T2966 Halyard Product Range Brochure Issue 7
T2966 Halyard Product Range Brochure Issue 7
T2966 Halyard Product Range Brochure Issue 7
• Prop-Shaft Systems
• Environmental Protection
• Worldwide Network
wave
International
halyard.eu.com [email protected]
Exhaust Systems
316L Stainless Steel OEM Replacement Exhaust Injection Elbows................28 Wavestream System 3 Bilge Filter.................................................................80
Replacement Water Jacketed Manifolds........................................................28 Wavestream MiniBOSS IMO Bilge Filter System............................................ 81
Rubber Design Vibration & Noise Control.................................29 Wavebrite Waste Water Filter System............................................................82
Wavebrite WBS Schematic...........................................................................82
and Accessories
Hanging/Standing Fixed Point and Stabiliser Mounts.....................................30
Wavebrite WB2010 Schematic......................................................................83
Fixed Point Mounts.......................................................................................31
Wavebrite WB300 Schematic.......................................................................83
Stabiliser Mounts..........................................................................................32
Wavebrite Grease Trap..................................................................................84
MP2 Series Compression Mounts................................................................33
Flostream HiFlo Drinking Water Filters............................................................85
Flanged Rubber Bellows...............................................................................34
Flostream Drinking Water Cartridge and Head...............................................86
Heat Reducing Bulkhead Penetration............................................................35
Emigreen & IMS SCR & DPF Aftertreatment.............................36
Flostream Dock Water Filter, Cartridge and Hose..........................................86
Waveair Holding Tank Vent Filter....................................................................87
Watercooled or dry systems, standard or bespoke risers spray
Emigreen SCR and DPF Aftertreatment Systems...........................................37 PROstream Watermaker Duo Cartridge.........................................................87 heads, silencers, separators, DPF & SCR aftertreatment solutions
SCR and DPF Systems.................................................................................37 Waveshine Inline Wash and Rinse System....................................................88
Reactive Exhaust Gas Silencer.....................................................................38 Waveshine Clear Cartridge Wash and Rinse System.....................................89
Absorptive Exhaust Gas Silencer..................................................................38 Waveshine Clear 300....................................................................................89
M31 Reactive Silencer Range.......................................................................39 Waveshine Clear 1000..................................................................................89
M51 Range...................................................................................................40 Waveshine Clear 2000.................................................................................89
FP Range..................................................................................................... 41
Selective Catalytic Reduction (SCR) Technology...........................................42
System Drawings.........................................................................90
Standard In-line Silencer with Discharge Above Waterline..............................90
Standard product range:
Diesel Particulate Filter (DPF) with ‘Active’ Regeneration Technology..............43
IMSeco Electrical Regeneration Technology..................................................43
Dual Chamber Silencer with Above Water Discharge.....................................90
Single Chamber Lift Silencer with Discharge Above Waterline.......................91 • GRP silencers, separators, tube & connectors
Steelhead Marine High Performance Yacht Cranes.................44 Standard In-line LIft Silencer with Discharge Above Waterline........................91
High Performance Yacht Lifting Equipment....................................................45 Single Chamber Lift Silencer with Bypass and Underwater Discharge...........92
Dry Silencer to Spray Ring with Bypass and Underwater Discharge..............92
• Moulded silencers & separators
Whisper Davits..............................................................................................46
E Series........................................................................................................46
ES Series......................................................................................................46
Single Chamber Lift Silencer and Separator with Discharge Above Waterline.93
Combined Silencer and Separator with Gas Discharge up the Stack.............93 • Rubber & silicone hose, bellows & connectors
CT Series.....................................................................................................46 Halyard Service Support.............................................................94
LDC Series...................................................................................................46
High Performance Yacht Crane Product Specifications................................. 47 Halyard Worldwide Network.......................................................95
• Clamps, supports & accessories
Freeman Marine Cast Hatches & Watertight Doors.................48
ISO 9001:2015.............................................................................................49
Distributors & Dealers...................................................................................95
Agents..........................................................................................................95 Bespoke solutions:
Service, Value and Experience......................................................................50
Quality and Capability................................................................................... 51 • Designed to meet customers requirements
Knife Edge or Compression Sealing.............................................................. 51
Oval Cast Hatches........................................................................................52
Round Cast Hatches....................................................................................53
• Water cooled or dry silencers
Rectangular/Square Cast Hatches................................................................55
Handle Options.............................................................................................57 • Solutions for all high & medium speed engines
• Spray rings to DN700
• DPF & SCR solutions by Emigreen & IMS
The information published by Halyard indicates the general suitability of our products for the types of applications for which they are designed. We cannot accept
design responsibility for any specific installation unless we have confirmed in writing that the overall installation design is correct following our approval of detailed
drawings or our physical survey of the vessel or equipment in which it will be used.
• Lloyd’s Type Approvals
• Underwater exhaust outlet design
4 Halyard Products Range
Exhaust Systems and Accessories
Composite Silencers and Separators
The general make-up of a riser and spray head assembly is shown below. Lift Silencers - Top In Top Out
Each system is designed and manufactured to suit the particular engine and A B C D E Weight Outlet Inlet
Part No. Reference A A
engine room configuration. Supports and thermal jackets are normally supplied inch mm mm mm mm mm kg
as part of the installation kit. H001671 HTT005 11/2 38 158 200 60 43.5 1.5
H001673 HTT025 15/8 41 158 200 60 43.5 1.5 D
Parts Description H001674 HTT030 15/8 41 230 200 60 43.5 1.9
1 Optional down angled spray head H001675 HTT040 13/4 45 158 200 70 43.5 1.5
H001676 HTT045 13/4 45 230 200 70 43.5 1.9
2 Spray head with water injection connection which is installed into the exhaust hose B
H001677 HTT055 2 51 158 200 75 43.5 1.6
3 Curved stainless steel bend, used in the upper and lower sections H001678 HTT065 2 51 255 275 75 68 3.3
Drain
4 Flange connector to suit engine turbo outlet H001679 HTT070 2 51 305 324 80 84 4.9 Plug
H001680 HTT085 23/8 60 255 275 90 68 3.5 C
5 Riser tube as required
H001681 HTT090 21/2 63 255 275 100 68 3.5
6 Flange connection E
H001682 HTT110 3 76 255 275 115 68 3.7
7 Heat protective jackets H001683 HTT115 31/2 89 305 324 90 84 5.6
8 Heat protective jacket for riser tube H001684 HTT120 4 102 305 324 150 70 5.6
9 Support brackets as required H001685 HTT125 5 127 370 446 150 83 10.4 C
H001686 HTT130 6 152 370 446 150 102 10.7
H010299 HTT135 8 203 521 548 201 122 17.9
New Range of Moulded Lift Silencers - NOT Lloyds Register Type Approved
H001678 HTT065M 2 51 260 278 51 65 4.7 E
H001682 HTT110M 3 76 260 278 76 65 4.8
Drawings and dimensions are for guidance. Alternative sizes and configurations available on request.
Drawings and dimensions are for guidance. Alternative sizes and configurations available on request.
Lift Silencers - Side Angle In Top Out In-line Round Body Silencers
Lift Silencers - Side Angle In Top Out In-line Round Body Silencers D C D
Part No. Reference A B C D E F Weight Outlet Part No. Reference A1 A2 B C D E Weight
Gº kg A
inch mm mm mm mm mm mm inch mm inch mm mm mm mm mm kg
H001454 HAT015 23/8 60 270 275 60 68 175 30 3.6 H001524 HILR003 23/8 60 2.38 60 152 212 70 41 1.8 Outlet A2
D
H001456 HAT020 3 76 270 275 76 68 175 30 3.9 D H001525 HILR005 3 76 3 76 203 335 75 59 3.5 A1 Inlet
H001458 HAT025 31/2 89 305 324 91 84 184 30 5.5 H001526 HILR010 31/2 89 3.5 89 203 390 100 53 4.2
H001459 HAT030 31/2 89 266 275 89 50 152 30 4.4 G H001527 HILR015 4 102 4 102 254 465 102 68 6.4 Drain Plug
H001460 HAT035 4 102 480 324 130 70 300 35 7.8 B H001528 HILR020 41/2 114 4.5 114 254 502 114 61 6.8
H001461 HAT040 4 102 305 324 85 70 184 35 5.7 F H001529 HILR025 5 127 5 127 254 546 127 55 7.9
H001462 HAT043 41/2 114 480 324 135 70 300 35 7.9 Drain H001530 HILR030 5 127 6 152 305 762 127 65 12.1
Plug E
H001463 HAT045 5 127 480 324 140 70 300 35 8.7 C H001531 HILR035 6 152 6 152 305 661 152 65 11.4
B
H001464 HAT050 6 152 370 446 200 100 222 35 11.2 H001532 HILR040 6 152 8 203 398 880 200 91 22.0
E
H010302 HAT055 8 203 521 548 201 122 323 55 18.6 H001533 HILR045 8 203 8 203 395 880 201 88 23.0
H017158 HAT060 10 254 660 650 289 148 374 55 29.6 H001534 HILR050 10 254 10 254 446 1092 254 87 32.0
H001535 HILR055 12 305 12 305 489 1308 305 87 41.0
Drawings and dimensions are for guidance. Alternative sizes and configurations Inlet
available on request. C
A Drawings and dimensions are for guidance. Alternative sizes and configurations available
on request. All units are made to order and customisable.
C B C
In-line Oval Body Silencers
Part No. Reference A1 A2 B C D E F Weight
inch mm inch mm mm mm mm mm mm kg Outlet
Lift Silencers - End In End Out F A2
H001517 HILO005 5 127 5 127 520 140 225 385 118 10.8 Inlet
H001518 HILO006 5 127 6 152 640 150 225 385 105 10.6 A1
H001519 HILO010 6 152 6 152 640 150 225 385 105 9.5
Lift Silencers - End In End Out H001520 HILO012 6 152 8 203 928 203 270 420 93 12.2
Part No. Reference A B C D E Weight H001521 HILO015 8 203 8 203 876 203 270 420 93 16.3 D
inch mm mm mm mm mm kg
H001522 HILO016 8 203 10 254 758 203 295 465 87 21.6
H001496 HEE005 11/2 38 250 178 55 141 1.7 D B D H001523 HILO020 10 254 10 254 1092 254 365 630 164 39.0
H001497 HEE010 15/8 41 250 178 65 133 1.8
H001498 HEE020 13/4 45 250 178 65 133 1.8 Drawings and dimensions are for guidance. Alternative sizes and configurations available E
H001499 HEE035 2 51 310 178 65 133 2.1 on request. All units are made to order and customisable.
A Inlet Outlet A
H001500 HEE040 2 51 420 254 65 195 4.2
H001501 HEE045 2 51 250 178 65 133 1.8
H001502 HEE060 23/8 60 310 254 75 195 3.7
H001503 HEE065 23/8 60 420 254 75 195 4.4 Dual Chamber Silencers
Drain Plug
H001504 HEE070 21/2 63 420 254 75 195 4.4
H001505 HEE080 3 76 420 254 80 195 4.7 C
H001506 HEE090 31/2 89 465 254 89 188 5.2 Dual Chamber Silencers
H001507 HEE095 4 102 462 305 102 222 6.8 Part No. Reference A1 A2 B C
H001508 HEE100 41/2 114 462 305 114 220 7.0 inch mm inch mm mm mm A2 Outlet
H001509 HEE105 5 127 599 305 126 220 8.8 H008419 HDC025 4 102 4 102 600 446
E B
H001510 HEE110 6 152 640 346 152 260 11.4 H001488 HDC035 5 127 5 127 700 446
H010303 HEE115 8 203 695 446 205 297 18.4 H001489 HDC040 5 127 6 152 800 446 Inlet A1
H001490 HDC045 6 152 6 152 800 446
Drawings and dimensions are for guidance. Alternative sizes and configurations
H001491 HDC050 6 152 8 203 800 446
available on request.
H001492 HDC055 8 203 8 203 900 648 C
H001493 HDC060 8 203 10 254 900 650
H001494 HDC065 10 254 10 254 1000 650
H001495 HDC070 12 305 12 305 1000 650
C
Drawings and dimensions are for guidance. Alternative sizes and configurations
available on request. All units are made to order and customisable.
Outlet Ø45/50
C A
C 306 89 306 112
B Inlet
Side in, bottom out Side in, horizontal top out MS5010 50mm Straight Outlet
MS5025 50mm 90º Outlet Ø50
Halyard products including stainless steel risers, water 306 89 306 112
injection spray heads, exhaust transom outlets, supports,
MS5015 60mm and 63.5mm Straight Outlet
high temperature GRP silencers and separators, tube Ø50
MS5030 60mm and 63.5mm 90º Outlet
and connectors, marine exhaust hose, silicone hoses and
Exhaust: 60mm and 63.5mm 306 306
bellows are designed and manufactured in-house at our
UK manufacturing facilities. Gas Outlet: 50mm Ø50
Maximum Water Flow: 42 Litres Per Minute
As a result Halyard are uniquely placed to be able to Weight: 1.7kg 164 Ø38 164 Ø38
Ø75 Ø50
GRP Low Profile Water Separator GRP Tube Diameters from 2” to 24” are supplied with
A B C D E F G H Weight Nominal B
peel-ply wrapping - a special layer which the
Part No. Reference
inch mm mm mm mm inch mm mm mm mm kg A Nominal O.D. Wall Weight Standard customer peels off to leave a coarse surface
Part No. Reference
H014054 HFS020 2 51 125 75 305 11/2 38 96 76 65 4.4 Thickness kg per m Length requiring minimal preparation.
H001511 HFS025 21/2 63 140 100 346 11/2 38 144 100 70 4.8 inch mm mm m
H000526 HT001 3/4 19 3.5 0.25 1.2
Lloyd’s Approved resins with special
H001514 HFS030 3 76 140 110 398 2 51 144 100 70 6.5
H000527 HT005 1 25 2.6 0.33 1.2 temperature ratings are used in the
H001515 HFS035 31/2 89 140 110 398 2 51 144 107 70 6.5
H001516 HFS040 4 102 170 110 398 2 51 144 107 85 7.0 H000528 HT010 11/2 38 4 0.5 1.2 manufacture of this tube (applies to tube over
H007116 HFS050 5 127 175 125 494 21/2 63 140 107 88 12.5 H000529 HT015 15/8 41 2.3 0.5 1.2 2”/ 51mm only).
H010304 HFS060 6 152 215 151 594 21/2 63 175 107 105 17.1 H000530 HT020 13/4 45 2.5 0.6 1.2 Part numbers H000526 – H000530, do not
H009939 HT030 2 51 2.5 0.7 3
Drawings and dimensions are for guidance. Alternative have Lloyd’s Approval.
H009940 HT040 23/8 60 3 0.9 3
sizes and configurations available on request.
H009953 HT045 21/2 63 3.5 1 3 Note: Lloyds Type Approval is applicable for
D H009954 HT055 3 76 4 1.3 3 Halyard GRP products in exhaust system
H009965 HT060 31/2 89 4 1.5 3 applications.
H009966 HT065 4 102 4 1.9 3
This separator has universal inlet and outlet
C C H010014 HT070 41/2 114 4 2.2 3
tubes. The tubes marked ‘A’ can be used
H010017 HT075 5 127 4 2.5 3
as either inlet or outlet
H010018 HT080 6 152 4 2.9 3
G F H010028 HT082 7 178 4.5 3.7 3
H010030 HT085 8 203 4.5 4.5 3
H H010034 HT090 10 254 4.5 5.5 3
A A H010036 HT095 12 305 4.5 6.8 3
E B H010040 HT100 135/8 346 5 7.7 3
Drain H010041 HT105 1543/64 398 4.5 8.9 3
H010371 HT115 1913/32 493 5 10.9 3 A
H010042 HT120 2311/32 593 5 14.7 3
B
GRP General Water Separator Drawings and dimensions are for guidance. Alternative sizes and up to 1000mm
O.D. configurations available on request.
Drawings and dimensions are for guidance. Alternative sizes and configurations
available on request. Inlet
A1
Outlet
A2
B
Drain
B
Drain
F F
GRP Exhaust Connectors Note: Lloyds Type Approval is applicable for Halyard GRP Reducers Note: Lloyds Type Approval is applicable for Halyard
A Nominal O.D. B
GRP products in exhaust system applications. A1 O.D. A2 O.D. B C L
GRP products in exhaust system applications.
Weight
Part No. Reference Weight kg Part No. Reference
inch mm mm inch mm inch mm mm mm mm kg
H001536 HJ010 11/2 38 175 0.1 H001442 HA020 2 51 3 76 102 78 205 0.4 B
H001537 HJ015 15/8 41 175 0.1 H001443 HA035 21/2 63 3 76 102 95 222 0.4
C
H001538 HJ020 13/4 45 175 0.1 H001444 HA050 3 76 31/2 89 125 102 252 0.5 A2
H001539 HJ030 2 51 200 0.15 H001445 HA055 3 76 4 102 142 102 269 0.6
H001540 HJ040 23/8 60 200 0.2 H001446 HA060 31/2 89 4 102 142 125 293 0.7
H001541 HJ045 21/2 63 200 0.25 H001447 HA065 31/2 89 41/2 114 140 125 290 0.9
H001542 HJ055 3 76 250 0.4 H001448 HA070 4 102 5 127 158 142 326 1.1
H001543 HJ060 31/2 89 250 0.5 H001449 HA075 4 102 6 152 177 142 370 1.7
H001544 HJ065 4 102 300 0.65 H001450 HA095 5 127 6 152 177 158 361 1.8 A1
H001545 HJ070 41/2 114 300 0.75 H001451 HA096 6 152 7 178 240 177 467 1.9
H001546 HJ075 5 127 300 0.85 H001452 HA110 6 152 8 203 225 177 452 2.1 L
H001547 HJ080 6 152 350 1.1 A H001453 HA115 8 203 10 254 279 225 555 3.5
H007269 HJ082 7 178 350 1.35
H001548 HJ085 8 203 350 1.7 B
H001549 HJ090 10 254 400 2.4 GRP 45º Elbows B
H001550 HJ095 12 305 400 2.7 A1 Nominal O.D. B C Weight
Part No. Reference
inch mm mm mm kg
Drawings and dimensions are for guidance. Alternative sizes and H001409 H45025 2 51 161 103 0.2 C
configurations available on request. H001410 H45035 23/8 60 166 111 0.3
H001411 H45040 21/2 63 188 123 0.4
H001412 H45050 3 76 213 142 0.6
H001414 H45055 31/2 89 282 181 0.8
H001415 H45060 4 102 243 173 0.7
H001417 H45065 41/2 114 181 208 1.0
A
H001418 H45070 5 127 339 230 1.2
H001419 H45075 6 152 376 263 2.0
H007270 H45077 7 178 599 374 2.5
H001420 H45080 8 203 710 438 4.5 B
H001421 H45085 10 254 776 501 5.5
GRP 90º Elbows
H001422 H90005 11/2 38 121 121 0.3 C
H001424 H90025 2 51 150 150 0.4
H001425 H90035 23/8 60 158 158 0.5
H001426 H90040 21/2 63 177 177 0.5
H001427 H90050 3 76 197 197 0.8
H001428 H90055 31/2 89 229 229 1.0
GRP Bow Thruster Tube H001429 H90060 4 102 242 242 1.2
H001430 H90065 41/2 114 269 269 1.5
A
H001431 H90070 5 127 308 308 1.8
H001433 H90075 6 152 358 358 2.5
GRP Bow Thruster Tube
H001435 H90077 7 178 542 542 4.0
Part No. Reference Description H001436 H90080 8 203 580 580 5.6
H008493 HBT140/15 140mm I.D. by 5mm wall x 1.5m C
H010290 H90085 10 254 659 659 6.5
H001470 HBT185/15 185mm I.D. by 6mm wall x 1.5m H001438 H90090 12 305 762 762 8.0
H001477 HBT250/15 250mm I.D. by 8mm wall x 1.5m GRP 180º Elbows
H001482 HBT300/15 300mm I.D. by 9mm wall x 1.5m H001398 H180015 13/4 45 133 124 0.3
Drawings and dimensions are for guidance. Alternative sizes and configurations H001399 H180025 2 51 153 154 0.6
available on request. H001400 H180035 23/8 60 181 150 0.6
A
H001401 H180040 21/2 63 192 166 0.7
H001402 H180050 3 76 214 187 1.1
Note: Lloyds Type Approval is applicable for Halyard H001403 H180055 31/2 89 268 219 1.6 B
GRP products in exhaust system applications. H001404 H180060 4 102 293 228 1.8
H001405 H180070 5 127 380 310 3.0
H001406 H180075 6 152 427 327 3.6
H007310 H180080 7 178 531 455 5.0
H001407 H180085 8 203 684 547 7.0 Alternative sizes and configurations available on request.
Flexible 45° Black EPDM Bends 100°C Continuous Options Wire Reinforced Standard Range Exhaust Hose
A B C D W Temperature rating - Continuous: 100˚C
Part No. Reference
I.D. Hose • Extremely high temperature
inch mm mm mm mm mm mm Clamp Nomex bends rated to 260°C I.D. Bend Radius Max. Length Hose
Part No. Reference
H003337 CBR450040 2 51 125 125 50 50 5 H000510 inch mm mm metres Clamp
H003338 CBR450050 3 76 145 145 50 50 6.5 H000515 • Alternative sizes and configurations H000518 HS32 11/4 32 130 60 H000505
H003339 CBR450055 31/2 89 155 155 50 50 6.5 H000517 H000519 HS38 11/2 38 150 60 H000507
H003340 CBR450060 4 102 160 160 50 50 7 H004246 W H000520 HS41 15/8 41 160 60 H000507
H003341 CBR450065 5 127 240 240 50 50 8 H004249 C H000521 HS45 13/4 45 170 60 H000509
H003342 CBR450070 6 152 350 350 60 60 8 H004250 H000522 HS51 2 51 180 60 H000510
H003343 CBR450075 8 203 400 400 65 65 10 H004252 H000523 HS60 23/8 60 190 60 H000512
H003344 CBR450080 10 254 425 425 65 65 12 H004253 A H000524 HS63 21/2 63 200 60 H000512
H000525 HS76 3 76 250 60 H000514
Flexible 90° Black EPDM Bends 100°C Continuous R
H013763 HS90 31/2 89 330 60 H000517
D
I.D. A B C D R W Hose H013764 HS102 4 102 410 60 H024246
Part No. Reference
inch mm mm mm mm mm mm mm Clamp H018617 HS127 5 127 560 60 H024249
H003345 CBR90040 2 51 125 125 50 50 50 5 H000510 B H019437 HS152 6 152 680 12 H024250
H003346 CBR90045 21/2 63.5 145 145 50 50 95 5 H000513 WIred to end only
H003347 CBR90050 3 76 145 145 50 50 95 6.5 H000515
H003348 CBR90055 3 89 155 155 50 50 100 6.5 H000517
H003349 CBR90060 4 102 160 160 50 50 110 7 H004246
H003350 CBR90065 5 127 240 240 50 50 187 8 H004249
H003351 CBR90070 6 152 350 350 60 60 250 8 H004250
H003352 CBR90070 8 203 400 400 65 65 300 10 H004252
H003353 CBR90080 10 254 425 425 65 65 350 12 H004253
Wire Reinforced ‘HalFlex-HT’ High Temperature Hose Wire Reinforced Silicone Exhaust Hose
Wire Reinforced ‘HalFlex-HT’ High Temperature Hose Wire Reinforced Silicone Exhaust Hose Options
Temperature rating - Continuous: 140˚C Temperature rating - Continuous: 180˚C
• Extremely high
I.D. Bend Radius Max. Length Hose Clamp I.D. Max. Length temperature Nomex
Hose Clamps Part No. Reference Hose Clamp
Part No. Reference Soft Cuffed inch mm metres
inch mm mm metres Wired to End
Ends rated to 260°C
H022181 SW38 11/2 38 11 H000509
H022131 HFXHT38 11/2 38 75 11 H000508 H000507 H022182 SW41 15/8 41 6 H000510 • Alternative sizes and
H022132 HFXHT41 15/8 41 85 6 H000509 H000508 H022183 SW45 13/4 45 12 H000511 configurations
H022133 HFXHT45 13/4 45 90 12 H000510 H000509 H022184 SW51 2 51 12 H000512
H022134 HFXHT51 2 51 105 12 H000511 H000510 H022185 SW60 23/8 60 12 H000514
H022135 HFXHT60 23/8 60 120 12 H000513 H000512 H022186 SW63 21/2 63.5 6 H000510
H022136 HFXHT63 21/2 63.5 125 6 H000513 H000513 H022187 SW76 3 76 12 H000515
H022137 HFXHT76 3 76 175 12 H000515 H000515 H022188 SW89 31/2 89 12 H000517
H022138 HFXHT89 31/2 89 205 12 H000517 H000517 H022189 SW102 4 102 12 H000485
H022139 HFXHT102 4 102 235 12 H024247 H024246 H022190 SW113 41/2 114 11 H000486
H022140 HFXHT113 41/2 114 260 11 H024248 H000485 H022191 SW127 5 127 12 H000488
H022141 HFXHT127 5 127 295 12 H000487 H024249 H022192 SW152 6 152 12 H000490
H022142 HFXHT152 6 152 350 12 H024251 H024250 H022193 SW177 7 178 6 H000492
H022143 HFXHT177 7 178 410 6 H000491 H000491 H022194 SW203 8 203 6 H000494
H022144 HFXHT203 8 203 470 6 H024252 H024252 H022195 SW254 10 254 6 H012776
H022145 HFXHT254 10 254 700 6 H024253 H024253 H022196 SW305 12 305 6 H019846
H022146 HFXHT305 12 305 840 6 H024254 H024254 H022197 SW356 14 356 4.5 H019851
H022147 HFXHT358 14 356 N/A 4.5 H024255 H024255 H022198 SW406 16 406 3.5 H018627
H022148 HFXHT406 16 406 N/A 3.5 H018627 H018627 H022199 SW456 18 456 2 H017611
H022149 HFXHT458 18 458 N/A 2 H017611 H019339 Available as wired to end or with soft cuffed ends to aid hose clamping
Available as wired to end or with soft cuffed ends to aid hose clamping
Note: When part of an overboard system valves must not be installed below the waterline.
Water Cooled
H024248 HCSS126133 126-133 300SS
H000486 HCSS260280 131-139 W4 S/S
H024249 HCSS134142 134-142 300SS
H000487
H000488
HCSS252265
HCSS300324
140-150
150-162
W4 S/S
W4 S/S
Exhaust Overheat
H024250
H024251
HCSS159167
HCSS165173
159-167
165-173
300SS
300SS Alert System
H000490 HCSS315325 174-187 W4 S/S
H000491 HCSS361387 188-200 W4 S/S
H000492 HCSS370380 201-213 W4 S/S • IP67 waterproof
H024252 HCSS211227 211-227 300SS
H000494 HCSS413439 226-239 W4 S/S 52mm gauge
H024253 HCSS262278 262-278 300SS
H012776 HCSS278291 278-291 W4 S/S
• Self test functionality
H024254 HCSS316332 316-332 300SS
H024255 HCSS367383 367-383 300SS
• Touch screen control
H000504 HCSS382395 382-395 W4 S/S
H015470 HCSS395408 395-408 W4 S/S
• Single and twin engine
monitoring
Stainless Steel Double Bolt Clamps
H019846 HCSS300324 300-324 W4 S/S • Single and dual
H000500
H019851
HCSS312336
HCSS361387
312-336
361-387
W4 S/S
W4 S/S
station display
H018627 HCSS413439 413-439 W4 S/S
• Easy installation
• Fail-safe functionality
Halyard’s Exhaust Alert provides a class leading exhaust overheat alert system
housed in a stylish new standard 52mm diameter, IP67 waterproof gauge.
The new system incorporates self-test functionality with touch screen control and is supplied as a 12/24
dual voltage unit. Available with a choice of chrome or black bezel and black or white gauge faces to
compliment your existing gauges.
Exhaust Alert - Gauge System 316L Stainless Steel Through-Hull Exhaust Outlets
C
C
From
127mm (5”)
A A
ØF
B
B
ØG
ØF E
Part No. Reference Exhaust Alert System
OEM -Kits
H000424 AS180 OEM Control Box kit (12/24 Volt) with single through hose sensor with 16 metre cable ØG
H000433 AS280 OEM Control Box kit (12/24 Volt) with twin through hose sensors with 16 metre cables
A
H000439 AS380 OEM Control Box kit (12/24 Volt) with triple through hose sensors with 16 metre cables
A
A
Thread
A Thread B Hosetail
BSP O.D.
Inches
B 3/4 3/4
Hosetail B
1 1
11/2 11/2
2 2
25mm 35mm 68mm
A
24 Halyard Products Range Halyard Products Range 25
Exhaust Systems and Accessories
A
316L Stainless Steel Deck Drain Manifolds 316L Stainless Steel Y Connectors
A
A
Thread 1/2 1
3/4 3/4
1 1
B 1 11/4
Hosetail B
1 1/2
11/4 11/4
11/4 11/4
25mm 35mm 68mm 11/2 11/4
11/2 2
A
316L Stainless Steel Branch Connectors 2 2
2 21/2
316L stainless steel branch connectors made A B C 21/2 21/2
to order. Inches BSP
1/2 3/4 5
• Electro polished 1/2 1 5
1/2 11/4 6
• Price on application 1/2 11/2 6 316L Stainless Steel In-line Reducers
1/2 2 7
• Alternative sizes available on request 1/2 21/2 8
1/2 3 10 A range of 316L stainless steel inline
3/4 3/4 5 reducers made to order.
A
3/4 1 5
3/4 11/2 6 • Electro polished
3/4 11/2 6
3/4 2 7 • Ten off minimum order
3/4 21/2 8
3/4 3 10
• Price on application
B 1 1 5 • Alternative sizes available on request
1 11/4 6
1 11/2 6
1 2 7
C
1 21/2 8
1 3 10
1.25 11/4 6
1.25 11/2 6
1.25 2 7
1.25 21/2 8
1.25 3 10
A
A
11/2 11/2 7
11/2 2 8
11/2 21/2 8 A B C
11/2 3 10 Inches
2 2 8 3/4 1 5
B 2 21/2 10 B A B 1 11/2 6
2 3 10
11/2 2 7
21/2 21/2 8
2 21/2 8
21/2 3 10
3 3 10 C 21/2 3 10
C 3 31/2 10
A
31/2 4 10
A
A
Thread
Rubber Design Vibration & Noise Control
Antivibration Mounts,
Replacement Water Jacketed Manifolds Flanged Bellows &
To suit normally aspirated and turbo installations
mild steel or stainless steel water jacketed hot
Bulkhead Penetrations
aluminium sprayed
• Replacement for OEM units including: Ford
Sabre, Ford Mermaid, Ford Lehman, Perkins,
Perkins Sabre and others on request
• Price on application • Significant reduction of vibration into the
• May require original unit as pattern vessel structure from the engine including
through the exhaust system
• Specification and design support to ensure
correctly specified and efficient systems
• Over 40 years of experience in vibration,
noise, and shock control
Rubber Design are global leaders in noise, vibration and shock control solutions for the Hanging fixed points are mainly used to support
horizontal exhaust pipes, isolate the engine
worldwide marine market. Halyard is an authorised reseller of Rubber Design antivibration vibrations and control the dynamic forces which
exhaust equipment. Halyard have a long-standing partnership with Rubber Design utilizing occur while the vessel is in operation. Besides this
they determine the direction of the expansion due to
their products in Halyard exhaust systems and other applications. We can also offer these
thermal growth of the exhaust pipe. The fixed points
as standalone products to meet customer requirements. can also be installed close to the engine outlet to
avoid thermal expansion from the exhaust system
towards the engine bellows. This to protect the turbo
Noise and Vibration Reduction of 25mm between the exhaust mounting and the against external forces from the exhaust system.
outside exhaust insulation, the temperature can be
A significant reduction in the radiated noise and
controlled to around 50°C. The above is applicable
vibrations can be achieved by using rubber-metal
for the flexible fixed points, for the stabilisers the
elements between the exhaust gas system and
thermal insulation is attained by the length of
ships structure. This is because the transmission
the threaded rod. For more details refer to the
speed of sound through rubber is only 45 to 90m/
installation instructions.
sec, while it is around 5000m/sec through steel.
With a smart design and using rubber-metal Mounting Selection C A
elements a reduction of 8 to 10dB (A) can be
Generally these products are part of a complete
obtained across the majority of the frequency range B
system, therefore it is advisable to seek expert
of 63 to 4000Hz.
advice from our engineering team. Halyard, with
Types of Mounting the support from Rubber Design, can take total D
responsibility for the complete design including
For exhaust systems, two basic types of mountings
the vibration calculations of the flexible suspended
are used, hanging/standing fixed support mountings
exhaust systems. Besides flexible exhaust supports,
and stabiliser mountings. The fixed support
Rubber Design also produce stainless steel bellows,
mountings take the static and dynamic forces and
flexible fire proof and/or watertight bulkhead
determine the direction of the expansion in the E
penetrations, funnel deck passages. All according to
exhaust system. The stabiliser mountings guides the
the latest design standards and regulations. With the
thermal expansion caused by the high temperature
best design and products a maximum reduction of
of the exhaust to the applied stainless steel bellows
vibrations and life span of your exhaust gas system Fz
in the exhaust system. the stabiliser mountings also F
will be achieved.
support the weight of the pipe.
Thermal Insulation
Isolation Plate
It is important to protect the rubber from the high
G
temperature of the exhaust system. To obtain a long
life time of the mountings the temperature must be
below 80°C. To achieve this our fixed supports are
equipped with suitable thermal insulators. By using
Fixed Point Mounts
this material, as well as providing a minimum air gap
A B C D E F Isolation Weight Fz Max Hardness
Reference G
mm mm mm mm mm Max. mm Plate kg N ºS h. A
500 45
RD101 75 40 95 50 50 15 M10 35x35x12 0.9
900 60
2300 60
RD251 100 55 110 65 92 15 M12 40x40x12 2.1 4200 70
4300 45
4000 45
RD501 120 68 135 80 97 12 M16 50x50x12 3.3 6200 60
8750 70
6500 45
RD1001 150 80 150 100 115 15 M24 60x60x12 7.3
9000 65
10000 45
RD2001 200 110 180 125 110 15 M30 70x70x16 10.9
15000 65
16000 45
RD3001 200 110 230 125 155 20 M36 80x80x16 17.0
36000 65
Stabilisers are mainly used to support horizontal F G The MP-mountings (Multi Purpose) are developed to
exhaust pipes as well as stabilizing the vertical pipes offer excellent passive and active vibration isolation
and components like silencers, aftertreatment SCR for various applications.
or DPF units, etc. They isolate the engine vibrations
Next to offering excellent isolation the MP-mountings
and control the dynamic forces which occur while A
internal deflection limiter avoids overload and allows
the vessel is in operation. Besides this they guide the
use for mobile applications on for example trucks
direction of the expansion due to thermal growth of
and ships. The geometry of the metal top offers
the exhaust system.
protection to the natural rubber against oil and
ozone. Also available in stainless steel.
Typical applications:
H
• Generators
• Engines
• Fans
• AC-units
B • Cooling equipment
• Electro motors 134
• Cabinets 5 M12 5
ø82
M12
3.0 S Max. Static load stationary application
M Max. Static load marine application
S 65˚Sh.A
2.5
M
2.0
55˚Sh.A ø11 x2
C
Load (kN)
Fz
1.5
D
E 1.0
45˚Sh.A
Dry Silencers,
SCR & DPF SCR and DPF Systems
Aftertreatment
• Designed to meet and exceed
statutory emissions regulations
• Elimination of soot contamination
• Bespoke solutions to optimise
available engine room space
• Integrated in a high-performance exhaust silencer
SCR & DPF Systems: Halyard is the Distributor Emigreen is the leading innovator in the field of
Selective Catalytic Reduction (SCR) and Diesel
• Customer’s requirements for IMS and Emigreen in Particle Filters (DPF) producing integrated emission
dictate the solution UK, Europe & Scandinavia control solutions driven by the customer’s
requirements. This is where Emigreen stands out
• Dedicated design team provides from the crowd; it is the customer’s requirements
that dictate the solution, not the products from any
installation solutions for particular supplier.
awkward spaces Customer requirements are many and varied, Halyard are main Emigreen distributors
ranging from the need to meet statutory regulations,
• Global leaders in noise reduction through the need to stop soot blemishing the deck
and DPF & SCR of a luxury yacht to the need to fit the solution into
an awkward space. Whether for a commercial
• Reactive & absorptive exhaust vessel or superyacht, new build or retrofit Emigreen
silencers has the solution optimised for reliability, control and
efficiency.
• Critical grade exhaust silencers Please contact Halyard for further information and to
discuss your specific requirements.
UK based IMS are global leaders in noise reduction and particulate filtering, manufacturing M31 Reactive Silencer Range
absorptive and reactive exhaust gas silencers, SCR and DPF emission control technology,
acoustic enclosures, air inlet & extract attenuators, and acoustic doors.
The M31 range of semi-residential reactive silencers MA31 Range is acoustically treated MA31 type
are a medium attenuation design recommended silencer increases the higher frequency performance
Reactive Exhaust Gas Silencer Absorptive Exhaust Gas Silencer for use where equipment must operate with a by up to 11dB(A), reducing casing breakout as well
reduced noise level. Highly efficient and of advanced as lowering the surface temperature. The units can
acoustical design, they are suitable for the exhausts be used where good overall acoustic performance is
This range of reactive silencers are designed This range of silencers are straight through or intakes of all two-stroke and four-stroke internal required without a secondary or terminal silencer.
primarily for use with internal combustion engine absorption type, suitable for vertical, horizontal combustion engines, compressors and blowers. 50
sturdily constructed in carbon steel with a heat as an exhaust silencer or intake silencer on internal of all welded design, sturdily constructed in carbon
30
25 M31
resisting aluminium or black paint finish to ensure a combustion engines. When used as a secondary steel with a heat resisting aluminium or black paint 20
long service life. All units are fitted with drain points or terminal silencer in conjunction with a high- finish to ensure a long service life. All units are fitted 15
to remove exhaust condensate. The acoustically performance reactive silencer, stringent noise with drain points to remove exhaust condensate. 10
treated MA type silencer increases the higher limitations can be achieved as a result of their 5
frequency performance by up to 10dB(A), reducing complementary effect on the noise spectrum. They 30 63 125 250 500 1K 2K 4K 8K
6” Bore - Octave Band Centre Frequency Hz
casing breakout as well as lowering the surface are of all welded design, sturdily constructed in BØ
temperature. The units can be used where good carbon steel with a heat resisting aluminium or black Nominal C
Bore Size D D
overall acoustic performance is required without a paint finish to ensure a long service life. A
secondary or terminal silencer.
A F
MA31 Series
All M31 MA31 All All M31 MA31 All All Weight Weight
Silencer Ref. A B B C D E E F Min. F Max. M31 MA31
Inch mm mm mm mm mm mm mm mm kg kg
M31/MA31 038 1.5 160 260 600 50 155 205 60 250 3 4
M31/MA31 050 2 210 310 600 50 180 230 60 250 5 6
M31/MA31 063 2.5 260 360 700 50 205 255 70 380 8 10
M31/MA31 075 3 310 410 800 50 230 280 90 430 14 16
M31/MA31 090 3.5 360 460 900 75 255 305 150 480 32 36
Options for both reactive and absorptive silencers:
M31/MA31 100 4 360 460 1000 75 255 305 160 490 45 50
• BS10 Table ‘D’ flanges fitted as standard • Support feet and brackets M31/MA31 125 5 410 510 1200 75 280 330 180 530 54 62
• Alternative flange patterns on request • Anti-vibration mounts M31/MA31 150 6 460 560 1400 75 305 355 190 590 78 95
for example PN flanges M31/MA31 175 7 540 640 1400 75 350 400 200 590 100 135
• Lifting lugs
• B.S.P. connections available on smaller sizes M31/MA31 200 8 560 660 1800 75 355 405 220 810 130 170
• Spark arrestors M31/MA31 225 9 660 760 1800 75 420 470 235 810 190 230
• Radial/axial Inlet & Outlet
• Thermal Insulation Jackets / M31/MA31 250 10 660 760 2100 75 420 470 250 1100 210 280
• Heat resistant aluminium or black paint Stainless Steel Cladding M31/MA31 300 12 760 860 2500 100 470 520 280 1150 340 390
• Shot blast and aluminium metal sprayed Stainless • Marine Classification Certification M31/MA31 350 14 920 1020 2800 100 550 600 320 1350 440 500
steel grades such as 304 / 316 available M31/MA31 400 16 1020 1120 2900 100 600 650 340 1450 610 700
• Corten steel M31/MA31 450 18 1170 1270 3000 100 685 735 370 1500 840 940
M31/MA31 500 20 1270 1370 3400 100 735 785 400 1700 990 1050
M31/MA31 550 22 1370 1470 3700 100 785 835 430 1800 1200 1400
The most common silencers sold by Halyard into the marine industry are the M31/MA31, M51/MA51 M31/MA31 600 24 1470 1570 4000 100 915 965 460 2000 1550 1800
and FP ranges. There are, however, also the M21/MA21, M41/MA41, MRA1/MAA1, MRA2/MAA2, MRA3/ Drawings and dimensions are for guidance. Halyard (M&I) Ltd should be contacted to verify correct silencer for the particular application.
MAA3, MSA & BTS ranges with different configurations and specifications available on request. Alternative sizes and configurations available on request.
The M51 range of ‘critical grade’ exhaust silencers The acoustically treated MA51 type silencer The FP series silencer is a straight through silencer series are of all welded design, sturdily
has been designed to meet the increasingly stringent increases the higher frequency performance by up absorption type, suitable for vertical and horizontal constructed in carbon steel with a heat resisting
noise criteria required in a pollution conscious to 13dB(A), reducing casing breakout as well as installations. The design gives good attenuation in aluminium or black paint finish to ensure a long
environment. Generally specified for use on two lowering the surface temperature. The units can be the higher frequency octave band widths and is, service life.
stroke and four-stroke internal combustion engine used where good overall acoustic performance is therefore, versatile in its application as an intake
exhausts, the units give good low frequency required without a secondary or terminal silencer. or exhaust silencer on fan blowers, centrifugal 50
vertically or inclined, without affecting efficiency. The 40 When used as a secondary or terminal silencer 35 FP2
30
M51 ‘residential grade’ reactive exhaust silencer 35
in conjunction with a high performance reactive 25
30
range are of all welded design, sturdily constructed 25
M51 silencer, stringent noise limitations can be achieved 20 FP1
in carbon steel with a heat resisting aluminium or 20 as a result of their complementary effect on the 15 FP
black paint finish to ensure a long service life. All 15 noise spectrum. The FP ‘industrial grade’ absorptive 10
5
units are fitted with drain points to remove exhaust 10
5 30 63 125 250 500 1K 2K 4K 8K
condensate. 6” Bore - Octave Band Centre Frequency Hz
30 63 125 250 500 1K 2K 4K 8K
6” Bore - Octave Band Centre Frequency Hz
BØ BØ
Nominal C Nominal C
Bore Size D D Bore Size D D
A A
A A
E E
A F A F
Selective Catalytic Reduction (SCR) Technology Diesel Particulate Filter (DPF) with ‘Active’ Regeneration Technology
The IMSeco SCR Technology is a bespoke design IMSeco provides a small integral “AdBlue Tank” with To capture the soot particles, present within the The IMSeco DPF system would in many cases
to suit each installation and can also be retrofitted to level sensors and a control panel that controls the exhaust stream of any Diesel Engine, IMSeco uses use a DOC (Diesel Oxidation Catalyst) which is
existing Equipment. amount of AdBlue that is dosed via the “AdBlue a “Wall-Flow” DPF (Diesel Particulate Filter) where manufactured from a Corrugated Metallic Substrate
Pump” and the “Airless AdBlue Injector”. every alternate cell in the porous ceramic substrate coated in a precious metal solution that draws
The SCR system will reduce NOx emissions by up to
is capped to form a “Checker Board” pattern on the oxygen molecules and NO2 to its surface that travels
98% taking it well below the threshold of IMO Tier 3 Once injected into the exhaust stream the water
front and rear face of the substrate. into the DPF to passively reduce up to 99% of the
regulations. content of the AdBlue will evaporate, and the
particulates (PM10/PM2.5) captured within the DPF.
urea will decompose into an ammonia gas at Particulate Matter (Soot) in the exhaust stream
Installing the IMSeco SCR technology not only
temperatures above 180ºC. enters the DPF through an open cell but cannot exit The DOC will also dramatically reduce the Carbon
significantly reduces NOx emissions but dependent
at the opposite end due to the cell being capped. Monoxides (CO) and Hydrocarbons (HC) present
on the existing engine can also enable customers to A temperature sensor is used at the point of injection
within the exhaust stream and can also be used
meet IMO Tier 3 emission regulations. to ensure that there is sufficient temperature for The exhaust gases pass through the porous walls of
together with the Hydrocarbon Injection System
injection to take place to prevent the Liquid Urea the substrate and out through an adjacent cell.
IMSeco SCR (Selective Catalytic Reduction) to vaporise the fuel across the DOC elevating the
crystallising and potentially blocking the face of the
Technology To prevent the DPF from becoming blocked by the exhaust gas temperatures when active regeneration
SCR.
soot particles captured within the DPF it needs to is required.
The SCR Catalysts are housed in a full Stainless-
Once converted into an ammonia gas and passed be regenerated, which can be done “passively or
Steel Modular Reactor for either “SCR only” or SCRT Once combusted the soot particles turn to ash
across the SCR Catalyst a chemical reaction takes actively” dependent on exhaust gas temperatures
(SCR plus DPF) configurations where the reactor is which migrate to the ends of the cells within the
place that converts NOx (NO + NO2) into nitrogen present.
sectioned into two chambers, the lower chamber DPF. The ash would need to be removed periodically
(N2) and water vapour, natural components of the
having an “In-built AdBlue Mixer Pipe” prior to either Exhaust gas temperatures of more than 350ºC for by cleaning of the DPF, generally on an annual basis.
air we breathe, which is then expelled through the
the DPF or SCR substrates and the Upper Chamber extended periods of time are required to regenerate
exhaust outlet. The system shown below is an example of
housing the SCR Catalysts. a DPF, which is often not present in some diesel
the IMSeco Active regeneration system using
NOx sensors are used to measure the “Engine Out” engines (especially at low loads), which means you
The Inlet and Outlet Exhaust Pipework can be “Hydrocarbon Injection” to vaporise the fuel across a
and “Tailpipe” NOx to validate NOx reductions that either need to:
located on either side of the reactor to suit the DOC upstream of the DPF, elevating the exhaust gas
are taking place across the SCR Catalysts.
specific installation requirements. A removable hatch A) Lower the point of combustion by adding a temperatures to keep the DPF Clean.
is provided for access to remove the substrates for An ammonia slip catalyst is also used after the SCR “Diesel Oxidation Catalyst – DOC” up front of the
The system shown below also incorporates the
maintenance if required. Catalysts to prevent any ammonia gas being emitted DPF to assist with passive regeneration, or:
IMSeco SCR Technology that also reduces NOx.
from the tailpipe in the unlikely event that there is an
The modular SCR system can be scaled to suit the B) Artificially raise the exhaust gas temperatures
overdosing of the AdBlue.
specific installation. by some form of “Active Regeneration” such as
The ECU is fitted with a memory chip which Electrical Heating, use of a Burner System or
The engine speed and load are used to calculate the
stores “Real-Time” NOx emissions data can be Hydrocarbon (Fuel) Injection
exhaust flow across the catalysts to determine the
downloaded via the Windows Friendly Software to • NOx1 Temp 2 Temp 3 • NOx2
exact rate at which to inject the “AdBlue” agent. • P1 • Temp 4
enable reporting of reductions being achieved. • Temp 1
∆P(DPF/SCR)
• NH3
Diesel Aus
AdBlue is a liquid reductant which consists of Injector Injector
Downloads can be done manually via a laptop or
approximately 68% water and 32% Urea.
through a Telematics Package.
The SCR Technology from IMS components are
shown in the illustration below.
Diesel DOC Aus DPF/SCR
Pressure Pressure
Sensor Sensor
ECU Computer
AdBlue Pump
Diesel Aus
MAP Sensor Pressure Pressure
(Air Intake Pressure) Pump Pump
AdBlue
Day Tank
IMSeco Electrical Regeneration Technology
Speed NOx Sensor Back Pressure Sensor NOx Sensor
Sensor (Engine Out (Engine Out
IMSeco are also able to offer its patented “Electrical The IMSeco “Electrical Regeneration Technology”
and Tailpipe) and Tailpipe)
Temp
Sensor Regeneration Technology” where an electrical has built in microprocessors that monitor back
SCR CAT current taken from the generating set is applied pressure, temperature and elapsed time between
Engine AdBlue Injector directly to the filter media electrically powered heat re-generators to control the regeneration cycles
that elevates the exhaust gas temperatures to efficiently and safely, so your stand-by power is
between 600-700ºC to oxidize any accumulated available when you need it most.
soot in the self-regenerating “Active DPF Filters” in
a controlled manner within 3 minutes while typically
using less than 1% of the generator output.
Mixer
42 Halyard Products Range Halyard Products Range 43
Steelhead Marine High Performance Yacht Cranes High Performance Yacht Cranes
Steelhead Marine’s elegantly designed, high-tech With strong leadership and a dynamic workforce,
cranes are renowned across the yachting industry, Steelhead is working to take their innovative
but their ambitions stretch even higher. Through products to the next level of sophistication. A
persistence, innovation, and hard work they are diligent sales, engineering, design and build process
aiming to become the leader in advancing hydraulic combined with a close working relationship with their
solutions for the yachting world. clients ensures Steelhead products will be at the
forefront of innovation in the global yacht market.
Benefits of Steelhead Marine
• Engineered for Performance
• Greater lift capacity with reduced crane weight
• Superior engineering and advanced materials
• Durability, strength and reliability
• Compact and attractive design that puts less
space and weight demands on your yacht
• Easy to use
High Performance
Yacht Cranes
Raising the bar on Yacht Crane Performance
Radio Controlled CT2000 2000 907 18 5.5 24 7.3 12 3.7 1050 476 > 70 > 21
Fixed Boom CT2500 2500 1134 18 5.5 24 7.3 12 3.7 1150 522 > 70 > 21
ES Series Hoisting
230V ac Power
CT3000 3000 1361 16 4.9 24 7.3 11 3.4 1150 522 > 70 > 21
or Ship’s
Luffing
CT Hydraulics CT3500 3500 1588 20 6.1 24 7.3 13 4.0 1700 771 > 70 > 21
Rotation
Pedestal Base
Lightweight, super efficient, low profile Extension CT4000 4000 1814 20 6.1 30 9.1 12.5 3.8 2100 953 > 70 > 21
Standpipe Mount
European design with four-function hydraulics. Custom Reach CT5000 5000 2268 20 6.1 30 9.1 12.5 3.8 2400 1089 > 70 > 21
Available CT6000 6000 2722 20 6.1 30 9.1 12.5 3.8 2600 1179 > 70 > 21
CT Series
LDC Series
ISO 9001:2015
Freeman Hatches have more quick-acting flush Two Important Features Distinguish Typical Hatch Cover Assembly
hatch experience, models and features than the Freeman Cast Hatch from Other
any manufacturer. Designs
Handle
AdvanTec Marine’s Freeman hatches are used on a • Built in T-Handle
wide variety of fishing boats, tugs, barges, research
• Easy Operating Dogging Hinges
vessels, offshore tenders, rescue craft and other
Mechanism
workboats. The Freeman hatch is designed for
new boats, or replacing other hatches in standard The standard pocketed, stainless steel Bushing
Lift Out Surface Hinges
openings, or for improving existing craft. T-handle is built in, permanently part of Cover
Freeman Cast Hatches Attributes the hatch. Grasp the handle and pull,
The hatches are fast acting and easy to use. Simply
the shaft slides up into place, and with Gasket
• Evenly spaced dog arms exert grasp the handle and pull, the shaft slides into
less than a quarter of a turn the locking
uniform force on the cover plate. place, and with less than a quarter turn, completely Stud
mechanism completely disengages. The
disengages the locking mechanism. The dogs and
• Handle position shows when dog arms alignment of the handle shows when
linked handle do the work smoothly in just a second. Dog Arms
are engaged or disengaged. dog arms are engaged or disengaged.
Our easy lift system allows simple removal. With the Nylon & Stainless
• Handle is always attached. Hatch and Evenly spaced dog arms (either 3,
locking mechanism disengaged, the hatch is resting Hub (w/ cam buttons) Washer with
handle fit flush with the deck with the 4 or 8 depending on size of hatch)
on the deck ring and can be lifted out with one hand. Locknut
handle in a recessed locked position. exert uniform sealing pressure on the
cover plate. The unique design, fit, Actuator
• Watertight hatches, designed to seal up to
Hinged Hatches and adjustability of Freeman’s dog
30’ intermittent head, the double-sealing
mechanism assure smooth, consistent Ring
gasket seals tighter under pressure. For hinged models the unique hinging device
action; no binding or jamming of parts.
allows the hatch to be opened more than 180°
• Versatile installation, hatches can be installed
and “floats” when the hatch is closed to facilitate a • As hub rotates a cam
in steel, aluminum, wood, or fiberglass decks.
tighter seal. Round hatches 18” and larger, and all exponentially increases force at
• Complete units include aluminum or steel oval and square hatches with aluminum covers are the opposite end of the dog arm
mounting rings for bolt-in or weld-in installations. available hinged from the factory.
• Each dog is adjustatble to
• Dog mechanism assures smooth consistent insure equal tension on the Escape Handle
action; no binding or jamming. Close-up view of standard gasket sealing surface (Optional replacemnet for actuator)
Freeman “floating”
• Quick-acting dog eliminates over or under hinge installed on hatch
tightening; hatch operates the same each time. assembly, right.
Knife Edge or Compression Sealing
• Great Value
• Versatile Compression Seal 2400 Series Hatches Knife-edge Seal 2400 Series Hatches
• Fast Acting These hatches have easy-to-clean spigots, feature These hatches feature a coaming with drain gutter
• Reliable long gasket life, and are economical to purchase. and an aggressive sealing rim edge. A drain fitting
can be installed to minimize water from entering
• Easy Lift • Aluminum Deck Rings are intended to be
enclosure when hatch is initially opened.
weld installed into aluminum decks and
• Low Maintenance bolt installed into other deck materials. • Aluminum Deck Rings are intended to be
weld installed into aluminum decks and
• Steel Deck Rings are to be weld
bolt installed into other deck materials.
installed into steel decks only.
• Steel Deck Rings are to be weld
• Watertight seal to 30 foot intermittent head,
installed into steel decks only.
continuous 10 foot head top-loaded pressure (on
properly installed and adjusted hatch assemblies).
• Concealed Yoke Hinge A-C Aluminum Deck Ring S-C Steel Deck Ring A-K Aluminum Deck Ring S-K Steel Deck Ring
(Optional, selected models) with Compression Seal with Compression Seal with Knife Edge Seal with Knife Edge Seal
15”x 24” Oval lift-out, 15” x 24” Oval hinged, Steel 15”x 24” Oval lift-out, 15”x 24” Oval hinged,
Aluminum ring ring, Inside view Steel ring Steel ring
Cast Aluminium Hatches - Oval 30” Round lift-out, 8” Round lift-out, 18” Round lift-out, 20” Round hinged,
Hatch Dimensions Cover Dimensions Assembly steel ring aluminum ring steel ring aluminum ring
Mechanism
Clear Opening Rough Opening* Overall (Cover + Ring) Material Overall Weight
Size
Part No. Style Ring
Inch
A A B B C C Dog
D E F Metal Thick Inch mm Metal lbs kg
(inch) (mm) (inch) (mm) (inch) (mm) Qty.
2431-0002 12x18 Lift-Out A-C 12.0x18.0 305x457 15.0x21.0 381x533 18.8x24.8 478x630 1.5 0.31 NA A 0.28 14.1x20.3 358x516 AA 4 29 13.2
2431-0003 12x18 Lift-Out S-C 12.0x18.0 305x457 14.8x19.8 376x503 14.8x19.8 376x503 1.3 0.25 NA A 0.29 14.1x20.3 358x516 AA 4 30 13.6
2471-0002 12x18 Hinged A-C 12.0x18.0 305x457 15.0x21.0 381x533 18.8x24.8 478x630 1.5 0.31 NA A 0.28 14.1x20.3 358x516 AA 4 31 14.1
2471-0003 12x18 Hinged S-C 12.0x18.0 305x457 14.8x20.8 376x503 17.2x20.8 437x529 1.3 0.25 NA A 0.29 14.1x20.3 358x516 AA 4 31 14.1 A-C Aluminum deck ring S-C Steel deck ring A-K Aluminum deck ring S-K Steel deck ring
2433-0002 15x24 Lift-Out A-C 14. 8x23.7 376x603 17.7x26.7 450x677 21.3x30.3 541x770 1.5 0.25 NA A 0.22 16.3x25.9 414x658 AA 4 35 15.9 with compression seal with compression seal with knife edge seal with knife edge seal
2433-0003 15x24 Lift-Out S-C 14. 8x23.7 376x603 17.5x26.5 445x673 17.5x26.5 445x673 1.3 0.25 NA A 0.22 16.3x25.9 414x658 AA 4 37 16.8
2434-0002 15x24 Lift-Out A-K 15.2x24.2 386x615 17.9x26.9 455x684 21.0x30.0 533x762 1.6 0.31 0.6 A 0.21 17.7x26.7 450x678 AA 4 35 15.9
2434-0003 15x24 Lift-Out S-K 15.2x24.2 386x615 17.9x26.7 454x678 17.9x26.7 454x678 2.5 0.31 0.25 A 0.21 17.6x26.4 447x671 AA 4 54 24.5
Cast Aluminium Hatches - Round
2473-0002 15x24 Hinged A-C 14.6x23.5 371x597 17.6x26.5 447x673 21.6x30.5 549x775 1.5 0.31 NA A 0.2 16.1x25.7 409x653 AA 4 37 16.8
Hatch Dimensions Cover Dimensions
2473-0003 15x24 Hinged S-C 14.6x23.5 371x597 17.6x26.5 440x670 19.7x26.5 500x673 1.3 0.31 0.25 A 0.2 16.1x25.7 409x653 AA 4 38 17.2 Assembly
Rough Mechanism
Size Clear Opening Overall (Cover + Ring) Material Overall Weight
2474-0002 15x24 Hinged A-K 15.2x24.2 388x615 17.2x26.2 437x665 21.0x30.0 533x762 1.6 0.31 0.6 A 0.21 17.4x26.3 442x668 AA 4 35 15.9 Part No. Style Ring Opening*
Inch
2474-0003 15x24 Hinged S-K 15.2x24.2 388x615 20.1x26.7 454x678 20.1x26.7 510x678 2.5 0.31 0.25 A 0.21 17.0x26.1 432x668 AA 4 60 27.2 A A B B C C Dog
D E F Metal Thick Inch mm Metal lbs kg
2483-0107 15x24 Lift-Out S-C 15.1x24.1 384x613 16.8x25.6 427x650 16.8x25.6 427x650 1.5 0.25 NA DI 0.38 17.0x26.1 432x668 AA 4 85 28.6 (inch) (mm) (inch) (mm) (inch) (mm) Qty.
2435-0002 19x26 Lift-Out A-K 19.2x26.2 488x665 21.2x28.2 538x716 25.0x32.0 635x813 1.6 0.31 0.6 A 0.29 21.5x28.4 546x721 AA 4 43 19.5 2401-0002 8” Lift-Out A-C 7.9 201 10.3 262 12.2 310 1.1 0.31 NA AA 0.23 9.8 249 AA 3 8 3.6
2435-0003 19x26 Lift-Out S-K 19.2x26.2 488x665 21.7x28.7 551x729 21.7x28.7 551x729 2.5 0.31 0.25 A 0.29 21.3x28.4 546x721 AA 4 61 27.7 2402-0002 12” Lift-Out A-C 11.9 302 14.8 376 17.4 442 1.3 0.31 NA AA 0.19 13.9 353 AA 3 13 5.9
2475-0002 19x26 Hinged A-K 19.2x26.2 488x665 21.2x28.2 538x716 27.2x32.4 691x823 1.6 0.31 0.6 A 0.29 21.3x28.4 546x721 AA 4 44 20 2402-0003 12” Lift-Out S-C 11.9 302 14.5 368 14.7 373 1.3 0.25 NA AA 0.19 13.9 353 AA 3 16 7.3
2475-0003 19x26 Hinged S-K 19.2x26.2 488x665 24.0x28.8 610x732 24.0x28.8 610x732 2.5 0.31 0.25 A 0.29 21.3x28.4 546x721 AA 4 67 30 2403-0002 15” Lift-Out A-C 15 381 17.8 452 12.5 546 1.3 0.31 NA AA 0.29 17 432 AA 3 23 10.4
2403-0003 15” Lift-Out S-C 15 381 17.6 447 17.8 452 1.3 0.25 NA AA 0.29 17 432 AA 3 26 11.8
AA - Aluminium Alloy SS - Stainless Steel DI - Ductile Iron (see loading limits page) *Rough opening dimensions do not include hinge pockets 2404-0002 18” Lift-Out A-C 18 457 20.9 530 24.5 622 1.4 0.31 NA AA 0.26 20 508 AA 3 30 13.6
2404-0003 18” Lift-Out S-C 18 457 20.5 521 20.7 526 1.3 0.25 NA AA 0.26 20 508 AA 3 32 14.5
A-K Aluminum Deck Ring with Knife Edge Seal S-K Steel Deck Ring with Knife Edge Seal 2405-0002 18” Lift-Out A-K 18 457 20 508 24 607 1.5 0.38 0.8 AA 0.24 20.4 518 AA 3 38 17.2
2405-0003 18” Lift-Out S-K 18 457 20.6 523 21.1 536 2.5 0.31 1 AA 0.24 20.7 526 AA 3 36 16.3
C B 2441-0002 18” Hinged A-C 18 457 25.7 653 24.5 622 1.6 0.27 NA AA 0.38 20 508 AA 3 35 15.9
E B E A 2441-0003 18” Hinged S-C 18 457 20.8 528 20.5 521 1.3 0.25 NA AA 0.38 20 508 AA 3 38 17.2
Rough Opening
2442-0002 18” Hinged A-K 18 457 20.7 527 24.5 607 1.5 0.38 0.8 AA 0.24 20.7 526 AA 3 39 17.7
A & Ring OD
Ring OD D F 2442-0003 18” Hinged S-K 18 457 20.6 523 22.9 580 2.5 0.31 1 AA 0.24 20.7 526 AA 3 42 19.1
D Rough Opening
F 2481-0107 18” Lift-Out S-C 18 457 20.5 521 20.3 516 1.5 0.25 NA DI 0.41 19.9 505 SS 3 75 34
Clear Opening Clear Opening
2406-0002 20” Lift-Out A-C 19.8 503 22.8 579 26.5 673 1.3 0.31 NA AA 0.26 21.9 556 AA 4 36 16.3
2406-0003 20” Lift-Out S-C 19.8 503 22.4 569 22.3 566 1.3 0.25 NA AA 0.26 21.9 556 AA 4 37 16.8
A-C Aluminum Deck Ring with Compression Seal S-C Steel Deck Ring with Compression Seal
2407-0002 20” Lift-Out A-K 20 508 22 559 26 660 1.4 0.38 0.7 AA 0.35 21.9 556 AA 4 44 20
2407-0003 20” Lift-Out S-K 20 508 22.6 574 22.3 566 2.5 0.31 1 AA 0.35 21.6 549 AA 4 41 18.6
C
B 2443-0002 20” Hinged A-C 19.6 498 22.8 579 26.5 673 1.7 0.4 NA AA 0.29 21.9 556 AA 4 44 20
E
B 2443-0003 20” Hinged S-C 19.6 498 22.4 569 22.1 561 1.3 0.25 NA AA 0.29 21.9 556 AA 4 47 21.3
E
A Rough Opening 2444-0002 20” Hinged A-K 20 508 22 559 26 660 1.4 0.38 0.7 AA 0.35 22.4 569 AA 4 45 20.4
A Ring OD
D & Ring OD
D Rough Opening AA - Aluminium Alloy SS - Stainless Steel DI - Ductile Iron (see loading limits page) Continued >
F Clear Opening
Clear Opening *Rough opening dimensions do not include hinge pockets
E E A A B B C C Dog
B A D E F Metal Thick Metal lbs kg
Rough Opening (inch) (mm) (inch) (mm) (inch) (mm) Qty.
A & Ring OD 2421-0002 18x24 R Lift-Out A-K 18.0x24.0 457x610 20.5x26.5 521x673 24.5x30.5 622x775 1.6 0.38 0.7 ALUM 0.2 AA 4 36 16.3
Ring OD D F
D 2421-0003 18x24 R Lift-Out S-K 18.0x24.0 457x610 20.5x26.5 521x673 20.4x26.4 518x671 2.5 0.31 0.9 ALUM 0.2 AA 4 61 27.7
F Rough Opening
Clear Opening 2461-0002 18x24 R Hinged A-K 18.0x24.0 457x610 20.5x26.5 521x673 24.5x30.5 622x775 1.6 0.38 0.7 ALUM 0.2 AA 4 36 16.3
Clear Opening
2461-0003 18x24 R Hinged S-K 18.0x24.0 457x610 20.5x26.4 521x673 22.8x26.3 579x668 2.5 0.31 0.9 ALUM 0.2 AA 4 61 27.7
A-C Aluminum Deck Ring with Compression Seal S-C Steel Deck Ring with Compression Seal 2436-0002 24x28 R Lift-Out A-K 24.6x28.6 625x727 27.5x31.5 699x799 31.2x35.2 793x894 1.6 0.38 0.7 ALUM 0.2 AA 4 61 27
2436-0003 24x28 R Lift-Out S-K 24.6x28.6 625x727 27.5x31.5 699x799 27.1x31.1 688x790 2.5 0.31 0.9 ALUM 0.3 AA 4 83 37.4
C 2476-0002 24x28 R Hinged A-K 24.6x28.4 629x724 29.6x31.4 752x797 33.1x34.9 840x887 1.6 0.38 0.7 ALUM 0.3 AA 4 62 28.1
B
E 2476-0003 24x28 R Hinged S-K 24.6x28.4 629x724 29.6x31.4 752x797 29.6x33.1 752x841 2.5 0.31 0.9 ALUM 0.3 AA 4 84 37.9
B
E 2429-0002
A Rough Opening 30x36 R Lift-Out A-K 30.5x36.5 775x927 32.8x38.8 834x987 36.3x42.3 923x1075 2.5 0.31 0.9 ALUM 0.3 AA 8 102 46.3
A Ring OD 0001**
D & Ring OD
D 2429-0003
Rough Opening 30x36 R Lift-Out S-K 30.5x36.5 775x927 33.5x39.5 850x1003 33.5x39.5 850x1003 2.5 0.31 0.9 ALUM 0.3 AA 8 119 54
F Clear Opening 0001**
Clear Opening
2469-0002
30x36 R Hinged A-K 30.6x36.6 776x930 32.8x38.8 834x987 38.1x42.3 967x1075 1.6 0.38 0.7 ALUM 0.3 AA 8 93 42.4
0001**
2469-0003
30x36 R Hinged S-K 30.0x36.0 762x914 33.5x39.5 850x1003 37.5x39.3 952x998 2.5 0.31 0.9 ALUM 0.3 AA 8 130 59
0001**
2422-0002 20x20 SQ Lift-Out A-K 20.3x20.3 517x517 22.8x22.8 579x579 26.8x26.8 681x681 1.6 0.38 0.7 ALUM 0.5 AA 4 43 19.5
2422-0003 20x20 SQ Lift-Out S-K 20.3x20.3 517x517 22.8x22.8 579x579 22.5x22.5 572x572 2.5 0.31 0.9 ALUM 0.5 AA 4 74 33.6
2462-0002 20x20 SQ Hinged A-K 20.3x20.3 517x517 22.8x22.8 579x579 28.2x26.4 715x672 1.6 0.38 0.7 ALUM 0.3 AA 4 45 20.4
2462-0003 20x20 SQ Hinged S-K 20.3x20.3 517x517 22.8x22.8 579x579 25.2x22.8 640x579 2.5 0.31 0.9 ALUM 0.3 AA 4 76 34.5
2423-0002 22x22 SQ Lift-Out A-K 22.0x22.0 559x559 24.5x24.5 622x622 28.5x28.5 724x724 1.6 0.38 0.7 ALUM 0.3 AA 4 45 20.4
2423-0003 22x22 SQ Lift-Out S-K 22.0x22.0 559x559 24.5x24.5 622x622 24.7x24.7 627x627 2.5 0.31 0.9 ALUM 0.3 AA 4 92 41.7
2463-0002 22x22 SQ Hinged A-K 22.0x22.0 559x559 24.5x24.5 622x622 28.5x28.5 724x724 1.6 0.38 0.7 ALUM 0.3 AA 4 46 20.9
AA - Aluminium Alloy DI - Ductile Iron (see loading limits page) *Rough opening dimensions do not include hinge pockets Continued >
**Requires escape handle as standard
0003 0031-2087
12.5” O.D. [AL] w/ Pin 20” 0031-2264
A-K Aluminum Deck Ring with Knife Edge Seal S-K Steel Deck Ring with Knife Edge Seal
Hatches and larger Interlocking T-Wrench
Use with Interlocking
C B Spindle
E B E A
Rough Opening
A & Ring OD
Ring OD D F
D
F Rough Opening 0004 0031-2119
Clear Opening Clear Opening [SS mill finish] w/ Pin. Use
with hatches that have SS 0021-2008
A-C Aluminum Deck Ring with Compression Seal S-C Steel Deck Ring with Compression Seal dogging mechanism T-Style Wrench Handle
Use with T-Style
C Slot Spindle
B
E
B
E
A Rough Opening
A Ring OD
D & Ring OD
D Rough Opening
F Clear Opening
Clear Opening
Miscellaneous Options
Maximum allowable loading for cast iron covers listed and their aluminium equivalents. 250 Hinged door & 250 Dutch door
The following values CANNOT be used to extrapolate loading limits on other models or cover/ring combinations.
• Marine Grade .090” Aluminum
Max Load Max Load-Fatigue Max Watertight Pressure Captured Panel Skins Mill Finish
Hatch Part Number, Description Comment
kN (lbf) kN (lbf) kPa (psi)
2483-1101 (0136-4001) All rings excluding • Welded 6063 Flanged Aluminum Frame
13 (2900) - 28 (4)
Oval 15”x24” Cast Iron aluminium
• 4” Radius Corners
2433-1001 (2433-3001)
2.5 (550) 1.5 (350) 28 (4) All rings, As cast • Gasket on Frame
Oval 15”x24” Aluminium
2482-1101 (0136-4003) All rings excluding • Insulation Korolite Rigid Foam Core
17 (3800) - 43 (6.2)
Round 24” Cast Iron aluminium
2411-1001 (2411-3001) • Bolt-in or Weld-in Frames
4.5 (1000) 3 (650) 43 (6.2) All rings, As cast
Round 24” Aluminium
• (2) Individual Nylon Dogs
2481-1101 (0136-4002) All rings excluding
16 (3600) - 38 (5.5)
Round 18” Cast Iron aluminium • Stainless Steel Hinges and Fasteners
2404-1001 (0111-4106) • Trioving Lockset with 3 keys
3 (650) 2 (450) 38 (5.5) All rings, As cast
Round 18” Aluminium
250 Hinged 250 Dutch
2480-1101 (0136-4006) All rings excluding
*3.5 (800) - *55 (8)
Hinged Square 24”x24” Cast Iron aluminium
2464-1001 (2464-3001) 1212 Series Watertight doors
1.5 (350) 1 (200) 55 (8) All rings, As cast
Hinged Square 24”x24” Aluminium
* Failure mode is non-typical and found at hinge pin
• Max load: maximum point load acceptable on any The load results are based on finite element analysis • Welded Mild Steel, Radius Formed Corners
point on top of the cover. of hatch/ring combinations. In the case of aluminium • Gasket on Door Panel for Long
castings, the fatigue limit is also included as it is Life and Positive Sealing
• Max load–fatigue: maximum cyclic point load
lower than the yield limit. A 2x safety factor was
acceptable on any point on top of the cover. Higher • 250” Thick, Outside Mild Steel Panel
assumed in all instances.
loads will result in non-infinite fatigue life which may
be acceptable in certain applications. The watertightness pressures listed are based on • (4) Individual Steel Dogs
Type Approvals and previous sealing results. Note • (3) Welded Steel Panel Hinges
• Max watertightness pressure: Maximum tank
that only the aluminium models hold TA certificates.
test pressure (inside direction). • Inside and Outside Steel Pull Handles
Higher loading results may be acceptable
based on the application and other 1212 Watertight
requirements. Please contact Engineering if
additional clarity is required.
300X Series Sliding Doors
300X Sliding
Seatorque
Shaft Systems
Halyard are now able to offer a range
of generator enclosures designed and The BOSS™ system is the internationally acclaimed Bolt On
manufactured to suit the particular Shaft System by Seatorque Control Systems
engine / generator model and
installation requirements.
The standard specification for these acoustic
enclosures includes the following but other
options are available on request: • Significant reduction of noise • Mechanical losses reduced
• Modular Aluminium frame and vibration from engines, to 2% total
• Removable and fixed panels to suit shafts and propellers • Up to 8% reduction in fuel
and allow for service access
• Alignment issues eradicated consumption and increased
• All panels internally lined with
Halyard noise insulation materials • Reduced installation times delivered horse power
• Base frame skid with optional • Reduced underwater drag
integrated fuel tank
• Cut outs to facilitate service connections Halyard is the Distributor
• Cooling fans for UK, Europe &
• Mounting to accommodate generator Scandinavia
manufacturers control panel
Please contact Halyard for further
information.
Developed over twenty-five years and fitted as standard equipment to a growing number STM3 Enclosed Bolt-on-Shaft System ‘BOSS’ - Typical Installation
of globally recognised boat manufacturers, Seatorque Shaft Systems offer a multitude of
noise and vibration, fuel consumption and delivered power benefits.
Inner & Outer Urethane Shaft Coupling /
Sealing Rings Companion Flange
Absorbs vibration and seals hull/ Machined to accept
• The ‘BOSS’ is a self-contained shaft and thrust The combination of taper and needle roller bearings, Propeller Bearing Housing Existing Conventional Strut shaft penetration eliminates need universal joint assembly
Billet machined Bronze Supplied by Seatorque with for stuffing box and dripless
bearing assembly supplied as a complete unit the non-rotating full-length shaft casing, the contains needle roller bearings Seatorque system or by customer or conventional shaft seal
from the transmission output coupling to the resiliently mounted thrust bearing and strut, and the and two rubber lip seals
propeller shaft end optimised engine mounts all contribute to the very
significant reduction of noise and vibration, typically
• An oil-filled stainless-steel tube, in which the
over 50%
propeller shaft rotates supported by roller
bearings, hydrodynamic journal bearings, and In addition, the reduction of mechanical losses to
thrust bearings reduces drag to an absolute only 2%, thus providing valuable extra power for
minimum propulsion, and fuel consumption reductions of
circa 8%, as verified across a number of in-service
• The thrust bearing housing, at the inboard end
case studies, are very valuable considerations when
of the tube, bolts to the hull transferring thrust Double Universal Joint
specifying your shaft system.
from the propellers to the vessel structure and not Driveline Assembly
Cardan Shaft supplied
through the transmission and engine Mounting Isolator - Thrust Bearing Housing with system, eliminates
Through Hull Assembly Contains forward and reverse alignment issues
• Flexible isolators located between the ‘BOSS’ System Maintenance Cast bronze or billet taper bearings, all rubber lip seal,
Shaft Outer Casing machined stainless steel oil pump and connections to oil
system, the vessel’s hull, and the strut absorb
Recommended service intervals on the ‘BOSS’ are Non-rotating stainless steel reservoir, anodized aluminium alloy
thrust loads as well as significantly reducing noise contains fully hydrodynamic
very realistic for the commercial operator as well bronze journal bearings
and vibration Enclosed Shaft
as for recreational use. Cost effective oil and seal Aquamet 22 HS stainless
changes are not required until 3,000 hours while steel shafting
Engine Load %
170
90
• Builders enjoy simplified and dramatically reduced • International 2-year Limited Warranty.
160
installation times.
GPH
150
140 80 • End users enjoy a silky smooth, whisper quiet
130 ride, improved operating efficiency and range,
120 Average Decrease in Fuel Burn -5% 70 Average Decrease in Engine Load -4% plus easy maintenance cycles; with rugged
110
reliable operation.
100 60
1800 2000 2050 2100 2200 2300 2350 1800 2000 2050 2100 2200 2300 2350
RPM RPM
MX1 BOSS-Lite
26 31 32 33 35 38 40 26 31 32 33 35 38 40
Speed - Knots Speed - Knots
Test Boat Specifications: LOA - 64ft Displacement - 109,000lbs Engines: MTU 16V2000M91 2000hp Seatorque’s thrust bearing and Isolator technology mated
to traditional shafting. This system offers many of the
benefits of Seatorque’s patented technologies.
Seatorque ‘BOSS’ Standard Range Dimensions Perfect for retro-fits as well as new construction.
D C B A
J K
F
E
A B C D E F G H J K
STM3 Housing
Thrust Mounting Propeller Exposed SAE Taper Housing Shaft Propeller Shaft Casing
SERIES Assembly Length Housing Shaft Length Clarence to Diameter Diameter Housing Dia. O.D.
Taper
inch 5.5 3 3 4.5 2.75 1 3.75 1 2.25 1.9
100
mm 139.70 76.20 76.20 114.30 69.85 25.40 95.25 25.40 57.15 48.26
inch 6.75 3.5 4.5 7.75 5 1 5 1.75 3.5 2.375
MX2 Duo-BOSS
175 mm 171.45 88.90 114.30 196.85 127.00 25.40 127.00 44.45 88.90 60.33
inch 8 4 5 8.875 5.75 1 6.125 2 4.25 3
200 mm 203.20 101.60 127.00 225.43 146.05 25.40 155.58 50.80 107.95 76.20
A new concept in the field of dual, counter rotating
inch 10.54 4.15 5.5 10.75 7.25 1 7.37 2.5 4.75 3.5 propellers with no horsepower restrictions.
250 mm 267.72 105.41 139.70 273.05 184.15 25.40 187.20 63.50 139.70 101.60 MX2 is a fixed shaft application, and an extension of the
inch 12.5 5.125 5.9 13 8.625 1 9 3 5.75 4 patented BOSS oil lubricated technology.
300 mm 317.50 130.18 149.86 330.20 219.08 25.40 228.60 76.20 146.05 101.60 This system offers all the benefits of BOSS performance with
inch 12.5 6 7.07 15.25 10.125 1 9.5 3.5 6.25 4.5
350 even more added efficiency.
mm 317.50 152.40 179.58 387.35 257.18 25.40 241.30 88.90 158.75 114.30
inch 12.75 6 7.98 17.5 11.625 1 10 4 6.5 5.5
400 mm 323.85 152.40 202.69 444.50 295.28 25.40 254.00 101.60 165.10 139.70
In summary, the Seatorque ‘BOSS’ is a premium with the lowest underbody drag of any system
engineered, proven system that offers significantly currently available.
reduced levels of noise and vibration, improved
With systems available for commercial and
onboard comfort, increased delivered propeller
recreational power and sailing vessels from circa 30
power and reduced fuel consumption with very
to 200 feet, there is a system to suit your needs.
low maintenance requirements. The ‘BOSS’ further
delivers unrivalled ruggedness in operation coupled
M 10 L= min. 240 ± 12
200
145
Ø 94
NOTE: Above does not include
Gearbox specific adaptor flange.
Adds approximately 30mm.
Aquadrive
B10 Standard version accepts propeller shaft ØA from 20mm (3/4”) to 40mm (11/2”). Oversize version with external clamp mechanism available.
All B10 systems are also available with flange coupling to suit standard BW 5” propeller flange. Contact your local Halyard representative to assist you
in selecting a suitable Aquadrive system for your application.
hull structure
100
• Cabin & cockpit noise and 150 ± 12
211
104,5
L= min. 240 ± 12
vibration are greatly reduced M 10
by 50% or more
200
145
Ø 94
for UK & Ireland
CV Shaft
NOTE: Above does not include
Gearbox specific adaptor flange.
Adds approximately 25mm.
CVB 15.10 Aquadrive Moduline B10 CVB 21.20 Aquadrive Moduline B20
Application Rated Power Crankshaft Gearbox Maximum Static Torque Application Rated Power Crankshaft Gearbox Maximum Static Torque
1625 Nm / 1200 lbft 1400 Nm / 1034 lbft
Examples kW / hp rpm Ratio (ØA=11/4”) Examples kW / hp rpm Ratio (ØA=2”)
Planing 114 / 155 3800 2.0:1 Maximum Propeller Displacement 100 / 135 2600 3.0:1 Maximum Propeller
4000 rpm 2000 rpm
Shaft Revolutions Shaft Revolutions
Semi-displacement 96 / 130 3300 2.2:1 Planing 165 / 225 3900 2.0:1
Maximum Continuous Maximum Continuous
Sailing 85 / 115 3300 2.6:1 11 kN / 2475 lbft 14 kN / 3150 lbft
Propeller Thrust Note: Above rating examples are based on optimum conditions with 2° for each
Propeller Thrust
Displacement 66 / 90 2600 3.0:1 CV joints. In case a CV joint will run at an angle greater than 2°, the max permitted
Drive Shafts power must be reduced (normally by 8-9% for each degree over 2°). Drive Shafts
Custom-length CV 15 driveshaft is available in lengths from 170mm The maximum allowable joint angle is 4-8° depending on shaft rpm. Custom-length CV 21 driveshaft is available in lengths from 210mm
Note: Above rating examples are based on optimum conditions with 2° for each CV
joints. In case a CV joint will run at an angle greater than 2°, the max permitted power (from 270mm with tubeshaft design). Maximum length depends on (from 280mm with tubeshaft design). Maximum length depends on
must be reduced (normally by 8-9% for each degree over 2°). shaft rpm. shaft rpm.
The maximum allowable joint angle is 4-8° depending on shaft rpm. M 16
L= min 280 ± 24
170 ± 16 106
111.5
232 Flange
M 10 L= min 270 ± 16
Ø70x4
300
214
108
ØA
Ø128
Adapter
145
200
Ø 108
254
100
210 ± 24 147
175
NOTE: Above does not include Gearbox specific NOTE: Above does not include Gearbox specific adaptor flange.
adaptor flange. Adds approximately 25mm. Adds approximately 35mm.
CVB 21.10 Aquadrive Moduline B10 CVB 30.20 Aquadrive Moduline B20
Application Rated Power Crankshaft Gearbox Maximum Static Torque Application Rated Power Crankshaft Gearbox Maximum Static Torque
2068 Nm / 1526 lbft 1400 Nm / 1034 lbft
Examples kW / hp rpm Ratio (ØA=40mm) Examples kW / hp rpm Ratio (ØA=2”)
Planing Boat 173 / 235 3800 2.0:1 Maximum Propeller Displacement 130 / 175 2600 3.0:1 Maximum Propeller
4000 rpm 2000 rpm
Shaft Revolutions Shaft Revolutions
Semi-displacement Planing 200 / 270 3300 2.0:1
147 / 200 3300 2.2:1 Maximum Continuous Maximum Continuous
Motorboatoat 11 kN / 2475 lbft 14 kN / 3150 lbft
Propeller Thrust Note: Above rating examples are based on optimum conditions with 2° for each
Propeller Thrust
Displacement
96 / 130 2500 3.1:1 CV joints. In case a CV joint will run at an angle greater than 2°, the max permitted
Motorboat Drive Shafts power must be reduced (normally by 8-9% for each degree over 2°). Drive Shafts
Custom-length CV 21 driveshaft is available in lengths from 210mm The maximum allowable joint angle is 4-8° depending on shaft rpm. Custom-length CV 30 driveshaft is available in lengths from 245mm
Note: Above rating examples are based on optimum conditions with 2° for each CV (from 280mm with tubeshaft design). Maximum length depends on (from 340mm with tubeshaft design). Maximum length depends on
joints. In case a CV joint will run at an angle greater than 2°, the max permitted power shaft rpm. shaft rpm.
must be reduced (normally by 8-9% for each degree over 2°).
The maximum allowable joint angle is 4-8° depending on shaft rpm. M 16
L= min 340 ± 25
127 Flange
210 ± 24 110
276,5
L= min 280 ± 24
M 10
128
300
Ø70x4
214
Ø148
ØA
Ø70x4
200
145
Adapter
Ø128
289 100
245 ± 25 147 175
CVB 32.30 Aquadrive Moduline B30 CVB 42.680 Aquadrive Heavy Duty HDL
Application Rated Power Crankshaft Gearbox Maximum Static Torque Application Rated Power Crankshaft Gearbox Maximum Static Torque 10500 Nm / 7750 lbft
3000 Nm / 2215 lbft
Examples kW / hp rpm Ratio (ØA=65mm) Examples kW / hp rpm Ratio
Maximum Propeller
1700 rpm
Displacement 195 / 265 2600 3.0:1 Maximum Propeller Displacement 220 / 300 2100 3.0:1 Shaft Revolutions
1700 rpm
Shaft Revolutions Maximum Continuous
Planing 270 / 365 3000 2.0:1 Planing 420 / 570 2600 2.0:1 40 kN / 9000 lbft
Maximum Continuous Propeller Thrust
21 kN / 4725 lbft
Note: Above rating examples are based on optimum conditions with 2° for each CV
Propeller Thrust
Note: Above rating examples are based on optimum conditions with 2° for each
joints. In case a CV joint will run at an angle greater than 2°, the max permitted power CV joints. In case a CV joint will run at an angle greater than 2°, the max permitted Drive Shafts
must be reduced (normally by 8-9% for each degree over 2°). Drive Shafts power must be reduced (normally by 8-9% for each degree over 2°). Custom-length CV 42 driveshaft is available in lengths from 270mm
The maximum allowable joint angle is 4-8° depending on shaft rpm. Custom-length CV 32 driveshaft is available in lengths from 300mm The maximum allowable joint angle is 5-8° depending on shaft rpm.
(from 430mm with tubeshaft design). Maximum length depends on
(from 420mm with tubeshaft design). Maximum length depends on shaft rpm.
shaft rpm. 270 ± 24
M 16
L= min 420 ± 25
Ø90x4
155.5
Ø180
236
283
360
ØA
Ø100x6
Ø192
Adapter
354 Flange
80
300 ± 25 170
160
M 16
NOTE: Above does not include Gearbox specific adaptor flange. 230
NOTE: Above does not include Gearbox specific adaptor flange.
Adds approximately 45mm. Adds approximately 50mm.
CVB 42.30 Aquadrive Moduline B30 CVB 42.680 Aquadrive Heavy Duty HDL Flanged
Application Rated Power Crankshaft Gearbox Maximum Static Torque Application Rated Power Crankshaft Gearbox Maximum Static Torque 10500 Nm / 7750 lbft
3000 Nm / 2215 lbft
Examples kW / hp rpm Ratio (ØA=40mm) Examples kW / hp rpm Ratio
Maximum Propeller
1700 rpm
Displacement 240 / 325 2800 3.0:1 Maximum Propeller Displacement 220 / 300 2600 3.0:1 Shaft Revolutions
1700 rpm
Shaft Revolutions Maximum Continuous
Planing 310 / 420 2600 2.5:1 Planing 420 / 570 2600 2.0:1 40 kN / 9000 lbft
Maximum Continuous Propeller Thrust
21 kN / 4725 lbft
Note: Above rating examples are based on optimum conditions with 2° for each CV
Propeller Thrust Note: Above rating examples are based on optimum conditions with 2° for each
joints. In case a CV joint will run at an angle greater than 2°, the max permitted power CV joints. In case a CV joint will run at an angle greater than 2°, the max permitted Drive Shafts
must be reduced (normally by 8-9% for each degree over 2°). Drive Shafts power must be reduced (normally by 8-9% for each degree over 2°). Custom-length CV 42 driveshaft is available in lengths from 270mm
The maximum allowable joint angle is 4-8° depending on shaft rpm. Custom-length CV 42 driveshaft is available in lengths from 270mm The maximum allowable joint angle is 5-8° depending on shaft rpm.
(from 430mm with tubeshaft design). Maximum length depends on
(from 430mm with tubeshaft design). Maximum length depends on shaft rpm.
shaft rpm.
270 ± 24
M 16 L= min 430 ± 24
Ø192
283
360
ØA
Ø100x6
Ø192
Adapter
95
80
324 Flange
160
270 ± 24 170 230 M 16
NOTE: Above does not include Gearbox specific adaptor flange. NOTE: Above does not include Gearbox specific adaptor flange.
Adds approximately 50mm. Adds approximately 50mm.
HDL 48.690 Aquadrive Heavy Duty - Flanged Option Available HDL 60.700 Aquadrive Heavy Duty HT - High Tensile Steel
Application Rated Power Crankshaft Gearbox Maximum Static Torque 12240 Nm / 9060 lbft Application Rated Power Crankshaft Gearbox Maximum Static Torque 22000 Nm / 16280 lbft
Examples kW / hp rpm Ratio Examples kW / hp rpm Ratio
Maximum Propeller Maximum Propeller
1700 rpm 1700 rpm
Displacement 410 / 550 2100 3.0:1 Shaft Revolutions Shaft Revolutions
Displacement 515 / 700 1900 3.0:1
Planing 670 / 900 2800 2.0:1 Maximum Continuous Maximum Continuous
40 kN / 9000 lbft Planing 735 / 1000 2300 2.5:1 40 kN / 9000 lbft
Propeller Thrust Propeller Thrust
Note: Above rating examples are based on optimum conditions with 2° for each Note: Above rating examples are based on optimum conditions with 2° for each
CV joints. In case a CV joint will run at an angle greater than 2°, the max permitted Drive Shafts Also available with 101/2 ” diameter flange
CV joints. In case a CV joint will run at an angle greater than 2°, the max permitted
power must be reduced (normally by 8-9% for each degree over 2°). Custom-length CV 48 driveshaft is available in lengths from 320mm
power must be reduced (normally by 8-9% for each degree over 2°).
The maximum allowable joint angle is 5-8° depending on shaft rpm.
(from 420mm with tubeshaft design). Maximum length depends on Drive Shafts
shaft rpm. The maximum allowable joint angle is 3° depending on shaft rpm. For higher
benching angles please consult Halyard. Custom-length CV 60 driveshaft is available in lengths from 370mm
(from 700mm with tubeshaft design). Maximum length depends on
shaft rpm.
370 ± 30
L= min 700 ± 30
Adapter
Ø144x7
Ø275
Flange M 16
NOTE: Above does not include Gearbox specific adaptor flange. NOTE: Above does not include Gearbox specific adaptor flange.
Adds approximately 50mm. Adds approximately 60mm.
HDL 60.700 Aquadrive Heavy Duty - Flanged Option Available HDL 60.780 Aquadrive Heavy Duty Flanged
Application Rated Power Crankshaft Gearbox Maximum Static Torque 12240 Nm / 9060 lbft Application Rated Power Crankshaft Gearbox Maximum Static Torque 25000 Nm / 18500 lbft
Examples kW / hp rpm Ratio Examples kW / hp rpm Ratio
Maximum Propeller Maximum Propeller
1700 rpm 1400 rpm
Displacement 370 / 500 1900 2.7:1 Shaft Revolutions Shaft Revolutions
Displacement 590 / 800 2100 3.0:1
Planing 660 / 900 2300 1.75:1 Maximum Continuous Maximum Continuous
40 kN / 9000 lbft Planing 1100 / 1500 2300 1.75:1 60 kN / 13500 lbft
Propeller Thrust Propeller Thrust
Note: Above rating examples are based on optimum conditions with 2° for each Note: Above rating examples are based on optimum conditions with 2° for each
CV joints. In case a CV joint will run at an angle greater than 2°, the max permitted Drive Shafts Also available with 101/2 ” diameter flange
CV joints. In case a CV joint will run at an angle greater than 2°, the max permitted
power must be reduced (normally by 8-9% for each degree over 2°). Custom-length CV 60 driveshaft is available in lengths from 370mm
power must be reduced (normally by 8-9% for each degree over 2°).
The maximum allowable joint angle is 3° depending on shaft rpm. For higher
(from 700mm with tubeshaft design). Maximum length depends on Drive Shafts
shaft rpm. The maximum allowable joint angle is 3° depending on shaft rpm. For higher
benching angles please consult Halyard. benching angles please consult Halyard. Custom-length CV 60 driveshaft is available in lengths from 370mm
(from 700mm with tubeshaft design). Maximum length depends on
shaft rpm.
Adapter
L= min 700 ± 30 370 ± 30
L= min 700 ± 30
Adapter
Ø144x7
Ø275
Ø144x7
Ø275
Flange
Flange
M 16
NOTE: Above does not include Gearbox specific adaptor flange. NOTE: Above does not include Gearbox specific adaptor flange.
Adds approximately 60mm. Adds approximately 60mm.
50230 Series engine mounts complete with stud and any stiffness grade 2.6kg
50240 Series engine mounts complete with stud and any stiffness grade 9.5kg
REINFORCED
FOIL
12-32-45mm
Part No. Reference Description Halyard noise insulation uses high performance barrier
12mm (1/2”) Materials (2.4 sq metre packs)
materials to achieve excellent acoustic results with low
H000535 S3002 Maritex
frequency noise associated with diesel engines and
H000537 S3004 Sealglass
other onboard noise generating equipment.
H000536 S3003 Re-inforced Silver Technical Specification
12mm (1/2”) Self Adhesive Materials (2.4sq metre packs)
• Fire Safety - Compliant with European
H000554 S5002 Maritex
Recreational Craft Directive (RCD)
H000556 S5004 Sealglass
H000555 S5003 Re-inforced Silver • Class 0 fire rated (BS476-7) on
25mm (1”) Value Materials (2.4sq metre packs) selected products
H024545 Halcoustic 25 Non-adhesive backing
• Lowest possible weight
H024546 Halcoustic 25SA Self-adhesive backing
32mm (11/2”) Materials (2.4 sq metre packs) • All materials tested to ISO 4589-3 (oxygen
H000540 S3017 Maritex index – elevated temperature)
H000538 S3015 Sealglass • Compliant to ISO 9094-2 Fire Protection
H000539 S3016 Re-inforced Silver for craft with a hull over 15m
32mm (11/2”) Self Adhesive Materials (2.4sq metre packs)
H000559 S5017 Maritex • Bulkhead performance up to Rw
H000557 S5015 Sealglass
54dB (EN ISO 717-1)
H000558 S5016 Re-inforced Silver • Fuel & oil resistant facing
45mm (13/4”) Materials (1.2sq metre packs)
Packing (12, 25 and 32mm materials):
H000543 S3039 Maritex
H000541
H000542
S3037
S3038
Sealglass
Re-inforced Silver
Halcoustic only: 25mm supplied in packs of 4 sheets
990mm x 590mm (2.3m2) Wave International Ltd
Filtration Systems
45mm (13/4”) Self Adhesive Materials (1.2sq metre packs)
Physical fixing required when hanging from the underside
12 & 32mm supplied in packs of 4 sheets 1000mm x
H000562 S5039 Maritex
600mm (2.4m2)
H000560 S5037 Sealglass Box weight is approximately 14kg for 12mm, 16kg for
H000561 S5038 Re-inforced Silver 25mm and 19kg for 32mm.
60mm SilentWave (1.2sq metre packs)
Packing (45mm materials):
Main distributors for Wave International technically
H020841 S3018 Foil Faced advanced marine filtration systems
Joining Tapes 45mm supplied in packs of 2 sheets 1000mm x 600mm
H020666 S4021 20m x 50mm Sealglass (1.2m2).
H020311 S4025 5m x 50mm Maritex Box weight is approximately 16kg.
H020158 S4026 20m x 50mm Maritex
H000552 S4036 50m x 50mm Silver Polyester
Actual noise attenuation achievable with the products
Accessories
is dependant on many factors relating to the specific
10m x 25mm Hatch Noise
H000544 S4000
Tape
installation. Please note the above graphs are indicative • Wavestream bilge filter systems
only.
3m x 19mm Hatch Noise
H000545 S4010
Tape Please contact Halyard for further information and
• Wavebrite waste water filter system
1.2m x 1m x 2.4mm Barrier detailed product specifications to suit your particular
H000553 S4041
Layer
installation requirements.
• Flostream drinking water filter system
H000533 Stick Pin & Backing Washer
• Prostream watermaker filter protection system
• Waveair holding tank vent filter system
• Waveshine wash & rinse system
Effective control and prevention of oily contaminated bilge water. The Wavestream bilge filters are Lloyd’s Register
Wavestream MiniBOSS IMO Bilge Filter System
of shipping Type Approved and Boat Safety Scheme compliant. Wavestream provides an efficient way of managing
bilge water removal without the need for holding tanks whilst still protecting the environment.
MPEC 107(49) Certified bilge filter system giving
Wavestream Micro Bilge Filter effective control and prevention of oily bilge water
discharge using Wavestream System 3 filters.
Inlet & Outlet
Ref: WMS - Part No. H000610 • MiniBOSS from Recovered Energy Inc., with
3
/4” BSP Wavestream removes trace oils to less than 5 ppm,
Flow Rate 1 - 40 litres per minute
133 keeping within the IMO required 15 or 5 ppm levels
169
Maximum Temperature 40ºC
month data logging, 2 models available
Minimum Temperature 1 ºC
Connection 3/4” BSP (3/4 NPT available) • Wave MiniBOSS 24V dc
maximum flow rate 0.50m3/hr
Cartridge WC-CM H000611 Optional Hosetail
With Whale Orca 12V Pump WMSFP H020978 • Wave MiniBOSS 110V ac, 240V ac
maximum flow rate 0.50m3/hr
Wavestream System 1 Bilge Filter • Compact, light and easy to maintain with
Wavestream high capacity cartridges
Inlet & Outlet
Ref: WSS1 - Part No. H000596 3
/4” BSP
130
Flow Rate 1 - 40 litres per minute
56.5
Maximum Pressure 6.2 bar
340 for unscrewing bowl
58.5
Minimum Temperature 1 ºC
Connection 3/4” BSP
Optional Hosetail
Cartridge WS-C1 H000597 Ø131
75
Minimum Temperature 1 ºC
Connection 11/2” BSP 260mm
Optional Hosetail
Cartridge WS-C2 H000602
With Whale Orca 12V Pump WSS2FP H020983 180 A
75
Minimum Temperature 1 ºC
A
Connection 11/2” BSP
Optional Hosetail
Cartridge WS-C3 H000608
With Whale Orca 12V Pump WSS3FP H020985 180
1053mm
E
80 Halyard Products Range Power IN Halyard Products Range 81
Wave Filtration Systems
Product Range
PG4
Wavebrite discharge meets EU Council Directive WB100 / 300
concerning waste water treatment (91/271/EEC).
• Wavebrite has five main components with four PG3
stage waste water filtration; main Wavebrite module,
pre-filters, pump, pump strainer and control
• Pump with automatic control, no holding
tanks or pump out required
660 mm
• The components are modular and can
be located separately, connected by WAVEBRITE FILTER MODULE
LESS THAN
Flostream HiFlo 10 1000 mm
WHALE
Reference Part No. Description 315 mm UNIVERSAL
WATER PUMP
Wavebrite System 12 / 24V dc - complete with 167 mm
WBS H020996 pump, filters, guages, control pump, fittings
and pipe FILTER 3 FILTER 2 FILTER/STRAINER 1 600 mm
0.5 MICRON 5 MICRON 100 MICRON
Wavebrite Lite Syatem 12 / 24V dc - complete
WBLite H020997
as WBS for smaller boats WBS / WBLite SCHEMATIC NOT TO SCALE
Wavebrite 2010 Syatem 12 / 24V dc -
WB2010 H019882 complete for boats with multiple showers
and basins Wavebrite WB300 Schematic
Wavebrite 2020 Syatem 12 / 24V dc -
WB2020 H020998 495 mm
complete as 2010 but larger capacity
Wavebrite 100 Syatem 12 / 24V dc or ac -
WB100 H020999 complete for S/Y and boats requiring larger
capacity, processes up to 100 cubic metres
Wavebrite 100 Syatem 12 / 24V dc or ac -
WB300 H02100 complete for S/Y and boats requiring larger
capacity, processes up to 300 cubic metres
WAVEBRITE300
1010 / 25 mm
0 215mm
PG5
660 mm
PG3
Outlet 0 3/4" BSP
SCHEMATIC NOT TO SCALE
220 mm
PG2 PG1 LESS THAN
167 mm 1000 mm
606 mm
0 180 mm 167 mm
315 mm WHALE WHALE GREY WASTE WATER SUMP
UNIVERSAL FLOAT SWITCH 600 mm
WATER PUMP
FILTER 4 FILTER 3 FILTER 2 FILTER BAG/STRAINER 1
WAVESTREAM 1 MICRON 5 MICRON 100 MICRON
OIL REMOVAL SCHEMATIC NOT TO SCALE
FILTER 3 FILTER 2 FILTER/STRAINER 1
0.5 MICRON 5 MICRON 100 MICRON
The Wavebrite Grease Trap is a useful addition The Flostream HiFlo 10 and HiFlo 10 Micro Flostream HiFlo 10
to any Wavebrite system when processing galley are designed for higher flow rate drinking/ Reference Part No. Description
waste water. It removes food waste, fat and wash applications providing premier quality,
Flostream HiFlo housing, cartridge and
grease which helps prevent solids forming in safe healthy water and eliminating the need spanner. 3/4” BSP or 15mm push-fit
the system and extends the life of the Wavebrite for plastic water bottles. FLOHF10 H021011
connectors (Part No. FLOMHF10-15).
module and filter cartridges. Maximum recommended flow rate 10l/min
• WRAS and NSF Certified
Flostream HiFlo housing, cartridge and
• Simply installed in the drain from components and filter cartridge FLOHF10-15 H020049
spanner with 15mm quick connectors
the galley sink or dishwasher
• Chlorine, taste and odour reduction Flostream HiFlo replacement cartridge,
FLOHF10C H021012
• Removes food debris, fat and grease retaining capacity 6,000 litres
• Limescale inhibition and reduces heavy metals
them in a food basket and grease trap reservoir Flostream HiFlo 10 Micro housing with
• Bacteriostatic control to inhibit microbial bracket, cartridge and spanner. 3/4” BSP
• Extends the life of the Wavebrite module and FLOMHF10 H021011 or 15mm push-fit connectors (Part No.
growth in the water system
filter cartridges and improves pump efficiency FLOMHF10-15). Maximum recommended flow
• Filter body easily removed with spanner rate 10l/min
• The fat / grease level is visible through the inspection
provided. Replace cartridge after 6 months Flostream HiFlo 10 Micro replacement
glass which indicates when the trap needs servicing FLOHF10C H021012
or if it has passed stated capacity of 6000 cartridge, capacity 3,000 litres
• Two sizes are available - 1.75 and 4.50 litre litres or 3000 litres for HiFlo 10 Micro.
• Pressure range 0.7 - 8 bar. Temperature
Wavebrite range 4 - 45ºC. Recommended maximum
Reference Part No. Description flow rate 10 litres per minute
WBGT/1.75 H021005 Wavebrite Grease Trap 1.75l capacity • Simple installation with 15mm push-fits for
WBGT/4.5 H021006 Wavebrite Grease Trap 4.50l capacity flexi-pipe connectors or standard 3/4” BSP
3
/4” BSP
133
169
Optional Hosetail
Flostream Drinking Water Cartridge and Head Waveair Holding Tank Vent Filter
Designed to provide premium quality drinking Flostream Eliminates foul smells in and around your Waveair
water and for all food service applications. boat from holding tank vents. Waveair is
Reference Part No. Description Reference Part No. Description
Available in two sizes giving a practical, simply installed in the vent line after the tank
Flostream Cartridge 2 replacement WAM16 H021025 Waveair Micro tank vent filter - 16mm
cost effective point of use solution for safe, and before the outlet. Removes the organic
FLOW2 H019878 cartridge,length plus head 264mm.
healthy water. Capacity 3,800l compounds that cause bad odours WAM19 H021026 Waveair Micro tank vent filter - 19mm
WAM25 H021027 Waveair Micro tank vent filter - 25mm
• NSF 42 & 53 Certified to meet Flostream Cartridge 4 replacement • Wavair uses a highly effective filter media,
health and aesthetic standards FLOW4 H021009 cartridge, length plus head 372mm. available in two sizes, 430mm and 200mm long, WAMC H021028 Waveair Micro replacement filter - 16 & 19mm
Capacity 7,600 litres
both for 16,19 and 25mm hose connections WAMC25 H021030 Waveair Micro replacement filter - 25mm
• Chlorine, taste and odour reduction Flostream Universal Head with 10mm
FLOWPHD H021008 WA16 H021013 Waveair tank vent filter - 16mm
quick connect ports • Single module supplied with
• Limescale and KDF inhibition, anti- WA19 H021014 Waveair tank vent filter - 19mm
Flowstream Universal Head with 15mm brackets and connections
bacterial and reduces heavy metals FLOWPHD15 H019877
quick connect ports WA25 H021015 Waveair tank vent filter - 25mm
• Easy filter replacement. Simply remove the
• Cyst reduction, removes contaminants WAC H021016 Waveair replacement filter - 16 & 19mm
complete filter after one year, retaining bracket
that cause health issues
and connections and insert replacement filter WAC25 H021031 Waveair replacement filter - 25mm
• Bacteriostatic control to inhibit microbial
• Not suitable for treated sewage with
growth in the water system
significant amounts of chemicals, chlorine
• Cartridge easy connect / release or other oxidising agents within the tank
with a quarter turn
• Pressure range 0.7 - 8.5 bar. Temperature range
2 - 38ºC. Recommended flow rate 1.9l/min
• Simple installation with push-fit connectors
for standard 10mm flixi-pipe. Install in
vertical position with cartridge hanging
down for easy replacement
Flostream Dock Water Filter, Cartridge and Hose PROstream Watermaker Duo Cartridge
The Flostream Dock Water Filter is installed in Flostream HiFlo 10 Unique pre-RO watermaker protection removes PROstream
the water supply to pre-filter water when filling both sediment and trace oils. Combined
Reference Part No. Description
onboard tanks. Removing most impurities in string wound or melt blown cartridge with
Reference Part No. Description
three stages, further purification at the point of Flostream dock water filter and housing, PROstream wound outer 5 micron oil
FDF H021023
cartridge, connections and supply hose Wavestream oil removal technology. The
use can then be applied if required. PROstream cartridge replaces an existing pre-
PRO-C1 H021017 removal cartridge fits standard 10”
Flostream dock water filter replacement housings
• Removes particulates and chlorine improving FDF-C1 H021024 cartridge, length plus head 315mm.
filter and offers additional oil protection phase
PROstream wound outer 5 micron oil
the taste and smell as a pre-filter Capacity 20,000 litres • Protects main RO by efficient oil removal PRO-C1 / 20 H021018 removal cartridge fits standard 20”
housings
• STAGE 1 - Removes large particulates WSS1SSMB H024439
Flostream Wavestream1/Dock Filter with high dirt holding prperties
Mounting Bracket PROstream wound outer 5 micron oil
• STAGE 2 - Removes sediments down to one micron • Wide range of sizes, micron ratings and PRO-C2 H021019 removal cartridge fits large diameter
end cap configurations available Big Blue 10” housings
• STAGE 3 - Effectively reduces Chlorines,
• Consistent filtration over the life of the cartridge PROstream wound outer 5 micron oil
smell and odours, improving taste and PRO-C2 / 20 H021020 removal cartridge fits large diameter
colour with bacteriostatic control • Marine, domestic and industrial applications Big Blue 20” housings
Waveshine Inline Wash and Rinse System Waveshine Clear Cartridge Wash and Rinse System
Waveshine is a washdown filter system that Waveshine The Waveshine Clear range of washdown filter • The cartridges are non-regenerable
removes the minerals from water that causes systems remove the minerals from water that and replacements are available
Reference Part No. Description
spotting and smears when washing and rinsing cause spotting and smears when washing and
Waveshine system with 4250 litre • Waveshine Clear can be used free standing
your boat. When also used to filter water going rinsing your boat, leaving a clear, shiny finish.
WSN4250 H022157 capacity, regeneration filter, salt on the deck or installed onboard. Stainless
onboard it removes hardness softening the water cartridge, hose and hardness kit Three models available, Clear 300, 1000 and 2000, brackets are supplied for internal fitting
for regular use, protecting appliances, taps,
Waveshine system with 8500 litre reflecting the approximate capacity of the cartridge in
sinks, showers, pumps and systems. WSN8500 H021021 capacity, regeneration filter, salt • Maximum performance is ensured with no
the filter in litres. A replaceable cartridge in each filter
cartridge, hose and hardness kit need for wipe or leather off after rinsing
• Waveshine 4250 and 8500 use a highly system removes and retains the minerals from the rinse
Waveshine 4250 & 8500 regeneration reducing the overall time for washdown leaving
effective resin media with 4250 and 8500 litre WSN-CS1 H021022 water. Note: Must not be used as drinking water filter.
cartridge a clear, shiny finish all over the vessel
capacities, depending on water hardness
WSN-HK H021029 Waveshine hardness test kit • Waveshine Clear Systems use a highly effective resin
• Replacement salt cartridges and media with an approximate 300, 1000 and 2000 litre
hardness test kits available capacity, depending on model and water hardness
• Waveshine can be used free standing on the dock
or installed onboard. Saddle clamps work as a
stand on the dock or as installation brackets Waveshine Clear 300
• Softened water dramatically reduces scaling in Inlet & Outlet
appliances, pumps and systems and improves Ref: WSNC300 - H23020 3
/4” BSP
the effectiveness of soaps and detergents Flow Rate 1 - 40 litres per minute
130
315
58.5
Minimum Temperature 1 ºC
Connection 3/4” BSP
Optional Hosetail
Cartridge H023023 Ø131
350
75
Minimum Temperature 1 ºC
Connection 11/2” BSP
Optional Hosetail
Cartridge H023024
180
160mm Ø
160mm Ø
180mm Ø
660
75
Minimum Temperature 1 ºC
Standard In-line Silencer with Discharge Above Waterline Single Chamber Lift Silencer with Discharge Above Waterline
Stainless Steel
Support Bracket
Stainless Steel
High Riser
Stainless Steel Rubber Hose
GRP In-line Silencer Support Bracket Stainless Steel
High Riser
Stainless Steel
Transom Outlet Stainless Steel
Support Bracket
Stainless Steel
Transom Outlet GRP Lift Silencer
Rubber Hose
Rubber Hose
Rubber Hose
Dual Chamber Silencer with Above Water Discharge IMAGE 2Standard In-line
- Single chamber LIft Silencer
lift silencer withabove
with discharge Discharge
waterline Above Waterline
Stainless Steel
Support Bracket
Stainless Steel
High Riser
Rubber Hose
GRP Dual Stainless Steel
Chamber Silencer Support Bracket
Rubber Hose
Stainless Steel Stainless Steel
Rubber Hose High Riser
Transom Outlet
Stainless Steel Stainless Steel
Transom Outlet Support Bracket
Rubber Hose
The information published by Halyard indicates the general suitability of our products for the types of applications for which they are designed. We cannot accept The information published by Halyard indicates the general suitability of our products for the types of applications for which they are designed. We cannot accept
design responsibility for any specific installation unless we have confirmed in writing that the overall installation design is correct following our approval of detailed design responsibility for any specific installation unless we have confirmed in writing that the overall installation design is correct following our approval of detailed
drawings or our physical survey of the vessel or equipment in which it will be used. drawings or our physical survey of the vessel or equipment in which it will be used.
Single Chamber Lift Silencer with Bypass and Underwater Discharge Single Chamber Lift Silencer and Separator with Discharge Above Waterline
Stainless Steel
Support Bracket
Bypass
Silicone Stainless Steel
Bellows Rubber Hose High Riser
Generator
Stainless Steel Rubber Hose
Transom Outlet
Water Drain
Underwater Outlet
Dry Silencer to Spray Ring with Bypass and Underwater Discharge Combined Silencer and Separator with Gas Discharge up the Stack
IMAGE 6 - Single chamber lift silencer and separator with gas discharge above waterline
Mild Steel Dry Silencer Stainless Steel GRP Stack Condensor
Compensator
Stainless Steel
Compensator
Bypass
Water Drains
Underwater Discharge
The information published by Halyard indicates the general suitability of our products for the types of applications for which they are designed. We cannot accept The information published by Halyard indicates the general suitability of our products for the types of applications for which they are designed. We cannot accept
Typical generator or sailboat M/e horizontal combined silencer/separator unit with funnel discharge
design responsibility for any specific installation unless we have confirmed in writing that the overall installation design is correct following our approval of detailed design responsibility for any specific installation unless we have confirmed in writing that the overall installation design is correct following our approval of detailed
drawings or our physical survey of the vessel or equipment in which it will be used. drawings or our physical survey of the vessel or equipment in which it will be used.
IMAGE 8 - Dry Silencer to spray ring with bypass & underwater discharge
92 Halyard Products Range Halyard Products Range 93
Halyard Service Support Halyard Worldwide Network
Halyard (M&I) Ltd. makes no representations or warranties with respect to the contents or use of this manual and specifically disclaims any express or implied warranties of
merchantability or fitness for any particular purpose. Further, Halyard (M&I) Ltd. reserves the right to revise this publication and make changes to its content at any time, without
obligation to notify any person or entity of such revisions or changes. Further, Halyard (M&I) Ltd., reserve the right to make changes and all parts of Halyard products at any time,
without obligation to notify any person or entity of such changes.