Method Statement For Pile Joint Work

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Date : Jun.

16, 2022 MSD-WK-C-MS-GR22-003


Method Statement of Pile Joint Work
Rev. : 00A Page - 1 - of 12

Method Statement of Pile Joint Work

MS PROJECT
STATUS AUTHORIZED
NAME SIGNATURE DATE
REVIEWED/APPROVED
REVIEWED/APPROVED
WITH COMMENTS AS
MARKED
NOT APPROVED; TO BE
RESUBMITTED
(Not Applicable to IFIR)
REASON FOR NOT APPROVED

OWNER : PT. FREEPORT INDONESIA


CONTRACTOR : PT. BLACK & VEATCH CORPORATION
SUBCONTRACTOR : PT. WIJAYA KARYA (PERSERO) TBK.
MANYAR SMELTER DESALINATION PROJECT

00A Issued For Approval 16-Jun-2022 MDH KN DJR


Rev. Description Date Prepared Reviewed Approved
Date : Jun. 16, 2022 MSD-WK-C-MS-GR22-003
Method Statement of Pile Joint Work
Rev. : 00A Page 2 of 12

U REVISION HISTORICAL SHEET

No. Revision Date Change

1 00A 16 Jun 2022 Issued for Approval


Date : Jun. 16, 2022 MSD-WK-C-MS-GR22-003
Method Statement of Pile Joint Work
Rev. : 00A Page 3 of 12

TABLE OF CONTENTS
1 GENERAL................................................................................................................. 5
2 SCOPE OF WORK.................................................................................................... 5
3 REFERENCE ............................................................................................................ 5
4 WELDING JOINT ...................................................................................................... 5
4.1 CORROSIVE AT JOINT PLATE ....................................................................... 8
4.2 PREVENTION PROTECTION AT STEEL JOINT PLATE ................................. 8
4.3 JOINT PILE WITH WELDING METHOD........................................................... 9
4.4 JOINT PILE WITH WELDING ........................................................................... 9
4.5 TYPES OF DEFECTS OF WELDING AND HANDLING RESULTS ................ 10
4.6 LIST OF EQUIPMENT OF WELDING JOINT ................................................. 11

APPENDIX
APPENDIX-1 JOB SAFETY ANALYSIS
Date : Jun. 16, 2022 MSD-WK-C-MS-GR22-003
Method Statement of Pile Joint Work
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TABLE OF TABLE
Table 4.1 Cause of Corrosive at Joint Plate .............................................................................8
Table 4.2 Layer Welding Wok Method .....................................................................................9
Date : Jun. 16, 2022 MSD-WK-C-MS-GR22-003
Method Statement of Pile Joint Work
Rev. : 00A Page 5 of 12

1 GENERAL
This method is general method for Pile Joint Work
2 SCOPE OF WORK
The scope of works for pile joint works include the following:
 Complying with the health, safety and environment plan and procedures
 Mobilization and demobilization of necessary plant, equipment and specialist personnel
 Follow the project specification or SNI for guarantee the quality of the result.
 Carry out the pile joint work as per job specification below :
o Joint Welding Diameter 600 include coating using zynchromate
3 REFERENCE
 AWS D1.1/D1.1M: 2020 “Structural Welding Code-Steel”
 ASTM E-709-15 “Standard Guide for Magnetic Particle Testing”
4 WELDING JOINT

5
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4.1 CORROSIVE AT JOINT PLATE


Table 4.1 Cause of Corrosive at Joint Plate

4.2 PREVENTION PROTECTION AT STEEL JOINT PLATE


In the environment that is associated with open air connecting plate accessories
susceptible to rust due to the process of chemical reactions between iron material on steel
plate connect with oxygen contained in air or water on the surface of the connecting plate.
Rust process this will take place faster in an acidic environment (pH lower than 7)
Date : Jun. 16, 2022 MSD-WK-C-MS-GR22-003
Method Statement of Pile Joint Work
Rev. : 00A Page 9 of 12

Due to rust on the connecting plate, it can cause problems of strength degradation and
even fatal structural failure. This is caused when the oxidation / rust process of the steel surface
thickness decreases with increasing time.
To prevent rust from connecting the piles, the connecting plate must be immediately
coated with a protective layer rust after the production process, as well as after the welding
process of connecting piles, protective coating / coating again applied to repair the protective
layer damaged due to the welding process so that the connecting plate has long-term corrosion
protection
4.3 JOINT PILE WITH WELDING METHOD
Table 4.2 Layer Welding Wok Method

4.4 JOINT PILE WITH WELDING


Requirement:
 The welding electrode/wire is at least equivalent to AWS A.5.1 E7016/E7018
 Use a helmet / welding mask to protect the face, eyes and skin from welding
sparks.
 Because of grooves / grooves +/- 300, so that the welds fill up fully, the first
layer is welding using a welding electrode with diameter of less than 4mm.
 In layered welding, after finishing welding the first layer clean the slag / slag
with a cipping and grinding until clean (use glasses while cleaning the slag),
then do the welding in the next layer.
 Use 2 or more layers of filling layer for groove weld until complete capping.
 If weld defects are found, fix it by grinding the defective area and refilling it until
complete weld.
 Cover the pile with zinc chromate paint coat for non-corrosive locations, epoxy
paint coat for corrosive locations or pile tape for connecting plates in weld areas.
Date : Jun. 16, 2022 MSD-WK-C-MS-GR22-003
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 The design is done after the welded connecting plate is allowed to cool naturally
until it reaches a temperature of 200 °C to 250 °C

4.5 TYPES OF DEFECTS OF WELDING AND HANDLING RESULTS


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Method Statement of Pile Joint Work
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4.6 LIST OF EQUIPMENT OF WELDING JOINT


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