BATTERY CHARGER

P4600 SERIES
USER MANUAL
 Primax Technologies Inc.  514-459-9990
65 Hymus Blvd.  514-459-9991
Pointe-Claire, Québec  http://www.primax-e.com
H9R-1E2 Canada Em@il: [email protected]

BATTERY CHARGER USER’S MANUAL

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Table of content
PART – 1 : INSTALLATION ......................................................................................................................................................... 1
1. INTRODUCTION .............................................................................................................................................................. 2
2. IMPORTANT SAFETY INSTRUCTIONS ............................................................................................................................... 2
3. STORAGE / MAINTENANCE DURING STORAGE ............................................................................................................... 2
4. PLACEMENT AND INSTALLATION .................................................................................................................................... 2
5. VENTILATION AND COOLING .......................................................................................................................................... 3
6. ELECTRICAL CONNECTIONS AND WIRING ........................................................................................................................ 4
7. POWERING UP ................................................................................................................................................................ 4
8. SYSTEM POWERING OFF PROCEDURE ............................................................................................................................. 4
PART – 2: THEORY OF OPERATION ........................................................................................................................................... 5
1. THEORY OF OPERATION .................................................................................................................................................. 6
1.1 LCD DISPLAY AND KEYPAD ................................................................................................................................................... 6
1.2 GETTING FAMILIAR WITH BATTERY CHARGER LCD INTERFACE............................................................................................ 6
2. ACCESSING MENU VIA TOUCH SCREEN ........................................................................................................................... 6
3. CHARGING MODES ......................................................................................................................................................... 8
3.1 “AC OUT” MODE .................................................................................................................................................................. 8
3.2 “FLOAT” MODE ...................................................................................................................................................................... 8
3.3 “FLOAT CURRENT LIMIT” MODE ................................................................................................................................................ 9
3.4 “EQUALIZE” MODE ................................................................................................................................................................. 9
3.5 “EQUALIZE CURRENT LIMIT” MODE ......................................................................................................................................... 10
4. MANUAL ACTIVATION OF EQUALIZE OR FLOAT MODE ................................................................................................. 10
5. AC INPUT VOLTAGE(S) AND CURRENT(S) (OPTIONAL) ................................................................................................... 12
6. BATTERY CURRENT (OPTIONAL) .................................................................................................................................... 12
7. MENU AND CONFIGURATION PARAMETERS ................................................................................................................. 13
7.1 THE MENU............................................................................................................................................................................ 14
7.2 TOOLS (READINGS) ............................................................................................................................................................... 14
7.2.1 Events format and Reset procedure ............................................................................................................................ 15
7.2.2 Readings...................................................................................................................................................................... 17
7.2.3 Relay test ..................................................................................................................................................................... 18
7.2.4 LED Test ..................................................................................................................................................................... 19
7.2.5 LCD Power Save ......................................................................................................................................................... 21
7.2.6 Start / Stop Battery Capacity Test (optional) .............................................................................................................. 21
7.2.7 Start / Stop Battery Continuity Test (optional) ............................................................................................................ 22
7.2.8 Ampere-Hour meter Synchronization (optional) ......................................................................................................... 23
7.2.9 Start / Stop Formation Mode (optional) ...................................................................................................................... 24
7.2.10 Language..................................................................................................................................................................... 25
7.3 SETTING (ADJUST) .................................................................................................................................................................. 26
7.3.1 Controls....................................................................................................................................................................... 27
a. Setting Voltage and Current for Float Mode ................................................................................................................................... 27
b. Setting voltage and current for Equalize Mode ............................................................................................................................... 28
c. Equalization Start parameter Adjustments (optional) .................................................................................................................... 29
1. Manual Equalize (optional) .......................................................................................................................................................... 29
2. Periodical Equalize (optional) ...................................................................................................................................................... 31

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3. Low Voltage Equalize (optional) .................................................................................................................................................. 32
4. Low Capacity Equalize (optional) ................................................................................................................................................. 33
5. Charger Equalize Start (optional) ................................................................................................................................................. 34
6. AC Fail Equalize (optional) ........................................................................................................................................................... 35
7. Refresh Equalize (optional) .......................................................................................................................................................... 36
8. Remote Equalize (optional) ......................................................................................................................................................... 37
9. Current Limit Equalize (optional) ................................................................................................................................................. 39
d. Equalize Termination (optional) ...................................................................................................................................................... 40
1. Stopping Equalize after a preset delay: Security Time ................................................................................................................ 40
2. Voltage Post-Charge Mode (optional) ......................................................................................................................................... 41
3. Current Post-Charge Mode (optional).......................................................................................................................................... 42
4. Temperature Post-Charge Mode (optional) ................................................................................................................................. 43
5. Capacity Post-Charge Mode (optional)........................................................................................................................................ 44
e. Formation Mode parameter adjustments (optional) ...................................................................................................................... 45
f. Load Sharing (optional) ................................................................................................................................................................... 46
g. Voltage Temperature Compensation (optional) ............................................................................................................................. 47
g-1. Sensor Installation ........................................................................................................................................................................... 47
g-2. Temperature compensation menu and examples (This option is disable in equalization mode) ..................................................... 47
7.3.2 Alarms ......................................................................................................................................................................... 50
a. Reset Alarms: Audible and Alarm Messages ................................................................................................................................... 51
b. Alarm adjustments and configuration ............................................................................................................................................. 52
1. Battery High Voltage Alarm ........................................................................................................................................................ 54
2. Battery Low Voltage Alarm ........................................................................................................................................................ 54
3. Positive Ground Fault Alarm ....................................................................................................................................................... 54
4. Negative Ground Fault Alarm ..................................................................................................................................................... 54
5. AC Fail Alarm ............................................................................................................................................................................. 55
6. Rectifier Fail Alarm ..................................................................................................................................................................... 56
7. High Voltage Shutdown Alarm * ................................................................................................................................................ 57
8. Rectifier Low Voltage Alarm * ................................................................................................................................................... 57
9. End of Discharge Alarm (2nd Low Volt Level)* .......................................................................................................................... 57
10. Charger High Temperature Alarm * ............................................................................................................................................ 57
11. Charger Low Temperature Alarm * ............................................................................................................................................. 57
12. Battery High Temperature Alarm ** ........................................................................................................................................... 57
13. Battery Low Temperature Alarm ** ............................................................................................................................................ 59
14. AC High Voltage Alarm ** ......................................................................................................................................................... 59
15. AC Low Voltage Alarm ** .......................................................................................................................................................... 59
16. High Ripple Alarm * ................................................................................................................................................................... 59
17. Rectifier Low Current Alarm * .................................................................................................................................................... 59
18. Rectifier High Current Alarm * ................................................................................................................................................... 59
19. Battery Low Current Alarm ** .................................................................................................................................................... 59
20. Battery High Current Alarm ** ................................................................................................................................................... 59
21. Battery High Capacity Alarm ** ................................................................................................................................................. 59
22. Battery Low Capacity Alarm ** .................................................................................................................................................. 60
23. Equalize Alarm * ......................................................................................................................................................................... 60
24. PCOM Alarm ** .......................................................................................................................................................................... 60
25. PM Alarm ** ............................................................................................................................................................................... 60
26. Frequency Alarm * ...................................................................................................................................................................... 60
27. Unbalanced Battery Alarm ** ..................................................................................................................................................... 62
28. Temperature Probe Alarm **....................................................................................................................................................... 62
29. Battery Discharge Alarm ** ........................................................................................................................................................ 62
30. Differential Temperature Alarm ** ............................................................................................................................................. 62
31. High Frequency Alarm * ............................................................................................................................................................. 62
32. Low Frequency Alarm * .............................................................................................................................................................. 62
33. Common Relay and Audible Alarm configuration ** ................................................................................................................. 62
7.3.3 System Clock** ........................................................................................................................................................... 64
7.3.4 PCOM Config (communication board configuration ** ............................................................................................. 65
8. CURRENT TEMPERATURE COMPENSATION « OUTPUT CURRENT DERATING » (OPTIONAL) .......................................... 67
9. REMOTE SENSING (OPTIONAL) ..................................................................................................................................... 67

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10. TROUBLESHOOTING...................................................................................................................................................... 67
11. REGULAR PREVENTIVE MAINTENANCE ......................................................................................................................... 70
FIGURE LIST............................................................................................................................................................................ 71
ACRONYM LIST ...................................................................................................................................................................... 72
LCD MESSAGES LIST ............................................................................................................................................................... 74
APPENDIXES........................................................................................................................................................................... 76

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PART – 1 : INSTALLATION

INSTALLATION

TP-MCEnPC23-REV.2.4 Page 1
BATTERY CHARGER USER’S MANUAL PART-1:INSTALLATION

1. INTRODUCTION
This user manual contains important technical instructions to be followed by qualified personnel responsible for the installation,
start-up, maintenance operations and knowledgeable on batteries and safety requirements/precautions involved. We recommend
this manual to be read attentively to ensure safe and reliable operation of this equipment.
Should you require any assistance, please call our service department.

2. IMPORTANT SAFETY INSTRUCTIONS

Keep these instructions in a safe place: this manual contains important safety and operating instructions
AC and DC currents are present in this system even with indicators and breakers are in “OFF” position.
Before performing any maintenance on this system, make sure that the battery and the AC power are disconnected.

• Only experienced and qualified personnel must perform maintenance.

• Electrostatic sensitive components are used in this equipment. Proper ESD (electrostatic discharge) procedures must be
followed to prevent any severe damage to electronic components.
• Working in the vicinity of Lead Acid or Nickel Cadmium batteries is dangerous: batteries generate explosive gases
during normal operation. Therefore, never smoke or allow an open spark or flame in the vicinity of the battery or
engine.
• To reduce risk of battery explosion, follow these instructions and those on the battery.
• Never charge a frozen battery.
• Do not expose charger/rectifier to rain or snow unless it has the appropriate NEMA/IP rating.
• Do not install or operate chargers if they have been dropped or damaged.
• Refer to your local/national electrical code for installation

3. STORAGE / MAINTENANCE DURING STORAGE

If the charger/rectifier has to be stored before commissioning, it should be stored in a dry place, in the ambient temperature within
–40oF to 185oF (-40oC to 85oC), not exposed to direct sunlight, on the same pallet, protected against moisture, dust, dirt and
damage. Do not use the charger/rectifier as a stocking shelf.
Remember that storing the charger/rectifier for a long period (5 years or more) can deteriorate performance of the filter capacitors
and can cause also contact oxidation for relays, breakers, contactors… Filter capacitors shall be replaced after storing the
charger/rectifier 5 years or more.
Please contact the manufacturer for capacitor specifications and installation.

Warning

For batteries and other accessories (inverters, UPS…), please refer to the specific manufacturer indications for battery
periodical recharge and powering up procedure after storage.

4. PLACEMENT AND INSTALLATION

FOR INSTALLATION, PLEASE REFER TO NATIONAL AND/OR LOCAL ELECTRICAL CODES.
Chargers/rectifiers are very heavy. To prevent personal injury or equipment damage, use appropriate lifting devices and execute
extreme care while handling the equipment.

The following instructions are very important to satisfactory operation. Changing the settings voids the warranty.

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BATTERY CHARGER USER’S MANUAL PART-1:INSTALLATION

Warning

Battery application and maintenance:

Your battery is a crucial back up for your critical application. Special care and appropriate safety and maintenance
procedures must be implemented.
Please refer to the battery manufacturer instructions and the applicable battery installation, maintenance, testing and
replacement standards for stationary application in order to optimize the life of the battery as well as to determine when
the battery should be replaced.
VRLA case (Lead Acid battery incorrectly called "maintenance free"): As this battery is sealed not allowing visual
inspection or water addition, dry out and thermal run away inside the battery can happen resulting to an unpredictable
failure occurrence. Great care in installation, maintenance, testing and replacement is required to insure availability of
backup power.
The manufacturer instruction, your local standards and the following standards can be your guide to help to apply proper
procedures: (other standards may apply).

IEEE484: IEEE Recommended Practice for Installation Design and Installation of Vented Lead-Acid Batteries for
Stationary Applications.
IEEE450: IEEE Recommended Practice for Maintenance, Testing, and Replacement of Vented Lead-Acid Batteries for
Stationary applications.
IEEE1188: IEEE Recommended Practice for Maintenance, Testing, and Replacement of Valve-Regulated Lead-Acid
(VRLA) Batteries for Stationary Applications.
IEEE1106: IEEE Recommended Practice for Installation, Maintenance, Testing and Replacement of Vented Nickel-
Cadmium Batteries for Stationary Applications.

5. VENTILATION AND COOLING

The rectifier/charger is rated to better perform within 18F (–10C) and 122F (+50C) temperature range.
To calculate the required air displacement (exchange) volume, please use the following equation:

Tk
0.125 H
T0
e
V = BTU
Tr − Tk
V = air flow: [cubic meter/hour]
BTU: Total dissipated heat
Tr: Maximum allowed room temperature [K] {i.e. 50C = 323K]
Tk= Temperature of input cooling air
To= 273 K
H = Altitude [km]

WARNING!

Avoid placing the system in direct sunlight

The adequate ventilation and safe access require that the following clearances are respected:

• 3 in. (10 cm) on the sides and top;

• 3 feet (1 meter) in front of the unit;
• DO NOT INSTALL OVER COMBUSTIBLE SURFACES;

Should seismic conditions require a more secure installation the unit can be bolted to the floor or wall following the seismic
instructions and your local National code. Four (4) holes are provided for this purpose.

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BATTERY CHARGER USER’S MANUAL PART-1:INSTALLATION

6. ELECTRICAL CONNECTIONS AND WIRING

Before connecting the battery charger ensure that:

• The battery is disconnected (if applicable)

• The circuit breakers are OFF
• The relays, fuses and circuit boards are installed
• The unit is wired in accordance with the instructions (refer to the wiring connections and electrical diagram)

The appropriate cable sizes are very important. The nameplate provides the essential information regarding the input and output
voltages and currents.

Use a branch feeder (circuit breaker or fused disconnect switch), sized to the maximum input current.
Refer to your Local or National Electrical Code for LOCKOUT, WIRE GAUGE and GROUNDING instructions.
The ampacity of the power cables must be sized to the maximal correspondent current.
Correct voltage and polarity are of critical importance. Check all connections for tightness and polarity. Connect battery (if
applicable to the output terminals observing its polarity.

7. POWERING UP
After the installation of all wires is completed and has been double checked, the unit may be powered up as follow:

• Before connecting a load to a charger, compare the critical characteristics of the load against those of the charger
(i.e. measure ripple, line-neutral voltage, positive-neutral voltage).
• Keep a log of the values entered for VFLOAT and VEQUALIZE values entered, alarm messages, alarm and SCR
blinking LEDs, etc.
• All input and output breakers must be in ”OFF” position
• Apply power to the equipment from a source
• Turn on AC breaker (if supplied) (”ON” position)
• Wait 30 seconds
• Turn on DC breaker (if supplied) (”ON” position)
• Green LED must light up
• Wait 5 seconds until the LCD display will show the system’s output voltage and status
• The system soft starts by rising the output current and the voltage

If an adjustment or calibration of the unit is necessary, refer to the field programming section for more information.

8. SYSTEM POWERING OFF PROCEDURE

➢ Open the DC breaker (if supplied) (OFF position);
➢ Open the source panel’s AC breaker (if supplied) (OFF position);
➢ Open the AC breaker feeding the powering the battery charger from external distribution panel;
➢ If work inside a unit has to be performed, wait 5 minutes to let the filter capacitors to discharge or use
bleeding resistors of the correct rating to discharge the capacitors;

After following all previous steps, the battery charger can be considered de-energized.

TP-MCEnPC23 -REV.2.4 Page 4

PART – 2: THEORY OF OPERATION

THEORY OF OPERATION

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BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

1. THEORY OF OPERATION

The battery charger provides a fully regulated and Isolated DC output from the main AC input. The LCD show
continuously the battery charger status: DC Voltage, DC current, alarms ….

1.1 LCD DISPLAY AND KEYPAD

Float Equalize Tools Setting AC ON

Alarm message & buzzer reset Reset relay
Alarm message &
Major alarm(s)
buzzer reset Present
only in case of alarm. 136.2V 20.1A Minor alarm(s)
Reset relay Present
only in case of Relay
message. Message

Each key corresponds

to above function as
CONTROL, ALARM & COMMUNICATION described on the
following figures

Figure 1 : Battery charger home screen.

The touch screen LCD provides very flexible and user friendly interface.

1.2 GETTING FAMILIAR WITH BATTERY CHARGER LCD INTERFACE

The red LED will blink when any major alarm occurs and the yellow LED will blink when any major alarm occurs.
A corresponding alarm message will also be displayed on the message's area. If more than one message is to be
displayed then the messages will scroll sequentially.

All settings can be saved individually. The lit green LED indicates that the AC is on.

2. ACCESSING MENU VIA TOUCH SCREEN

WARNING!

All values indicated in the following figures are given as examples. These values don’t apply necessarily
to your system. For more information about the real values and options set for your application, please
refer to the test report at the end of this manual.

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BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

On power-up the following readings appears on the screen:

Float Equalize Tools Setting AC ON

Alarm message & buzzer reset Reset relay Major alarm(s)

Minor alarm(s)
136.2V 20.1A
7
1
2 Message 6
5
3
4 CONTROL, ALARM & COMMUNICATION

Figure 2 : Home screen example after turning ON the battery charger.

1. Indicate float or equalize mode

2. Appears only in case of alarm, it allows to reset alarm messages and buzzer.
3. Indicates the output voltage.
4. This area is reserved to messages. Example If an alarm occurs, a corresponding alarm message will be displayed. If
more than one message is to be displayed then all messages will scroll sequentially.
5. Indicates the output current.
6. Appears only in case of Relay message, it allows users to reset relay messages.
7. Allow users to navigate through all other menus and sub-menus, adjustments and enable or disable functions. A
detailed description of all menus and sub-menus will be provided in the following paragraph.

AC ON
136.2 20.1A X
Major alarm(s)
List of items
Minor alarm(s)
<

1 Item1: 8
Item2: 7
2 Item3:
Item4: 6
Item5:
<

4 CONTROL, ALARM & COMMUNICATION 5

Figure 3: Screen list

1. Indicates the output voltage.

2. Indicates the output current.
3. Indicates the item to adjust example Battery high voltage alarm, start equalize....
4. Shows the list of item's parameter to adjust example time, relay....
5. Means that another list of parameter will appear if the is selected and touched, another screen will be appear with a
list of parameter to adjust.
6. The (up, down and slider) buttons can be used to scroll down the other items in the list.
7. Return to the previous screen after confirmation.
8. Return to the home screen after confirmation.

TP-MCEnPC23-REV.2.4 Page 7
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

136.2 20.1A X AC ON

List of items Major alarm(s)

Minor alarm(s)
Are you sure?

YES NO

1
2
CONTROL, ALARM & COMMUNICATION

Important!

All adjustments of your battery charger are made in our service department. Some sub-menus are password
protected. Only authorized personal will be able to access these sub-menus.

3. CHARGING MODES

3.1 “AC OUT” MODE

In the case of a power outage, if the AC breaker is open or if the control board fuse has blown, an AC fail alarm will
be generated, warning you that one of the cases has occurred. In this mode, the rectifier shuts off and will turn back
on when the AC input is restored, or the control board fuse is replaced.

Note: In this mode, the load will be powered by the battery only.

Float Equalize Tools Setting

Alarm message & buzzer reset Reset relay

0.0V 0.0A

AC OUT

Figure 4 : AC OUT Mode Display.

3.2 “Float” MODE

The Float mode is the default charging mode. It can be enabled via:

➢ Touch screen (manually);

➢ Preset delay (periodically);
➢ External signal (optional);
➢ ModBus RS232 / RS485, or ModBus TCP/IP communication (optional);
➢ DNP3 RS232 / RS485 communication (optional);

TP-MCEnPC23-REV.2.4 Page 8
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

The image below shows the LCD display when the charger is in “Float” mode.

Float Equalize Tools Setting

Alarm message & buzzer reset Reset relay

136.2V 14.5A

xxxxx

Figure 5 : Float Mode Display.

3.3 “Float Current Limit” MODE

The maximum Float current is preset at the factory. The image below shows the LCD display when the charger is in
“Float Current Limit” mode.

Float Equalize Tools Setting

Alarm message & buzzer reset Reset relay

130.5V 20.0A

Current Limit

Figure 6 : Float Current Limit Mode Display.

3.4 “Equalize” MODE

Some batteries need to be periodically Equalized. Basically, Equalization refers to a controlled charging at a higher
voltage than Float level. Equalize Mode can be started through:

➢ Touch screen (manually);

➢ Via a preset delay (periodically);
➢ Via external signal (optional);
➢ Via ModBus RS232 / RS485, or ModBus TCP/IP communication (optional);
➢ Via DNP3 RS232 / RS485 communication (optional);
➢ If DC Output voltage is within a preset value (Low Volt Equalize: optional);
➢ If battery capacity is within a preset value (optional);
➢ After an AC Failure during a preset delay (optional);
➢ If the battery charger is within a current limit during a preset delay (optional);
➢ Based on low battery capacity in AH (optional)?

The image below shows the LCD display when the charger is in “Equalize” mode. The dashed outline in the image
means that the active charger mode is Equalize and it will be blinking.

TP-MCEnPC23-REV.2.4 Page 9
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Float Equalize Tools Setting

Alarm message & buzzer reset Reset relay

136.2V 9.5 A

xxxxx

Figure 7 : Equalize Mode Display

3.5 “Equalize Current Limit” MODE

The maximum Equalize current is preset at the factory. The image below shows the LCD display when the charger
is in “Equalize Current Limit” mode.

Float Equalize Tools Setting

Alarm message & buzzer reset Reset relay

136.2V 20.1A

Current Limit

Figure 8 : Equalize Current Limit Mode Display.

4. MANUAL ACTIVATION OF EQUALIZE OR FLOAT MODE

When ordered, the charger can be configured for the manual “Equalize” mode. Please refer to your order and the
battery manufacturer to confirm the Equalize requirement. Contact the agent or the manufacturer for more information.

Switching the charger from “Float” to “Equalize” mode can be done manually through the home screen by selecting
the appropriate charging mode button. Other equalizing options are also included below. The equalizing time is
adjustable between 1 hour and 8191 hours.

TP-MCEnPC23-REV.2.4 Page 10
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Alarm message
&buzzer reset Present
only in case of alarm.
Float Equalize Tools Setting Reset relay Present
only in case of Relay
message.
Alarm message & buzzer reset Reset relay

136.2V 20.1A

Message

Press Press
Press
Float
Equalize

136.2 20.1A X

Mode Float<->Equalize This menu and associated

sub-menu will display only
Actual Mode if Equalize mode is Enabled
Mode Float<->Equalize float

Float Equalize OK

For Equalize Mode press For float Mode press

Equalize and OK Float and OK

136.2 20.1A X 136.2 20.1A X

Tools Tools

Actual Mode Actual Mode

Are you sure? float Are you sure? Equalize

NextEqualize
Mode NextEqualize
Mode
NO YES Equalize NO YES Float

If YES button pressed and Eaualize If YES button pressed Float flash
Mode is enabled, Equalize flash If No button pressed Equalize flash
If No button pressed Float flash

Figure 9 :Enabling Manually Float or Equalize Mode.

TP-MCEnPC23-REV.2.4 Page 11
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

5. AC INPUT VOLTAGE(S) AND CURRENT(S) (OPTIONAL)

If this option is ordered, the AC Input Voltage and Current are displayed on the LCD.

136.2V 20.1A Setting

Alarm message & buzzer reset Reset relay

136.4V 20.0A

VAC1 120.5V

136.2V 20.1A Setting

Alarm message & buzzer reset Reset relay

136.4V 20.0 A

IAC1 80.3A

Figure 10 : AC Input Voltage and Current Readings.

In case of 3 phase units, the phase voltage and current readings will be scrolling on the LCD as follow: VAC1,
VAC2, VAC3, IAC1, IAC2 and IAC3.

6. BATTERY CURRENT (OPTIONAL)

The current flowing IN or OUT of the battery will be displayed on LCD if this option is enabled. Negative (-) sign
will be displayed in case of battery discharging.

136.2V 20.1A Setting

Alarm message & buzzer reset Reset relay

136.2V 20.1A Battery in charging Mode

Ibatt 23.3A

136.2V 20.1A Setting

Alarm message & buzzer reset Reset relay

136.2V 20.1A Battery in discharging Mode

Ibatt -80.4A

Figure 11 : Battery Current Display.

TP-MCEnPC23-REV.2.4 Page 12
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

7. MENU AND CONFIGURATION PARAMETERS

All parameters are saved into its EEPROM. The settings are configured into two categories:

1. Charger active parameters such as the alarm settings, O/P voltage and current, etc.
2. Charger active configuration: Temperature compensation, load sharing (if ordered). The calibration settings
are reserved for factory use only.

The battery charger allows users to adjust and check the following parameters:

➢ DC Output voltage and current;

➢ Equalize operation mode;
➢ Float operation mode;
➢ Charger current limit mode;
➢ Battery voltage remote sensing;
➢ Alarm adjustments;
➢ Temperature compensation;
➢ Load sharing;
➢ 250 events monitoring (date and time stamp are optional);
➢ Reset alarms and relays;
➢ Measures :

• AC Frequency.
• Rectifier voltage.
• Voltage between positive output and chassis.
• Voltage between negative output and chassis.
• Remaining time for Equalize.
• Elapsed time for Equalize.
• Charger temperature.
• Battery temperature (optional).
• Battery Voltage discharge test (optional).
• Battery current discharge test (optional).
• Battery discharge time (optional).

➢ Relay test.
➢ Battery Test (optional).
➢ Formation test (optional).
➢ Language selection.
➢ DNP3 and Modbus Communication (optional).

• Battery charger parameter adjustment and visualization.

• Pre-programmable 4 messages, to be displayed on LCD (Refer to ModBus manual).

➢ Four external command via a four normally open contact (optional):

• Display of the four pre-programmable messages (Refer to ModBus manual).

• Switching to Equalize mode.
• Switching to Float mode.
• Reset relays.
• Start or Stop the battery charger.

TP-MCEnPC23-REV.2.4 Page 13
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

7.1 The Menu

The menu is divided into three separate sub-menus: Tools for Readings, Setting for Adjustments and Advanced for
Advanced Settings.

Tools (Readings): This level is directly accessible by the user with no password need. In this level, the user can
perform basic operation of the charger such as:

➢ Start or stop any other operating function as Battery Test;

➢ Read different data such as the Battery Temperature (optional);
➢ Read different events: AC frequency or others;

Settings (Adjustments): This level is protected by a password and reserved for charging parameters
adjustments such as float voltage, dc current, alarms, etc.

Advanced (Advanced settings): This level is reserved for the Factory calibration purpose and protected by a
password. This level is to adjust, calibrate, enable or disable different charger functions.

7.2 Tools (Readings)

The following figure shows all steps to access Tools:

Float Equalize Tools Setting Alarm message & buzzer reset present
only in case of alarm.
Alarm message & buzzer reset Reset relay Reset relay present only in case of
Charger Output Relay message.
Home Screen
136.2V 20.1A

Float
YES

Press Tools Press ←

136.2 20.1A X
136.2 20.1A X
Tools
Tools Press X

Are you sure?

<

Charger Output Readings: NO

Tolls Screen Events log: YES NO
Reset Events:
Relay Test:
LED Test:
<

Readings:
Events Log:
Reset Events: Press to visualize next element
<

Relay Test:
Press to visualize previous element
<

LED Test:
the complete LCD Power Save:
Tools List Battery Service manual Test:
Battery Countinuity Test Manual:
Amper Hour Sync:
Formation:
Language:

Figure 12 : Procedure to access Level-0.

TP-MCEnPC23-REV.2.4 Page 14
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

7.2.1 Events format and Reset procedure

The latest 250 events are saved in the memory. Please refer to Table-1 for the event index. Please note that if dated
events are required, then a special circuit with a backup battery has to be ordered at the time of placing your purchase
order. Table-1 provides a list of events with associated number.
Note that accessible events depend on the optional feature required in the original supply requirements.

Events Event code

Float mode 1
Equalize mode 2
Current limit mode 3
Formation 4
reserved 5
Battery continuity test running 6
Battery test OK 7
Battery test fault 8
Test problem 9
Battery is under test 10
Battery high voltage 11
Battery low voltage 12
High voltage shutdown 13
Low voltage disconnect 14
Battery High temperature 15
Battery Low temperature 16
Charger high temperature 17
Charger low temperature 18
Negative ground fault 19
Positive ground fault 20
AC fail 21
Rectifier fail 22
Rectifier high voltage 23
Rectifier low voltage 24
AC low voltage 25
AC high voltage 26
High ripple 27
Charger Low current 28
Charger High current 29
Battery Low current 30
Battery High current 31
Battery High capacity 32
Battery Low capacity 33
Faulty communication between PCOM & PC23 34
Faulty communication between PM & PC23 35
Temperature probe alarm 36
Frequency fail 37
Battery discharge alarm 38
Cell defect 39
Battery continuity test fails 40
Battery continuity test OK 41
Battery continuity test fault 42
Battery test open 43
Table-1

TP-MCEnPC23-REV.2.4 Page 15
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Please, note that some of the above mentioned items can be excluded in your charger depending on your charger
configuration.

The following figure shows the procedure to check Events:

Charger Output Charger Output

Tools Screen Home Screen
Refer to Figure 11 Refer to Figure 11
Select & Press
“Events Log” Press ←
YES
136.2 20.1A X
Press X 136.2 20.1A X
Events Log
Tools
Event001: E03:14:04:15:12:46 NO
<

Event002: E03:14:03:10:01:20 Are you sure?

Event003: E03:14:02:20:05:30
Event004: E03:14:02:11:03:46 YES NO
Event005: E03:14:01:15:12:46
<

Press to visualize next event

<

Press to visualize previous event

<

Figure 13 : Procedure to check Events.

▪ Event Format:

Event format is described as follow:

Event Number
(Refer to Table-1)
Month Hour
The tenth Event Year Day Minute

Event 010 E07 08 07 02 01 38

Figure 14 : Event Format description.

▪ Reset Events :

The following figure shows the procedure to Reset Events:

TP-MCEnPC23-REV.2.4 Page 16
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Charger Output
Charger Output Home Screen
Tools Screen Display during Refer to Figure 11
Refer to Figure 11
2 secondes
Select & Press
“Reset Events” Press ← YES

136.2 20.1A X 136.2 20.1A X

Press X

Reset Events Reset Events

NO Are you sure?

Reset Events

OK YES NO

Press OK YES

136.2 20.1A 136.2 20.1A X

X Press X
Reset Events
Reset Events
NO NO Are you sure?
Are you sure?
YES NO
YES NO

Press YES
Display during
2 secondes
136.2 20.1A X

Reset Events
Reset Events Ok

Figure 15 : Procedure to Reset Events.

7.2.2 Readings

By default, the readings are the battery DC voltage and the rectifier output current. The LCD may also show the
following additional optional readings:

• Line Frequency.
• Rectifier output voltage.
• Voltage between positive and chassis.
• Voltage between negative and chassis.
• Remaining time for Equalize.
• Elapsed time for Equalize.
• Temperature inside charger.
• Battery temperature (optional).
• Voltage test during battery test (optional).
• Current test during battery test (optional).
• Time during battery test (optional).

The next figure describes the procedure to access all readings that can be displayed on the LCD:

TP-MCEnPC23-REV.2.4 Page 17
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Charger Output Charger Output

Tools Screen Home Screen
Refer to Figure 11 Refer to Figure 11

Select & Press

“Readings”
Press ←
YES

136.2 20.1A X 136.2 20.1A X

Reading Reading
Press X

<
Frequency: 60.1Hz Are you sure?
VRectifier : 136.2 V NO
Vgndn: 68.1V YES NO
Vgndp 68.1V
Remaining Time Equalize : 400mn <
Press and to see the

<
<
other elements to read

Frequency: 60.1Hz
VRectifier : 136.2 V
Vgndn: 68.1V
Vgndp 68.1V
Remaining Time Equalize : 400 mn
the complete Elapsed Time Equalize : 100 mn
Readings List Board TempErature: : 26 C
Battery Temperature : 21 C
Vtest : 132.5 V
ITest: 25 A
Test Time 60mn
Vtest Countinuity:108v
Test Time Continuity: 30mn
AH Test: 5%
Capacity used test:100AH
Figure 16 : Procedure to access Readings menu.

▪ Acronyms :

Refer to acronym list used for the battery charger at the end of this manual.

7.2.3 Relay test

During relay test, all relays will be energized (or de-energized if you select the fail safe operation option) for 5
seconds; after which the relays will return to their initial status.

TP-MCEnPC23-REV.2.4 Page 18
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Charger Output
Tools Screen Charger Output
Refer to Figure 11 Home Screen
Refer to Figure 11

Select & Press

“Relay Test”
Press ←
YES

136.2 20.1A X
136.2 20.1A X Press X

Relay Test
Relay Test
NO
Are you sure?
Run/Stop Relay Test
YES NO
Run Stop

OK Check Stop and

Press OK
Check Run and
Press OK

136.2 20.1A X 136.2 20.1A X

Relay Test Relay Test

Are you sure? Are you sure?

YES NO YES NO

YES YES

136.2 20.1A X 136.2 20.1A X

Relay Test Relay Test

Relay Test run Stop Relay Test

Display during
2 secondes

Figure 17 : Procedure to start Relay Test.

7.2.4 LED Test

During LED test, all LEDs will be lit for 5 seconds; after which the LEDs will return to their initial status.

TP-MCEnPC23-REV.2.4 Page 19
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Charger Output
Tools Screen Charger Output
Refer to Figure 11 Home Screen
Refer to Figure 11

Select & Press

“LED Test”
Press ←
YES

136.2 20.1A X
136.2 20.1A X Press X

LED Test
LED Test
NO
Are you sure?
Run/Stop LED Test
YES NO
Run Stop

OK Check Stop and

Press OK
Check Run and
Press OK

136.2 20.1A X 136.2 20.1A X

LED Test LED Test

Are you sure? Are you sure?

YES NO YES NO

YES YES

136.2 20.1A X 136.2 20.1A X

LED Test LED Test

Relay Test run Stop LED Test

Display during
2 secondes

Figure 18 : Procedure to start LED Test.

TP-MCEnPC23-REV.2.4 Page 20
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

7.2.5 LCD Power Save

Charger Output
Charger Output Home Screen
Tools Screen Refer to Figure 11
Refer to Figure 11

LCD Power save Press ← YES

136.2 20.1A X 136.2 20.1A X

Press X

LCD Power save LCD Power save

NO Are you sure?

LCD Power save

OK YES NO

Press OK

136.2 20.1A X

LCD Power save

YES/NO
Are you sure?

YES NO

Figure 19 : Procedure to enable or disable LCD Power Save function.

7.2.6 Start / Stop Battery Capacity Test (optional)

The image below shows how to start or stop manually the battery-capacity-test.

TP-MCEnPC23-REV.2.4 Page 21
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Charger Output
Tools Screen Charger Output
Refer to Figure 11 Home Screen
Refer to Figure 11

Battery Service
manual Test
Press ←
YES

136.2 20.1A X
136.2 20.1A X Press X

Battery Service manual Test

Battery Service manual Test
NO
Are you sure?
Run/Stop Battery Service manual Test
YES NO
Run Stop

OK Check Stop and

Press OK
Check Start and
Press OK

136.2 20.1A X 136.2 20.1A X

Battery Service manual Test Battery Service manual Test

Are you sure? Are you sure?

YES NO YES NO

YES YES

136.2 20.1A X 136.2 20.1A X

Battery Service manual Test Battery Service manual Test

Run Battery Service manual Test Stop Battery Service manual Test

Display during 136.2 20.1A X

2 secondes The message (Not Available!) will
Battery Service manual Test Run
display if Battery Test function is
Not Available! disabled. If Battery
Voltage is very low, the messages
(Not Permitted! & Battery too
Low!) will be displayed
during 2 secondes.

Figure 20 : Procedure to Start or Stop Battery Capacity Test.

7.2.7 Start / Stop Battery Continuity Test (optional)

TP-MCEnPC23-REV.2.4 Page 22
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

The procedure to start or stop manually battery-continuity-test is the same that the Procedure to Start or Stop Battery
Capacity Test, just press Battery Continuity button in Figure 18.

7.2.8 Ampere-Hour meter Synchronization (optional)

The image below shows how to synchronize the ampere-hour meter. Adjustment is needed only under certain
conditions:

1. When the battery voltage is between 0.98% and 1.02% of Vcharge value;
2. When The current flowing in the battery (charging current) is less than Icharge for a time exceeding
Tcharge;

For more details see Appendix “Ampere-Hour meter (included when this option is purchased).

Charger Output
Charger Output Home Screen
Tools Screen Display during Refer to Figure 11
Refer to Figure 11
2 secondes
Select & Press
“Reset Events” Press ← YES

136.2 20.1A X 136.2 20.1A X

Press X

Amper Hour Sync Amper Hour Sync

NO Are you sure?

Amper Hour Sync

OK YES NO

Press OK YES

136.2 20.1A 136.2 20.1A X

X Press X
Amper Hour Sync
Amper Hour Sync
NO NO Are you sure?
Are you sure?
YES NO
YES NO

Press YES
Display during
2 secondes
136.2 20.1A X

Amper Hour Sync

Amper Hour Sync OK

Figure 21 : Procedure to synchronize Ampere-Hour meter.

TP-MCEnPC23-REV.2.4 Page 23
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

7.2.9 Start / Stop Formation Mode (optional)

The formation mode is to be exclusively used to prime a battery as per its manufacturer instructions. In this mode, the
charger primes (forms) the battery at the preset voltage and during the preset time, after which the charger will go
back into the float mode.
The image below shows how to start or stop formation mode.

Charger Output
Tools Screen Charger Output
Refer to Figure 11 Home Screen
Refer to Figure 11

Formation Press ←
YES

136.2 20.1A X
136.2 20.1A X Press X

Formation
Formation
NO
Are you sure?
Run/Stop Formation
YES NO
Run Stop

OK Check Stop and

Press OK
Check Start and
Press OK

136.2 20.1A X 136.2 20.1A X

Formation Formation

Are you sure? Are you sure?

YES NO YES NO

YES YES

136.2 20.1A X 136.2 20.1A X

Formation Formation

Run Formation Stop Formation

Display during 136.2 20.1A X

The message (Not Available!) will
2 secondes display if Formation Test function
Formation
is disabled.
Not Available!

Figure 22 : Procedure to Start or Stop Formation Mode.

TP-MCEnPC23-REV.2.4 Page 24
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Once Formation mode started, the LCD will show one of messages below, depending on Battery formation status

Float Formation Tools Setting

Alarm message & buzzer reset Reset relay

140.2V 1.5A

xxxxxx

Figure 23 : Battery Formation mode display.

7.2.10 Language

The following figure shows the procedure to switch between the languages:

Charger Output
Charger Output Home Screen
Tools Screen Refer to Figure 11
Display during
Refer to Figure 11
2 secondes
Language Press ← YES

136.2 20.1A X 136.2 20.1A X

Language Press X Language

YES
<

Are you sure?

English: NO
French: YES NO
<

Language Press ←
136.2 20.1A X
136.2 20.1A X
Language Press X
Language
xxxxxx
Are you sure?
NO YES
OK
YES NO

OK

136.2 20.1A X
Language
YES/NO
Are you sure?

YES NO

Figure 24 : Procedure to switch between languages.

TP-MCEnPC23-REV.2.4 Page 25
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

7.3 Setting (Adjust)

Setting is protected by a password. It’s reserved for charging parameters adjustments such as Float and Equalize
voltages, current, alarms….

Warning!

Setting is password protected. Only authorized and qualified personal will be able to access this Level. The
user can disable this password in advanced setting menu.

Float Equalize
Alarm message & buzzer reset present
Tools Setting
Charger Output only in case of alarm.
Home Screen Reset relay present only in case of
Alarm message & buzzer reset Reset relay
Relay message.

136.2V 20.1A

Float
Setting
Press

Press
ß

136.2 20.1A X 136.2 20.1A X

Setting Press
Setting
X
Enter Password Press
Are you sure?
1 2 3 . Press YES
4 5 6 del NO
YES NO
7 8 9 0
OK
Enter Password and
press OK

Password Setting is protected by a passaword if enabled. Only

incorrect
authorized and qualified personal will have access
to this Level and all associated sub menu.
The Password is: 123213
Password
correct

Press 136.2 20.1A X 136.2 20.1A X

ß
Press Setting
Controls Alarms AH Meter
X
Are you sure? Press
Charger Output Clock Setting Battery Test Digital inputs YES
Press
Setting Screen NO
YES NO
Advanced PCOM Config

Figure 25 : Procedure to access Setting menu.

If a parameter is modified, the LCD will display the following screen to confirm changes. If the modification is not
saved or canceled, the battery charger will keep the old value.

TP-MCEnPC23-REV.2.4 Page 26
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

136.2 20.1A X

xxxxx Charger Output

Confirm Screen
Are you sure?

YES NO

Figure 26 : Display after modifying a parameter, pressing Exit or Previous.

7.3.1 Controls

The following figure shows all steps to access Controls:

Charger Output Charger Output

Setting Screen Home Screen
Refer to Figure 25 Refer to Figure 11
Controls
Press

Press
ß

136.2 20.1A X 136.2 20.1A X

Press
Controls X controls
Charger Output Press
<

Float : 136.2V Are you sure?

Control Screen Press YES
Equalize : 138.6V (ON) NO
Start Eq YES NO
Stop Eq
Formation :145V (OFF)
<

Press and to see the

<
<

other elements to read

Float: 136.2
Equalize : 136.2 V (ON)
Start Eq:
Stop Eq:
the complete Formation : 145V (ON)
ConTrols List Load Sharing : (OFF)
Volt Compensation: 1.3mV/C/cell (OFF)

Figure 27 : Procedure to access Controls menu.

a. Setting Voltage and Current for Float Mode

The Float Voltage and Current are adjusted as follows:

TP-MCEnPC23-REV.2.4 Page 27
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Charger Output
Charger Output
Control Screen
Home Screen
Refer to Figure 27
Refer to Figure 11

select Press
“Float” ←
136.2 20.1A X
136.2 20.1A X
Press X Float
Float
Are you sure?

<
NO YES
Float Voltage:136.2V YES NO
Float current limit : 100.0A

<
NO
Current Limit”
Select “Float

Select “Float
Voltage”

Press
136.2 20.1A X
←
xxxxx
YES
Are you sure?
136.2 20.1A X Press X

YES NO
xxxxx

Enter value xxxx

Actual value:
Enter value,
1 2 3 . 100.0
Check On/OFF 136.2 20.1A X
4 5 6 del and
Press OK xxxxxx
7 8 9 0
7 8 9 OK Are you sure?

Confirm or cancel YES NO

Figure 28 : Procedure to adjust Float Voltage and Float Current.

b. Setting voltage and current for Equalize Mode

TP-MCEnPC23-REV.2.4 Page 28
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Charger Output
Charger Output
Control Screen
Home Screen
Refer to Figure 27
Refer to Figure 11

select Press
“Equalize” ←
136.2 20.1A X 136.2 20.1A X
Press X
Equalize Equalize
YES

<
NO Are you sure?
Equalize Voltage:136.2V (OFF)
Equalize current limit : 100.0AMP YES NO

<
“Equalize
Voltage”
Select

Press
←
Select “Equalize Current Limit”

YES

136.2 20.1A X
136.2 20.1A X
xxxxx
X xxxxx
Enter value xxxx Press
Actual value:
1 2 3 . 100.0 Are you sure?

4 5 6 del YES NO
ON OFF
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

136.2 20.1A X

xxxxx 136.2 20.1A X

Press X
Enter value xxxx xxxxxx
Actual value:
1 2 3 . 100.0
NO Are you sure?
4 5 6 del
YES NO
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

Figure 29 : Procedure to adjust Equalize Voltage and Equalize Current.

c. Equalization Start parameter Adjustments (optional)

In this sub menu, we can enable, disable and adjust different mode of starting Equalize.

1. Manual Equalize (optional)

If ordered, the charger can be configured for the manual “Equalize” mode. Please refer to your order and the battery
manufacturer to confirm the equalize requirement. We can enable or disable and adjust manual Equalize as follows:

TP-MCEnPC23-REV.2.4 Page 29
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Charger Output
Control Screen
Refer to Figure 27 Charger Output
Home Screen
Select “Start Refer to Figure 11
Press ←
Equalize”

136.2 20.1A X
136.2 20.1A X
Start Eq
Press X Start Eq
YES

<
Manual Eq : (OFF)
Periodical Eq : (OFF) Are you sure?
Low Volt Eq : 120.0V (OFF) NO
Low Capacity Eq : 50% YES NO
Start in Eq: (OFF)

<
Equalize”
“Manual
Select

Press ←

136.2 20.1A X 136.2 20.1A X

Manual Eq
Press X Manual Eq YES
<

Manual Eq : (OFF)
Equalize Duration : 480mn Are you sure?
NO
YES NO
<

Press Equalize
Duration Select “Manual
Equalize”

136.2 20.1A X
136.2 20.1A X
Manual Eq Press X
Manual Eq
Enable Manual Eq Actual State: YES
NO Are you sure?
ON OFF OK
YES NO

Press OK and confirm Press ←

136.2 20.1A X

xxxxx 136.2 20.1A X

Press X

Enter value xxxx xxxxxx

Actual value:
1 2 3 100.0 NO YES
.
Are you sure?
4 5 6 del
YES NO
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

Figure 30 : Procedure to enable or disable and adjust Manual Equalize.

Time Out: Equalize mode time duration.

TP-MCEnPC23-REV.2.4 Page 30
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

2. Periodical Equalize (optional)

If Periodical Equalize is enabled then the charger will go into “Equalize” mode every preset period. The period is
adjustable between 1 day and 8191 days. The duration is adjustable between 1 and 8191 hours. We can enable or
disable and adjust periodical Equalize as follows:

Charger Output
Control Screen
Refer to Figure 27 Charger Output
Home Screen
Select “Start Refer to Figure 11
Press ←
Equalize”

136.2 20.1A X
136.2 20.1A X
Start Eq
Press X Start Eq
YES

<
Manual Eq : (OFF)
Periodicl Eq : (OFF) Are you sure?
Low Volt Eq : 120.0V (OFF) NO
Low Capacity Eq : 50% YES NO
Start in Eq: (OFF)
<
Equalize”
“Periodic
Select

Press ←

136.2 20.1A X 136.2 20.1A X

Periodic Eq
Press X Periodic Eq YES
<

Periodic Eq : (OFF)
Equalize Duration : 480mn Are you sure?
NO
Period : 774h
YES NO
<

Press
Select “Manual
Equalize Duration
Equalize”
Or Period

136.2 20.1A X
136.2 20.1A X
Periodic Eq Press X
Periodic Eq
Enable Periodic Eq Actual State: YES
NO Are you sure?
ON OFF OK
YES NO

Press OK and confirm Press ←

136.2 20.1A X

xxxxx 136.2 20.1A X

Press X

Enter value xxxx xxxxxx

Actual value:
1 2 3 100.0 NO YES
.
Are you sure?
4 5 6 del
YES NO
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

Figure 31 : Procedure to enable or disable and adjust Periodical Equalize.

Delay : (31D = 31 Days) After this Delay, the battery charger will return automatically to Equalize mode for a
duration “Time Out ”of 8H.

TP-MCEnPC23-REV.2.4 Page 31
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

3. Low Voltage Equalize (optional)

If the Low Voltage Equalize is enabled, then the charger will go into “Equalize” mode whenever the DC output voltage
drops under a preset voltage. The duration is adjustable between 1 and 8191 hours. We can enable or disable and
adjust low volt Equalize as follows:

Charger Output
Control Screen
Refer to Figure 27 Charger Output
Home Screen
Select “Start Refer to Figure 11
Press ←
Equalize”

136.2 20.1A X
136.2 20.1A X
Start Eq
Press X Start Eq
YES
<
Manual Eq : (OFF)
Periodicl Eq : (OFF) Are you sure?
Low Volt Eq : 120.0V (OFF) NO
Low Capacity Eq : 50% YES NO
Start in Eq: (OFF)
<
“Low Volt
Select

←
Eq”

Press

136.2 20.1A X 136.2 20.1A X

Low Volt Eq
Press X Low Volt Eq YES
<

Low Voltage Setting : 110V (OFF)

Equalize Duration : 480mn Are you sure?
NO
YES NO
<

Select
Select “Equalize
“Low VoltAge
duration”
Setting”

136.2 20.1A X
136.2 20.1A X
Low Voltage Setting Press X

Enter value xxxx xxxxxx

Actual value:
NO YES
1 2 3 100.0 Are you sure? Actual value:
.
100.2
4 5 6 del New value:
ON OFF YES NO 120.0
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

136.2 20.1A X

xxxxx 136.2 20.1A X

Press X

Enter value xxxx xxxxxx

Actual value:
1 2 3 100.0 NO YES
. Actual value:
Are you sure?
100.2
4 5 6 del New value:
YES NO 120.0
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

Figure 32 : Procedure to enable or disable and adjust Low Volt Equalize.

TP-MCEnPC23-REV.2.4 Page 32
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

4. Low Capacity Equalize (optional)

If the Low Capacity Equalize is enabled, then the charger will go into “Equalize” mode whenever the capacity battery
decreases under a preset capacity. The duration is adjustable between 1 and 8191 hours. We can enable or disable and
adjust low capacity Equalize as follows:

Charger Output
Control Screen
Refer to Figure 27 Charger Output
Home Screen
Select “Start Refer to Figure 11
Press ←
Equalize”

136.2 20.1A X
136.2 20.1A X
Start Eq
Press X Start Eq
YES
<
Manual Eq : (OFF)
Periodicl Eq : (OFF) Are you sure?
Low Volt Eq : 120.0V (OFF) NO
Low Capacity Eq : 50% YES NO
Start in Eq: (OFF)
<
Equalize”
capacity
Select
“Low

Press ←

136.2 20.1A X 136.2 20.1A X

Low Volt Eq
Press X Low Volt Eq YES
<

LowCapEq : 85% (OFF)

Equalize Duration : 480mn Are you sure?
NO
YES NO
<

Select “Equalize Select

duration” “LowCapEq ”

136.2 20.1A X
136.2 20.1A X
LowCapEq Press X

Enter value xxxx LowCapEq

Actual value:
NO YES
1 2 3 . 85 Are you sure?
4 5 6 del
ON OFF YES NO
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

136.2 20.1A X

LowCapEq 136.2 20.1A X

Press X

Enter value xxxx LowCapEq

Actual value:
1 2 3 100.0 NO YES
.
Are you sure?
4 5 6 del
YES NO
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

Figure 33 : Procedure to enable or disable and adjust Low Capacity Equalize.

TP-MCEnPC23-REV.2.4 Page 33
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

5. Charger Equalize Start (optional)

If the charger Equalize Start is enabled, then the charger will go into “Equalize” mode when it starts (first time power
up). The duration is adjustable between 1 and 8191 hours. We can enable or disable and adjust charger Equalize Start
as follows:

Charger Output
Control Screen
Refer to Figure 27 Charger Output
Home Screen
Select “Start Refer to Figure 11
Press ←
Equalize”

136.2 20.1A X
136.2 20.1A X
Start Eq
Press X Start Eq
YES

<
Manual Eq : (OFF)
Periodicl Eq : (OFF) Are you sure?
Low Volt Eq : 120.0V (OFF) NO
Low Capacity Eq : 50% YES NO
Start in Eq: (OFF)
<
“Start in
Select

←
Eq”

Press

136.2 20.1A X 136.2 20.1A X

Periodic Eq
Press X Start Eq YES
<

Start Eq : (OFF)
Equalize Duration : 480mn Are you sure?
NO
YES NO
<

Select “Start Select “Manual

Eq” Equalize”

136.2 20.1A X
136.2 20.1A X
Start Eq Press X
Start Eq
Enable Start Eq Actual State: YES
NO Are you sure?
ON OFF OK
YES NO

Press OK and confirm Press ←

136.2 20.1A X

Start Eq 136.2 20.1A X

Press X

Enter value xxxx Start Eq

Actual value:
1 2 3 100.0 NO YES
. Actual value:
Are you sure?
100.2
4 5 6 del New value:
YES NO 120.0
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

Figure 34 : Procedure to enable or disable and adjust Charger Equalize Start.

TP-MCEnPC23-REV.2.4 Page 34
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

6. AC Fail Equalize (optional)

If enabled, then the charger will go into “Equalize” mode after an AC mains failure. Equalize cycle will be during a
period of time between 1 and 8191 hours. We can enable or disable and adjust AC fail Equalize as follows:

Charger Output
Control Screen
Refer to Figure 27 Charger Output
Home Screen
Select “Start Refer to Figure 11
Press ←
Equalize”

136.2 20.1A X
136.2 20.1A X
Start Eq
Press X AC fail Eq
YES

<
Manual Eq : (OFF)
Periodicl Eq : (OFF) Are you sure?
Low Volt Eq : 120.0V (OFF) NO
Low Capacity Eq : 50% YES NO
Start in Eq: (OFF)
<

Press or till you get

<

<

Press ←
AC Fail Equalize and press on

136.2 20.1A X 136.2 20.1A X

Periodic Eq
Press X AC fail Eq YES
<

AC fail Eq : (OFF)
Equalize Duration : 480mn Are you sure?
NO
Delay: 10s
YES NO
<

Select Select
“Equalize Select “AC fail Eq”
Duration” “Delay”

136.2 20.1A X
136.2 20.1A X
AC fail Eq Press X
AC fail Eq
Enable AC fail Eq Actual State: YES
NO Are you sure?
ON OFF OK
YES NO

Press OK and confirm Press ←

136.2 20.1A X

xxxxx 136.2 20.1A X

Press X

Enter value xxxx xxxxx

Actual value:
1 2 3 100.0 NO YES
. Actual value:
Are you sure?
100.2
4 5 6 del New value:
YES NO 120.0
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

Figure 35 : Procedure to enable or disable and adjust AC Fail Equalize.

Delay =10 seconds: in this example, this delay represent the AC failure duration. If the failure persists more than 10
seconds, the battery charger will switch automatically to Equalize mode for 8 hours (Time Out) when AC input will
be re-established.

TP-MCEnPC23-REV.2.4 Page 35
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

7. Refresh Equalize (optional)

If Refresh Equalize is enabled, then the charger will go into “Equalize” mode for a preset time between 1 and
8191minutes every period between 1 and 8191 hours. Example: The charger will equalize the battery during 5min
every 24 hours.

Charger Output
Control Screen
Refer to Figure 27 Charger Output
Home Screen
Select “Start Refer to Figure 11
Press ←
Equalize”

136.2 20.1A X
136.2 20.1A X
Start Eq
Press X Start Eq

<
Manual Eq : (OFF)
Periodicl Eq : (OFF) Are you sure?
Low Volt Eq : 120.0V (OFF) NO
Low Capacity Eq : 50% YES NO
Start in Eq: (OFF)
<
Equalize”
“Refresh
Select

Press ←

136.2 20.1A X 136.2 20.1A X

Refresh Eq
Press X Refresh Eq YES
<

Refresh Eq : (OFF)
Equalize Duration : 480mn Are you sure?
NO
Delay 774h
YES NO
<

Press
Select “Manual
Equalize Duration
Equalize”
Or Delay

136.2 20.1A X
136.2 20.1A X
Refresh Eq Press X
Refresh Eq
Enable Refresh Eq Actual State: YES
NO Are you sure?
ON OFF OK
YES NO

Press OK and confirm Press ←

136.2 20.1A X

xxxxx 136.2 20.1A X

Press X

Enter value xxxx xxxxxx

Actual value:
1 2 3 100.0 NO YES
. Actual value:
Are you sure?
100.2
4 5 6 del New value:
YES NO 120.0
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

Figure 36 : Procedure to enable or disable and adjust Refresh Equalize.

TP-MCEnPC23-REV.2.4 Page 36
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

8. Remote Equalize (optional)

If Remote Equalize is enabled, the charger will go into “Equalize” mode during a preset time between 1 and 8191
hours, if command is initiated by users via web page, or whenever an external normally open contact closes
momentarily or permanently. For more details, refer to Appendix-5. We can enable or disable remote Equalize via the
external normally open contact as shown in the procedure below:

External signal
closing a Normally
Charger
Open contact.
(user side)

Figure 37 : External signal to Start Equalize remotely.

TP-MCEnPC23-REV.2.4 Page 37
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Charger Output
Control Screen
Refer to Figure 27 Charger Output
Home Screen
Select “Start Refer to Figure 11
Press ←
Equalize”

136.2 20.1A X
136.2 20.1A X
Start Eq
Press X Start Eq
YES

<
Manual Eq : (OFF)
Periodicl Eq : (OFF) Are you sure?
Low Volt Eq : 120.0V (OFF) NO
Low Capacity Eq : 50% YES NO
Start in Eq: (OFF)

<
“Start in
Select

←
Eq”

Press

136.2 20.1A X 136.2 20.1A X

Remote Eq
Press X Remote Eq YES
<

Remote Eq : (OFF)
Equalize Duration : 480mn Are you sure?
NO
YES NO
<

Select “Equalize Select “Remote

Duration” Eq”

136.2 20.1A X
136.2 20.1A X
Remote Eq Press X
Remote Eq
Enable Start Eq Actual State: YES
NO Are you sure?
ON OFF OK
YES NO

Press OK and confirm Press ←

136.2 20.1A X

Remote Eq 136.2 20.1A X

Press X

Enter value xxxx Remote Eq

Actual value:
1 2 3 100.0 NO YES
. Actual value:
Are you sure?
100.2
4 5 6 del New value:
YES NO 120.0
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

Figure 38 : Procedure to enable or disable and adjust Remote Equalize.

TP-MCEnPC23-REV.2.4 Page 38
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

9. Current Limit Equalize (optional)

If Current Limit Equalize is enabled, the charger will go into “Equalize” mode during a preset time between 1 and
8191 hours, whenever the rectifier goes into the current limit for a period of time between 1 and 8191 seconds. We
can enable or disable current limit Equalize as shown in the procedure below:

Charger Output
Control Screen
Refer to Figure 27 Charger Output
Home Screen
Select “Start Refer to Figure 11
Press ←
Equalize”

136.2 20.1A X
136.2 20.1A X
Start Eq
Press X Start Eq
YES

<
Manual Eq : (OFF)
Periodicl Eq : (OFF) Are you sure?
Low Volt Eq : 120.0V (OFF) NO
Low Capacity Eq : 50% YES NO
Start in Eq: (OFF)
<
Limit Eq”
“Current
Select

Press ←

136.2 20.1A X 136.2 20.1A X

Current Limit Eq
Press X Current Limit Eq YES
<

Current Limit Eq : (OFF)

Equalize Duration : 480mn Are you sure?
NO
Delay 10s
YES NO
<

Press
Select “Current
Equalize Duration
Or Delay
Limit Eq”

136.2 20.1A X
136.2 20.1A X
Current Limit Eq Press X
Current Limit Eq
Enable Current Limit Eq Actual State: YES
NO Are you sure?
ON OFF OK
YES NO

Press OK and confirm Press ←

136.2 20.1A X

xxxxx 136.2 20.1A X

Press X

Enter value xxxx xxxxxx

Actual value:
1 2 3 100.0 NO YES
. Actual value:
Are you sure?
100.2
4 5 6 del New value:
YES NO 120.0
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

Figure 39 : Procedure to enable or disable and adjust Current Limit Equalize.

TP-MCEnPC23-REV.2.4 Page 39
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

d. Equalize Termination (optional)

We can stop Equalize mode manually as described in Part-2. However, Equalize mode can also be stopped
automatically as described in the following paragraph.

1. Stopping Equalize after a preset delay: Security Time

To ensure a security while the battery charger is operating in Equalize mode and in order to protect batteries, a
preprogrammed time security can be set. The Equalize mode will stop automatically after this preset time security.
Whatever is the Equalize starting option, it will end after this security delay.

Charger Output
Control Screen
Refer to Figure 27 Charger Output
Home Screen
Select “Stop Refer to Figure 11
Press ←
Equalize”

136.2 20.1A X
136.2 20.1A X
Stop Eq
Press X Stop Eq
YES
<

Security Time : 480s

EqTimePostVoltage : (OFF) Are you sure?
EqTimePostAmberage : (OFF) NO
EqStopPostTemp : (OFF) YES NO
EqStopPostCapacity: (OFF)
<
“Security
Select

Time”

Press ←

136.2 20.1A X

Security Time 136.2 20.1A X

Press X

Enter value xxxx Security Time

Actual value:
1 2 3 100.0 NO YES
.
Are you sure?
4 5 6 del
YES NO
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

Figure 40 : Procedure to set security delay to stop Equalize mode.

TP-MCEnPC23-REV.2.4 Page 40
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

2. Voltage Post-Charge Mode (optional)

When the Voltage Post-Charge mode is selected, the charger will revert back from Equalize into the Float mode when
the load voltage reaches the Equalize one during a preset time between 1 and 8191 minutes. We can enable or disable
Voltage Post-Charge as shown in the procedure below:

Charger Output
Control Screen
Refer to Figure 27 Charger Output
Home Screen
Select “Start Refer to Figure 11
Press ←
Equalize”

136.2 20.1A X
136.2 20.1A X
Stop Eq
Press X Stop Eq

<
Security Time : 480s YES
EqTimePostVoltage : (OFF) Are you sure?
EqTimePostAmberage : (OFF) NO
EqStopPostTemp : (OFF) YES NO
EqStopPostCapacity: (OFF)
<
“EqTime

Voltage”
Select

←
Post

Press

136.2 20.1A X 136.2 20.1A X

Remote Eq
Press X EqTimePostVoltage
YES
<

EqTimePostVoltage: (OFF)
Equalize Duration Post Voltage: 30mn Are you sure?
NO
YES NO
<

Select “Equalize Select “Remote

Duration” Eq”

136.2 20.1A X
136.2 20.1A X
EqTimePostVoltage Press X
EqTimePostVoltage
Enable Start Eq Actual State: YES
NO Are you sure?
ON OFF OK
YES NO

Press OK and confirm Press ←

136.2 20.1A X

EqTimePostVoltage 136.2 20.1A X

Press X

Enter value xxxx EqTimePostVoltage

Actual value:
1 2 3 100.0 NO YES
.
Are you sure?
4 5 6 del
YES NO
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

Figure 41 : Procedure to set Voltage Post-Charge parameters to Stop Equalize mode.

TP-MCEnPC23-REV.2.4 Page 41
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

3. Current Post-Charge Mode (optional)

If this option is enabled, the battery charger will revert back from Equalize to Float mode when Load current reaches
a preset value between 5% and 95% of Equalize current limit value, during a preset time between 1 and 8191 minutes.
We can enable or disable Current Post-Charge as shown in the procedure below:

Charger Output
Control Screen
Refer to Figure 27 Charger Output
Home Screen
Select “Stop Refer to Figure 11
Press ←
Equalize”

136.2 20.1A X
136.2 20.1A X
Stop Eq
Press X Stop Eq

<
Security Time : 480s YES
EqTimePostVoltage : (OFF) Are you sure?
EqTimePostAmberage : (OFF) NO
EqStopPostTemp : (OFF) YES NO
EqStopPostCapacity: (OFF)
<
“EqTime

Voltage”
Select

←
Post

Press

136.2 20.1A X 136.2 20.1A X

EqTimePostAmperage
Press X EqTimePostVoltage
YES
<

EqTimePostAmperage : (OFF)
value : 5% Are you sure?
NO
EqDuration Post Amperage: 30mn
YES NO
<

Select “Equalize Select In this Example, the charger will revert back from
Duration” or “EqTimepost Equalize to Float mode When the load current reaches
“Value” Amperage” 5% of Equalize current limit during 30 minutes.

136.2 20.1A X
136.2 20.1A X
EqTimePostAmperage Press X
EqTimePostAmperage
Enable EqTimePostVoltage Actual State: YES
NO Are you sure?
ON OFF OK
YES NO

Press OK and confirm Press ←

136.2 20.1A X

EqTimePostAmperage 136.2 20.1A X

Press X

Enter value xxxx EqTimePostAmperage

Actual value:
1 2 3 100.0 NO YES
.
Are you sure?
4 5 6 del
YES NO
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

Figure 42 : Procedure to set Current Post-Charge parameters to Stop Equalize mode.

TP-MCEnPC23-REV.2.4 Page 42
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

4. Temperature Post-Charge Mode (optional)

When the Temperature Post-Charge is selected, the charger will revert back from Equalize into the Float mode when
the battery temperature reaches its preset value, during a preset time between 1 and 8191 minutes. We can enable or
disable Temperature Post-Charge as shown in the procedure below:

Charger Output
Control Screen
Refer to Figure 27 Charger Output
Home Screen
Select “Stop Refer to Figure 11
Press ←
Equalize”

136.2 20.1A X
136.2 20.1A X
Stop Eq
Press X Stop Eq

<
Security Time : 480s YES
EqTimePostVoltage : (OFF) Are you sure?
EqTimePostAmberage : (OFF) NO
EqStopPostTemp : (OFF) YES NO
EqStopPostCapacity: (OFF)
<
Post Temp”

In this Example, the charger will

“EqTime
Select

Press ← revert back from Equalize to Float

mode When Battery temperature
reaches 60 ºC during 30 minutes.

136.2 20.1A X 136.2 20.1A X

Eq Duration Post Temp
Press X EqTimePostTemp
YES
<

EqTimePostTemp : (OFF)
value : 60C Are you sure?
NO
EqDuration Post Temp: 30mn
YES NO
<

Select “Equalize Select

Duration” “EqTimepost
Amperage”

136.2 20.1A X
136.2 20.1A X
EqDuration Post Temp Press X
EqTimePostTemp
Enable EqTimePostTemp Actual State: YES
NO Are you sure?
ON OFF OK
YES NO

Press OK and confirm Press ←

136.2 20.1A X

EqTimePostTemp 136.2 20.1A X

Press X

Enter value xxxx EqTimePostTemp

Actual value:
1 2 3 100.0 NO YES
.
Are you sure?
4 5 6 del
YES NO
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

Figure 43 : Procedure to set Temperature Post-Charge parameters to Stop Equalize mode.

TP-MCEnPC23-REV.2.4 Page 43
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

5. Capacity Post-Charge Mode (optional)

When the Capacity Post-Charge is selected, the charger will revert back from Equalize into the Float mode when the
battery Capacity reaches its preset value, during a preset time between 1 and 8191 minutes. We can enable or disable
Capacity Post-Charge as shown in the procedure below:

Charger Output
Control Screen
Refer to Figure 27 Charger Output
Home Screen
Select “Stop Refer to Figure 11
Press ←
Equalize”

136.2 20.1A X
136.2 20.1A X
Stop Eq
Press X Stop Eq

<
Security Time : 480s YES
EqTimePostVoltage : (OFF) Are you sure?
EqTimePostAmberage : (OFF) NO
EqStopPostTemp : (OFF) YES NO
EqStopPostCapacity: (OFF)
<
Capacity”
“EqStop
Select

←
Post

Press

136.2 20.1A X 136.2 20.1A X

EqStopPostCapacity
Press X EqTimePostCapacity
YES
<

EqStopPostCapacity : (OFF)
value : 5% Are you sure?
NO
EqDuration Post Capacity: 30mn
YES NO
<

Select “Equalize Select In this Example, the charger will revert back from
Duration” or “EqTimepost Equalize to Float mode When the load current reaches
“Value” Amperage” 5% of Equalize current limit during 30 minutes.

136.2 20.1A X
136.2 20.1A X
EqTimePostAmperage Press X
EqStopPostCapacity
Enable EqStop PostCapacity Actual State: YES
NO Are you sure?
ON OFF OK
YES NO

Press OK and confirm Press ←

136.2 20.1A X

EqTimePostCapacity 136.2 20.1A X

Press X

Enter value xxxx EqTimePostAmperage

Actual value:
1 2 3 100.0 NO YES
.
Are you sure?
4 5 6 del
YES NO
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

Figure 44 : Procedure to set Capacity Post-Charge parameters to Stop Equalize mode.

TP-MCEnPC23-REV.2.4 Page 44
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

e. Formation Mode parameter adjustments (optional)

We can enable or disable and adjust Formation Mode parameters as follows:

Charger Output
Control Screen Charger Output
Refer to Figure 27 Home Screen
Refer to Figure 11
Select Press ←
“Formation”

136.2 20.1A X 136.2 20.1A X

Press X
Formation Formation
YES

<
VFormation: 145V
NO Are you sure?
IFormation: 25Amp)
Formation Time: 480mn
Relay : 0 YES NO
Logic: (Not Fail Save) <
IFormation
Formation

Logic
VFormation

Relay

Time

136.2 20.1A X 136.2 20.1A X

Press X

VFormation VFormation
YES
Enter value xxxx NO Are you sure?
Actual value:
1 2 3 . 85
YES NO
4 5 6 del
ON OFF
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

136.2 20.1A X 136.2 20.1A X

Press X
xxxxxx xxxxxxx
YES
Enter value xxxx NO
Actual value: Are you sure?
1 2 3 . 100.0
YES NO
4 5 6 del

7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

136.2 20.1A X 136.2 20.1A X

Press X
Formation Formation
Actual State: YES
Logic NO
NFS Are you sure?
FS NFS
YES NO
OK

Press OK and confirm Press ←

Figure 45 : Procedure to adjust Formation Mode parameters.

TP-MCEnPC23-REV.2.4 Page 45
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

f. Load Sharing (optional)

Two or more chargers may be used in parallel to share the same load and recharge the same battery. This parallel
configuration is meant to improve site reliability and ease the routine service during shutdowns and preventive
maintenance. So should one charger fail or being disconnected, the other charger will take over. Ideally, chargers
and connected charging circuits, including cabling, must be symmetrical in order to keep the same voltage drop.
The chargers are usually sized to supply the load while recharging the battery when only one charger is available.
Consult with the design engineer for the sizing rational.
In order to compensate for the different component, wiring and sensing characteristics, forced load sharing is
introduced to force 2 identical chargers to share the load as equal as possible. The dynamic “negative slope load
sharing” is designed to force 2 chargers to share the common load without having any common control circuit, thus
preventing “Single Point Failure”: NO COMMON CONTROL WIRING IS REQUIRED AND NO MASTER
(PRIMARY) CHARGER SET UP IS REQUIRED.

Instructions and requirements:

➢ Insure that redundant chargers are fed by equivalent AC input voltages;

➢ Proper AC and DC protection coordination must be done by others, especially for the chargers contribution
in case of input or output short circuit event.
➢ Load sharing between 2 similar chargers with similar control boards and software version and filter circuit,
is approximately 10% when chargers are operated between 10% and their current limit.
➢ In order to compensate for the non-symmetrical cabling which may induce non-symmetrical voltage drops,
chargers Float and Equalize voltages must be site fine-tuned to read the same current (50% of total load
current) whenever it is possible. Ideally, the chargers must be starting at more than 10% to 20% of their
nominal output current. Example: 100mV to 200mV fine-tune on a 125VDC system would be sufficient.
➢ Equal load sharing on more than 2 chargers is not tested.
➢ Power cables for chargers, load and battery interconnections are provided by others.

If temperature compensation option applies to both battery chargers with load sharing option, observe all safety
precautions and follow sensor installation instructions as described in (Page 47, § g).

Sensors shall be placed together in one spot to avoid temperature gradient. Cable length for both sensors shall be
equal.

We can enable or disable Load Sharing option as shown in the procedure below:

Charger Output
Charger Output Home Screen
Control Screen Refer to Figure 11
Refer to Figure 27

← Press or till you get

<

<

Press YES
Load Sharing and press on

136.2 20.1A X 136.2 20.1A X

Load sharing
Press X EqTimePostTemp
YES
Enable Load Sharing Actual State:
Are you sure?
NO
ON OFF
YES NO
OK

Press OK and confirm Press ←

Figure 46 : Procedure to enable or disable Load Sharing Mode.

TP-MCEnPC23-REV.2.4 Page 46
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

g. Voltage Temperature Compensation (optional)

g-1. Sensor Installation

When the voltage temperature compensation option is ordered with the charger, temperature sensor is wired to the
charger’s control card and the twisted wires are coiled and tied inside the enclosure.
WARNING
BEFORE starting to work on the installation:
Check and apply the applicable electrical codes for the installation;
Ensure that AC & DC power sources are disconnected, and breakers are open and possibly locked;
DO NOT touch battery posts or any conducting parts

To install the voltage temperature compensation sensor:

1. Open the enclosure; undo the tie holding the wires in place.
2. Route the wires to the battery string, preferably separately from the AC and DC power cables/wires to
prevent the readings to be affected by the radiated noise. Cable length is 25 feet (8m).
3. Determine the battery cell/ block that will have the highest operating temperature. Hint: Usually it is the
cell/block in the middle of the very top row.
4. Mount the sensor on the chosen battery cell/block on a clean, dry surface, as close as possible to the
positive post.
5. If mounting of the sensor on the battery is not possible, place it on the battery rack, as close as possible to
the chosen battery cell/block.
6. DO NOT mount the compensation sensor on insulation material such as wood or Styrofoam.
7. Follow the start up procedure in your battery charger manual.
8. Verify, and if needed, re-adjust the battery voltage temperature correction factor in the menu of your
battery charger as per your battery manufacturer instructions.

g-2. Temperature compensation menu and examples (This option is disable in equalization mode)

When enabled, this function adjusts the float voltage to compensate the temperature effect on the battery charging.
The reference temperature is 20°C / 72°F.
The compensation value is adjusted in: mV/ºC/cell. We can enable or disable and adjust Voltage Temperature
compensation as shown in the procedure below:

TP-MCEnPC23-REV.2.4 Page 47
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Charger Output
Control Screen Charger Output
Refer to Figure 27 Home Screen
Refer to Figure 11
Select Press ←
“TCompVolt”

136.2 20.1A X 136.2 20.1A X

Press X
TCompVolt
Formation
YES

<
TCompVolt: 5.0 mV (OFF)
NO Are you sure?
Vcell: 2.27V
TREFERENCE: 20C
YES NO

<
TREFERENCE
TCompVolt

VCell

136.2 20.1A X 136.2 20.1A X

Press X

TCompVolt TCompVolt
YES
Enter value xxxx NO Are you sure?
Actual value:
1 2 3 . 5.0
YES NO
4 5 6 del
ON OFF
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

136.2 20.1A X 136.2 20.1A X

Press X
xxxxxx xxxxxxx
YES
Enter value xxxx NO
Actual value: Are you sure?
1 2 3 . 100.0
YES NO
4 5 6 del

7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

Figure 47 : Procedure to enable or disable and adjust Temperature Compensation parameters.

Example-1:

TP-MCEnPC23-REV.2.4 Page 48
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

• Reference Temperature = 20 ºC
• Nominal voltage per/cell=2.27V
• Compensation Value : 5mV/ºC/cell
• Battery Temperature = 30 ºC
• DC Output Voltage = 132V
Compensation at DC Output: (20 − 30)0 C  5
 132 = −2.9074V
2.27  1000
DC Output After Compensation = (132 − 2.9074 ) = 129 .093 V
Example-2:
• Reference Temperature = 20 ºC
• Nominal voltage per/cell=2.27V
• Compensation Value : 5mV/ºC/cell
• Battery Temperature = 10 ºC
• DC Output Voltage = 132V
Compensation at DC Output: (20 − 10)0C 
5
 132 = +2.907V
2.27  1000
DC Output After Compensation = (132 + 2.907 ) = 134 .907 V

TP-MCEnPC23-REV.2.4 Page 49
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

7.3.2 Alarms

The battery charger offers the possibility to detect and display many alarms, which can be assigned to a specific relay
(up to 24 relay). The list below shows all alarms that can be set and adjusted separately:

• Battery High Voltage;

• Battery Low Voltage;
• Positive Ground Fault;
• Negative Ground Fault;
• AC Fail;
• Rectifier Fail;
• Rectifier High Voltage *;
• High Voltage Shutdown *;
• Rectifier Low Voltage *;
• End of Discharge *;
• Internal high Temperature *;
• Internal Low Temperature *;
• External High Temperature & Shutdown **;
• External Low Temperature **;
• AC High Voltage **;
• AC Low Voltage **;
• High Ripple *;
• Rectifier Low Current *;
• Rectifier High Current *;
• Battery Low Current **;
• Battery High Current **;
• Battery High Capacity **;
• Battery Low Capacity **;
• Equalize Alarm *;
• PCOM Communication Alarm **;
• PM Communication Alarm **;
• Frequency Fail *;
• Unbalanced Battery or Cell Defect **;
• Temperature Probe Alarm **;
• Battery Discharge Alarm **;
• Common and Audible Alarm **;

There can be up to 24 optional relays associated with different alarms. Each alarm has the following parameters to
be set:
• Alarm Enabled/Disabled
• Threshold Enter value
• Time delay 1-8191 sec.
• Relay 1 to 24
• Alarm Display Latched or unlatched
• Relay operation Latched or unlatched
• Failsafe operation ON or OFF (fail-safe (FS) is when relay coils are de-energized when
associated alarms occur)
• Common Alarm ON or OFF (When common relay for all alarms is ordered)

Should any alarm occur, a message will be displayed and the Red LED will blink.

* : Included, enabled upon customer request only. Can also be field activated
** : Optional

TP-MCEnPC23-REV.2.4 Page 50
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

The following figure shows all steps to access Alarms:

Charger Output Charger Output

Setting Screen Home Screen
Refer to Figure 25 Refer to Figure 11

Alarms
Press

Press
ß
136.2 20.1A X 136.2 20.1A X
Press
Alarms X controls
Charger Output Press

<
Battery High Volt : 147.2V (ON) Are you sure?
Alarms Screen Press YES
Battery Low Volt : 138.6V (ON) NO
GND+ : 5 mA (ON) YES NO
GND- : 5 mA (ON)
Rectifier Fail : (ON)

<
Press and to see the

<
<
other elements to read

Battery High Volt : 147.2V (ON)

Battery Low Volt : 138.6V (ON)
GND+ : 5 mA (ON) Rectifier High Voltage : 147.2V (ON)
GND- : 5 mA (ON) Rectifier Low Voltage : 108.2V (ON)
Rectifier Fail : (ON) High Voltage Shutdown : 153.2V (ON)
AC Fail: (ON) End of Discharge : 104.2V (ON)
Common Alarm: 6 High Rectifier Temperature : 45C (ON)
Others Low Rectifier Temperature : 05C (ON)
High Battery Temperature : 45C (ON)
Low Battery Temperature : 5C (ON)
AC High Volt : 260.2V (ON)
AC Low Volt : 140.2V (ON)
This list of alarms is High Ripple : 0% (ON)
obtained when the alarms Rectifier Low Current : 10 AMP (ON)
Button is preset. Rectifier High Current : 100 AMP (ON)
Battery Low Current : 10Amp (ON)
Battery High Current : 100 Amp (ON)
Battery High Capacity :105% (ON)
Battery Low Capacity : 180% (ON)
Equalize Alarm :(ON)
This list of alarms is obtained when PCOM Disconnect Alarm : (ON)
the alarms Button is preset and the PM Disconnect Alarm : (ON)
others is selected in preset in the Probe Disconnect Alarm: (ON)
fist list of alarms. Frequency Fail : (ON)
Unbalanced Battery : (ON)
Battery Discharge : 147.2V (ON)
Buzzer : 147.2V (ON)

Figure 48: Procedure to access Alarms menu.

a. Reset Alarms: Audible and Alarm Messages

Audible alarm and all alarm messages displayed on LCD can be reset as shown in figure below:

TP-MCEnPC23-REV.2.4 Page 51
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Float Equalize Tools Setting Alarm message & buzzer reset present
only in case of alarm.
Alarm message & buzzer reset Reset relay Reset relay present only in case of
Charger Output Relay message.
Home Screen
136.2V 20.1A

Float

Press “Alarm YES

message & Press
buzzer reset”
←

136.2 20.1A 136.2 20.1A X

X Press X
Alarm message & buzzer reset
Alarm message & buzzer reset
NO NO Are you sure?
Are you sure?
YES NO
YES NO

YES

136.2 20.1A X

Alarm message & buzzer reset

Display during
Alarm message & buzzer reset OK
2 secondes

Float Equalize Tools Setting

Reset relay

136.2V 20.1A

Float

Figure 49 : Reset Audible and Message Alarms Procedure.

b. Alarm adjustments and configuration

With a few exceptions, most alarms in the battery charger have the same setup method. This paragraph will cover the
common configuration for all available alarms. In order to simplify alarm configuration figures, this section will be
represented by a rectangular box indicating: Common Alarm configuration. The following figure shows in details all
steps to follow for alarm adjustments and settings:

TP-MCEnPC23-REV.2.4 Page 52
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Charger Output

<
Charger Output

<
Press and till you find The
Alarm Screen alarm to set and Press on or press Home Screen
Refer to Figure 48 Others to access to optional Alarms Refer to Figure 11

136.2 20.1A X
136.2 20.1A X
Alarms
Press X XXXXXXX
YES

<
“Active Alarm” : 132.0 (ON)
Relay : 00 Are you sure?
Time : 30S NO
Latch Relay : (OFF)
YES NO
Latch Alarm Message : (OFF)

<
Differential

Press Enable

Select “Active
Select Latch

Select Latch
Select Logic

Select

Common
Select

Select

Message
Priority
Relay
Time

Select

Alarm

Alarm”
Relay

Relay

<
Press and the other

<
parameters of the alarms

136.2 20.1A X
XXXXXXX 136.2 20.1A X
Enter value xxxx Actual value: Press X
xxxxx
1 2 3 . 85 YES
4 5 6 del Are you sure? Actual
ON OFF NO value: 100.2
7 8 9 0
New value:
7 8 9 OK YES NO 120.0

Press OK and confirm Press ←

136.2 20.1A X

XXXXXXX 136.2 20.1A X

Press X

Enable XXXXXXX Actual State: XXXXXXX

NO YES
ON OFF OK Are you sure?

Press OK and confirm Press ← YES NO

136.2 20.1A X
xxxxx 136.2 20.1A X
Press X
Enter value xxxx Actual value:
1 2 3 . 100.0
xxxxx
YES
4 5 6 del NO Actual value:
Are you sure?
7 8 9 0 100.2
7 8 9 OK New value:
YES NO 120.0
Press OK and confirm Press ←

136.2 20.1A X 136.2 20.1A X

XXXXXXX Press X XXXXXXX

Actual State: YES
Logic Are you sure?
NFS
NO
FS NFS OK YES NO

Press OK and confirm Press ←

136.2 20.1A X
136.2 20.1A X
Press X XXXXXXX
XXXXXXX YES
Are you sure?
Priority Alarm Actual State: NO
YES NO
Major Minor OK

Press OK and confirm Press ←

Figure 50 : Common Alarm Configuration.

TP-MCEnPC23-REV.2.4 Page 53
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Relay :Relay Number to assign .

Time : Alarm will be active after this delay if applicable for active alarm.
Hysteresis : If applicable for active alarm.
Latch Relay : Latch Relay if the associated alarm is active.
Latch Message : Latch alarm message on LCD if associated alarm is active.

Logic :
- Fail Safe: Fail Safe Mode; relay coils are de-energized when associated alarms occur.
- Not Fail Save: Standard Mode, relay coils are energized when associated alarms occur.
Alarm Common : Enable Common relay (if applicable) when associated alarms occur.
Priority Alarm:
- Major: The red Led will blink when associated alarms occur.
- Minor: the yellow Led will blink when associated alarms occur.

1. Battery High Voltage Alarm

Battery High Voltage alarm is activated if the battery voltage exceeds a preset value during a preset time. We can
adjust Battery High Voltage alarm as shown in the procedure in Figure 49. “Active Alarm”, in this case, means
“Battery High Voltage”.

2. Battery Low Voltage Alarm

The Battery Low Voltage alarm is activated if the battery voltage decreases below a preset value during a preset
time. We can enable or disable and adjust Battery Low Voltage alarm as shown in the procedure in Figure 49. “Active
Alarm”, in this case, means “Battery Low Voltage”.

3. Positive Ground Fault Alarm

If resistance between positive to chassis decreases below 𝑹𝑳𝒆𝒂𝒌 (calculated using a preset value 𝑰𝑳𝒆𝒂𝒌 ) during a
preset time, this alarm will be activated. Leakage resistance is given by the following formula:
𝑽𝒐𝒖𝒕
𝑹𝑳𝒆𝒂𝒌 =
𝑰𝑳𝒆𝒂𝒌
Example: 𝑰𝑳𝒆𝒂𝒌 = 𝟓𝒎𝑨, 𝑽𝒐𝒖𝒕 = 𝟏𝟐𝟓𝑽.
𝑽𝒐𝒖𝒕
𝑹𝑳𝒆𝒂𝒌 = 𝑰 = 25k 𝜴
𝑳𝒆𝒂𝒌

We can enable or disable and adjust Positive Ground Fault alarm as shown in the procedure in Figure 49. “Active
Alarm”, in this case, means “Positive Ground Fault”.

4. Negative Ground Fault Alarm

If resistance between negative to chassis decreases below 𝑹𝑳𝒆𝒂𝒌 (calculated using a preset value 𝑰𝑳𝒆𝒂𝒌 ) during a
preset time, this alarm will be activated. Leakage resistance is given by the following formula:
𝑽𝒐𝒖𝒕
𝑹𝑳𝒆𝒂𝒌 =
𝑰𝑳𝒆𝒂𝒌
Example: 𝑰𝑳𝒆𝒂𝒌 = 𝟓𝒎𝑨, 𝑽𝒐𝒖𝒕 = 𝟏𝟐𝟓𝑽.
𝑽𝒐𝒖𝒕
𝑹𝑳𝒆𝒂𝒌 = = 25k 𝜴.
𝑰𝑳𝒆𝒂𝒌

We can enable or disable and adjust Negative Ground Fault alarm as shown in the procedure in Figure 49. “Active
Alarm”, in this case, means “Negative Ground Fault”.

TP-MCEnPC23-REV.2.4 Page 54
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

5. AC Fail Alarm

AC Fail alarm is activated if main AC Input fails for longer than 100ms during the preset time. We can enable or
disable and adjust AC Fail alarm as shown in the procedure in Figure below. “Active Alarm”, in this case, means “AC
Fail”.

<
<
Charger Output Press and till you find The
alarm to set and Press on or press Charger Output
Alarm Screen
Others to access to optional Alarms Home Screen
Refer to Figure 48
Refer to Figure 11

136.2 20.1A X 136.2 20.1A X

Alarms
Press X AC fail Eq
YES

<
“Active Alarm” : (ON)
Relay : 00 Are you sure?
Time : 30S NO
Latch Relay : (OFF)
YES NO
Latch Alarm Message : (OFF)

<
Select Latch Relay
Select “Active
Select Logic

Select Priority
Select Time

Select Relay

Common Relay

Alarm Message
Differential

Press Enable

Select Latch
Alarm”
Select

<
Press and the other

<
parameters of the alarms

136.2 20.1A X 136.2 20.1A X

Press X
“Active Alarms” “Active Alarms”
YES
Enable xxxx Actual State: NO Are you sure?
ON OFF OK
YES NO

Press OK and confirm Save Press ←

136.2 20.1A X
136.2 20.1A X
xxxxx
Press X
xxxxx
Enter value xxxx
Actual value: YES
1 2 3 . 100.0 Are you sure? Actual value:
NO 100.2
4 5 6 del
New value:
7 8 9 0 YES NO 120.0
7 8 9 OK

Press OK and confirm Press ←

136.2 20.1A X 136.2 20.1A X

Press X
“Active Alarms” “Active Alarms”
Actual State: YES
Logic NO Are you sure?
NFS

FS NFS YES NO
OK

Press OK and confirm Press ←

136.2 20.1A X
136.2 20.1A X
Press X XXXXXXX
XXXXXXX YES
Are you sure?
Priority Alarm Actual State: NO
YES NO
Major Minor OK

Press OK and confirm Press ←

Figure 51 : AC Fail Alarm adjustments procedure.

TP-MCEnPC23-REV.2.4 Page 55
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

6. Rectifier Fail Alarm

Rectifier Fail Alarm is activated if the DC output voltage is decreasing to reach preset percentage of Float voltage and
the output current is very low and reaching predefined percentage of current limit value, during a preset time. We can
enable or disable and adjust Rectifier Fail alarm as shown in the procedure below:

<
<
Charger Output Press and till you find The
alarm to set and Press on or press Charger Output
Alarm Screen
Others to access to optional Alarms Home Screen
Refer to Figure 48
Refer to Figure 11

136.2 20.1A X 136.2 20.1A X

Alarms Press X Rectifier Fail
YES

<
Rectifier Fail : (ON)
Are you sure?
Threshold Volt : 85% NO
Threshold Current : 5% YES NO
Time Delay: 30S
Relay : 00

<

<
Press and the other

<
parameters of the alarms
Rectifier Fail

Priority Alarm
Time Delay
Differential

Thresold current

Alarm Common

Alarm Message
Threshold Volt
Select Logic

Relay

Latch Relay

Latch
In this example, if DC output voltage is under 85% of
Float voltage value AND DC output current is under 5%
of current limit value, this alarm will be activated.

Press X
136.2 20.1A X
136.2 20.1A X

Rectifier Fail Rectifier Fail YES

NO
Enable xxxx Actual State: Are you sure?
ON OFF OK
YES NO

Press OK and confirm Save Press ←

136.2 20.1A X
136.2 20.1A X
xxxxx
Press X
xxxxx
Enter value xxxx
Actual value: YES
1 2 3 . 100.0 Are you sure? Actual value:
NO 100.2
4 5 6 del
New value:
7 8 9 0 YES NO 120.0
7 8 9 OK

Press OK and confirm Press ←

136.2 20.1A X 136.2 20.1A X

Press X
Rectifier Fail Rectifier Fail
Actual State: YES
Logic NO Are you sure?
NFS

FS NFS YES NO
OK

Press OK and confirm Press ←

136.2 20.1A X
136.2 20.1A X
Press X XXXXXXX
XXXXXXX YES
Are you sure?
Priority Alarm Actual State: NO
YES NO
Major Minor OK

Press OK and confirm Press ←

Figure 52 : Rectifier Fail Alarm adjustments procedure.

TP-MCEnPC23-REV.2.4 Page 56
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Rectifier High Voltage Alarm *

Rectifier High Voltage alarm is activated if the charger output voltage exceeds a preset value during a preset time. We
can enable or disable and adjust Rectifier High Voltage Alarm as shown in the procedure in Figure 49. “Active Alarm”,
in this case, means “Rectifier High Voltage”.

7. High Voltage Shutdown Alarm *

High Voltage Shutdown alarm is activated if the rectifier voltage exceeds a preset value during a preset time. This
alarm turns the Rectifier OFF. We can enable or disable and adjust High Voltage Shutdown Alarm as shown in the
procedure in Figure 49. “Active Alarm”, in this case, means “High Voltage Shutdown”.

8. Rectifier Low Voltage Alarm *

Rectifier Low Voltage alarm is activated if the rectifier voltage decreases below a preset value during a preset time.
We can enable or disable and adjust Rectifier Low Voltage Alarm as shown in the procedure in Figure 49. “Active
Alarm”, in this case, means “Rectifier Low Voltage”.

9. End of Discharge Alarm (2nd Low Volt Level)*

Low Voltage Disconnect Alarm is activated if the battery voltage decreases below a preset value during a preset time.
It can be used as a critical alarm to prevent excessive battery discharge. We can enable or disable and adjust Low
Voltage Disconnect Alarm as shown in the procedure in Figure 49. “Active Alarm”, in this case, means “Low Voltage
Disconnect”.

10. Charger High Temperature Alarm *

Charger High Temperature alarm is activated when the inside temperature exceeds a preset value during a preset time.
We can enable or disable and adjust Charger High Temperature Alarm as shown in the procedure in Figure 49. “Active
Alarm”, in this case, means “Charger High Temperature”.

11. Charger Low Temperature Alarm *

Charger Low Temperature alarm is activated when the inside temperature decreases below a preset value during a
preset time. We can enable or disable and adjust Charger Low Temperature Alarm as on the procedure in Figure 49.
“Active Alarm”, in this case, means “Charger Low Temperature”.

12. Battery High Temperature Alarm **

Battery High Temperature alarm is activated if the battery temperature exceeds the preset value during a preset time.
We can also force the battery charger to be shut down automatically if the battery temperature reaches the High
temperature preset value, by turning ON Shut Down parameter. If Shut Down parameter is turned OFF, the battery
high temperature will be generated and the battery charger will still provide DC output. We can enable or disable and
adjust Battery High Temperature alarm as shown in the procedure below:

TP-MCEnPC23-REV.2.4 Page 57
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Charger Output

<
Press and till you find The

<
Charger Output
Alarm Screen alarm to set and Press on or press Home Screen
Refer to Figure 48 Others to access to optional Alarms Refer to Figure 11

136.2 20.1A X 136.2 20.1A X

Alarms
Press X “Active alarm”
YES

<
“Active Alarm” : 132.0 (ON)
Relay : 00 Are you sure?
Time : 30S NO
Latch Relay : (OFF) YES NO
Latch Alarm Message : (OFF)

<
Common Relay
Select Time
Differential

Select “Active
Select Logic

Select Latch

Select Latch
Shutdown
Priority

Message
Select
Select

Relay
Alarm

Enable

Alarm”
Select

Relay

<
Press and the other

<
parameters of the alarms

136.2 20.1A X 136.2 20.1A X

“Active alarm” Press X

Enter value xxxx xxxxx YES

Actual value:
1 2 3 . 85 NO Actual
Are you sure?
4 5 6 del O value: 100.2
OFF New value:
7 8 9 0 N
YES NO 120.0
7 8 9 OK
Press OK and confirm Press ←

136.2 20.1A X 136.2 20.1A X

Press X
“Active Alarm” “Active alarm”
Enable “Active Alarm” Actual State: YES
NO Are you sure?
ON OFF OK
YES NO

Press OK and confirm Press ←

136.2 20.1A X 136.2 20.1A X

xxxxx Press X

Enter value xxxx xxxxx

Actual value: YES
1 2 3 . 100.0 NO Are you sure? Actual value:
4 5 6 del 100.2
New value:
7 8 9 0 YES NO 120.0
7 8 9 OK

Press OK and confirm Press ←

136.2 20.1A X
136.2 20.1A X
Press X

“Active alarm” “Active alarm”

Actual State: YES
Logic NFS
NO Are you sure?
FS NFS
OK YES NO

Press OK and confirm Press ←

136.2 20.1A X 136.2 20.1A X

XXXXXXX Press X XXXXXXX

YES
Priority Alarm Actual State: Are you sure?
NO
Major Minor OK
YES NO

Press OK and confirm Press ←

Figure 53 : Battery High Temperature Alarm adjustments procedure.

* : Included, enabled upon customer request only. Can also be field activated
** : Optional

TP-MCEnPC23-REV.2.4 Page 58
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

13. Battery Low Temperature Alarm **

Battery Low Temperature alarm is activated if the battery temperature decreases below the preset value during a preset
time. We can enable or disable and adjust this alarm as shown in the procedure in Figure 49. “Active Alarm”, in this
case, means “Battery Low temperature”.

14. AC High Voltage Alarm **

AC High Voltage alarm is activated if the AC voltage exceeds the preset value during a preset time. We can enable or
disable and adjust this alarm as shown in the procedure in Figure 49. “Active Alarm”, in this case, means “ AC High
Voltage”.

15. AC Low Voltage Alarm **

AC Low Voltage alarm is activated if the AC voltage decreases below the preset value during a preset time. We can
enable or disable and adjust this alarm as shown in the procedure in Figure 49. “Active Alarm”, in this case, means
“AC Low Voltage”.

16. High Ripple Alarm *

High Ripple alarm is activated if the DC voltage ripple exceeds the preset value during a preset time. It can be set
between 1% and 15% of nominal DC voltage. We can enable or disable and adjust this alarm as on the procedure in
Figure 48. “Active Alarm”, in this case, means “High Ripple”
.

17. Rectifier Low Current Alarm *

Rectifier Low Current alarm is activated if rectifier output current decreases below the preset value during a preset
time. We can enable or disable and adjust this alarm as shown in the procedure in Figure 49. “Active Alarm”, in this
case, means “Rectifier Low Current”.

18. Rectifier High Current Alarm *

Rectifier High Current alarm is activated if rectifier output current exceeds the preset value during a preset time. We
can enable or disable and adjust this alarm as shown in the procedure in Figure 49. “Active Alarm”, in this case, means
“Rectifier High Current”.

19. Battery Low Current Alarm **

Battery Low Current alarm is activated if the current provided from battery to load decreases below the preset value
during a preset time. We can enable or disable and adjust this alarm as shown in the procedure in Figure 49. “Active
Alarm”, in this case, means “Battery Low Current”.

20. Battery High Current Alarm **

Battery High Current alarm is activated if the current provided from battery to load exceeds the preset value during a
preset time. We can enable or disable and adjust this alarm as shown in the procedure in Figure 49. “Active Alarm”,
in this case, means “Battery High Current”.

21. Battery High Capacity Alarm **

TP-MCEnPC23-REV.2.4 Page 59
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Battery High Capacity alarm is activated if the battery capacity exceeds a preset value during a preset time. We can
enable or disable and adjust this alarm as shown in the procedure in Figure 49. “Active Alarm”, in this case, means
“Battery high capacity”.

22. Battery Low Capacity Alarm **

Battery Low Capacity alarm is activated if the battery capacity decreases below a preset value during a preset time.
We can enable or disable and adjust this alarm as shown in the procedure in Figure 49. “Active Alarm”, in this case,
means “Battery Low Capacity”.

23. Equalize Alarm *

Equalize alarm is activated when the charger goes in “Equalize” mode. We can enable or disable and adjust this alarm
as shown in the procedure in Figure 49. “Active Alarm”, in this case, means “Equalize”.

24. PCOM Alarm **

PCOM alarm is activated when the communication between control board and communication board (PCOM) fails.
We can enable or disable and adjust this alarm as shown in the procedure in Figure 49. “Active Alarm”, in this case,
means “PCOM Alarm”.

25. PM Alarm **

PCOM alarm is activated when the communication between control board and communication board (PCOM) fails.
We can enable or disable and adjust this alarm as shown in the procedure in Figure 49. “Active Alarm”, in this case,
means “PCOM Alarm”.

26. Frequency Alarm *

If the frequency is out of the range, then this alarm is activated. This alarm is available when PM board (AC
measurement) is ordered. We can enable or disable and adjust this alarm as shown in the procedure below:

TP-MCEnPC23-REV.2.4 Page 60
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

<
<
Charger Output Press and till you find The
alarm to set and Press on or press Charger Output
Alarm Screen
Others to access to optional Alarms Home Screen
Refer to Figure 48
Refer to Figure 11

136.2 20.1A X 136.2 20.1A X

Alarms
Press X “Active Alarms”
YES

<
“Active Alarm” : (ON)
Relay : 00 Are you sure?
Time : 30S NO
Latch Relay : (OFF)
YES NO
Latch Alarm Message : (OFF)

<
“Active Alarm”

Press and the other

Common Relay

Alarm Message
Differential
Priority Alarm

Latch Relay
parameters of the alarms

Shutdown
Time

Relay

<
Select Logic

<
Latch
If enabled, battery charger will Shut Down
when Frequency Alarm Occurs

136.2 20.1A X 136.2 20.1A X

Press X
“Active Alarms” “Active Alarms”
YES
Enable xxxx Actual State: NO Are you sure?
ON OFF OK
YES NO

Press OK and confirm Save Press ←

136.2 20.1A X
136.2 20.1A X
xxxxx
Press X
xxxxx
Enter value xxxx
Actual value: YES
1 2 3 . 100.0 Are you sure? Actual value:
NO 100.2
4 5 6 del
New value:
7 8 9 0 YES NO 120.0
7 8 9 OK
Press OK and
confirm Press ←

136.2 20.1A X 136.2 20.1A X

Press X
“Active Alarms” “Active Alarms”
Actual State: YES
Logic NO Are you sure?
NFS

FS NFS YES NO
OK

Press OK and confirm Press ←

136.2 20.1A X 136.2 20.1A X

XXXXXXX Press X XXXXXXX

YES
Priority Alarm Actual State: Are you sure?
NO
Major Minor OK
YES NO

Press OK and confirm Press ←

Figure 54 : Frequency Alarm adjustments procedure.

TP-MCEnPC23-REV.2.4 Page 61
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

27. Unbalanced Battery Alarm **

Unbalanced Battery alarm is activated if one or more battery cells are defective. VCell is the voltage unbalancing
(Error) allowed for one cell/ block before this alarm will be active. If the maximum allowable voltage exceeds the
preset value for VCell, during a preset time, than this alarm will be activated. We can enable or disable and adjust this
alarm as shown in the procedure in Figure 49. “Active Alarm”, in this case, means “Unbalanced Battery”.

28. Temperature Probe Alarm **

This alarm is activated if a short circuit occurs in the temperature probe, provided (optional) with the battery charger.
If the circuit inside the probe is open, the temperature considered by the system will be 20ºC. We can enable or disable
and adjust this alarm as shown in the procedure in Figure 49. “Active Alarm”, in this case, means “Temperature
Probe”.

29. Battery Discharge Alarm **

This alarm is activated when the battery start to provide current to the load. In this case, the value of battery current
shown on LCD display (if enabled) will be negative. We can enable or disable and adjust this alarm as shown in the
procedure in Figure 49. “Active Alarm”, in this case, means “Battery Discharge”.

30. Differential Temperature Alarm **

We have two possibilities for this alarm:

• Probe Type is set to “AMB”:
In this case the first probe must be used to measure the battery’s temperature and the second to measure the
ambient temperature. The preset time is in hours.
• Probe Type is set to “BAT”:
In this case the first probe is be used to measure one battery cell and the second is used to measure another
battery cell. The preset time is in seconds.
This alarm is activated if the difference between the two temperatures exceeds a preset value during the preset time.
We can enable or disable and adjust this alarm as shown in the procedure in Figure 49. “Active Alarm”, in this case,
means “Differential Temperature alarm”.

31. High Frequency Alarm *

High frequency alarm is activated if the frequency exceeds a preset value during a preset time. This alarm is available
when PM board (AC measurement) is ordered. We can enable or disable and adjust this alarm as shown in the
procedure in Figure 49. “Active Alarm”, in this case, means “High Frequency alarm”.

32. Low Frequency Alarm *

Low frequency alarm is activated if the frequency decreases below a preset value during a preset time. This alarm is
available when PM board (AC measurement) is ordered. We can enable or disable and adjust this alarm as shown in
the procedure in Figure 49. “Active Alarm”, in this case, means “Low Frequency alarm”

33. Common Relay and Audible Alarm configuration **

Common Relay (if applicable) will be activated when any alarm, that is configured to enable the common relay
occur. We can set common relay parameters as shown in the procedure below:

TP-MCEnPC23-REV.2.4 Page 62
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

<
<
Charger Output Press and till you find The
alarm to set and Press on or press Charger Output
Alarm Screen
Others to access to optional Alarms Home Screen
Refer to Figure 48
Refer to Figure 11

136.2 20.1A X
136.2 20.1A X
Alarms
Press X Common Relay
YES

<
Common Relay : 00 Are you sure?
Logic :FS NO
Common Alarm Latch :OFF YES NO

<
Select Common
Select Logic

Select Latch

Message
Alarm

Relay

<
Press and the other

<
parameters of the alarms

136.2 20.1A X 136.2 20.1A X

xxxxx xxxxx
Enter value xxxx Press X YES
Actual value: Are you sure? Actual value:
1 2 3 . 100.0 100.2
NO New value:
4 5 6 del YES NO 120.0
7 8 9 0
7 8 9 OK

Press OK and confirm Press ←

136.2 20.1A X 136.2 20.1A X

Press X
Commun Relay Common Relay
YES
Enable Common relay Actual State: NO Are you sure?
ON OFF OK
YES NO

Press OK and confirm Press ←

136.2 20.1A X 136.2 20.1A X

Press X
Common Relay Common Relay
Actual State: YES
Logic NO Are you sure?
NFS

FS NFS YES NO
OK

Press OK and confirm Press ←

Figure 55 : Common Relay Configuration

Audible Alarm (if applicable) will be active when any alarm occurs. We can enable or disable audible alarm as
shown in the procedure below:

TP-MCEnPC23-REV.2.4 Page 63
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

<
<
Charger Output Press and till you find The
alarm to set and Press on or press Charger Output
Alarm Screen
Others to access to optional Alarms Home Screen
Refer to Figure 48
Refer to Figure 11

136.2 20.1A X
136.2 20.1A X
Alarms
Press X Common Relay
YES

<
Probe Alarm : (ON)
Are you sure?
NO
YES NO

<
Select Priority

Select Probe
Alarm

Alarm

<
Press and the other

<
parameters of the alarms

136.2 20.1A X 136.2 20.1A X

Press X
Probe Alarm Probe Alarm
YES
Enable Probe Alarm Actual State: NO Are you sure?
ON OFF OK
YES NO

Press OK and confirm Press ←

136.2 20.1A X 136.2 20.1A X

XXXXXXX Press X XXXXXXX

YES
Priority Alarm Actual State: Are you sure?
NO
Major Minor OK
YES NO

Press OK and confirm Press ←

Figure 56 : Procedure to enable or disable Audible Alarm

7.3.3 System Clock**

The latest 250 events are saved in the memory. If dated events are required, then a special circuit with a backup
battery has to be requested at the time of placing your order. We can access system clock settings as shown in the
procedure below:

TP-MCEnPC23-REV.2.4 Page 64
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Charger Output
Charger Output
Setting Screen
Home Screen
Refer to Figure 25
Refer to Figure 11

Press Clock Press ←

Setting

136.2 20.1A X 136.2 20.1A X

Clock Setting
Press X Clock Setting
YES

<
Minute: 20mn
Hour : 04 Are you sure?
Day : 12 NO
Month :08
YES NO
Year : 14

<
Select Minute

Select Month
Select Hour

Select Year
Select Day

<
Press and the other

<
parameters of the alarms
Select “MODBUS CODE”

136.2 20.1A X
136.2 20.1A X
xxxxx
Press X
xxxxx
Enter value xxxx
Actual value: YES
1 2 3 . 100.0 Are you sure? Actual value:
NO 100.2
4 5 6 del
New value:
7 8 9 0 YES NO 120.0
7 8 9 OK

Press OK and confirm Press ←

136.2 20.1A X 136.2 20.1A X

Press X
Clock Setting Clock Setting
MODBUS CODE NO YES
Are you sure?
HEX BCD YES NO
OK

Press OK and confirm Press ←

Figure 57 : Procedure to adjust System Clock

7.3.4 PCOM Config (communication board configuration **

PCOM communication card can be configured either manually or automatically:

• Manually: Manual configuration will be performed through the DIP-Switches in PCOM card;
• Automatically: Automatic configuration and settings will be set from the control board PC23.

Note: After manual or automatic configuration, we must restart the charger.

TP-MCEnPC23-REV.2.4 Page 65
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Charger Output
Setting Screen
Refer to Figure 25 Charger Output
Press PCOM Home Screen
Config Press ← Refer to Figure 11

136.2 20.1A X
136.2 20.1A X
PCOM config Mode
Press X PCOM Config Mode
YES
Manual Automatic Are you sure?
NO
YES NO

Automatic
MANUAL

<
Press and the other

<
parameters of the alarms
136.2 20.1A X

PCOM Config
136.2 20.1A X
Press X

<
Address: 1 xxxxx
YES
Baud Rate: 9600
NO Are you sure? Actual
COMM Protocol: Modbus RS232/485
value: 100.2
New value:
<

YES NO 120.0
Address

136.2 20.1A X
136.2 20.1A X
Baud Rate

Address Press X
Address
Enter value xxxx
Actual value: YES
1 2 3 . 1 NO Are you sure?
4 5 6 del
COMM Protocol

7 8 9 0 YES NO

7 8 9 OK

136.2 20.1A X
Baud Rate 136.2 20.1A X
Press X
300 9600 115000 Baud Rate
1200 19200
YES
NO Are you sure? Actual value:
100.2
2400 38400
New value:
OK YES
4800 NO 120.0
56000

Press OK and confirm Press ←

136.2 20.1A X
COMM Prtocol 136.2 20.1A X
Press X
Modbus RS232/485 PCOM Protocol
Modbus TCP/IP YES
NO Are you sure?
DNP3 RS232/485
OK YES NO
Input/Output 4-20mA

Press OK and confirm Press ←

Figure 58: Procedure to Configure PCOM

TP-MCEnPC23-REV.2.4 Page 66
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

8. CURRENT TEMPERATURE COMPENSATION « OUTPUT

CURRENT DERATING » (OPTIONAL)
Current temperature compensation function can be enabled or disabled in Level 2. When enabled, in order to protect
all power components, the rectifier output current will be de-rated by a preset % (ex. 1%/°C/A) if the inside
temperature exceeds a preset value (ex. 50°C).

Example-1:

Current Limit = 100A

Preset Temperature = 50 ºC
Compensation percentage = 10%//ºC/A
Actual internal Temperature = 54 ºC
 (54 − 50)  10 
New Current Limit value = 100 − 100  = 60 A
 100 
Compensation current in case of loss of 1 AC Phase (optional):

This compensation is also enabled or disabled in Level-2. When enabled, in order to protect all power components,
the rectifier output current will be de-rated by a preset % (ex. 34%) in case of loss of a phase.

Exemple-2:

Current Limit = 100A

Compensation percentage = 34%
If one phase is lost, the new current limit value will be set automatically at:
 34  100 
New Current Limit value = 100 −   = 66 A
 100 

9. REMOTE SENSING (optional)

Remote sensing function regulates the DC output voltage at the battery terminals instead of battery charger DC output
terminals. It compensate for voltage drop in the DC wiring between the battery charger and the battery. The LCD
display shows constantly the actual voltage at the battery terminals.

For remote sensing wiring, follow instructions on electrical schematic.

DANGER!
There are LIVE TERMINALS and components inside the battery charger even after turning OFF AC and
DC breakers.

10. TROUBLESHOOTING
Should any problem occur with your charger/rectifier, please, read the following.
Warning!
Insure that only qualified electricians perform all electrical work and service this equipment. The battery
and AC supply must be disconnected before replacing any component. After disconnecting AC supply
and batteries, wait 10 minutes to allow internal capacity to be completely discharged.
Observe all safety precautions!

TP-MCEnPC23-REV.2.4 Page 67
BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

Fault Possible root cause Recommendation

1. Open AC Breaker; - Verify that AC breaker is closed ("ON"). Check for AC voltage on both sides
of the breaker;
2. AC Input failure; - Verify that the AC supply is of correct voltage and frequency;
3. DC fuse blown; - Verify the DC output fuse;
4. Open blocking diode; - Check blocking diode (if provided);
No DC Output 5. Open or loose connection; - Check all wiring from Input to Output for open or loose connections (Refer to
schematic);
6. Control board failure; - Replace control board;
7. SCR module failure; - Verify SCR modules and replace if needed;
8. High Volt Shutdown alarm; - In case of High Voltage Shutdown Alarm: Turn OFF the AC and DC breakers
for 5 minutes then restart;
1. Wrong breaker powering up - Refer to the Powerup procedure at the start of the document
procedure
2. Freewheeling diode failure; - Check the freewheeling diode for short circuit;
DC fuse blows or
3. Control board failure; - Replace control board;
DC breaker trips
4. SCR module failure; - Verify SCR modules and replace if needed;
5. Battery connections reversed; - Verify polarity of battery connections;
6. DC filter failure; - Check for shorted DC filter Capacitor;
1. Short circuit; - Check for shorts from Input to Output connections (Refer to schematic);
AC breaker trips 2. SCR, Diode or control board - Replace defective component;
failure;
- Charger overload; - Check if the charger is in the current limit mode. Check the load for problems;
- AC Input failure; - Verify that the AC supply is of correct voltage and frequency;
Low voltage alarm - Float, equalize and/or low - Refer to the adjustment procedures to reset;
voltage alarm adjustments
affected;
1. AC line is too high; - Read Input voltage and rectify the problem. Verify that the AC supply is of
correct voltage and frequency;
High ripple voltage 2. Defective filter capacitor; - Disconnect the capacitor(s) to observe any change in the output voltage ripple.
Replace capacitor(s) if needed;
- Replace defective component;

TP-MCEnPC23 -REV.2.4 Page 68

BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

3. SCR, Diode or control board

failure;
-
Fault Possible root cause Recommendation
1. Float and (or) Equalize Current - Refer to the adjustment procedures to reset;
limits improperly set;
High Output Current 2. Shunt signal problem; - Check shunt signal connection to control board (Refer to schematic);
3. Affected calibration; - Check with an external ammeter and compare reading with current value on
the display;
1. Float and (or) Equalize Current - Refer to the adjustment procedures to reset;
limits improperly set;
Low Output Current 2. Affected calibration; - Check with an external ammeter and compare reading with current value on
the display;
3. Loose connection; - Check power wiring for loose connection (Refer to schematic);
1. SCR firing circuit problem; - Check if all LEDs on control board are ON: One LED blinking, 2 solid for
1Phase system and 6 solid for 3Phase system;
2. Unbalanced current at the AC - Check if current is balanced at the Input and the Output of Power Transformer
Abnormal noise Input / Output of power
transformer;
3. SCR module failure; - Verify SCR modules and replace if needed;
4. Control board failure; - Replace control board;

If the problem persists, contact our service department.

TP-MCEnPC23 -REV.2.4 Page 69

BATTERY CHARGER USER’S MANUAL PART- 2: THEORY OF OPERATION

11. REGULAR PREVENTIVE MAINTENANCE

Regular maintenance is required to ensure reliable operation of your system.

Action Frequency
B Measure and record voltage across each battery monthly
cell and across the entire battery
B Verify and record the level of electrolyte in monthly
each battery cell. If necessary top off with
distilled water.
B Verify and record the specific gravity of each monthly
battery cell
C Verify the operation of all indicators monthly
B, C VERY CAREFULLY (especially if you are
dealing with the conductive substances)
remove the accumulated dust around the As needed, depending on the environmental
ventilation openings, charger interior, surfaces conditions of the site, but minimum once a
of circuit boards & electrical year
connectors/terminals.

B, C Visually verify the condition of all components yearly

B, C Verify all bolted connections. If necessary, use
a torque wrench to retighten to manufacturers yearly
specifications
B Clean and grease all battery connections As needed, depending on the environmental
conditions of the site, but minimum once a
year
B Wash the battery cells using distilled water As needed, depending on the environmental
only conditions of the site, but minimum once a
year
B = battery C = charger

For systems supplied with lead acid batteries, a partial discharge of the battery is recommended on an annual basis,
to verify the battery and charger performances. For systems supplied with nickel-cadmium batteries a complete
discharge and decommissioning charge is recommended on a bi-annual basis.

TP-MCEnPC23- REV.2.4 Page 70

FIGURE LIST
Figure 1 : Battery charger home screen. ............................................................................................................................................................................................. 6
Figure 2 : Home screen example after turning ON the battery charger. ........................................................................................................................................ 7
Figure 3: Screen list ............................................................................................................................................................................................................................... 7
Figure 4 : AC OUT Mode Display...................................................................................................................................................................................................... 8
Figure 5 : Float Mode Display. ............................................................................................................................................................................................................ 9
Figure 6 : Float Current Limit Mode Display. ................................................................................................................................................................................... 9
Figure 7 : Equalize Mode Display ..................................................................................................................................................................................................... 10
Figure 8 : Equalize Current Limit Mode Display. ........................................................................................................................................................................... 10
Figure 9 :Enabling Manually Float or Equalize Mode. ................................................................................................................................................................... 11
Figure 10 : AC Input Voltage and Current Readings...................................................................................................................................................................... 12
Figure 11 : Battery Current Display. ................................................................................................................................................................................................. 12
Figure 12 : Procedure to access Level-0. .......................................................................................................................................................................................... 14
Figure 13 : Procedure to check Events. .......................................................................................................................................................................................... 16
Figure 14 : Event Format description. ............................................................................................................................................................................................. 16
Figure 15 : Procedure to Reset Events. ............................................................................................................................................................................................ 17
Figure 16 : Procedure to access Readings menu.............................................................................................................................................................................. 18
Figure 17 : Procedure to start Relay Test. ........................................................................................................................................................................................ 19
Figure 18 : Procedure to start LED Test. ........................................................................................................................................................................................ 20
Figure 19 : Procedure to enable or disable LCD Power Save function. ....................................................................................................................................... 21
Figure 20 : Procedure to Start or Stop Battery Capacity Test. ....................................................................................................................................................... 22
Figure 21 : Procedure to synchronize Ampere-Hour meter. ......................................................................................................................................................... 23
Figure 22 : Procedure to Start or Stop Formation Mode. .............................................................................................................................................................. 24
Figure 23 : Battery Formation mode display. .................................................................................................................................................................................. 25
Figure 24 : Procedure to switch between languages. ...................................................................................................................................................................... 25
Figure 25 : Procedure to access Setting menu. ................................................................................................................................................................................ 26
Figure 26 : Display after modifying a parameter, pressing Exit or Previous................................................................................................................................ 27
Figure 27 : Procedure to access Controls menu. ............................................................................................................................................................................. 27
Figure 28 : Procedure to adjust Float Voltage and Float Current. ................................................................................................................................................ 28
Figure 29 : Procedure to adjust Equalize Voltage and Equalize Current. .................................................................................................................................... 29
Figure 30 : Procedure to enable or disable and adjust Manual Equalize. ..................................................................................................................................... 30
Figure 31 : Procedure to enable or disable and adjust Periodical Equalize. ................................................................................................................................. 31
Figure 32 : Procedure to enable or disable and adjust Low Volt Equalize................................................................................................................................... 32
Figure 33 : Procedure to enable or disable and adjust Low Capacity Equalize. .......................................................................................................................... 33
Figure 34 : Procedure to enable or disable and adjust Charger Equalize Start. ........................................................................................................................... 34
Figure 35 : Procedure to enable or disable and adjust AC Fail Equalize. ..................................................................................................................................... 35
Figure 36 : Procedure to enable or disable and adjust Refresh Equalize. ..................................................................................................................................... 36
Figure 37 : External signal to Start Equalize remotely.................................................................................................................................................................... 37
Figure 38 : Procedure to enable or disable and adjust Remote Equalize...................................................................................................................................... 38
Figure 39 : Procedure to enable or disable and adjust Current Limit Equalize. .......................................................................................................................... 39
Figure 40 : Procedure to set security delay to stop Equalize mode............................................................................................................................................... 40
Figure 41 : Procedure to set Voltage Post-Charge parameters to Stop Equalize mode.............................................................................................................. 41
Figure 42 : Procedure to set Current Post-Charge parameters to Stop Equalize mode. ............................................................................................................ 42
Figure 43 : Procedure to set Temperature Post-Charge parameters to Stop Equalize mode. ................................................................................................... 43
Figure 44 : Procedure to set Capacity Post-Charge parameters to Stop Equalize mode. ........................................................................................................... 44
Figure 45 : Procedure to adjust Formation Mode parameters. ...................................................................................................................................................... 45
Figure 46 : Procedure to enable or disable Load Sharing Mode.................................................................................................................................................... 46
Figure 47 : Procedure to enable or disable and adjust Temperature Compensation parameters. ............................................................................................. 48
Figure 48: Procedure to access Alarms menu. ................................................................................................................................................................................. 51
Figure 49 : Reset Audible and Message Alarms Procedure. ........................................................................................................................................................... 52
Figure 50 : Common Alarm Configuration. .................................................................................................................................................................................... 53
Figure 51 : AC Fail Alarm adjustments procedure. ......................................................................................................................................................................... 55
Figure 52 : Rectifier Fail Alarm adjustments procedure. ................................................................................................................................................................ 56
Figure 53 : Battery High Temperature Alarm adjustments procedure.......................................................................................................................................... 58
Figure 54 : Frequency Alarm adjustments procedure. .................................................................................................................................................................... 61
Figure 55 : Common Relay Configuration ....................................................................................................................................................................................... 63
Figure 56 : Procedure to enable or disable Audible Alarm ............................................................................................................................................................ 64
Figure 57 : Procedure to adjust System Clock ................................................................................................................................................................................. 65
Figure 58: Procedure to Configure PCOM ...................................................................................................................................................................................... 66

TP-MCEnPC23- REV.2.4 Page 71

ACRONYM LIST
❖ Flt : Float Mode;
❖ Eq : Equalize Mode;
❖ Next : Access to Next menu and sub-menu;
❖ Pr : Access to Previous menu and sub-menu;
❖ Ok : Confirm access to active menu;
❖ Exit : Exit active menu;
❖ AC : Alternating Voltage / Current;
❖ DC : Continuous Voltage / Current;
❖ IBatt : Battery Current;
❖ VRect : Rectifier Voltage;
❖ V-/CHASS : Voltage between Negative output and chassis;
❖ V+/CHASS : Voltage between Positive output and chassis;
❖ RemTEq : Remaining Time for Equalize;
❖ ElapsTEq : Elapsed Time for Equalize;
❖ BoardTemp : Control Board Temperature (Internal Temperature);
❖ Batt Temp : Battery Temperature;
❖ VTest : Battery end Voltage reference (Battery Test Mode);
❖ ITest : Battery discharging Current reference (Battery Test Mode);
❖ TTtest : Battery discharge Time reference (Battery Test Mode);
❖ ILim1 : Current Limit for Float Mode;
❖ ILim2 : Current Limit for Equalize Mode;
❖ Periodic : For Periodical Equalization;
❖ LVEq : Low Volt Equalize;
❖ LCapEq : Low Capacity Equalize
❖ ACEq : AC Failure Equalize;
❖ ILimEq : Current Limit Equalize;
❖ EqTSecurit : Equalize Time Security;
❖ VPostChg : Equalize termination with Voltage Post-Charge option;
❖ IPostChg : : Equalize termination with Current Post-Charge option;
❖ TPostChg : : Equalize termination with Temperature Post-Charge option;
❖ VForm : Voltage for Battery Formation Mode;
❖ IForm : Current for Battery Formation Mode;
❖ TCompVolt : Voltage Temperature Compensation;
❖ FS : Fail Safe Mode; Relay coils are de-energized when associated alarms occur;
❖ NFS : Standard Mode; Relay coils are energized when associated alarms occur;
❖ EnblCOMRelay : Enable Common Relay (if applicable);
❖ HVAL1 : Battery High Voltage Alarm level;
❖ LVAL1 : Battery Low Voltage Alarm level;
❖ GNDF+ : Positive Ground Fault level;
❖ GNDF- : Negative Ground Fault level
❖ Rect. Fail : Rectifier Failure Alarm level;
❖ HVAL2 : Rectifier High Voltage Alarm level;
❖ HVSH : High Voltage Shutdown Alarm level;
❖ LVAL2 : Rectifier Low Voltage Alarm level;
❖ EnDis : End of Discharge;
❖ HIntT : Charger High Temperature Alarm level;
❖ LIntT : Charger Low Temperature Alarm level;
❖ HExtT : Battery High Temperature Alarm level;
❖ LExtT : Battery Low Temperature Alarm level;
❖ ACHV : AC High Voltage Alarm level;
❖ ACLV : AC High Voltage Alarm level;

TP-MCEnPC23- REV.2.4 Page 72

❖ ILow : Rectifier Low Current Alarm level;
❖ IHigh: Rectifier High Current Alarm level;
❖ ILBat : Battery Low Voltage alarm level;
❖ IHBat : Battery High Current Alarm level;
❖ HCap : Battery High Capacity Alarm level;
❖ LCap : Battery Low Capacity Alarm level;
❖ PCOM : Communication Board;
❖ PM : Measurements board;
❖ Frequency Al : Frequency Alarm;
❖ VCell : Maximum Voltage unbalancing Error allowed;
❖ Probe Al: Probe Alarm;
❖ COM Relay : Common Relay;

TP-MCEnPC23- REV.2.4 Page 73

LCD MESSAGES LIST
❖ Soft Start : Battery Charger progressive Start;
❖ Float : Battery charger in Float mode;
❖ Equalize: Battery charger in Equalize mode;
❖ Formation : Battery charger in Formation mode;
❖ Current Limit1 : Battery charger in Float Current Limit mode;
❖ Current Limit2 : Battery charger in Equalize Current Limit mode;
❖ Current Limit3 : Battery charger in Formation Current Limit mode;
❖ AC OUT : Message in case of AC failure;
❖ VAC1, (VAC2 & VAC3 for 3 Phase system) : AC Voltage readings;
❖ IAC1, (IAC2 & IAC3 for 3 Phase system) : AC Current readings;
❖ IBatt : Battery Current;
❖ Battery Test Run : The charger is in Battery Test Mode;
❖ Batt Test Stop : Battery Test Stopped;
❖ Formation Start : The charger is in Battery Formation Mode;
❖ Formation Sop : Formation mode stopped;
❖ Not Available! : Active function not applicable for your system;
❖ Not Permitted! : Test interrupted because test conditions are not verified;
❖ Are You Sure? : Confirm active operation;
❖ Synchro Ok : Synchronization succeeds ;
❖ Save? : Confirm value modification;
❖ Reset (…) Ok : Reset operation for active function (…) succeeds;
❖ Batt High Volt : Battery High Voltage alarm;
❖ Batt Low Volt : Battery Low Voltage alarm;
❖ Ground Fault + : Positive Ground Fault alarm;
❖ Ground Fault - : Negative Ground Fault alarm;
❖ AC Fail : AC Failure alarm;
❖ Rectifier Fail : Rectifier Failure alarm;
❖ Rect High Volt : Rectifier High Voltage alarm;
❖ HV Shutdown : High Voltage Shutdown alarm;
❖ Rectif Low Volt : Rectifier Low Volt alarm;
❖ Charger HighTemp : Charger High Temperature alarm;
❖ Charger Low Temp : Charger Low Temperature alarm;
❖ Battery HighTemp : Battery High Temperature alarm;
❖ Battery Low Temp : Battery Low Temperature alarm;
❖ AC High Voltage : AC High Voltage alarm;
❖ AC Low Voltage : AC Low Voltage alarm;
❖ High Ripple : High Ripple alarm at the DC output;
❖ Rect Low Current : Rectifier Low Current alarm;
❖ Rect HighCurrent : Rectifier High Current alarm;
❖ Batt Low Current : Battery Low Current alarm;
❖ Batt HighCurrent : Battery High Current alarm;
❖ High Capacity : Battery High Capacity alarm;
❖ Low Capacity : Battery Low Capacity alarm;
❖ PCOM Fail : Communication alarm problem between PCOM (communication board) and control board;
❖ PM Fail : Communication alarm problem between PM (Measurements board) and control board;
❖ Frequency Fail : Frequency Failure alarm;
❖ Defective Cell : Defective cell for unbalanced battery alarm;
❖ Defective Probe: Defective temperature probe (probe shorted);
❖ Batt Discharging: Battery is Discharging (Battery is providing current to the load);

TP-MCEnPC23- REV.2.4 Page 74

P4600 SERIES WARRANTY

The Manufacturer Warrants to the original user that its rectifying equipment excluding batteries,
attached devices or apparatus employed but not manufactured by the Manufacturer, are free from
defects in factory workmanship and materials, such warranty being conditional upon the product
having been installed, commissioned, operated and maintained by qualified personnel and
according to Manufacturer instructions and to normal use and service.

Our liability is limited to repairing or replacing without charge at its factory any product or
component which at user's expense has been returned to our plant or authorized service center
within 5 years from date of shipment.

The Manufacturer repair or replacement of any defective product shall constitute fulfillment of
his obligations. All parts or devices replaced shall become the property of the Manufacturer.

This warranty applies to Manufacturer products which are shown by the purchaser to have been
originally defective and shall not apply to products which must be repaired or replaced due to
normal wear, misuse, negligence, wreckage, accident, any Act Of God or to products which have
been repaired or altered outside of seller's factory or one of its authorized service centers unless
authorized solely by the Manufacturer.

The Manufacturer shall not be liable for loss, damage, or expense, consequential or otherwise
from the use of its products or from any other cause even if the Manufacturer is advised of the
possibility of such damage.

This warranty supersedes and is given in place of all other warranties expressed or implied or
conditions whether statutory or otherwise as to quality and fitness for any purpose for which the
products are supplied. No person, agent or dealer is authorized to give any warranty on behalf of
Manufacturer or to assume for seller any other liability in connection with any of its products
unless made in writing and signed by an officer of the Manufacturer.
APPENDIXES

• Appendix-1 : Level-2 (Advanced Level);

• Appendix-2 : Battery Capacity Test;
• Appendix-3 : Communication;
• Appendix-4 : Ampere-Hour meter;
• Appendix-5 : Digital Inputs;
• Appendix-6 : Web Page;
• Appendix-7 : Signal Transducer;
• Bill Of Material;
• Electrical Schematic;
• Mechanical Drawings;
• Test Report;

Important!
- Appendix-1 is included only for qualified expert users or authorized
manufacturer trained service personnel or distributors / sellers.

- Other Appendixes listed above, but not limited to, are included if the respective
options have been purchased.

TP-MCEnPC23- REV.2.4 Page 76