CONTROLLER FOR VIBRATORY FEEDER SYSTEMS

Technical Description
REOVIB MFS 268 –DP-12M Baud

Profibus -DP Programming

REO-USA, Inc
8450 E 47th Street
Indianapolis, IN 46226
USA
Phone +1 (317) 899-1395
Fax +1 (317) 899-1396
http://www.reo-usa.com
eMail: [email protected]

PROFIBUS_MFS268_12MB_EN_062010.doc
06/10
Profibus - DP Programming
Technical Distribution REOVIB MFS 268 – DP-12M Baud

Contents

1.0 General.............................................................................................................................................. 3
2.0 Technical Data for Profibus Interface ................................................................................................ 4
3.0 GSD-File............................................................................................................................................ 4
4.0 Addressing......................................................................................................................................... 4
5.0 Bus Operating Mode.......................................................................................................................... 4
5.1 Programming for Bus operation..................................................................................................... 5
5.1.1 Send to Controller ................................................................................................................... 5
5.1.2 Reply from Controller .............................................................................................................. 5
5.2 Parameter Operation ..................................................................................................................... 6
5.2.1 Creating parameter address’s and values .............................................................................. 6
5.2.2 Send Write Enable .................................................................................................................. 7
5.2.3 Receive, Acknowledge Write Enable ...................................................................................... 7
5.2.4 Send Parameter ...................................................................................................................... 7
5.2.5 Close write enable................................................................................................................... 8
5.2.6 Parameter read (send) ............................................................................................................ 8
5.2.7 Bit oriented Parameter ............................................................................................................ 9
6.0 Parameter Table.............................................................................................................................. 10
7.0 Example of bus communication with Frequency controller REOVIB MFS 268............................... 11
7.1 Normal mode ............................................................................................................................... 11
7.2 Parameter mode .......................................................................................................................... 11
7.3 RESET Controller ........................................................................................................................ 12
8.0 Connections for enclosed construction ........................................................................................... 13
9.0 Accessories ..................................................................................................................................... 13

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Profibus - DP Programming
Technical Distribution REOVIB MFS 268 – DP-12M Baud

1.0 General
The REOVIB MFS 268 range of frequency inverters for vibratory feeders can operate with a
PROFIBUS_DP interface as a PROFIBUS-DP slave.
In normal operation the set point, for the feeder throughput, can be sent from a PLC to the controller
and the unit ready/fault status signals are fed back. In an additional, parameter mode the unit can be
configured over the PROFIBUS. An external power supply of 24 VDC is required for the interface

The units are available as housed or panel mounted versions.

The required GSD File is provided at the time of delivery.

1 2 3 4 5 6 7 8 9

REOVIB MFS268-DP
F I

+5V
P 0
31 32 33 34

P P P
PROFIBUS-DP
21 22

ADR.
23

8
24

1 2 3
RESET
25

BA
26

U
27
28

PE
29

The interface enables communication with the frequency inverter, using 3 data words (i.e. 16 Bits).
The three 16 Bit words are transmitted and acknowledged every bus cycle.

! Important – Data consistence is required to operate with Profibus Master !

Note: Data consistence is defined in a Siemens S7 PLC with SFC14 and SFC15, for example

Units are factory set prior to delivery and so are configured for bus operation.
Should the unit be required for manual control then the parameter S.I.F. in menu C 017 should be set
= “0”. This must be reset back to S.I.F. = “1” for bus operation.

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Profibus - DP Programming
Technical Distribution REOVIB MFS 268 – DP-12M Baud

2.0 Technical Data for Profibus Interface

Bus Power Supply 24 V, DC (20..30 V), 200 mA
Bus connector for DB 9
Panel mounting version
Supported baud rates 9,6 / 19,2 / 93,7 / 187,5 / 500 / 1,5 / 3 / 6 /12 Mbaud (REOX6662.GSD)
Communication Data consistence
Protocol DP
Bus Power Supply 24 V, DC (20..30 V), 200 mA
3.0 GSD-File
The following GSD file is required for Profibus interfacing

GSD File Name REOX6662.GSD

The GSD file is supplied on 3.5“ Floppy disk with each unit or alternatively, visit www.reo.de to
download the file from the REO website
4.0 Addressing

Address-switch
OFF ON
The bus address setting is made 1 Address bit 0
using the DIP switches in the front 2 Address bit 1 1
2
panel. 3 Address bit 2 3
4 Address bit 3 4
Addresses are in HEX 5 Address bit 4 5
6 Address bit 5 6
7
7 Address bit 6
8
8 Reserved

5.0 Bus Operating Mode

Two fundamental operating modes can be chosen for bus communication.

Normal Operation: Control of the frequency controller in production, in which case the
Set point and ON/OFF control signals are transmitted

Parameter Operation: Adjustment of the frequency controller for the desired operation mode
and limits. In a special mode the parameter and parameter addresses are
transmitted and acknowledged.
In parameter operation, the unit’s specific values, such as frequency, soft start
time, timers and switching etc, are set.

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Profibus - DP Programming
Technical Distribution REOVIB MFS 268 – DP-12M Baud

5.1 Programming for Bus operation

In normal operation the set points for output voltage and current limit and the digital control signals,
such as enable are set across the interface. The actual voltage/current values and unit status (ready
or fault) are fed back.

All data words are within the range 0...FFFF H

The following communication words are given in bit form

5.1.1 Send to Controller

H-Byte L-Byte Word 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Sollwert 1, 16-Bit 100 % = FFFF H
H-Byte L-Byte Word 2
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Reserviert
H-Byte L-Byte Word 3
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Control - word
0 Mode bit

Bit = „1“ = Function ON

0 Enable

All unused bits MUST be set to `0`

0
0
0
0
0
0
0
0
0
0
0
0

0
0

Control information (unit specific)

0 = Normal operation
1 = Parameter operation Enable - bit

5.1.2 Reply from Controller

H-Byte L-Byte Word 1 (only in regulation mode)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Feed back actual acceleration
16 Bit 100% = 8000H
H-Byte L-Byte Word 2
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Feed back actual output current,
16 Bit 100% = 8000H (in % von I-nom.)
H-Byte L-Byte Word 3
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Status - Word

Status – code X = Not defined

OFF

ERROR code
X
X
X

X
X
X
X

Bit = „1“ = Function ON

Status information
Unit specific
00 Unit not responding
A5 (H) Unit Ready
57 (H) ERROR Peak
58 (H) ERROR OC OFF - Bit
02 (H) ERROR OL Acknowledge
0C (H) ERROR ACC
05 (H) ERROR OU
C0 (H) Acknowledge
Parameter mode

Status, actual acceleration and actual output current are received.

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Profibus - DP Programming
Technical Distribution REOVIB MFS 268 – DP-12M Baud

5.2 Parameter Operation

In parameter operation, the specific unit parameters can be monitored and adjusted.
A `write` enable must be transmitted before parameters can be altered. On closing, the `write` enable
must be cancelled.

A `read` request must be sent before data can be read.

Word 3 in the acknowledge is always `CODE H`. This indicates that the controller is in parameter
mode.

5.2.1 Creating parameter address’s and values

In parameter operation the most significant bit (msb) in Word 1 is defined as a read or write bit (R/W),
where 1 = write and 0 = read, this should be accompanied by the corresponding parameter address.

The mode bit (msb in Word 3) is used to select normal or parameter operation, 0 = Normal or
1 = Parameter operation.

Word 1: R / W – Bit + Address e.g. 8000 H + 1009 H => 9009 H

Word 2: Value of the parameters. e.g. 7FFF H
Word 3: Mode bit = 1 + Control bit’s e.g. 8000 H + 0004 H => 9004 H

For bit orientated parameters, ONLY those bits relating to the required function may be
changed, all other bits MUST remain unaltered, otherwise factory specific settings may be
inadvertently altered!

Procedure for changing bit parameters:-

1. Select parameter value

2. Change only the required bit (s) in the selected parameter
3. Send `write` enable
4. Send the changed parameters back to the same address
5. Close the `write` enable

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Profibus - DP Programming
Technical Distribution REOVIB MFS 268 – DP-12M Baud

5.2.2 Send Write Enable

H-Byte L-Byte Word 1
C0 DE Write Enable Address =C0DE H
H-Byte L-Byte Word 2
B5 E7 Write Enable =B5E7 H
H-Byte L-Byte Word 3
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Control - Word + 8000 H
1 Mode bit

Mode Bit must be set to 1 !!

All unused bits must be set to “0”

Bit = „1“ = Function ON
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Control Information unit specific

5.2.3 Receive, Acknowledge Write Enable

H-Byte L-Byte Word 1
C0 DE C0DE H
H-Byte L-Byte Word 2
B5 E7 B5E7 H
H-Byte L-Byte Word 3
C0 DE C0DE H

The parameters can be send after receipt of the acknowledge

5.2.4 Send Parameter

H-Byte L-Byte Word 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
R/W

Parameter address + R / W – Bit

Parameter address
(16-Bit) = 0...FFFF H
H-Byte L-Byte Word 2
Parameter value
XX XX (16-Bit) = 0...FFFF H
H-Byte L-Byte Word 3
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Control - Word + 8000H
Mode bit

Mode must be set to `1`!

All unused bits must be set to `0`

Bit = „1“ = Function ON
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Control Information (unit specific)

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Profibus - DP Programming
Technical Distribution REOVIB MFS 268 – DP-12M Baud

Received acknowledge

H-Byte L-Byte Word 1

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
R/W

Parameter address Acknowledge the sent address

+ R / W - Bit
H-Byte L-Byte Word 2
Acknowledge the Parameter value
XX XX
H-Byte L-Byte Word 3
C0 DE Acknowledge the Parameter mode
(always „C0DE“ H)

5.2.5 Close write enable

H-Byte L-Byte Word 1
C0 DE Write Enable Address =C0DE H
H-Byte L-Byte Word 2
00 00 Enable Value 0000
H-Byte L-Byte Word 3
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Control Word + 8000 H
Mode bit

Mode must be set to `1`!

All unused bits must be set to `0`

Bit = „1“ = Function ON

1
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Steuerinformation (gerätespezifisch)

5.2.6 Parameter read (send)

H-Byte L-Byte Word 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
R/W

Parameter address Parameter address + R / W - Bit

H-Byte L-Byte Word 2

00 00 Read Enable Value = 0000
H-Byte L-Byte Word 3
80 00 Mode bit = 1 + Control bits

Received parameter

H-Byte L-Byte Word 1

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Acknowledge
R/W

Parameter address Parameter address + R / W - Bit

H-Byte L-Byte Word 2

XX XX Parameter value
H-Byte L-Byte Word 3
C0 DE Acknowledge Parameter mode

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Profibus - DP Programming
Technical Distribution REOVIB MFS 268 – DP-12M Baud

5.2.7 Bit oriented Parameter

Bit information.
Changing individual Bits in a control word.
Each Bit corresponds to a switch that switches a function on or off. In the user program this “Bit
manipulation” must be isolated in a table. When necessary more Bits can be changed simultaneously.

Parameter address 1800

H-Byte L-Byte Word 2

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Control - Word
A.F.C. Autom. Frequency Control

Bit = „1“ = Function ON

4.20 Ext. Setpoint 4...20mA

ACC Regulation mode

Pot. External Setpoint

E.S.P. Ext. Setpoint

-SE. Invert Sensor

En.C. Hide Menus

Bits not shown must not be altered

S.P. 2. 2. Setpoint
E. Time out

Parameter address 1801

H-Byte L-Byte Word 2

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Bit = „1“ = Function ON

-En. enable invert

Bits not shown must not be altered

Parameter address 1803

H-Byte L-Byte Word 2

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Bit = „1“ = Function ON

Stop-Flag

Bits not shown must not be altered

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Profibus - DP Programming
Technical Distribution REOVIB MFS 268 – DP-12M Baud

6.0 Parameter Table

Non listed addresses cannot be altered !
Parameter: Adjustment Display- Factory Entry Parameter Value
Code Setting: Code address HEX
HEX (.bit)

Vibratory feeder
• Amplitude (throughput) 0...100 % A. 0% 000, 100C 0...FFFF H
002,
008, 096
• Maximum control limit (Umax) 5...100 % P. 90 % 096, 008 1009 0CCC...FFFF H
• Vibrating frequency 5...300 Hz F. 100 Hz 096, 008 1005 01F4...7530 H
040 500...30000 dec.
(FL.)...(FH.)
• Soft start ramp up 0...10 sec. /. 0,1 sec. 096 1013 0...FFFF H
• Soft stop ramp down 0...10 sec.. \. 0,1 sec. 096 1012 0...FFFF H
• Switch to external set point 0/I E.S.P. 0 003 1800.0 0/1
• Set point 0(4)...20 mA 0/I 4.20 0 003 1800.1 0/1
• Potentiometer set point 0/I POT. 0 003 1800.5 0/1
(at 3 / 6 / 8 A units)
• Coarse / Fine control 0/I S.P.2. 0 003 1800.12 0/1
• Invert enable 0/I -En. 0 003 1801.1 0/1
Regulation (with sensor)
• Switch to regulation 0/I ACC. 0 008 1800.15 0/1
• P characteristic 0...100 P.A. 40 008 100F 0...FFFF H
• I characteristic 0...100 I.A. 100 008 1014 0...FFFF H
• Automatic frequency control 0/I A.F.C. 0 008 1800.9 0/1
• Start automatic frequency search start A.F.S. 008
Track control
• Switch on time delay 0...60 sec. I. 1 sec. 007, 167 1003 0...FFFF H
• Switch off time delay 0...60 sec. O. 1 sec. 007, 167 1002 0...FFFF H
• Invert sensor PNP / PNP -SE. 0 007, 167 1800.10 0/1
inverse
Sensor control
• Sensor Time-out 0/I E.En 0 015, 167 1800.11 0/1
• Sense time delay (Sensor Time- 30...240 E. 180 sec. 015, 167 1004 0...FFFF H
out) Sek.
Interface (option)
• Interface OFF / ON 0/I S.I.F. I 017 1801.8 0/1
Service
• ERROR Reset Reset CLr.Er. 009 1400 C009 H
• Hide programming menus 0/I Hd.C. 117 1800.4 0/1
• Choose user parameter menu 0...3 U.S.I. 0 143
Nr. 0...3
• Save user settings PUSH. 143
• Recall factory settings FAC. 210
• Choose user parameter menu 0...3 U.S.I. 0 210
No. 0...3
• Recall user parameter US.PA. 210
Service limits
• Open service menu 0/I En.S. 0 127 1803.4 0/1
• Show output current (0… 100 %) i. 040 200A 0...8000 H
• Show active vibration frequency F. 040 1005 01F4...7530 H
• Current limit 0...100 % I. 100 040 1016 0...FFFF H
• Min frequency limit 5...150 Hz F.L: 35 040 1020 01F4...7530 H
500...30000 dec.
• Max frequency limit 5...150 Hz F.H. 140 040 1021 01F4...7530 H
500...30000 dec.
• Output limited 0/I P.Li. 0 040 1803.5 0/1
(IN230V-OUT110V)

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Profibus - DP Programming
Technical Distribution REOVIB MFS 268 – DP-12M Baud

7.0 Example of bus communication with Frequency controller REOVIB MFS 268
Variable values are shown in italics.

7.1 Normal mode

(Set set point to 70 %)
Word Code send Code Received
Setpoint

1 B332 H Setpoint = 70 % --- ---

Send

2
3 0004 H Enable On A5xx H Ready

Enable ON, Stop controller (with enable)

Word Code send Code Received

Setpoint

1 B332 H Setpoint = 70 % --- ---

Send

2
3 0000 H Enable OFF A5xx H Ready

7.2 Parameter mode

(e.g. set frequency to 50 Hz and soft start to 2 second)
Word Code send Code Received
1 C0DE H Write enable C0DE H Acknowledge
Address
Write enable

2 B5E7 H Write enable B5E7 H Acknowledge

value
Open

3 8000 H + Set mode bit = 1 C0DE H Acknowledge

Control bits

1 9005 H Parameter address 9005 H Acknowledge

Vibrating frequency
+ R / W - Bit
parameter

2 1388H Frequency 50 Hz 1388 H Acknowledge 50 Hz

Write

3 8000 H + Set mode bit = 1 C0DE H Acknowledge

Control bits

1 9013 H Parameter address 9013 H Acknowledge

Soft start
+ R / W - Bit
parameter

2 3333 H Soft start 2 Sec. 3333 H Acknowledge 2 seconds

Write

3 8000 H + Set mode bit = 1 C0DE H Acknowledge

Control bits

Word Code Send Code Received

1 C0DE H Write enable C0DE H Acknowledge
Address
Write enable

2 0000 H Write enable 0000 H Acknowledge

Value
Close

3 8000 H + Set mode bit = 1 C0DE H Acknowledge

Control bits

(read only the Parameter

Word Code send Code Received
1 1013 H Parameter address 1013 H Acknowledge
Soft start
2 0000 H Read parameter 8000 H Parameter value ( => 5 seconds)
Read

3 8000 H + Set mode bit = 1 C0DE H Acknowledge Parameter mode

Control bits

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Profibus - DP Programming
Technical Distribution REOVIB MFS 268 – DP-12M Baud

Example of bit parameter change

Word Code send Code Received

1 1801 H Parameter address 1801 H Acknowledge
Parameter

2 0000 H Read parameter 0000 H Parameter value

Read

3 8000 H + Set mode bit = 1 C0DE H Acknowledge Parameter mode

Control bits

Change bit in selected parameter value

(e.g. Set bit 2 at address 1801 H to „1“, = Enable invert).

Word Code send Code Received

Write enable

1 C0DE H Write Enable Address C0DE H Acknowledge

2 B5E7 H Write Enable Value B5E7 H Acknowledge
Open

3 8000 H + Set mode bit = 1 C0DE H Acknowledge

Control bits

1 9801 H Parameter address 9801 H Acknowledge

Parameter

2 0002 H new Parameter 0002 H Acknowledge

Write

3 8000 H + Set mode bit = 1 C0DE H Acknowledge

Control bits

Word Code send Code Received

Write enable

1 C0DE H Write Enable Address C0DE H Acknowledge

2 0000 H Write Enable Value 0000 H Acknowledge
Close

3 8000 H + Set mode bit = 1 C0DE H Acknowledge

Control bits

7.3 RESET Controller

Word Code send Code received
Write enable

1 C0DE H Write Enable Address C0DE H Acknowledge

2 B5C9 H Write Enable Value B5C9 H Acknowledge
Open

3 8000 H + Set mode bit = 1 C0DE H Acknowledge

Control bits

1 9400 H Parameter address 0000 H Acknowledge

Write Parameter

Reset
+ R / W - Bit
2 C009 H RESET. 0000 H
3 8000 H + Set mode bit = 1 C0DE H
Control bits

Allow approximately 0.5 sec. for RESET

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Profibus - DP Programming
Technical Distribution REOVIB MFS 268 – DP-12M Baud

8.0 Connections for enclosed construction

MFS 268 DP24

U
BA

F I
8

ADR.
P 0
1
intern
SPEED
P P P

F1

F2

X41 X4
X42 X40
X43 X1
X0

4 3 Input Profibus DP24

X4 1 = +5Vi
X41 1
Füll
DP24 IN 2 = Data line "A"
5
3 = GNDi
X42 X40 1 4 = Data line "B"
DP24 OUT ACC
1 2 5 = PE Buchsenein-
satz 4+PE
Buchsenein-
satz 4+PE

X43 3 4 Output Profibus DP24

+24VDC X1 1 = +5Vi
P

Feeder
output
2 = Data line "A"
24VDC Input 5 3 = GNDi
4 = Data line "B"
X0 2 1 5 = PE
Line input
1
2

4 3 Power bus 24VDC

1 = 24 V, DC
2 = NC
5 3 = GND
4 = NC
1 2 5 = NC

9.0 Accessories

Component Type Ordering code Binder Function

Female Connector B- Code M12 715 299-0436-15-05 Input Profibus
Plug B- Code M12 715 199-0437-115-05 Output Profibus
Female Connector M12 713 299 –0436-57-05 Power 24VDC Profibus

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