Republic of the Philippines

BULACAN STATE UNIVERSITY

College of Industrial Technology
City of Malolos, Bulacan
Tel. No. 919 – 7800 Local 1090

COURSE SYLLABUS

COLLEGE: College of Industrial Technology (CIT)

DEPARTMENT: Electrical, Mechatronics and HVAC (EMH)
COURSE CODE: BSP 113
COURSE TITLE: Metrology, Bench Metal Process and Welding (SMAW)
FACULTY: Mr. Jesus Michael P. Avendaño

CONSULTATION HOURS:

COURSE DESCRIPTION:
This course is designed to enhance the knowledge, desirable attitudes,
and skills to perform metrology, bench metal process, and shielded metal arc
welding work to the standard expected in the workplace.

The course covers competencies such as; utilize specialized

communications, develop team and individual needs, apply problem-solving
techniques in the workplace, perform workplace safety and housekeeping,
interpret blueprint, set up work area equipment and accessories, prepare weld
joints, deposit weld beads, prepare materials and tools, and weld carbon steel
pipes and plates in all position for fillet and groove welds.

Attributes of Ideal Graduate (AIG)

The attributes of an ideal graduate of Bachelor in Industrial
Technology Heat Ventilation and Air-condition are: (1) Participate in
workplace communication, (2) Work in a team environment, (3) Practice
career professionalism, (4) Practice occupational health and safety.

LEARNING OUTCOMES (LO):

On completion of the course, the student is expected to be able to do the following:
ATTRIBUTES OF IDEAL LEARNING OUTCOMES (LO)
GRADUATE (AIG)
LO 1 Obtain and convey workplace
information
Participating in workplace LO 2 Complete relevant work-related
communication documents.
LO 3 Participate in workplace meeting and
discussions
LO 4 Describe and identify team role and
Working in a team environment responsibility in a team
LO 5 Describe work as a team
LO 6 Integrate personal objectives with
Practising career professionalism organisational goals
LO 7 Set and meet work priorities
LO 8 Maintain professional growth and
development.

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LO 9 Identify hazards and risks
Practising occupational health LO 10 Evaluate hazards and risks
and safety LO 11 Control hazards and risks
LO 12 Maintain occupational health and
safety awareness.

FINAL COURSE OUTPUT:

ATTRIBUTES OF LEARNING OUTCOMES (LO)

IDEAL GRADUATE
(AIG)
LO 1 Identify hazardous area
LO 2 Use personal protective clothing and devices
LO 3 Perform safe handling of tools, equipment and
Apply safety practices materials
LO 4 Perform first aid
LO 5 Use Fire extinguisher
LO 6 Identify the standard alphabet of lines
LO 7 Identify orthographic/ isometric views
Interpret drawing and
LO 8 Interpret standard drawing symbols, dimensional
sketches
tolerances and notations
LO 9 Perform four fundamental operations.
LO 10 Perform conversion of units
Perform industry
LO 11 Perform calculations on algebraic expressions
calculation
LO 12 Compute percentage and ratio
LO 13 Inspect work is done.
LO 14 Apply quality standards to work
Contribute to the
Lo 15Protect company property and customer
quality system
interests
LO16 Select hand tools
LO 17 Use hand tools
Use handtools
LO 18 Maintain hand tools
LO 19 Set up cutting equipment
LO 20 Cut and prepare edge of materials
LO 21 Clean surfaces and edges
Prepare weld materials LO 22 Prepare welding consumables
LO 22 Prepare welding safety and protective
equipment
LO 23 Set up the welding machine
set-up welding LO 24 Set up welding accessories
equipment LO 25Set up welding positioners, jigs and fixtures
LO 26 Perform tack welding
Fit-up materials LO 27 Check gap and alignment
LO 28 Mark/locate weld defects
LO 29 Prepare tools and equipment
Repair weld LO 30 Remove defects
LO 31 Perform re-welding

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RUBRICS FOR ASSESSMENT:

Rubrics for Heat Ventilation and Air-condition in Welding (SMAW) The

student is expected to complete a series of task and make a compilation of
their activity output. They must pass the written and performance
examination.

EXEMPLARY SATISFACTORY DEVELOPING BEGINNING FINAL

CRITERIA 5 4 3-2 1-0 RATING

The
The submitted/
Demonstrate The
submitted/
d work submitted/
demonstrate The
partially demonstra
d manifest submitted/
manifests the ted work
Overall work demonstrated
required does not
Impression of qualities work manifest qualities. manifest
the Output which go the required Certain any of the
beyond the qualities. aspects are requireme
requiremen either
nts
ts. incomplete or
incorrect.
The
submitted/
The Demonstrate The
submitted/ d work submitted/
demonstrate The partially demonstra
d manifest submitted/ manifests the ted work
work demonstrated required
Completeness of does not
qualities work manifest qualities.
the Output Certain manifest
which go the required
aspects are any of the
beyond the qualities.
either requireme
requiremen
incomplete or nts
ts.
incorrect.

The
The submitted/
Demonstrate The
submitted/
d work submitted/
demonstrate The
partially demonstra
d manifest submitted/
manifests the ted work
Quality and work demonstrated
required does not
relevance of qualities work manifest qualities. manifest
Content which go the required Certain any of the
beyond the qualities. aspects are requireme
requiremen either nts
ts. incomplete or
incorrect.

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Direction: Please check (√) the corresponding rate for each item.
5 – Outstanding
4 – Very Satisfactory
3 – Satisfactory
2 – Unsatisfactory
1 – Very unsatisfactory

Items 5 4 3 2 1

Performing groove welding on carbon steel plate

Weld carbon steel plates in flat position (1G)
Weld carbon steel plates in a horizontal position (2G)
Weld carbon steel plates in a vertical position (3G)
Weld carbon steel plates in the overhead position (4G)
Performing groove welding on carbon steel pipe
Weld carbon steel pipe in flat position (2G)
Weld carbon steel pipe in horizontal position (5G)
Weld carbon steel pipe in a vertical position (6G)
Perform gas weld in copper tubes
Preparing weld materials
Set up cutting equipment
Cut and prepare edge of materials
Prepare welding consumables
Prepare welding safety and protective equipment
Setting-up welding equipment
Checking leaks
Brazing copper tube
Overall Impression

OTHER REQUIREMENTS AND ASSESSMENTS:

Class Participation / Recitation / Reports

Written Midterm and Final Term Examination
Quizzes / Seat Works/ Board Works
Home Works / Take Home Assignments /
Performance Examination.

GRADING SYSTEM:

I. Work Ethics
- Class participation/ attendance 10%
- Values/ Work habits
II. Knowledge:
- Examination 30%
- Quizzes
- Exercises
III. Skills: 30%
- Projects 30%
- Daily activities

TOTAL 100%

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LEARNING EPISODES:

Learning Topics Week Learning

Outcomes No. Activities

Orientation
Review
1.1 Introduction to Shielded Metal Arc
Welding Lecture
1.2 Applying safety practices Discussion
1.2.1 Identify hazardous area /Interaction
LO 1 1.2.2 Use personal protective 1
Multimedia
clothing and devices Demonstrati
1.2.3 Perform safe handling of on
tools, equipment and materials
1.2.4 Perform first aid
1.2.5 Use Fire extinguisher

2.1 Interpreting drawing and sketches

2.1.1 Identify standard alphabet of lines
Lecture
2.1.2 Identify orthographic/
Discussion/I
LO 2 isometric views 2
nteraction
2.1.3 Interpret standard drawing symbols,
Multimedia
dimensional tolerances and notations

III.1 Performing industry calculation

3.1.1 Perform four fundamental
operations. Lecture
3.1.2 Perform conversion of units Multimedia
LO 3 3
3.1.3 Perform calculations on algebraic Computation
expressions Quiz
3.1.4 Compute percentage and ratio
Lecture
4.1 Contributing to quality system Discussion/I
4.1.1 Inspect work done. nteraction
LO 4 4.1.2 Apply quality standards to work 4 Multimedia
4.1.3 Protect company property and Film
customer interests Showing
5.1 Using handtools Discussion
5.1.1 Select hand tools Multimedia
5
5.1.2 Use hand tools Film showing
LO 5
5.1.3 Maintain hand tools Demonstrati
on

6.1 Preparing weld materials

6.1.1 Set up cutting equipment Discussion
6.1.2 Cut and prepare edge of materials Multimedia
6.1.3 Clean surfaces and edges Demonstrati
LO 6 6.1.4 Prepare welding consumables 6-7 on
6.1.5 Prepare welding safety and Laboratory
protective equipment Hands-on

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Discussion
7.1 Setting-up welding equipment Multimedia
7.1.1 Set up the welding machine Demonstrati
7.1.2 Set up welding accessories 8
LO 7 on
7.1.3 Set up welding positioners, jigs and Laboratory
fixtures Hands-on
Discussion
8.1 Fitting up materials Multimedia
8.1.1 Perform tack welding Demonstrati
LO 8 8.1.2 Check gap and alignment 9 on
Laboratory
Hands-on
Discussion
9.1 Repairing weld Multimedia
9.1.1 Mark/locate weld defects Film
9.1.2 Prepare tools and equipment Showing
10-11
LO 9 9.1.3 Remove defects Demonstrati
9.1.4 Perform re-welding on
Laboratory
Hands-on

10.1 Performing groove welding on

carbon steel plate Discussion
10.1.1 Weld carbon steel plates in flat Multimedia
position (1G) Film
10.1.2 Weld carbon steel plates in Showing
12-15
LO 10 horizontal position (2G) Demonstrati
10.1.3 Weld carbon steel plates in vertical on
position (3G) Laboratory
10.1.4 Weld carbon steel plates in Hands-on
overhead position (4G)

10.2 Performing groove welding on Discussion

carbon steel pipe Multimedia
10.2.1 Weld carbon steel pipe in flat Film
position (2G) Showing
16-20
LO11 10.2.2 Weld carbon steel pipe in horizontal Demonstrati
position (5G) on
10.2.3 Weld carbon steel pipe in vertical Laboratory
position (6G) Hands-on

REFERENCES:

ANSI Z87.1, Practice for Occupational and Educational Eye and Face Protection, American
National Standards Institute, 11 West 42nd Street, New York, NY 10036.
Arc Welding and Your Health: A Handbook of Health Information for Welding. Published by The
American Industrial Hygiene Association, 2700 Prosperity Avenue, Suite 250, Fairfax, VA 22031-
4319.
NFPA Standard 51B, Cutting and Welding Processes, National Fire Protection Association,
1Batterymarch Park, P.O. Box 9146, Quincy, MA
02269-9959.
OSHA General Industry Standard 29 CFR 1910 Subpart Q. OSHA Hazard Communication
Standard 29 CFR 1910.1200. Available from the Occupational Safety and Health Administration.

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The American Welding Society, P.O publishes the following publications. Box 351040, Miami,
Florida 33135. AWS publications may be purchased from the American Welding Society.
ANSI, Standard Z49.1, Safety in Welding, Cutting and Allied Processes.
AWS F1.1, Method for Sampling Airborne Particulates Generated by Welding and Allied
Processes.
AWS F1.2, Laboratory Method for Measuring Fume Generation Rates and Total Fume Emission
of Welding and Allied Processes.
AWS F1.3, Evaluating Contaminants in the Welding Environment: A Strategic Sampling Guide.
AWS F1.5, Methods for Sampling and Analyzing Gases from Welding and Allied Processes.
AWS F3.2, Ventilation Guide for Welding Fume Control
AWS F4.1, Recommended Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous Substances.
AWS SHF, Safety and Health Facts Sheets.

ONLINE RESOURCES:
http://www.osha.org or contact your local OSHA office.
http://www.aws.org or by contacting the AWS at 800-854-7149.
http://www.lincolnelectric.com/community/safety/ or at the AWS website http://www.aws.org.
http://samson.edu.ph/?page_id=131

CLASS POLICIES:
Attendance. After fifteen (15) minutes of the time the class started, the door will
be closed. Students are considered late.
Welding Sessions. Welding sessions will be done by groups. Expenses will be
shouldered by the members of the groups in purchasing of Carbon Steel and other
materials like Electrodes needed in the operation of the Welding Laboratory; Safety
must strictly observe at all times.
Classroom Cleaning Tasks. Cleaning and arranging materials, tools, equipment,
PPE’s must be under the supervision of the team leader or foreman; Cleaning
group will be assigned and be taken from the latecomers.

Prepared and Submitted by:

JESUS MICHAEL P. AVENDAÑO, MITM

Instructor, Electrical, Mechatronics and HVAC Tech. Dept.

Noted by:

Dr. Raul R. Bernaldez

Department Head, Electrical, Mechatronics and HVAC Tech. Dept.

Approved by:

Dr. Warlito M Galita

Dean, College of Industrial Technology

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