SERVICE MANUAL

SAT-600HP
AUTOMATIC AUTOCLAVE STERILIZER
TABLE OF CONTENTS
GENERAL INFORMATION ................................................................................... 5
TESTING & TROUBLESHOOING...................................................................... 15
MAINTENANCE REQUIREMENTS ................................................................... 31
SCHEMATICS AND DIAGRAMS ........................................................................ 33
BOM LIST ............................................................................................................ 46
FITTING ............................................................................................................... 48

2
WARNING
1. Anytime check the pressure gauge, if the pressure over than 0 kgf/cm².
Please don‘t open door.
2. “USE ONLY DISTILLED or SOFT & FILTERED WATER” Or not, we can’t offer
the quality guarantee service.
3. Please keep open the water source into the chamber, Or not, the low- water
protector will cut-off the elec. power.
4. Please attend the high temperature on the door of the chamber. When she is
working.
5. The door handle must be closed well, when the unit is in sterilization.
6. Please install the No Fuse breaker, between the elec. Power source and
autoclave.
7. Use only a dedicated power supply.
8. The silicon rubber gasket on the inner door and the front of the chamber
should be kept clean.
9. The filter valve inside the chamber, should be cleaned at least every
season.
10. We recommend use of chemical indicator strips as a check for sterility.
These strips may also be kept as a record of sterilization.
11. In the event of an emergency immediately turn the autoclave off at the
mains power point.
12. Please keep the chamber clean, anytime.
13. Movement: This machine over than 350Kg. Anytime, move this machine must by
6 people at least.

14. Caution! Hot surface.

15 Grounding terminal.

16. “ “ This label is meaning that indicator for power off.

17. “ “ This label is meaning that indicator for power on.

18.
Consult instructions for use

3
Disposal of Electrical & Electronic Equipment (WEEE):
19. This product should be handed over to an applicable collection point
for the recycling of electrical and electronic equipment. For more
detailed information about the recycling of this product, please
contact your local city office, household waste disposal service or
the retail store where you purchased this product.

20. 0108 Date of Manufacture. EX: 0108 is mean January / 2008.

21. Authorized Representative at europe.

22. MANUFACTURER.

23. STORAGE ENVIRONMENT: TEMPERATURE:-10ْC~+50ْC /

HUMIDITY: ≤ 80%
24. WORKING ENVIRONMENT: TEMPERATURE: 5ْC~+40ْC /
HUMIDITY: ≤ 80%
25. TRANSPORTATION ENVIRONMENT: TEMPERATURE: -10ْC~+60ْc /
HUMIDITY: ≤ 80%

4
GENERAL INFORMATION
FORNT LOCATION

Eye nuts

Eye Nuts
CH
AM
BE
R
PR
ES
SU
RE
JA
CK
ET
PR
ES
SU
RE

Door lock Control panel

Handle

Pressure
lock
Maintenance
Control panel
box
Level adjustment
Level
.
adjustment

5
Control Panel

2 2
1
COMPOUND GAUGE 1 PRESSURE GAUGE 3
3
0
50 kgf/cm 2
76 4 0 4
cmHg kgf/cm 2

7 6 5 4 3 1
2

No Identification Function
1. POWER Power switch
2. EMERGENCY Emergency stop button
Stop program and release pressure/vacuum.
3. Touch Panel Touch panel
Display panel and input keyboard.
4. USB port
（for sterilization data storage）

5. JACKET Pressure indicating gauge for jacket pressure

PRESSURE
6. CHAMBER Pressure indicating gauge for chamber pressure
PRESSURE
7. Printer Printing sterilization data

6
◎ SPECIFICATIONS
MODEL NO. SAT-600HP

Chamber Size (mm) ∮610mm X1200mm(D)

Overall (mm) 900(W)X1800(H)X1550(D)

Chamber Capacity Approx. 350 LITER

Heating Power 12.0KW 50/60HZ

Stainless Steel #304 TRAY × 2 PCS.

Standard Accessories
Viewer tube × 2PCS

PLC Control System & HMI monitor

Control System
system

Stainless Steel #304 Housing, frame,

Construction
door, chamber and jacket

Design Temperature 142°C

Chamber Design ASME Standard

Chamber Material Stainless Steel
Standard
#304
Chamber Material Stainless Steel
Optional
#316
Automatic Add-Water Yes
105°C – 135°C ≒ (0.2 - 2.1 bar )
Using Temperature
221°F – 276°F adjustable
Dry Function Yes
230V 1or 3 Phases, 380V or 415V or
Electric Voltage
440V 3 Phases
Stainless Steel Basket × 2 PCS. &
Optional Accessories
Transportation Cart

Display Touch Screen 7” (Color )

Pressure Sensor Yes/1 PCS. (digital)

Water Level sensor Yes
Temperature sensor Yes / 2 pcs (control & monitor )
Pre-Vacuum Function Yes
Dry-Vacuum Function Yes

7
MODEL NO. SAT-600HP
Liquid sterilization function Yes
Temperature & Pressure Rec. Yes / USB (up to 32GB)
Yes / Dot matrix printing
Printer
(Paper size：30mm(∮) x 57mm)
6 Points Temperature Recorder Can be optioned
Double Door Can be optioned
Door Pressure Auto-Lock Yes
Sliding Door Construction Can be optioned
Over Pressure Switch for chamber,
Over Pressure Switch for jacket,
Over Temperature Control
Low water alarm/indication/cut-off,
Safety Valve for Chamber,
Safety Device
Safety Valve for jacket,
Door indication,
Pressure door auto-lock
Power key
Emergency Stop
Estimate Life Time 7 Years
 Indoor use;
 Under 1,000m (altitude);
 Temperature 5°C to 40°C;
 Relative Humidity 80%RH@31°C to
Working Environment
Relative Humidity 50%RH@40°C;
 Voltage fluctuation ±10 %;
 Transient overvoltages category II;
 Pollution degree 2
Storage Conditions -10°C to 50°C, 10%RH to 70%RH

Transportation Conditions -10°C to 70°C, 10%RH to 90%RH

8
INSTALLATION PLAN
1. ALL THE OUTLETS MUST BE INSTALLED ACCORDING TO LOCAL APPLICABLE
NORMS.
2. IF THERE IS NO FALSE CEILING, THE AIR EXTRACTION, MUST BE INSTALLED
IN THE WALL, AND HAVE THE SAME CAPACITY AS THOSE OF THE FALSE
CEILING, SO THE AIR CAN BE CARRIED OUTSIDE OF THE BUILDING. IT ALSO
NEEDS TO BE EQUIPPED WITH A GRILLE.
3. THE INSTALLATION UP TO THE MACHINE AS WELL AS THE SUPPLY OF
ACCESSIBLE KEY ACCORDING TO THE SPECIFICATIONS INDICATED IN THE
DRAWING, ARE CHARGEABLE TO THE PURCHASERS.
4. IF THERE IS ANY KIND OF PROBLEM DURING INSTALLATION FOR THE
VARIOUS INTAKES NOT INDICATED IN THE DRAWING, PLEASE CONTACT OUR
TECHNICAL SERVICE DEPT. FOR FURTHER ASSISTANCE.
5. THE MEASUREMENTS OF THIS DRAWING ARE CONSIDERING FINISHED
WALLS.
6. THE SPACES OF MAINTENANCE MUST BE SUFFICIENTLY ILLUMINATED.

STERILIZE SPACE

FRONT VIEW

部放大

AIR INTAKE FREE OF IMPURITIES ∮1/4", FILTERED AND REGULATED AT A

PRESSURE OF 6-7 bar, FLOW OF 0.0083 Nm3/min, APROX. CYCLE CONSUMPTION
9
0.005 Nm3/min, PLACED THE WALL WITH BUILT-IN AND ACCESSIBLE KEY.
(THIS INTAKE WILL BE PROVIDED ONLY IF THE CUSTOMER HAS AIR NETWORK.)

TOP VIEW

IMPORTANT
ENVIRONMENT CONDITIONS IN THE STERILE AREA：
◎THE STERILE AREA TEMPERATURE MUST BE ≦40℃ ；HUMIDITY ≦85%RH
◎TO KEEP THESE CONDITIONS IN THE STERILE AREA AND DEPENDING ON THE
Kcal. LOST BY THE EQUIPMENT INDICATED IN THE ITEMS 5 & 5-1, WE SUGGEST
THAT THE EXTRACTOR AND THE DIAMETER OF THE EXTRACTION TUBE ARE
CALCULATED AND MADE BY A SPECIALIZED COMPANY.

10
STERILIZE SPACE)
＞

(H:550mm ABOVE)

≧
≦

SIDE VIEW

THE EQUIPMENT SHALL BE ADJUST TO A ANGLE OF 1°~2° WITH REAR SITE

HIGHER THAN FRONT SITE FOR THE PROPER OPERATION OF DRY AND
DRAINAGE.

NOTE
EACH TIME THE STEAM GENERATOR IS EMPTIED FOR CLEANING OR
MAINTENANCE, A FURTHER 15 LITER OF WATER ARE NEEDED TO FILL IT UP
AGAIN.

1.COLD WATER INTAKE OF ∮1/2", TEMPERATURE OF WATER 25℃,

CONSUMPTION PER CYCLE 10~300 LITERS. (WATER CONSUMPTION
DETERMINED BY DRYING TIME) THE VACUUM PUMP 10 L/MIN. PRESSURE OF
WATER 0.5-10 bar、HARDNESS OF WATER 9 ℉r、pH 7-9、THE CHLORIDES LEVEL
WILL ≦0.1 mg/l, PLACED THE WALL WITH BUILT-IN AND ACCESSIBLE KEY.

2.COLD TREATEDWATER INTAKE OF ∮1/2", SUPPLIED AT TEMPERATURE OF

25℃, CONSUMPTION PER 13L/CYC, PRESSURE OF WATER 0.5~10 bar、
HARDNESS OF WATER≦2℉r，pH 5~7 AND WITH CONDUCTIVITY ≦15S/cm ,
PLACED THE WALL WITH BUILT-IN AND ACCESSIBLE KEY.
11
3. DRAINAGE PIPE ∮≧1" METALLIC PIPE, CORROSION RESISTANCE 2"G. AND A
TEMPERATURE OF 100℃ ABOVE.

4. ELECTRIC INTAKE 3∮, 4W 380VAC，12kW，WIRE 4 m LONG. (GENERAL POWER

SUPPLY TO THE STERILIZER).

5. CEILING MOUNTED AIR EXTRACTION WITH GRILLE DRAW 200 Kcal/h (LOADING
/ UNLOADING AREA).

5-1.CEILING MOUNTED AIR EXTRACTION WITH GRILLE DRAW 400 Kcal/h

(STERILIZE AREA).

6. A CHECK VALVE SHALL BE FITTED AS INDICATED IN THE DRAWING (6) and (7).

NOTE
WASTE WATER SHOULD BE BROUGHT INTO THE PUBLIC NET IN ACCORDANCE
WITH THE LOCAL RULES OR REQUIREMENTS I.E.

12
◎Exhaust pipe

Exhaust pipe Exhaust pipe install

Water under ground

Ground

Water
CAITION：
The balance water in the tube or pipe, it'll make the vacuum release function fail (because it just
a little vacuum in the chamber only).Exhaust pipe installation by this way, it will keep the straight
and empty in any time.

Exhaust pipe
Keep straight & empty
Exhaust pipe do not
in any time
crosses the depth

Ground

Water

13
◎OPERATION
Locate the sterilization items and close door.

Test Program Standard Ster. Program

選擇消毒溫度
Universal Sterilization Temp. 134°C
Leakage Test Manual
Universal Sterilization Temp. 121°C Sterilization
B&D Test Dry
HELIX Test Liquid Sterilization

Leakage B&D Test

HELIX TEST
Click “Start” (Steam Generator pre-heated to 110°C)

Standard Ster. Program Liquid Manual

B&D Test
Leakage HELIX TEST Program
Program
Pre-vacuum (3 Times) Pre-vacuum

Sterilization

Exhaust Exhaust Vacuum

(Enable/Disable)
Vacuum and Dry

B&D Test Universal

HELIX TEST

Vacuum and Dry Vacuum and Dry

Test result Sterilization data save to USB flash Memory.

If any error messages prompt, you may need to repeat the sterilization cycle.

CAUTION
◎BEFORE OPENING THE DOOR ENSURE THE PRESSURE GAUGE IS
AT“ ZERO” POSITION.
◎PLEASE DON’T FORGET THE CHECK THE STERILIZATION IDICATOR,
AFTER STERILIZATION CYCLE.
14
TESTING & TROUBLESHOOING
◎BASIC TESTING OF STERILIZING

PUT INSTRUMENTS INTO CHAMBER, CLOSE THE DOOR

SELECT THE STERILIZATION PROGRAM (121℃ OR 134℃)

PUSH START SWITCH ON (START WORKING)

THE VACUUM PUMP STARTS WORKING THREE (4) TIMES FOR

WRAPPED WHEN THE TEMPERATURE OF JACKET ARRIVED SET

STERILIZATION TIMER START WORKING,

WHEN TEMPERATURE OF CHAMBER ARRIVED SET

THE CHAMBER PRESSURE EXHAUST, WHEN STERILIZATION

TIMER-OFF

THE DRY TIMER & VACUUM PUMP START WORKING, WHEN THE
CHAMBER PRESSURE EXHAUST COMPLETED

THE COMPLETE INDICATOR TURNS ON.

IF NOT COMPLETE ON PLEASE RE-CYCLE AGAIN

SAVE THE STERILIZATION CYCLE DATA TO USB

AND BACK TO MANU

15
◎TESTING (LEAKAGE, B.D., HELIX)

PUT TESTING TOOLS INTO CHAMBER, CLOSE THE DOOR THEN PUSH
ON THE STAND BY SWITCH

ENTER TO THE SYSTEM SET AND SELECT TESTING PROGRAM

(LEAKAGE or B.D. or HELIX)

PUSH START ICON ON (START TESTING)

THE COMPLETE INDICATOR TURNS ON.

IF NOT COMPLETE ON PLEASE RE-CYCLE AGAIN

CHECK THE STERILIZATION TESTING TOOLS

AND BACK TO MANU

CAUTION
◎HECK THE PRESSURE GAUGE RETURN TO “ZERO” POSITION BEFORE
THE DOOR OPENED.

◎OPEN THE DOOR, IN 10 MINUTES, AFTER ALARM TO MAKE THE DRY

FUNCTION IN GOOD CONDITION

◎IF YOU NEED DO THE NEXT RUN. FIRST TURN THE “START” SWITCH TO
“OFF” POSITION THEN TURN OFF THE POWER SWITCH AGAIN TURN ON
THE POWER SWITCH TO RESET MACHIN.

16
◎TROUBLESHOOING
1.POWER IS NOT LIGHT ON：

No Cause Solution
(1) Power supply is not properly Try to connect power supply until
connected. power indicator goes on.
(2) Breaker broken. Replace the breaker with 50A type.
(3) Bulb broken. Replace the bulb.
(4) Power switch fuse broken. Replace the fuse.

2.HEATING-UP IS NOT ON：

No Cause Solution
(1) Heater broken. Replace the heater
(2) Over temperature controller broken. Replace the controller
(3) Over temperature sensor broken Replace the sensor

3.LOW WATER (OVER HEAT) INDICATION AND ALARM：

No Cause Solution
(1) Water is not enough. Check water source
(2) Water level sensor surface dirty and Clean the water level sensor
non-conductive.
(3) Piping is broken. Check the water pipe leakage or other
problem.
PS: THE FILTER MUST BE CLEAN PER
EACH SEASON

4. PRESSURE IN THE CHAMBER CAN‘T EXHAUSE AUTOMATICALLY AFTER

STERILIZATION:

No Cause Solution
(1) Filter is not clean. Replace the air filter
(2) The valve broken Check solenoid valve for chamber
exhaust. And replace it.
Check the power for solenoid.

17
5. PRESSURE CAN‘T UP:

No Cause Solution
(1) Steam solenoid unclean or broken. Clean the solenoid, or replace it.

(2) Y filter not clean Clean the Y filter.

6. DRY FUNCTION NOT PERFECT:

No Cause Solution
(1) Overlapping Please place in accordance with the
manual instructions
(2) Vacuum pump broken Check vacuum pump
(3) Piping leakage Check piping and solenoid

7. CAN’T OPEN THE DOOR:

Due to the “PRESSURE DOOR LOCK DEVICE”, so if you can’t open the door after work
finished, please do following step:
a. Please turn the handle “ ”to tight the door 。
b. Then, turn the handle ” “ back to open it.。
The maintenance on the trap it must be isolated from both the supply line and return line
and any pressure allowed to safely normalize to atmosphere. The trap should then be
allowed to cool. When reassembling, ensure that all joint faces are clean.

Note 1: Early spacer plates were

uni-directional and must be fitted with
the high points uppermost. This does
not apply to later models.

18
PS: ANY PROBLEMS PLEASE CHECK THE WIRE CONNECTION AT FIRST.
PROBLEM SYMPTOM PROBABLE CAUSE CHECK CORRECTION

8. PLC CAN NOT WORK : (CHANGE THE PLC)

8-1. Take out both side transparent cover.
8-2. Take out both screw with screw drive. Same as other side.

screw

8-3. Take out the terminal. Same as other side.

8-4. Pull out writ stop with screw drive. same time pull out PLC body .

19
9. ADJUST VACUUM PUMP NOISE:
9-1. To find the pump water valve reference
9-2. Set valve at middle position.

valve for water in

9-3. To find the parts is same as inside of machine.

Valve for adjust noise.

9-4. One finger put air inlet hold to feeling suck the air. Other hand to adjust the valve to small
and same time finger can feel a small suck. The noise of pump will reduce.

9-5. Now to adjust the water inlet of pump. To adjust valve of pump inlet to check the water flow
of water outlet of vacuum pump to minimum.

Caution
The vacuum pump will damage when the valve of water in is close.

20
10. CLEAN WATER LEVEL SENSOR:

Warning
Danger of Electric Shock! Disconnect the power prior to the maintenance works.
10-1. Marking and record the wiring number for subsequent restoring works. Do not mix
the High Level sensor, Low Level sensor and Ground sensors.
10-2. Disconnect the three wirings counter-clockwise by using a No. 10 wrench.
10-3. Loosen the two sensors nuts (High Level and Low Level sensors)
counter-clockwise by using a No. 27 wrench, and then loosen the Ground screw
nut counter-clockwise by using a No. 17 wrench.

○
3
○
1

○
2
WATER HIGH

LEVEL SENSOR WATER INLET

(H) WATER LOW

LEVEL SENSOR

(L)
WATER LEVEL SENSOR (G)

10-4. Disassemble the High Level and Low Level sensors .

Note: Each part must be clean completely; there should be no any dirt on the surface
of the Teflon Insulator.

10-5. Disassemble the High Level and Low Level sensors and Clean each part vey
careful to remove the scale and deposit with clean water, a small brush or scrub
sponge may help to the cleaning works.

Note: Each part must be clean completely; there should be no any dirt on the surface
of the Teflon Insulator.

10-6. Dry all of the components after the cleaning work. Wrap the screw thread of the
High Level and Low Level sensors rods with sealing tape so that they can be
tighten with Teflon Insulators.
21
10-7. Assemble the components and Wrap the screw thread of the nut with sealing tape
for assembly purpose.
10-8. Install the three sensors and their associated wiring with the tools used in step 1.
Visual inspect that the position and wiring identification are match .
10-9. Restore the power.

No. 10 wrench

No. 11 wrench

Ground Sensor Water Level Sensor (High and Low)

Teflon Insulator
Steel Washer

Sensor rod Teflon Washer

Nut

Screw thread

22
11. CALIBRATION TEMPERATURE CONTROLLER
ADJUST CHAMBER TEMPERATURE DATA

CAUTION: This autoclave had been calibrated before shipment, and this Calibration
function is password protected to prevent improper operation by the user. Only
well-trained personnel can perform the calibration work. Failure to do calibration
could result in serious injury or damage to the autoclave. However, the autoclave
may need to be re-calibrated if necessary, such as the replacement of
components. The following information is aimed for operating by authorized
technicians, not by the operator.

11-1. Standard temperature & Pressure recorder and temperature sensor connected
chamber, (wiring see fig.)

Standard Temperature & pressure Recorder

Chamber

PT-100 Temp. sensor of chamber

11-2. Enter to the system set and select calibration icon to calibration.

23
11-3. Press ”Steam Source Temp”. Calibration” icon to confirm the temperature values.
And then adjust the Standard and controller temperature to same value at room
temperature.

Objective
Temperature offset temperature Value
value
Adjust button

Confirm and back

to Calibration
screen

11-4. Press ”Chamber Temp. Calibration” icon to confirm the temperature values.
And then adjust the Standard and controller temperature to same value at room
temperature.

Objective
temperature
Temperature offset Value
value
調整後溫度補償值
Adjust button

Confirm and back

to Calibration
screen

24
11-5. Press ”Chamber Pressure Calibration” icon to confirm the pressure values.
And then adjust the pressure value to zero.

Objective
Pressure offset
Pressure Value
value

Adjust button

Confirm and back

to Calibration
screen
12. ALIGNMENT DOOR SWITCH

Caution：Disconnect the power prior to the maintenance works.

12-1. Check gap between the micro-switch and actuator.

12-2. Alignment the micro-switch
12-3. Alignment the support of micro-switch

Micro-switch

25
ERROR CODE Troubleshooting
sterilization error table.
Error Code Error message

001 Emergency stop

002 Service time over

Limitation of continue operation
003

004 Over Temperature of Chamber (sensor)

005 Over pressure of the chamber (pressure switch)

006 Over pressure of the chamber (pressure sensor)

007 Over heat of the heater

008 Over heat of the Steam generator

Over pressure of the Jacket (steam generator)

009
(Pressure switch)

010 Steam generator heating up fault

011 Vacuum release fault

012 Vacuum fault

013 Heating up and Ster. Temp. fault

014 Sterilization Fault

015 Sterilization temperature too high

016 Sterilization temperature too low

017 No water

018 Low water level

019 Exhaust fault of the jacket

020 Exhaust fault of the chamber

26
021 Exhaust fault of the chamber (liquid)

022 Door open (load side )

023 Door open (unload side)

024 Mode select fault

025 Insufficient water

026 Stop of operation

Action table
Error Message Possible Causes Actions
No power 1. No power Check power and connect power.
2. Power switch OFF Turn power ON.
3. Fuse blow Check if there is any short-circuit, replace a
new same one.
4. Fault of switch Replace a new same one.
Low water level 1 Insufficient water Check if the water supply being shut down.
2. Sensor detector dirty Cleaning sensor required.
3. Solenoid fault Replacement parts
Steam leaks Dirty or worn silicone Clean the silicone door gasket. If the
from the door door gasket silicone door gasket was used over one (1)
year, please to replace it.
Door cannot be Vacuum chamber 1. Release the vacuum status of chamber.
opened
Pressure persists 1. Press emergency button to open the
inside chamber door.
2. Turn on Exhaust valve for chamber.
3. Calibration pressure/vacuum gauge or
replacement it.
Over heat or 1.No water in the 1. Check the water level.
over pressure jacket chamber 2. Clean the water level sensor.
3. Check if there is any leakage.
2.Over pressure in the 1. Check the temperature of the jacket.
jacket chamber 2. Check over pressure switch.
3. Check over pressure switch wire.
3. .Over pressure in Check the temperature of the chamber.
the chamber 2. Check over pressure switch.
3. Check over pressure switch wire.

27
Error Message Possible Causes Actions
Low pressure 1. Solenoid fault 1. Clean solenoid
2. Replacement parts.
2. Heater fault Replacement parts.
3. Continue leakage 1. Steam trap fault, Replacement parts.
2. Pipe leakage, Replacement fault parts.

Can’t release Exhaust solenoid error Clean pipe or solenoid, or replace a new
vacuum after solenoid.
completing
sterilization
cycle
Leakage test Piping leakage 1. Check or clean piping’s parts about solenoid
fault Chamber door leakage valve or check valve.
2. Clean door gasket or replace a new one.
Steam trap 1. abnormal function of 1. Clean the steam trap.
can’t exhaust steam trap 2. Replace a new one.
2. Leakage of steam
trap

Error 001 Emergency stop 1) The EMERGENCY button was pressed to

interrupt the program. Please wait until
the pressure been release to 0 reading
and then open the door.
2) The sterility of the sterilized items should
be verified again.
Error 002 Service time over 1) The default 5,000 cycles or preset
service cycles have been reached.
2) Check the parts (chamber,
jacket,door,gasket,safety valve,steam
generator,valve,steam
trap,filter,piping…)
Error 003 Limitation of continue 1) A minimum time interval of 20 minutes
operation between the end of a sterilization work
and the start of a new one, to prevent
overheating of the autoclave.
2) Press any icon to continue, and your
sterilization work will start automatically
after the preset time reached.
Error 004 Over Temperature of Check temperature sensor or Replace a
Chamber (sensor) new one.

28
Error Message Possible Causes Actions
Error 005 Over pressure of the Check pressure switch or Replace a new
chamber (pressure one.
switch)
Error 006 Over pressure of the Check pressure sensor or Replace a new
chamber (pressure one.
sensor)
Error 007 Over heat of the heater Check jacket temperature sensor or
controller.
Error 008 Over heat of the steam Check jacket temperature sensor or
generator controller.
Error 009 Over pressure of the 1. Check pressure switch or water supply.
jacket chamber (steam 2. Check pressure switch wire.
generator)
(Pressure switch)
Error 010 Steam generator Check heater or Replace a new one.
heating up fault
Error 011 Vacuum release fault 1. Clean solenoid
(solenoid) 2. Check exhaust pipe
3. Check air filter
Error 012 Vacuum fault 1. Check valve, water source for vacuum
(vacuum pump) pump.
2.check vacuum pump
3.check piping and valve
4. check door gasket
Error 013 Heating up and Ster. 1. Clean solenoid.
Temp. fault 2. Check temperature sensor.
3. Check pressure sensor.
4. Check piping and valve.
Error 014 Sterilization fault Interrupt of a sterilization cycle.
Error 015 Sterilization 1. Check temperature sensor.
temperature too high 2. Check solenoid.
3. Calibration temperature controller.
Error 016 Sterilization 1. Check temperature sensor.
temperature too low 2. Check solenoid.
3. Calibration temperature controller.
Error 017 No water No supply water; check and clean water
level sensor.
Error 018 Low water level Check and clean water level sensor.
Error 019 Exhaust fault of the Check and clean water level sensor.
jacket
Error 020 Exhaust fault of the Exhausting time too long; clean solenoid.
chamber
Error 021 Exhaust fault of the Exhausting time too long; clean solenoid.
chamber (liquid)
Error 022 Door open (load side ) Close the door of load side to reset the error
message.
Error 023 Door open (unload Close the door of unload side to reset the
29
side) error message.
Error 024 Mode select fault Shut down the machine and restart it again.
Error 025 Insufficient water Check and supply water to the steam
generator, and then restart again.
Error 026 Stop of operation Restart the sterilization cycle.

WARNING: Contact local distributor for service. DO NOT disassemble the sterilizer
by yourself if the symptoms still exists, as explosion and scald may
occur.

30
MAINTENANCE REQUIREMENTS
Warning: Before conducting maintenance, please turn off the sterilizer and
disconnect from the power supply. Check the sterilizer has cooled down
to room temperature.

Warning: Make sure that pressure gauge is reading ZERO before opening the door.

Caution: Before conducting maintenance, confirm that the chamber is empty

without loads.

Correct and regular maintenance is required to optimize the performance of the sterilizer.
Failure to follow the Maintenance Instructions will adversely affect performance and
lifespan of the sterilizer.

7.1 Daily
- ◎Clean the external surfaces with soft cloth.
Note: Use only quaternary disinfectants to clean the units. Use of alcohol cleaner
containing substantial of alcohol in the formula may damage the faceplate.
- ◎Wipe the inside of the chamber, door and the gasket with a damp, lint-free cloth.
- ◎Check the status of the power cord. Call for service if breakage comes up.
- ◎Check water source.
- ◎Wipe the inside of the chamber and the inside of door with a non-lint cloth such
as wetted.

7.2 Weekly
- ◎Clean the box, tray frame and trays with detergent, or a non-corrosive stainless
steel cleaner and water, using cloth or sponge.
- ◎Clean the drain filter in the chamber.

7.3 Monthly
- ◎Replace the distilled water in steam generator:
- Clink Pre-Heat icon to start the heating until the jacket pressure gauge to 0.4
bar, and then shut down the power, followed by opening the valve below the
steam generator to drain the water and its pressure.
- ◎After sterilization, when the chamber pressure still over than 0 bar, please

31
turn-open the jacket exhaust valve (KNOB). Then, the pressure will exhaust the
balance water and steam from the jacket and the boil. This way will keep the
jacket and boiler clean. And PUSH-ON the power switch to refill the water. To
the boil again. After 10 minutes, please PUCH-OFF the power switch, and
TURN-OPEN the exhaust valve (KNOB) again. After 2-3 times, The boil and
jacket will be clean well.
- ◎Exhaust all water from sterilization generator. And take out sensor of water
level from the top of sterilization generator (Before you take out the sensor,
Please make the maker at the side) than clear the sensor of water level. After
the clean, reinstall the sensor of sensor of water level back to sterilization
generator.

7.4 Annually

Caution: An annual maintenance service by a trained engineer is necessary.

Contact your distributor for details. The following maintenance
instructions are for your reference only.

- Check if the water filter to be cleaned or replaced.

- Check if all wiring, connections and fuses are broken.

- Check if there’s any leakage or corrosion of the piping.

- Calibrate the temperature during sterilization process.

- Check if the Process Status Indicator lights are functioning normally.

- Check the working status of steam trap, safety valve, and heater.

- Check the water sensor every 3 months.

- Check if the silicone door gasket is chapped or worn. Silicone door gaskets are
consumable parts, replace the silicone door gasket every year is recommended.
- ◎Remove, clean and replace the wire mesh filter at inside of the housing. Then,
fix returns the filter.
- ◎Check the electric wire system, fuse, and connectors.
- ◎Check the tubing system.
- ◎Clean the solenoid valve.
- ◎Check the indication Display, and all cycle function.
- ◎Check the door gasket. (SUGGESTION: REPLACE IT PER YEAR.)
- ◎Check the function of the safety valve.
- ◎Clean the surface of the water level sensor.

32
SCHEMATICS AND DIAGRAMS
The Sterilization Mode:

1. Universal 121°C Pattern

Sterilization time 30 minutes, Dry time 30 minutes.

121°C

110°C

0 bar

-0.8 bar

2. Universal 134°C Pattern

Sterilization time 15 minutes, Dry time 30 minutes.

134°C

110°C

0 bar

-0.8 bar

3. Liquid 121°C Pattern

Sterilization time 30 minutes, Dry time 0 minute.

121°C

0 bar

33
4. Dry Pattern
Dry time 1 to 60 minutes 59 seconds.
0 bar

-0.8 bar

5. Customization Pattern
Vacuum period: 0-5 times, Sterilization temp: 105-135°C, Sterilization time: 0-60
minutes 59 seconds, Dry time: 0-60 minutes 59 seconds.

Sterilization time: 0-60 minutes 59 seconds

105~135°C

105°C

0 bar

Vacuum pressure
Vacuum period up to 5 periods

6. B & D Sterilization Pattern

Sterilization temperature 134°C, Sterilization time 3.5 minutes, Dry time 0 minutes
134°C

110°C

0 bar

-0.8 bar

34
7. Helix Sterilization Pattern
Sterilization temperature 134°C, Sterilization time 3 minutes, Dry time 0 minutes
134°C

110°C

0 bar

-0.8 bar

35
WIRING DRAWING (SAT-600HP)

36
SYMBOL NAME REMARKS
KEY SW POWER SWITCH

EMO EMERGENCEY BUTTON

RY1~RY8 2 P RELAY

MC1-MC2 MAGNETIC SWTCH

VP VACUUM PUMP

BZ BUZZER

MS SENSITIVE SWITCH

OL 1 OVER LOAD SWITCH

HM HUMAN MACHINE INTERFACE

H1 HEATER

X1 RECORDER

TR TRANSFORMER

NFB1-NFB2 NO FUSE BREAKER

PC1 JACKET PRESSURE CONTROLLER

PC2 CHAMBER PRESSURE CONTROLLER

TC TEMPERATURE CONTROLLER

TC1-TC3 TEMPERATURE CONTROLLER

PLC PROGRMMABLE LOGIC CONTROLLER

PT PRESSURE TRANSMITTERS

PS POWER SUPPLY

S1 ADD WATER SOLENOID

S2 STERILIZATION SOLENOID

S3 CHAMBER EXHAUST SOLENOID

S4 LIQUID PROGRAM EXHAUST SOLEUOID

S5 JACKET EXHAUST SOLEUOID

S6 VACUUM RELEASE SOLEUOID

S7 PRE-CVACUUM SOLENOID

S8 PUMP COOLONG SOLENOID

TB TERMAINAL BLACK

37
SAT-600HP

POWER CIRCUIT DIAGRAM

38
CONTROLL CIRCUIT DIAGRAM -1

39
CONTROLL CIRCUIT DIAGRAM -2

40
PLC CIRCUIT DIAGRAM

41
HP SERIES PIPELINE DIAGRAM
Item No Part No. Name / Spec. Unit.

1 201-09002 UNIONS F&F 3/4” PT (STAINLESS STEEL) 1

2 101-04003 90 ELBOWS BANDED EQUAL 3/4” PT 2

3 101-04004 90 ELBOWS BANDED EQUAL 1” PT 5
4 101-01018 REDUCER BUSHING 1” PT * 3/4” PT 1

5 101-01012 REDUCER BUSHING 1/2” PT * 1/4” PT 3

6 101-04002 90 ELBOWS BANDED EQUAL 1/2” PT 16

7 201-09001 UNIONS F&F 1/2” PT (STAINLESS STEEL) 2

8 106-04003 BALL VALVE 1/2” 8

9 106-08001 BRONZE Y 1/2” STRAINES 2

10 106-08002 BRONZE Y 3/4” STRAINES 1

11 106-03004 CHECK VALVE 1/2”PT 2
12 101-06003 3/4” PT EQUAL TEE FEMALE THREAD 3

13 101-06005 1/2” PT EQUAL TEE FEMALE THREAD 13

14 101-01011 REDUCER BUSHING 3/4” PT * 1/2” PT 3

15 102-06001 90 1/4”PT ELBOW MAILE*1/4”S (SLEEVE) 1

16 102-01007 MALE THREAD SLEEVE CONNECTOR 1/2” PT * 3/8”S 3

17 105-05001 INSIDE AND OUTSIDE THE ELBOW 1/4”PS*1/4”PT 1

18 106-03005 CHECK VALVE 3/4”PT 1

19 106-09001 FLOW CONTROL VALVE 1

20 106-03008 CHECK VALVE 1/4”PT 1

21 102-01010 MALE THREAD SLEEVE CONNECTOR 1/2”PT*1/4”S 5

22 201-08005 PLUG 1” PT (STAINLESS STEEL) 1

23 908-01001 STEAM TRAP 1

24 106-07001 1/2” STEAM TRAP 1

25 008-01006 SOLENOID VALVE 1

26 008-01007 SOLENOID VALVE 1

27 008-01005 SOLENOID VALVE 6

28 411-01002 AIR FILTER 1

29 106-02011 3/4” SAFETY VALVE 2

30 103-08001 FLARE NUT 1/4”H 2

31 102-07001 EQUAL TEE FLARE CONNECTOR 1/4”S 1

32 102-01005 MALE THREAD SLEEVE CONNECTOR 1/2”PT * 1/2”S 15

33 102-06004 90 1/2”PT ELBOW MALE*1/2”S (SLEEVE) 2

34 106-03009 CHECK VALVE 1/2”PT 1

35 102-02001 FEMAILE THREAD SLEEVE CONNECTOR 1/4” PS *01/4”S 3

36 217-01007 PRESSURE GAUGE 1
37 217-03005 PRESSURE / VACUUM GAUGE 1

38 106-04004 BRONZE WATER GAUGE VALVE 1

39 106-04008 BRONZE WATER GAUGE VALVE WITH EXHAUST 1

40 911-02006 WATER SENSOR (LONG) 1

41 911-02004 WATER SENSOR (SHORT) 1

42 911-02005 WATER SENSOR (GROUND) 1

43 012-01005 SENSOR SINGLE LINE 2

44 003-09002 PRESSURE SWITCH 1

45 003-09008 PRESSURE SWITCH 1

46 004-12002 PRESSURE LONVERTER 1

47 101-08002 1/4”PT EQUAL TEE MALE THREAD 3

48 101-06004 1” PT EQUAL TEE MALE THREAD 1

49 201-11001 SEAL 1/2” PT (STAINLESS STEEL) 1

50 101-05002 INSIDE AND OUTSIDE THE ELBOW MALE*3/8”S (SLEEVE) 1

51 102-06005 90 1/2”PT ELBOW MALE*3/8”S (SLEEVE) 1

52 101-01010 REDUCER BUSHING 1” PT *1/2”PT 1

53 101-13001 90 1/2” MALE ELBOW 2

54 011-02003 VACUUM PUMP 1.5 HP 1

44
SAT-600HP COMBINATION DIAGRAM
BOM LIST
SAT-600HP
Item
Part No. Name / Spec. Unit.
No

1 910-02002 LEVEL ADJUST SCREW SET 4

2 905-06022 FRAME ASS’Y OF CHAMBER 1

3 903-06002 WATER TANK ASS’Y 1

4 901-06021 CHAMBER ASS’Y 1

5 224-02005 HORIZON SEAT ADJUSTMENT 2

6 909-06001 BARRICADE ASS’Y 1

7 224-01007 HOLDER OF MAGNETIC CONTACTOR 1

8 309-01010 CONTROL PLATE 1

9 205-01009 HOSE CLAMP 2

10 202-16183 HOUSING-FRONT PART 1

11 202-16002 HOUSING-FRONT PART 1

12 202-16003 HOUSING-FRONT PART 1

13 202-16185 HOUSING-COVER PART 2

14 202-16005 HOUSING-COVER PART 1

15 202-16016 HOUSING-SIDE PART 3

16 202-16008 HOUSING-DOOR PART 2

17 202-16009 HOUSING-DOOR PART 2
18 202-16011 REINFORCEMENT FOR HOUSING-FRONT PART 1

19 212-04002 ELECTRIC BOX 1

20 211-02008 HOUSING-DOOR PART 2

21 209-03010 MICRO SWITCH LID 1

22 909-05001 WASHER ASS’Y 10

23 107-01001 TUBE HANDLE 1/2” * 35L 4

24 311-01002 DOOR LATCH 10

25 911-04002 HINGE PIN ASS’Y 1
26 315-03009 NUT DOOR 1

27 305-04011 IRON PANEL (DOWN/TWO THIN) 1

28 305-04012 IRON PANEL (UP/TWO THIN) 1
29 305-04005 DOOR LACTH MOUNTING 1

30 313-01006 BEARING ASSY LOCK SHAFT 1

31 316-01005 DOOR LATCH HOLDER 1

32 308-02012 SCREW 1/2” *120 4

33 213-01010 STAINLESS STEEL TUBE 20

34 204-02004 WASHER DOWN 10
35 401-02005 REVOLVING HANDLES (1/2”) 4
36 409-02013 DOOR GASKET 1

37 209-06003 AIRTIGHT KNOB CASE 1

38 209-01018 DOOR ASS’Y 1

39 308-01008 SCREW SECURE DOOR 1

40 215-02003 DOOR FEMALE HINGE 1

41 215-02008 DOOR MALE HINGE 1

42 317-01001 TAB WASHER 1

43 910-01003 SUPPORT METAL SECURE DOOR 1

44 202-10003 THE COVER OF PRESSURE DOOR LOCK DEVICE 1

45 108-01001 FIX RING OF PRESSURE DOOR LOCK DEVICE 1

46 204-05003 SPRING SHEET OF PRESSURE DOOR LOCK DEVICE 1

47 403-01012 WASHER 1
48 204-03020 FIXING PLATE 1

49 207-01006 ELECTRIC BOX FIXED PANEL 1

50 204-03042 DOOR COVER SUPPORTER 8

51 911-04003 SECURE DOOR ORIENTATION PIN 1

52 317-01004 KNOB COVER 1

53 301-02004 DOOR COVER ASS’Y 1

54 921-02001 WATER FILTER 1

55 202-09015 HEATER COVER 1

56 217-01007 PRESSURE GAUGE 1

57 217-03005 PRESSURE / VACUUM GAUGE 1

58 003-05002 DOOR SWITCH 1

59 224-01019 DOOR SWITCH BASE 1

60 015-01003 PRINTER 1
61 018-02001 TOUCH SCREEN 1

62 003-01005 EMERGENCY STOP 1

63 003-13001 POWER KEY LOCK 1

64 001-03005 USB PORT 1
65 202-16184 HOUSING-SIDE PART 1

66 013-01003 FAN MOTOR 1

67 319-01002 FAN GUARD 1

68 011-02003 VACUUM PUMP 1.5 HP ( 3 220V/380V) 1

009-01051 HEATER 2” 12KW (AC440V THREE PHASE) 1

009-01044 HEATER 2” 12KW (AC38 THREE PHASE) 1

69
009-01031 HEATER 2” 12KW (AC415THREE PHASE) 1

009-01023 HEATER 2” 12KW (AC230 SINGLE / THREE PHASE) 1

47
FITTING
1.TRACK ASSEMBLY (203-02014)

2.NET TRACK TOP (212-02017)

NET TRACK BOTTOM (212-02018)

3. NET (212-03006)

49
4.TRACK ASSEMBLY (909-08004)

5.TORELLY ASSEMBLY (216-01009)

50