kimair .

Screw Air Compressor

Type: MAM-880（ B）

User

Manual
NOTICE

Please read instruction manual before usage

Installation of MAM—8** can be performed only by professional technicians

Assembling position shall be considered carefully during mechanical installation in order to ensure
good heat dissipation and reduce electromagnetism interferences

Wiring shall be performed respectively according to regulations for heavy and weak current to reduce
electromagnetism interferences

Surge absorber must be communicated with inductive load such as AC contactor of output control of
relay

Output wiring shall be inspected carefully before switch up

Earthing terminal of this body part shall be earthed correctly (the third type of earthing) to increase
product’s capacity of resisting signal noise.

Motor’s rated current (current for stopping instrument automatically) shall be set according to rated
current indicated on motor’s name plate × overload current multiplication factor of
motor/ 1.2

Features：
● LCD Chinese / English display
● With control functions of starting, stopping and operation for motor.
● With protection functions of preventing reverse rotation of air compressor.
● Temperature measurement and control
● Automatic adjusting of rate of load and controlling of pressure balance
● Selections of remote and local control
● Selections of interlocking and independent
● Function of RS485 communication
1、Basic Operation ................................................................................................................................................... 4
1、Button Explanation ...................................................................................................................................... 4
2、Indicator instructions ................................................................................................................................... 5
3、Display of status and operations .................................................................................................................. 5
4、Operating parameters ................................................................................................................................... 6
5、User Parameter (Customer Parameter): ....................................................................................................... 6
6、Customer Parameter and Functions ............................................................................................................. 7
7、Factory Parameters ...................................................................................................................................... 9
8、Manufacturers and function ....................................................................................................................... 10
9、Calibration parameters ................................................................................................................................11
10、the operating authority and password ...................................................................................................... 12
2、 Technical parameters and functions ................................................................................................................. 12
3、 Type and specification ..................................................................................................................................... 14
1、 Instruction of type .................................................................................................................................... 14
2、Specification table for power of suited motor............................................................................................ 14
4、Installation ......................................................................................................................................................... 14
1、 Installation of transducer ......................................................................................................................... 14
2、Controller Installation ................................................................................................................................ 15
3、Terminal arrangement diagram .................................................................................................................. 17
5、 Control principles ............................................................................................................................................ 17
1、Local Automatic control ............................................................................................................................ 17
2、. Remote automatic control ........................................................................................................................ 18
3、 Local manual control ............................................................................................................................... 18
4、Remote Manual Control ............................................................................................................................ 18
5、 Network control ....................................................................................................................................... 19
6、 Temperature control of fan ...................................................................................................................... 19
7、 Failure shutdown and emergency shutdown ............................................................................................ 19
6、 Early-warning and prompts ............................................................................................................................. 19
1、 Indication of early warning of oil filter.................................................................................................... 19
2、 Indication of early warning for air filter .................................................................................................. 19
3、 Indication of early warning for oil separator ........................................................................................... 19
4、Indication of early warning for lubricating oil ...................................................................... 19
5、Indication of early warning for grease........................................................................................ 19
6、 Indication of early warning for belt.......................................................................................... 19
7、High air temperature warning ........................................................................................................... 19
7、 Controller protection........................................................................................................................................ 20
1、 Motor protection ...................................................................................................................................... 20
2、 Gas Exhaust Over-temperature Protection............................................................................................... 20
3、 Non-reversing Protection of Air Compressor .......................................................................................... 20
4、 Overpressure Protection of Pressure Supply............................................................................................ 20
5、 Malfunction Protection of Sensor ............................................................................................................ 20
8、 Removal of Common Failures ......................................................................................................................... 20
1、Failures Review ........................................................................................................................................ 20
2、 Common Failures and Causes.................................................................................................................. 21
9、Electrical diagram .............................................................................................................................................. 21
1、Basic Operation

1、Button Explanation

Figure 1.1.1

——Start Button: Press this button to start the compressor。

——Stop button：Press this button to stop the compressor。

——Set Button/ Loading / unloading Button: After modification, press this to confirm
and save modified data；When the compressor is running ,press this button to load or
unload under a certain pressure.

——Move up button/increase button: Data at current position is increased by pressing

this button when data are modified; Menu is moved upwards when menu is selected.

——Move down button / Descending button: Data at current position is descended by

pressing this button when data are modified; menu is moved downwards when menu is
selected.
——Right button, Shift button /Enter button: This button services as shift button when
data are modified and services as enter button when menu is selected.

——Back button / Reset button: This button services as back button when operate menu to come
back
Parent menu; resetting is carried out by pressing this button for a little long time when failure
shutdowns

2、Indicator instructions

High temperature, the indicator light; Temperature

Air filter indicator, when the air
sensor fault the indicator light;
filter warning light.

Oil filter indicator, when the air Oil separator warning, the indicator light。
filter warning light.

3、Display of status and operations

The display screen will be as follow when the units are powered on:

WELCOME USING

SCREW COMPRESSOR
After power on, screen show this page

After 5 seconds, the main page will show up as:

AIR T：20℃
AIR P：0.60MPA Main page
NORMAL STOP
C001 REMOTE

Press “Move down button” to enter into Menu Selection Interface:

RUN PARA.
USER PARA. Level 1 menu screen
FACTORY PARA.
CALBR PARA.
4、Operating parameters
Press “Move down button” or “Move up button” to move the black cursor to “RUN
PARAMETER”, press enter button to pop up submenu:

MOTER FAN CUR

TOTAL RUN TIME
THIS RUN TIME
MAINTAIN PARA.

HISTORY FAULT
SERIAL NUMBER
THIS FAULT
COM STATUS

Move the scroll bar to the corresponding menu item, press the enter key, see the
specific parameters, Such as view, "MOTER FAN CUR " move the scroll bar to the "
MOTER FAN CUR " menu item, press the enter key, switch to the motor and fan
current interface

MAIN（A） FAN （A）

A 50.1 2.1
B 50.1 2.1
C 50.1 2.1

If the menu popped up is at the last level, the black cursor will disappear. Press the
return button to return to the upper menu or the main page.。If the operation stops at a
certain page, it will automatically return to the main page after 60 Seconds

5、User Parameter (Customer Parameter):

In primary menu,, press the move button to move the black slider to the "USER
PARA." menu, press the shift button to switch to the following menu:

P、T SET
TIME SET
OPERATION MODE
SEQ PARA. SET

CLR LIFE TIME

MAX LIFE TIME
LAN. SEL:EN
NEW USER PIN：****

Move the cursor to the "P、T SET " menu, then press enter button to switch to
the following interface:

LOAD P：00.62 MPa

UNLOAD P：00.78MPa
FAN START：0080℃
FAN STOP：0075℃
Move the cursor to the “LOAD P” menu, Press enter button ，Switch to the following
interface requirements to enter a user password

INPUT CODE
****

After showing this interface，The first bit data or password started flashing，
press “increase button” or “descending button” to modify the flashing data equal
to the first bit of password，Press the shift button, move the cursor to the next data
bit, modify the current data is equal to the second password data, Accordance with
the above , modify the third and fourth Finally, press the “Set button” to confirm the
input, the system verify the password is correct, switch to the following interface:

LOAD P：00.62 MPa *

UNLOAD P：00.78MPa The upper right corner with "* "prompt
FAN START：0080℃ said the system has passed the password
FAN STOP：0075℃ authentication

In as shown above interface, press “enter button” , then the data of loading pressure start to flash, users
can press “increase button” or “Descending button” to modify the present data. When finished, press
“Set Button” to confirm and save. the controller prompt sends out the short voice to tip.

6、Customer Parameter and Functions

First
Second submenu Preset Value Functions
Submenu
LOAD P. *.**MPa LOADING PRESSURE VALUE
UNLOAD P. *.**Mpa UNLOADING PRESSURE VALUE
Control the fan starting. This value will
SET P. T. be set as “120℃” if there is no fan
FAN START ***℃
present or the fan is not required to be
protected.”
FAN STOP ***℃ Control the stopping of the fan
When using the controller to protect the
motor, it is required that the time set here
will not meet the impulse starting current
HOST START 0008S
of the motor, the value here must be
longer than the STAR DELAY TIME
plus LOAD DELAY TIME
When using the controller to protect the
motor, it is required that the time set here
TIME SET FAN START 0006S
will not meet the impulse starting current
of the motor.
STAR DELAY 0006S Star pressure descending start delay time.
The loading delay time after star pressure
LOAD DELAY 0002S
descending.
Load free continuous running time, the
EMPTY DELAY 0020M machine will automatically stop after this
time
The machine will not stop until the load
STOP DELAY 0010S
free running status lasting till this time
Machine can not be restarted before this
START DELAY 0100S set time after stopped or over time
operation at load free state
When the remote mode is set, both the
button on the controller and the remote
control button can turn on and off the
ON/OFF MODE NEAR/FAR
machines;When the near mode is set,only
the button on the controller can turn on
and off the machines.
When the manual mode is set, the
LOAD MODE AUTO/MANU Load/Unload function can only be
OPERATION executed by pressing “load/unload’button
MODE When this is set as “BAN” the
communication function is not available
When this is set as “COMP. ”the
Controller as a slave, in accordance with
COM MODE BAN/COMP./BLOCK
MODBUS protocol communications
with external devices
When this is set block,block control
active
COM ADD 0255 Communication address
Service as main or assistant air
compressor during interlocking
SEQ STATE SLAVE
operation. The MAIN controls the
SLAVE
During interlocking operation, if one air
compressor continuously operates for
time period more than time set here and
rest time of one air compressor in
TURN TIME 9999 Hours
interlocking network has reached the
time set here, alternative rest is achieved
by starting the resting air compressor and
stopping the operating air compressor
Number of air compressors in
SEQ NUMER 0016 interlocking network during interlocking
operation
BLOCKING
The main air compressor searches for one
MODE
device in the interlocking network for
loading or starting when main air
SEQ LOAD *.**MPa
compressor’s gas supply pressure is less
than the value set here during
interlocking operation
The main air compressor searches for one
device in the interlocking network for
unloading or stopping when main air
SEQ U.L. *.**MPa compressor’s gas supply pressure is more
than the value set here during
interlocking operation

The least waiting time that the main air

SEQ DELAY 0030S compressor needs to continuously sends
control commands two time
0000H Reset time for the duration of oil filter
OIL FILTER
CLR LIFE changing
TIME O/A FILTER 0000H Reset time for O/G Separator changing
AIR FILTER 0000H Reset time for gas filter changing
LUBE 0000H Reset time for Lubricate Oil Changing
0000H Reset time for Lubricate Grease
GREASE
Changing
BELT 0000H Reset time for Belt Grease Changing
9999H Set this value to “0” will make the oil
OIL FILTER
filter alarm not available
O/A 9999H Set this value to “0” to disable the O/G
SEPARATOR separator alarm function
9999H Set this value to “0” to disable the alarm
AIR FILTER
MAX LIFE function of gas filter
TIME 9999H Set this value to “0” to disable the time
LUB
alarm of lub. oil
9999H Set this value to “0” to disable the time
GREASE
alarm of Lub. Grease
9999H Set this value to “0” to disable the time
BELT
alarm of belt.
Set this value to “EN” , Display text in
English
LANG.SEL EN/CH EN
Set this value to “CH” , Display text in
Chinese
NEW USER **** Customer could modify the user
****
PIN password

7、Factory Parameters
The factory parameters can be looked over and modified with manufacturer password, but its operation
method is the same as that of user parameters. Please refer to following table for main functions and
purposes.

INPUT CODE
****

Manufacturers enter the correct password，press set button, switch to the factory
parameters of the interface as follows
MOTOR CUR：100.0A
FAN CUR：010.0A
ALARM T：0105℃
STOP T：0110℃

STOP P：00.90MPa
MAX U.L.：00.85MPa
RUN TIME：001234H
LOAD TIME：001001H
………
Factory parameters "run time", "phase sequence protection," "Frequency
Selection" and the time need check super password to changes.
8、Manufacturers and function

PARAMETER Initial Value Functions

After the starting delay time, when the motor current
MAXIMUM
is greater than 1.2 times of the set value and less than
MOTOR CUR OVERLOAD VAULE OF
4 times of the set value, the unit will jump as per
THE MOTOR /1.2
overload feature.
Maximum allowable
FAN CUR Same as above
motor overload value/1.2
ALARM T. 105℃ Pre-alarm when the temperature reaches this set value
Alarm when the air exhausting temperature reaches
STOP T. 110℃
this set value.
Alarm and stop the machine when the air supply
STOP P. 1.00MPa
temperature reaches this set value
The Unload Limit Pressure in the Customer Parameter
MAX U.L. 0.80MPa
must be set lower than this value.
RUN TIME ****Hours The manufacturer can modify the total running time
LOAD TIME ****Hours The manufacturer can modify the load running time
Input the history failure password to clear all the
CLR FAULT ****
history failures.
When (the max. phase current / min. phase current) is
not greater than (1+set value), the unbalance
CUR UN.BAL. 0006 protection will stop the machine. If the set value is
greater than 15, the unbalance protection will be
unavailable.
If set time of phase failure ≥20 seconds, phase failure
LACK PAHSE 005.0 doesn’t function; If unbalance protection is activated,
it will stop operation.
DATA ****-**-** The manufacturer input the product date of the unit.
SERIAL ******** The manufacturer input the product No. of the unit
ON:Select sequence protection
PHASE PRO. ON/OFF
OFF:Not select sequence protection
POWER FREQ 50H Set the power frequency
Controller detects the voltage higher than
the set value, the shutdown protection,
HIGH VOL. ****V reported voltage is too high. Set this value
to 0000, the high voltage function is no
function
Controller detects the voltage lower than
the set value, the shutdown protection,
LOW VOL. ****V
reported voltage is too low. Set this value to
0000, the low voltage function is no function
Controller detects the temperature is lower
than this value, display temperature is
LOW T PRO- -48℃
too low, not allowed to start the air
compressor
When the compressor run time is greater than TIME
LIM set, the controller will stop the compressor and
TIME LIM 0000H
alarm ;
If the value set as ‘0000’the function is disable.
Warning time over here to set, compressor
ALM STOP 0010H
report "warning too long" and stop
COM SET PARA ON/OFF
PARA1 ****
9、Calibration parameters
Calibration parameter used to set the controller data，Does not allow unauthorized users to view and
modify

PARAMETER Initial Value Functions

Enter the current value, the controller will detect
TARGET CUR 0000
user input value divided by the current to the
M current value, calculate the current coefficient
O
T Calibration current, the input coefficients.
O COEF 1.000 Controller displays the current value = sample
R value × COEF
Displays the current controller sampling current
A
CUR ***.*A
values. This value is the real value can not be
set.

Enter the current value, the controller will detect

TARGET CUR 0000
user input value divided by the current to the
M current value, calculate the current coefficient
O
T Calibration current, the input coefficients.
O COEF 1.000 Controller displays the current value = sample
R value × COEF
Displays the current controller sampling current
B
CUR ***.*A
values. This value is the real value can not be
set.

Enter the current value, the controller will detect

TARGET CUR 0000
user input value divided by the current to the
M current value, calculate the current coefficient
O
T Calibration current, the input coefficients.
O COEF 1.000 Controller displays the current value = sample
R value × COEF
Displays the current controller sampling current
C
CUR ***.*A
values. This value is the real value can not be
set.

Enter the current value, the controller will detect

TARGET CUR 0000
user input value divided by the current to the
current value, calculate the current coefficient
F
A Calibration current, the input coefficients.
N COEF 1.000 Controller displays the current value = sample
value × COEF
A Displays the current controller sampling current
CUR ***.*A
values. This value is the real value can not be
set.

F Enter the current value, the controller will detect

TARGET CUR 0000
A user input value divided by the current to the
N current value, calculate the current coefficient
B Calibration current, the input coefficients.
COEF 1.000 Controller displays the current value = sample
value × COEF
Displays the current controller sampling current
CUR ***.*A values. This value is the real value can not be
set.

Enter the current value, the controller will detect

TARGET CUR 0000
user input value divided by the current to the
current value, calculate the current coefficient
F
A Calibration current, the input coefficients.
N COEF 1.000 Controller displays the current value = sample
value × COEF
C Displays the current controller sampling current
CUR ***.*A
values. This value is the real value can not be
set.

10、the operating authority and password

Controller provides multiple passwords and access management, according to
different levels of passwords, providing different levels of operating authority,
different levels of passwords and permissions as follows:
1. user's password: fixed as :___________
Permissions: allows to modify the load pressure unload pressure, fan start temperature, fan stop
temperature, start and stop mode, loading method, communication mode, communication address
and linkage parameters.
2. User Password: set as:___________
3. Permissions: Allows to modify all user parameters.
4. manufacturers sales password: this password can be modify, set to :___________
Permissions: Allows users to modify all the parameters, the user password, and the
parameters of some manufacturers, manufacturers selling password.
5. manufacturers Password: factory fixed：___________
Permissions: Allows users to modify all the parameters, the user password, and the parameters of
some manufacturers, manufacturers selling password.
6. Calibration Password: set as:___________
Permissions: allows you to modify the current parameters of the calibration parameters
7. Super Password: set as:___________
Permissions: Allows users to modify "run time " "phase sequence protection "
"power frequency " "max run time"

2、 Technical parameters and functions

1、Digital input: Digital input of 3# circuit; digital output of relay of 5# circuit;
2、Simulation quantity: Pt100 temperature input of 1# circuit; 4～20mA input of transducer of 1# circuit; two
groups of three phase current input(CT provided） ；
3、Input voltage of phase sequence: three phase 380V/220V；
4、Controller’s power supply: AC20V、50Hz、10VA；
5、Measurement range displayed:
①、Oil temperature:-50～150℃; precision: ±1℃.
②、Air temperature:-50～150℃；precision:±1℃.
③、Operation time: 0～999999 hours.
④、Measurement range displayed for current:0～999.9A.
⑤、Pressure: 0～1.60MPa. Precision: 0.01Mpa.
6、Phase-sequence protection: When protector inspects wrong phase, response time≤2s (optional)；
7、 Protection of motor: this controller has five basic protection functions for main motor and fan’s motor
①、block protection：When working current reaches to from 4 times to 8 times of set current after finish
starting, response time ≤0.2s；
②、Short circuit protection: when testing current reaches above 8 times of set current, response time≤0.2s；
③、Protection of phase failure: in case of phase failure of any one phase, operation time equals setup time；
④、Unbalance protection: when currents of any two phase differ 60～75%,operation time equals set time；
⑤、Protection characteristics of reverse time limit of overload (time unit: second)，please see following

table（table 2.1.1），multiple＝Iactual／Iset

motor operates with delay time according to overload factors and operation time shown in following table
(table 2.1.1) when motor’s working current is larger or equal to from 1.2 times and 3.0 times of set
current.
Iactual/Iset
≥1.2 ≥1.3 ≥1.5 ≥1.6 ≥2.0 ≥3.0
Time parameters

Operation time（S） 60 48 24 8 5 1

Table 2.1.1 curve table of reverse time limit for protection of motor
8、Temperature protection: when actual temperature measured is larger than temperature set; response time≤2s；
9、Contact capacity of output relay: 250V,5A；Contact endurance 500000 times
10、Error of displayed current is less than 1.0%.；
11、RS485 communication
3、 Type and specification

1、 Instruction of type

MAM 880（B）
（T） （V）
（40）

Maximum working current matching

with host motor
With voltage detection

With RS485 communication

B: pressure sensor; K: Pressure switch

880 controller
Serial

2、Specification table for power of suited motor

Parameter Suited main

Current range
motor power Remark Description
(A)
Specification (KW)
MAM880（20） 8～20 4～10 Fan has three
MAM880（40） 16～40 8～20 levels of current,
such as 0.2-2.5A,
MAM880（100） 30～100 15～50
1-5A and 4-10A,
MAM880（200） 80～200 40～100 determined
MAM880（400） 160～400 80～200 according to
MAM880（600/5） 100～600 50～300 fan’s current

4、Installation

1、 Installation of transducer
The transducer shall be installed at place where motor’s line current (rated current) can be measured,
thus controller can be set according to instructions on motor’s name plate, the detailed dimensions as
followed:
A

Figure 4.1.1. Structural dimensions of CT1 (ф36 through hole) Figure 4.1.2. Install dimensions of CT1

A
B

Figure 4.1.3. Structural dimensions of CT2 (ф10 through hole) Figure 4.1.4. Install dimensions of CT2

2、Controller Installation
The controller is installed as plate. Room should be left around controller for wiring. The specific
dimensions are as follows:
Figure 4.1.5 Controller structure dimensions

239

139

Figure 4.1.6 Hole size

3、Terminal arrangement diagram

、 △

21 20 19 11 12 13 14 15 16 17 18

22 23 24 25 26 27 28 29 30 31
C1
10 9 8 7 6 5 4 3 2 1

uc ub ua
a
b CT2

c
A A
RS-485 B CT1
B
FG
C

Figure 4.2.1 Terminal arrangement diagram

Terminal blocks of controller：
1 is common terminal COM1；2 is input terminal for emergent stop signal； 3 is remotely controlled for
on/off signal input terminal；4 terminal is used to detect oil filter blocked； 6 is RS485 A; 7 is RS485 B；8 is the
simulated ground (Earth)；17 and 18 are the AC20V power source；22、23 terminals are Pressure Sensor signal
input；24、25、26 terminals are motor mutual inductor CT1 input；27、28、2 terminals are Fan mutual inductor
CT2 input；30、31 terminals are Temperature Sensor signal input；19、20、21 terminals Used to detect the phase
sequence and voltage；13 terminals is common terminal of output relay；14 terminals controls fan；15 terminals
controls load valve；16 terminals controls angle-shaped contactor；17 terminals controls star-shaped contactor；
18 terminals controls main contactor。
NOTE: Eelectromagnetism coil shall be connected with surge absorber during wiring, and
dotted lines are extendable functions.

5、 Control principles

1、Local Automatic control

①. press down start button for starting: (Y-△start)
There is fives of self-test after controller is energized and it can not be started by pressing start
button .The air compressor starts by pressing start button after self-test finished. The course of
compressor’s start as followed: KM3 and KM2 are energized → Y-type status of start → delay time is
reached (Y-△change-over time); KM3 is de-energized (KM1 and KM3 are interlocked) and KM1 is
energized → motor operates with △ type to finish start. During the course of starting, all
electromagnetism valves are de-energized to achieve no load start.
②. Automatic operation control:
When the motor is started to running in △ status and load the magnetic valve with
power applied after a certain period of delay. air compressor is loaded and pressure inside gas
tank begins to increase. When increased air pressure is more than higher pressures limit (value of
unload pressure), electromagnetism valve for loading is de-energized and electromagnetism valve for
discharging is energized, meanwhile, the air compressor operates without load. If air pressure decreases
to set lower pressure limits (value of load pressure), the electromagnetism valve for loading is energized
again and electromagnetism valve for discharging is de-energized. Air compressor operates normally to
increase pressure in air tank. If the unload run time exceeds the set delay time of non-load, the
compressor will automatically stop motor’s operation to achieve automatic shutdown after works
without load for long time. Only when pressure decreases to lower pressure limits, the motor start
operation according to course of starting, then circularly repeat this step.
③. Manual loading/unloading under automatic status
When compressor in automatically runs state and runs at unload operation, press down load or
unloading button , the electromagnetism valve for loading joggles a little and comes back to unloading
status; if the pressure is less than relief pressure, the electromagnetism valve for loading is energized
and it returns to unloading status until gas supply pressure becomes larger than relief pressure and
device is at loading status. Unloading is performed when press down unloading button “S”. If the
pressure is higher than loading pressure, the electromagnetism valve for loading is de-energized and
turns to status of loading until gas supply pressure is less than loading pressure. If pressure is less than
loading pressure, the unloading button do not function.
④. Normal shutdown:
Press the button , the load magnetic valve will loss power and the unload magnetic will be applied
with power, after a while of delay (stop delay), the motor contactor will loss power, the host and fan will
stop running, after the restarting delay completed, the unload magnetic will loss power. Only pressing
the button could restart the motor.
⑤. Control of preventing frequent starting
Press stop button to stop operation; Air compressor can not be started up immediately after shutdown
due to operation without load for long time or failure shutdowns, and it can be started up again when
remaining delay time is zero which the time display window of the controller in a variety of shutdown
state shows.

2、. Remote automatic control

Remote automatic control and local automatic control are basically same, but the difference is that
starting up or stopping of devices can be achieved by means of control of remote switch.

3、 Local manual control

Control of starting and stopping are same as automatic control, but device is in status of unloading
operation after finish starting up and loading is carried out by pressing down loading and unloading button
to load. When gas supply pressure is more than relief pressure, the device unloads automatically. If doesn’t
press loading, unloading button, the device will operate with unloading until stops without load. During
unloading, press loading and unloading button to load. During loading, press loading and unloading button
to unload.

4、Remote Manual Control

The remote automatic control is almost the same as the local manual control, the only
difference is that the start and stop of the unit is controlled by remote control.

5、 Network control
①: When communication method is set “computer”, network control between computer and controllers can
be achieved
②: When communication method is set “interlocking”, network control between controllers can be achieved,
but the main air compressor only can service as 1# compressor.

6、 Temperature control of fan

When exhausting temperature is higher than fan’s starting temperature, fan operates; when exhausting
temperature is lower than fan’s stopping temperature, fan stops operation.

7、 Failure shutdown and emergency shutdown

When electrical failure or high exhausting temperature appears during process of operation, the
controller stops motor’s operation immediately. Air compressor only can be started up after failure is
eliminated. In case of emergency, press down emergency stop button to cut off power of controller and
contactors

6、 Early-warning and prompts

1、 Indication of early warning of oil filter

①. Early warning for blockage of oil filter
The controller can display the message on the text display to remind the operator that
“ the air filter is blocked” by checking the pressure difference switch operating state.
②. Set the running time alarm of the air filter
The Text displays “OIL FILTER LIFE END” when the using time of the oil filter terminates.

2、 Indication of early warning for air filter

The Text displays “AIR FILTER LIFE END” when the using time of the oil filter terminates.

3、 Indication of early warning for oil separator

The Text displays “O/A LIFE END” when the using time of the oil separator terminates.

4、Indication of early warning for lubricating oil

The Text displays “LUBE LIFE END” when the using time of the lube terminates.

5、Indication of early warning for grease

The Text displays “GREASE LIFE END” when the using time of the grease terminates.

6、 Indication of early warning for belt

The Text displays “BELT LIFE END” when the using time of the belt terminates.

7、High air temperature warning

Controller detects the air temperature high, the text display “HIGH TEMPERATURE”
7、 Controller protection

1、 Motor protection
MAM-880 air compressor controller provides all-round protection functions of short-circuit, locking,
phase failure, overload, imbalance for motor.
Electronic
Failure Display Reason
failure
Short
Display failure “HOST/FAN SHORT” Short circuit or rated current is set by mistake
circuit
Too large load, bearing wear and other
Blocked Display failure “HOST/FAN BLOCK”
mechanical failure
Display failure “HOST/FAN OVER Too large load, bearing wear and other
Overload
CARRY” mechanical failure
Phase Display failure “HOST/FAN LACK Power supply, contactor and phase failure of
failure PHASE” motor
Poor contact of contactor, inside open-loop of
Unbalance Display failure “HOST/FAN UNBLANCE”
motor

2、 Gas Exhaust Over-temperature Protection

When the Air exhaust temperature is higher than the upper limit of set temperature, the controller would be
stopped ,The display will show “HIGHT T”.

3、 Non-reversing Protection of Air Compressor

When three-phase supply phase sequence connected to the air compressor is not the same with that set for
the controller, the on-site failure is displayed as “PHASE REVERSAL”, as a result, the controller cannot
start up the motor. Then just change any arbitrary two-phase power lines leading to check the rotation of
motor.

4、Overpressure Protection of Pressure Supply

When the gas exhaust pressure is higher than the upper limit of set pressure, the controller would be stopped
for warning, the on-site failure is displayed as “HIGH P”.

5、Malfunction Protection of Sensor

When pressure sensor or temperature sensor is disconnected, the controller would be stopped for warning.
the on-site failure is displayed as “**SENSOR FAULT”.

8、 Removal of Common Failures

1、Failures Review
Shutdown caused by the external parts of controllers may be removed by inquiring the on-site failure or
historic failure, with the details shown as below:
Press Down button or Up button , to move the black scroll bar to “RUN PARAMETER” menu, then
press Enter button , the lower menu would be propped out:
MOTORS CURRENT
TOTAL RUN TIME
THIS RUN TIME
MAINTENANCE SET

Press Down key always and the following menu will appear:

HISTORY FAULT
PROD DATE NO.
THIS FAULT

Press Enter key and the following failure causes will appear:

STOP:T1 SENSOR FAULT

0170℃

In this case, just check if the temperature sensor is disconnected and if the sensor is damaged, etc.

2、 Common Failures and Causes

Failure Reason Disposal method

Air Exhaust
Check the vent condition and lubricant
Temperature too Bad vent condition, Oil lacking etc.
amount etc.
high
Temperature
Cable off or PT1OO damaged Checking the wiring and PT100
Sensor Failure
The pressure too high or the pressure
Over Pressure Check the pressure and the pressure sensor
sensor failure
Pressure Sensor Cable off, Sensor damaged or the
Check the wiring and sensor transformer
Failure cable connected reversed
Power phase lacking or the Contactor
Lack Phase Check the power and contactors
terminal damaged
Voltage too low, tubes blocked,
Check the set data, Voltage, bearings,
Overloaded Bearing Wear off or other mechanical
tubes and other mechanical system.
failure or wrong set data etc.
Power unbalance, Contactor damaged
Unbalance Check the power, contactors and the motor
or the internal open of the motor
Voltage too low, tubes blocked,
Check the set data, Voltage, bearings,
Rotor Lock Bearing Wear off or other mechanical
tubes and other mechanical system.
failure or wrong set data etc.
Wrong Wiring, Incorrect Data setting Checking the wiring and set the data
Short Circuit
etc. correctly
Wrong Phase
Reversed Phase sequence or phase off Check the wiring
Sequence
Overload or
Host start time set to a valueless than Reset the host starting time to be longer
Rotor locking
the star angel time delay than star angel delay + Load delay time
during starting
process

Main Contactor
activate time to The emergency button loose Check the wiring
time
Air Exhaust
Check the vent condition and lubricant
Temperature too Bad vent condition, Oil lacking etc.
amount etc.
high
Temperature
Cable off or PT1OO damaged Checking the wiring and PT100
Sensor Failure
The pressure too high or the pressure
Over Pressure Check the pressure and the pressure sensor
sensor failure
9、Electrical diagram

21 20 19 11 12 13 14 15 16 17 18

22 23 24 25 26 27 28 29 30 31
C1

10 9 8 7 6 5 4 3 2 1
uc ub ua
a
b CT2

c
A A
RS-485 B CT1
B
FG
C

Page 23 of 23