazardous area

The 85000 Range high voltage enclosures are normally used in the chemical and petrochemical plants,
offshore platforms and refineries and meets the needs and the hazardous area requirements. We are
also widely preferred in applications where gas and combustible dust are potentially present.
Protection
CERTIFICATE NUMBER Up to 8.3kV CML 15ATEX3087
IECEx CML 15.0045
Up to 24kV CML 16ATEX3294X

IECEx CML 16.0090
PROTECTION CONCEPT II 2 G Ex e IIC T6, T5

II 2 D Ex tb IIIC T70°C, T85°C

-45°C to +55°C (T5)
Specification
MATERIAL STANDARD 1.5mm or 2.0mm Stainless Steel 316L (1.4404)
1.5mm or 2.0mm Mild Steel
FINISH STANDARD Brushed - Stainless Steel (Electro-Chemically Polished on request)


EARTH STUDS M10 Internal & External Stainless Steel On Body, M6 Cover &
Gland Plate


58
CAT II ZONE 1 & 2
RANGE 85000
HIGH VOLTAGE ENCLOSURE UP TO 24kV
Selection Table
Number of Maximum Max. Conductor Enclosure Dimension (mm)
Code No.
Busbar Volltage (kV) (MM2) Length Width Depth Weight
850TE8-3.3(3) 3 3.3 240 960 650 227/327 Approx. 33 kgs
850TE8-3.3(4) 4 3.3 240 960 650 227/327 Approx. 35 kgs
850TE9-3.3(3) 3 3.3 240 1200 800 227/327 Approx. 63 kgs
850TE9-3.3(4) 4 3.3 240 1200 800 227/327 Approx. 65 kgs

850TE8-6.6(3) 3 6.6 240 960 650 227/327 Approx. 33 kgs
850TE8-6.6(4) 4 6.6 240 960 650 227/327 Approx. 35 kgs
850TE9-6.6(3) 3 6.6 240 1200 800 227/327 Approx. 63 kgs
850TE9-6.6(4) 4 6.6 240 1200 800 227/327 Approx. 65 kgs

850TE8-8.3(3) 3 8.3 240 960 650 327 Approx. 38 kgs
850TE8-8.3(4) 4 8.3 240 960 650 327 Approx. 42 kgs
850TE9-8.3(3) 3 8.3 240 1200 800 327 Approx. 75 kgs
850TE9-8.3(4) 4 8.3 240 1200 800 327 Approx. 78 kgs

850TE9-11(3) 3 11 800 1200 800 327 Approx. 87 kgs
850TE9-11(4) 4 11 800 1200 800 327 Approx. 92 kgs

850TE9-15(3) 3 15 1000 1200 800 327 Approx. 93 kgs

850TE9-22(3) 3 22 1000 1200 800 327 Approx. 103 kgs
Technical Drawing
850-TE8 850-TE9
59
ZONE 2 CONTROL PANEL
STAINLESS STEEL AND MILD STEEL ENCLOSURES
Zone 2 Control Panel for use within hazardous area

The Zone 2 control panel are normally used in the chemical and petrochemical plants, offshore
Protection
CERTIFICATE NUMBER FEEL ATEX-F036
Self-Declaration
PROTECTION CONCEPT II 3 Gc Ex nA IIC T6, T5, T4, T3

Components Apparatus Certified

-45°C to +55°C (T5)
-45°C to +60°C (T5)
ENCLOSURE DIMENSION Custom make up to 2000mm height
Specification
MATERIAL STANDARD 2.0 mm Stainless Steel 316L (1.4404)
2.0mm Mild Steel
FINISH STANDARD Brushed - Stainless Steel


Gland Plate



Floor Standing Plinth
60
FBB10-555
BATTERY ENCLOSURES
High Voltage Enclosures for use within hazardous area

The FBB Range battery enclosure are normally used in the chemical and petrochemical plants, offshore
Protection
PROTECTION CONCEPT II 2 G Ex e IIC T6 Gb
Specification
MATERIAL STANDARD 2.0 mm Stainless Steel 316L (1.4404)
FINISH STANDARD Brushed - Stainless Steel
COVER FIXING Hinged Cover With Stainless Steel Captive

Gland Plate

DIMENSION (MM) 1000 X 1200 X 600
WEIGHT 250 Kgs
ENTRIES 2 x M25 & 2 x M20
MOUNTING External fixed channels
Battery Detail
• Battery type : Nickel Cadmium
• Capacity : Maximum 555Ah
• System voltage : 12V OR 24V
61
WEATHERPROOF
IP66 & IP68 (2 METRES)
RANGE HES INDUSTRIAL

STAINLESS STEEL AND MILD STEEL ENCLOSURES
Specification
2.0mm Stainless Steel 316L (1.4404)
1.5mm or 2.0mm Mild Steel

Stainless Steel

Gland Plate


Code No. Length (mm) Width (mm) Depth (mm)
Stainless Steel Mild Steel
HES-TE1 HES-TE1MS 150 150 115
HES-TE2 HES-TE2MS 200 200 135
HES-TE3 HES-TE3MS 260 180 167 / 227
HES-TE4 HES-TE4MS 300 300 167 / 227 / 327
HES-TE45 HES-TE45MS 400 350 167 / 227 / 327
HES-TE5 HES-TE5MS 500 400 167 / 227 / 327
HES-TE6 HES-TE6MS 500 500 167 / 227 / 327
HES-TE7 HES-TE7MS 750 550 167 / 227 / 327
HES-TE8 HES-TE8MS 960 650 167 / 227 / 327
HES-TE9 HES-TE9MS 1200 800 167 / 227 / 327
Note :
Suffix ‘A’ after model number for 227mm Depth
Suffix ‘B’ after model number for 327mm Depth
GLAND PLATE OPTION ACCESSORIES

62
Technical Drawing
TE1 TE2
TE3 TO TE9
Code No.
A B C D E Weight (Kg)
Stainless Steel Mild Steel
HES-TE1 HES-TE1MS 150 150 115 172 122 2.0
HES-TE2 HES-TE2MS 200 200 135 217 - 3.0
HES-TE3 HES-TE3MS 260 180 167 / 227 210 170 4.0 / 5.0
HES-TE4 HES-TE4MS 300 300 167 / 227 / 327 335 150 6.0 / 8.0 / 9.0
HES-TE45 HES-TE45MS 400 350 167 / 227 / 327 385 250 8.0 / 10.0 / 11.0
HES-TE5 HES-TE5MS 500 400 167 / 227 / 327 440 300 11.0 / 12.0 / 13.5
HES-TE6 HES-TE6MS 500 500 167 / 227 / 327 540 300 15.0 / 16.0 17.5
HES-TE7 HES-TE7MS 750 550 167 / 227 / 327 590 550 19.0 / 22.0 / 25.0
HES-TE8 HES-TE8MS 960 650 167 / 227 / 327 690 760 29.0 / 33.0 / 35.0
HES-TE9 HES-TE9MS 1200 800 167 / 227 / 327 840 1000 48.0 / 56.0 / 60.0
63
WEATHERPROOF
IP66
RANGE HEP INDUSTRIAL

GLASS REINFORCED POLYESTER ENCLOSURES
Specification

Optional hinges
GASKET Silicon Rubber

Code No. Width (mm) Length (mm) Depth (mm) Weight (Kg)
HEP 12212090 122 120 90 0.75
HEP 22012090 220 120 90 1.05
HEP 16016090 160 160 90 1.05
HEP 26016090 260 160 90 1.2
HEP 36016090 360 160 90 2.2
HEP 255250120 255 250 120 3.2
HEP 400250120 400 250 120 3.7
HEP 400405120 400 405 120 5.6
HEP 400405165 400 405 165 6.0
ACCESSORIES
64
Technical Drawing
Code No. A B C D E Weight (Kg)
HEP 12212090 122 120 90 82 106 0.75
HEP 22012090 220 120 90 82 204 1.05
HEP 16016090 160 160 90 110 140 1.05
HEP 26016090 260 160 90 110 240 1.2
HEP 36016090 360 160 90 110 340 2.2
HEP 255250120 255 250 120 200 235 3.2
HEP 400250120 400 250 120 200 380 3.7
HEP 400405120 400 405 120 355 380 5.6
HEP 400405165 400 405 165 355 380 6.0
65
WEATHERPROOF
IP66
RANGE ABS9000 INDUSTRIAL

JUNCTION BOX
Specification
MATERIAL Acrylonitrile Butadiene Styrene, Slate Grey Finish
COVER FIXING Anti-loosening stainless steel screws on hinged cover which allows
the unit to remain ‘ as one ‘ at the time of installation
GASKET Silicon Rubber


2.5 4.0 6.0 10.0
10 8 6 4

M16 1 1
M20 1 1
M25 1 1
1/2” NPT 1 1
3/4” NPT 1 1
ABS900 122 122 76.5 0.6
ACCESSORIES
66
CALCULATING JUNCTION BOX SIZE REQUIRED
These ATEX certified junction boxes carry an enclosure rating based on maximum power dissipation (Watts) indicated
on the appropriate catalogue pages as “POWER DISSIPATION LIMIT”.
This figure has been obtained under test by the certification body as the maximum dissipation of heat generated
by the current flowing in the cable connections and terminal current bars that will keep the enclosure within the
temperature classification ( T rating), which relates to the auto-ignition temperature of the surrounding flammable
atmosphere.
As the circuit permutations are limitless, a simple table of terminal ratings cannot be stated. Each combination has to
be calculated to ensure that the power dissipated does not exceed the rating of the enclosure chosen.
The formula for determining the maximum current that can be applied to a specific enclosure of known power
dissipation with a specified terminal combination and conductor size is:
I = Square Root W/N (Rt + Rc)
Where
I = Allowable current through the cable connections.
W = enclosure power dissipation figure.
N = number of terminals.
Rt = terminal resistance (Ohms @ 20°C).
Rc = Resistance of one conductor (Ohms @ 20°C) when using maximum diagonal length of enclosure.
Where several circuit loadings are required each will have to be calculated to determine the enclosure required
based on the total power dissipation (Watts).
W = I2 x N (Rt + Rc)
ENTRY INTO ENCLOSURES
FLAMEPROOF CONCEPT (Ex d)
The responsibility for ensuring that any piece of certified equipment complies with the certification documentation
lies with the organisation to which the certificate is issued. Entries into the equipment are flamepaths requiring close
tolerance and so must be put in during manufacture of the enclosure.
Of course, there will be times when once on site it will be discovered that extra entries are required.
As the status of the certified equipment is the responsibility of the certificate holder the following are possible
solutions:
a) The equipment can be returned to the manufacturer for modification.
b) The manufacturer can arrange for his representative to oversee the modification on site.
c) The manufacturer could arrange for his representative to inspect the modification after it has been carried
out by the purchaser.
If the purchaser chooses to carry out the modification without reference to the manufacturer the certification
applicable to the equipment will probably become invalid.
INCREASED SAFETY CONCEPT (Ex e)

Certain areas of the equipment e.g. gland plates, side walls and back can be drilled for simple clearance holes for
entries and these can be supplied by the manufacturer or the purchaser, without contravening the certification, due
to the simple nature of the entry being within the ability of most users.
The only thing to take into account is the requirement for ingress protection. All FEEL enclosures provide a level of
IP66 minimum and to comply with certification requirements the entry level must be maintained at IP64 as a minimum.
67

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For Explosive Atmospheres

Flameproof Electrical Enclosures Limited (FEEL) was formed in 1982.

We specialize in the manufacture of Stainless Steel, Mild Steel, Cast

In addition to an extensive range of standard products FEEL offers a

Directors: K. Singh, R W Hooper

Oil & Gas Platform

Where a explosive atmosphere

Where a explosive atmosphere is

Where a explosive atmosphere in

Where a explosive atmosphere in

Ex II 2GD Exe IIC

EQUIPMENT GROUP & CATEGORY

Air (Oxygen) The Combustion or Ignition Triagle

T6 Extb IIIC T85°C IP66

SUBDIVISION GASES GROUP & TEMPERATURE CLASSES

INGRESS PROTECTION (IP) CODE BS EN 60529 (IEC 60529)

Stainless Steel Enclosures for use within hazardous area

Design Selection Table

CAT II ZONE 1 & 2

PROTECTION CONCEPT II 2 G Ex e IIC T6, T5, T4

AMBIENT TEMPERATURE -45°C to +40°C (T6)

INGRESS PROTECTION IP66 or IP67 (Option)

External Return edge drainage

Detachable hinged Security padlock

CAT II ZONE 1 & 2

FINISH STANDARD Brushed as standard or Electro-Chemically Polished on request -

COVER FIXING Stainless Steel Captive Hexagon Slotted Screw

REMOVABLE GLAND PLATE N/A

GASKET Standard Neoprene One Piece Gasket (-45°C to 80°C)

ENTRIES Direct Through Body

MOUNTING External With 6.5mm Clearance Holes

PHYSICAL TERMINAL CAPACITY SIZE IN MM2

CABLE ENTRY CAPACITY USING STANDARD GLAND CLEARANCES

CAT II ZONE 1 & 2

FINISH STANDARD Brushed as standard or Electro-Chemically Polished on request -

COVER FIXING Stainless Steel Captive Hexagon Slotted Screw

REMOVABLE GLAND PLATE N/A

GASKET Standard Neoprene One Piece Gasket (-45°C to 80°C)

ENTRIES Direct Through Body

MOUNTING External With 6.5mm Clearance Holes

PHYSICAL TERMINAL CAPACITY SIZE IN MM2

GLAND PLATE APERTURES (MM) AND CABLE ENTRY CAPACITY USING

CAT II ZONE 1 & 2

FINISH STANDARD Brushed as standard or Electro-Chemically Polished on request -

COVER FIXING Detachable Hinged Cover With Stainless Steel Captive

EARTH STUDS M10 Internal & External Stainless Steel On Body,

SECURITY Padlockable Hasp

REMOVABLE GLAND PLATE 3.0mm 316L (1.4404) Available On Left, Right,

GASKET Standard Neoprene One Piece Gasket (-45°C to 80°C)

ENTRIES Via Gland Plate or Direct Through Body

MOUNTING External Lugs With 10mm Clearance Holes

PHYSICAL TERMINAL CAPACITY SIZE IN MM2

GLAND PLATE APERTURES (MM) AND CABLE ENTRY CAPACITY USING

GLAND PLATE OPTION Accessories

CAT II ZONE 1 & 2

FINISH STANDARD Brushed as standard or Electro-Chemically Polished on request -

COVER FIXING Detachable Hinged Cover With Stainless Steel Captive

EARTH STUDS M10 Internal & External Stainless Steel On Body,

SECURITY Padlockable Hasp