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    Rohini 71756659317

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    Manish Patidar
    The document discusses the calculation of machining time for various lathe operations. It provides formulas to calculate turning time based on cutting speed, feed rate, depth of cut, and dimensions of the workpiece. Several examples are included to demonstrate calculating the machining time for turning operations that involve reducing diameters, facing, drilling, and knurling. The total machining time is calculated by adding the times for individual steps.

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    © All Rights Reserved
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    Rohini 71756659317

    Uploaded by

    Manish Patidar
    23 views11 pages
    The document discusses the calculation of machining time for various lathe operations. It provides formulas to calculate turning time based on cutting speed, feed rate, depth of cut, and dimensions of the workpiece. Several examples are included to demonstrate calculating the machining time for turning operations that involve reducing diameters, facing, drilling, and knurling. The total machining time is calculated by adding the times for individual steps.

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    The document discusses the calculation of machining time for various lathe operations. It provides formulas to calculate turning time based on cutting speed, feed rate, depth of cut, and dimensions of the workpiece. Several examples are included to demonstrate calculating the machining time for turning operations that involve reducing diameters, facing, drilling, and knurling. The total machining time is calculated by adding the times for individual steps.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    23 views11 pages

    Rohini 71756659317

    Uploaded by

    Manish Patidar
    The document discusses the calculation of machining time for various lathe operations. It provides formulas to calculate turning time based on cutting speed, feed rate, depth of cut, and dimensions of the workpiece. Several examples are included to demonstrate calculating the machining time for turning operations that involve reducing diameters, facing, drilling, and knurling. The total machining time is calculated by adding the times for individual steps.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 11

    ROHINI COLLEGE OF ENGG.

    AND TECHNOLOGY

    Unit 5
    MACHINING TIME CALCULATION
    Content 2:
    Calculation of Machining Time for Different Lathe Operations:

    ME8793- PROCESS PLANNING AND COST ESTIMATION


    ROHINI COLLEGE OF ENGG. AND TECHNOLOGY

    the axis of the job.

    ME8793- PROCESS PLANNING AND COST ESTIMATION


    ROHINI COLLEGE OF ENGG. AND TECHNOLOGY

    ME8793- PROCESS PLANNING AND COST ESTIMATION


    ROHINI COLLEGE OF ENGG. AND TECHNOLOGY

    ME8793- PROCESS PLANNING AND COST ESTIMATION


    ROHINI COLLEGE OF ENGG. AND TECHNOLOGY

    ME8793- PROCESS PLANNING AND COST ESTIMATION


    ROHINI COLLEGE OF ENGG. AND TECHNOLOGY

    Where,
    D = Major dia of thread.

    Example 1: Calculate the machining time to turn the dimensions shown in Fig.
    5.22.Starting from a M.S. bar of dia 80 mm. The cutting speed with HSS tool
    is 60 meters per minute and feed is 0.70 mm/rev., depth of cut is 2.5 mm per
    pass.

    ME8793- PROCESS PLANNING AND COST ESTIMATION


    ROHINI COLLEGE OF ENGG. AND TECHNOLOGY

    Solution :
    S = 60 m/min
    f = 0.70 mm/rev.
    The turning will be done in 2 steps. In first step a length of (50 + 50) = 100 mm
    willbe reduced from 80 f to 60 f and in second step a length of 50 mm will be
    reduced from dia 60 to dia 40 .

    Step I: For turning from dia 80mm to dia 60mm and 100 mm long.

    Example 2: A mild steel bar 100 mm long and 38 mm in diameter is turned to


    35 mm dia. and was again turned to a diameter of 32 mm over a length of 40
    mm as shown in the Fig. 5.23. The bar was machined at both the ends to give a
    chamfer of 45° × 5 mm after facing. Calculate the machining time. Assume
    cutting speed of 60m/min and feed 0.4 mm/rev. The depth of cut is not to exceed
    3 mm in any operation.

    ME8793- PROCESS PLANNING AND COST ESTIMATION


    ROHINI COLLEGE OF ENGG. AND TECHNOLOGY

    Solution:

    ME8793- PROCESS PLANNING AND COST ESTIMATION


    ROHINI COLLEGE OF ENGG. AND TECHNOLOGY

    Example 3: A mild steel shaft, shown in Fig. is to be turned from a 24 mm dia


    bar.

    The complete machining consists of the following steps:


    (i) Facing 24 mm f on both sides
    (ii) Turning to f 20 mm.
    (iii) Drilling f 8 mm hole
    (iv) Knurling.
    With H.S.S tool the cutting speed is 60 m/min. The feed for longitudinal
    machiningis 0.3 mm/rev. The feed for facing, 0.2 mm/rev., feed for knurling 0.3
    mm/rev., andfeed for drilling is 0.08 mm/rev. Depth of cut should not exceed
    2.5 mm in any operation. Find the machining time to finish the job.

    Solution:

    ME8793- PROCESS PLANNING AND COST ESTIMATION


    ROHINI COLLEGE OF ENGG. AND TECHNOLOGY

    ME8793- PROCESS PLANNING AND COST ESTIMATION


    ROHINI COLLEGE OF ENGG. AND TECHNOLOGY

    ME8793- PROCESS PLANNING AND COST ESTIMATION

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