3300 XL 8mm and 3300 5mm Proximity

Transducer System
Installation Manual
Bently Nevada* Asset Condition Monitoring

Part Number : 141078-01

Rev. W
3300 XL 8mm and 3300 5mm Proximity Transducer System
Installation Manual
Copyright 1999 - 2018   Baker Hughes, a GE company, LLC ("BHGE")
All rights reserved.
The information contained in this document is the property of BHGE and its affiliates; and is
subject to change without prior notice. It is being supplied as a service to our customers and
may not be altered or its content repackaged without the express written consent of BHGE.
* Denotes a trademark of Bently Nevada, LLC, a wholly owned subsidiary of Baker Hughes, a GE
company.
Bently Nevada, Proximitor, Keyphasor, FluidLoc
All product and company names are trademarks of their respective holders. Use of the
trademark does not imply any affiliation with or endorsement by the respective holders.
TeflonTM 
The information published in this document is offered to you by BHGE in consideration of its ongoing sales
and service relationship with your organization. However, since the operation of your plant involves many
factors not within our knowledge, and since operation of the plant is in your control, ultimate responsibility
for its continuing successful operation rests with you, BHGE specifically disclaims any responsibility for
liability based on claims for damage of any type, i.e., direct, consequential or special that may be alleged to
have been incurred as result of applying this information regardless of whether it is claimed that BHGE is
strictly liable, in breach of contract, in breach of warranty, negligent, or is in other respects responsible for
any alleged injury or damage sustained by your organization as a result of applying this information. This
document is furnished to customers solely to assist in the installation, testing, operation and/or
maintenance of the equipment described. BHGE retains all rights to any intellectual property that may be
contained in this document.

Contact Information
When you cannot reach your local representative, use the following contact information to
reach us:
Mailing Address 1631 Bently Parkway South
Minden, Nevada USA  89423
Telephone 1.775.782.3611
1.800.227.5514 (US only)
Internet www.GEmeasurement.com

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Additional Information
NOTE
This manual does not contain all the information required to operate and maintain the product. Refer
to the following manuals for other required information.
Order the "Bently_Manuals" customer DVD to access all manuals, datasheets, application notes,
and field wiring diagrams for all available languages.

Proximity Transducer Systems are electronic devices typically used in industrial applications.
The 3300 XL Transducer System has been certified using the same Technical Construction File
(TCF) and Declaration of Conformity as the 3300 8mm Transducer System because they are
similar in design and application. The 3300 XL Proximity Transducer System consists of a
Proximitor* Sensor, Proximity Probe, and Extension Cable.
3300 XL Series 8mm Proximity transducer Datasheet (Document 141194)
3300 5mm Transducer Product Datasheet (Document 172036)
31000/32000 Proximity Probe Housing Manual (Document 124200)
31000/32000 Proximity Probe Housing Product Datasheet (Document 141610)
Housings for Proximitor Sensors and Interface Modules Data Sheet (Document 141599)
3300 XL Monitor and Transducer Verification Kits Data Sheet (Document 141196)
Bently Nevada Glossary (Document 133055)
API Standard 670, 5th edition, Nov. 2014; Sections on Location and Orientation - Radial Shaft
Probes and Axial Position Probes
 
Procedures in this Manual Use the Following Symbols

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Contents
1.  General Safety 1
1.1  Receiving Inspection 1
1.2  Product Disposal Statement 1
2.  System Description 2
2.1  Transducer Systems 2
2.2  Proximitor Sensor 2
2.3  Proximity Probe and Extension Cable 3
2.4  Connectors 3
2.5  Extended Temperature Range (ETR) Applications 3
2.6  Receiving, Inspecting, and Handling the System 5
2.7  Customer Service 5
3.  Installation 6
3.1  Installing the Probe 6
3.2  Mounting the Proximitor Sensor 9
3.3  Interchangeable Mounting Feet 10
3.4  Mounting the Proximitor Sensor with DIN Mount Part 11
3.5  Removing the Proximitor Sensor from the DIN Rail 13
3.6  Termination of Field Wiring in the Terminal Block 13
3.7  Routing the Extension Cable and Field Wiring 15
4.  Maintenance and Troubleshooting 17
4.1  Scale Factor Verification 18
4.2  Troubleshooting 23
4.3  Fault Type 1:  VXDCR > -17.5 Vdc or VXDCR < -26 Vdc 24
4.4  Fault Type 2:  VSIG = O Vdc 25
4.5  Fault Type 3:  -1 Vdc < VSIG < 0 Vdc 26
4.6  Fault Type 4:  VXDCR <VSIG < VXDCR + 2.5 Vdc 30
4.7  Fault Type 5:  VSIG = VXDCR 31

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1.  General Safety
1.1  Receiving Inspection
Inspect the components of the order as soon as you receive them to verify if any damage
occurred during shipping. Keep all shipping forms and invoices. If any shipping damage is
apparent, file a claim with the carrier and submit a copy to Bently Nevada, LLC. Include all
model numbers and serial numbers with the claim. We will either repair or replace damaged
parts according to the terms and conditions of the sale.
The proximity sensor is shipped in a foam-filled package.
The sensor is shipped with calibration data necessary when configuring the monitor -
DO NOT DISCARD THIS CALIBRATION SHEET! 

1.2  Product Disposal Statement

Customers and third parties, who are not member states of the European Union, who are in
control of the product at the end of its life or at the end of its use, are solely responsible for
the proper disposal of the product. No person, firm, corporation, association or agency that is
in control of product shall dispose of it in a manner that is in violation of any applicable
federal, state, local or international law. Baker Hughes, a GE company, LLC ("BHGE") is not
responsible for the disposal of the product at the end of its life or at the end of its use. Visit
www.weeerohsinfo.com for recycling information.

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2.  System Description
2.1  Transducer Systems
The 3300 XL 8mm Proximity Transducer System consists of:
  l a 3300 XL 8mm probe
  l a 3300 XL extension cable1
  l a 3300 XL Proximitor Sensor2

The system provides an output voltage that is directly proportional to the distance between
the probe tip and the observed conductive surface and can measure both static (position) and
dynamic (vibration) values. The system’s primary applications are vibration and position
measurements on fluid-film bearing machines, as well as Keyphasor* reference and speed
measurements3.
The 3300 XL 8mm system delivers the most advanced performance in our eddy current
proximity transducer systems. The standard 3300 XL 8mm 5-metre system also fully complies
with the American Petroleum Institute’s (API) 670 Standard (5th Edition) for mechanical
configuration, linear range, accuracy, and temperature stability. All 3300 XL 8mm proximity
transducer systems provide this level of performance and support complete interchangeability
of probes, extension cables, and Proximitor sensors, eliminating the need to match or bench
calibrate individual components
Each component of the 3300 XL 8mm Transducer System is backward compatible and
interchangeable4 with other non-XL 3300 series 5mm and 8mm transducer system
components5.  This includes the 3300 5mm probe, which is used when an 8mm probe is too
large for the available mounting space4, 5, and 6.
The 3300 5mm Proximity Transducer System consists of:
  l a 3300 5mm probe 5, 6, 7
  l a 3300 XL extension cable1
  l a 3300 XL Proximitor Sensor2

Like the 3300 XL 8mm, the 3300 5mm system also provides an accurate, stable signal output
over a wide temperature range while allowing complete interchangeability of probe, extension
cable, and Proximitor Sensor without the need for individual component matching or bench
calibration. 

2.2  Proximitor Sensor

The 3300 XL Proximitor Sensor incorporates numerous improvements over previous designs.
Its physical packaging allows you to use it in high-density DIN-rail installations. You can also

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mount the sensor in a traditional panel mount configuration, where it shares an identical 4-
hole mounting “footprint” with older Proximitor sensor designs. The mounting base for either
option provides electrical isolation and eliminates the need for separate isolator plates. The
3300 XL Proximitor Sensor is highly immune to radio frequency interference, allowing you to
install it in fiberglass housings without adverse effects from nearby radio frequency signals.
The 3300 XL Proximitor Sensor’s improved RFI/EMI immunity satisfies European CE mark
approvals without requiring special shielded conduit or metallic housings, resulting in lower
installation costs and complexity.
The 3300 XL’s SpringLoc terminal strips require no special installation tools and facilitate
faster, more robust field wiring connections by eliminating screw-type clamping mechanisms
that can loosen.

2.3  Proximity Probe and Extension Cable

The 3300 XL probe and extension cable also reflect improvements over previous designs.  A
patented TipLoc molding method provides a more robust bond between the probe tip and the
probe body.  The probe’s cable incorporates a patented CableLoc design that provides 330 N
(75 lbf) pull strength to more securely attach the probe cable and probe tip.
You can also order 3300 XL 8mm probes and extension cables with an optional FluidLoc* cable
option. This option prevents oil and other liquids from leaking out of the machine through the
cable’s interior.

2.4  Connectors
The 3300 XL 8mm and 3300 5mm probe, extension cable, and Proximitor Sensor have
corrosion-resistant, gold-plated ClickLoc connectors.  These connectors require only finger-
tight torque (connectors will "click"), and the specially engineered locking mechanism prevents
the connectors from loosening.  These connectors require no special tools for installation or
removal.
You can order the 3300 XL 8mm probes and extension cables with optional connector
protectors installed. We can also supply connector protectors separately for field installations
(such as when an application must run the cable through restrictive conduit). We recommend
connector protectors for all installations to provide increased environmental protection8.

2.5  Extended Temperature Range (ETR) Applications

An Extended Temperature Range (ETR) Probe and Extension Cable are available for
applications where either the probe lead or extension cable may exceed the 177°C (350°F)
temperature specification. The Extended Temperature Range Probe has an extended
temperature rating for up to 260°C (500°F) for the probe lead and connector.  The probe tip
must remain below 218°C (425°F).  The Extended Temperature Range Extension Cable is also
rated for up to 260°C (500°F).  Both the ETR probe and cable are compatible with standard
temperature probes and cables.  For example, you can utilize an ETR probe with the 330130

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extension cable. The ETR system uses the standard 3300 XL Proximitor Sensor. When using
any ETR component as part of your system, the accuracy is limited to the accuracy of the ETR
system.

Notes: 
 1. 1-metre systems do not use an extension cable.
 2. Proximitor Sensors are supplied by default from the factory calibrated to AISI
4140 steel.  Calibration to other target materials is available upon request.
 3. Consult Bently Nevada Applications Note Considerations when using Eddy
Current Proximity Probes for Overspeed Protection Applications when
considering this transducer system for tachometer or overspeed
measurements.
 4. 3300 XL 8mm components are both electrically and physically
interchangeable with non-XL 3300 5mm and 8mm components.  Although
the packaging of the 3300 XL Proximitor Sensor differs from its predecessor,
it is designed to fit in the same 4-hole mounting pattern when used with the
4-hole mounting base, and will fit within the same mounting space
specifications (when minimum permissible cable bend radius is observed).
 5. When XL and non-XL 3300-series 5mm and 8mm system components are
mixed, system performance is limited to the specifications for the non-XL
3300 5mm and 8mm Transducer System.
 6. A 5mm probe uses smaller physical packaging while providing the same
linear range as a 3300 XL 8mm probe (ref 141194-01); however, it does not
permit reduced side view clearances or tip-to-tip spacing requirements
compared to an XL 8mm probe.  It is used when physical (not electrical)
constraints preclude the use of an 8mm probe, such as mounting between
thrust bearing pads or other constrained spaces. When narrow side view
probes are required, use the 3300 XL NSv probe and extension cable with
the 3300 XL NSv Proximitor Sensor  (refer to Specifications and Ordering
Information (Document 147385). 
 7. XL 8mm probes provide a thicker encapsulation of the probe coil in the
molded PPS plastic probe tip.  This results in a more rugged probe than the
3300 5mm probe.  The larger diameter of the probe body also provides a
stronger, more robust case.  Bently Nevada, LLC recommends the use of XL
8mm probes when possible to provide optimal robustness against physical
abuse.
 8. Silicone tape is also provided with each 3300 XL extension cable and can be
used instead of connector protectors.  Silicone tape is not recommended in
applications where the probe-to-extension cable connection will be exposed
to turbine oil.

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2.6  Receiving, Inspecting, and Handling the System

The probe, extension cable and Proximitor Sensor are shipped as separate units and must be
interconnected at the installation site by the user.  Carefully remove all equipment from the
shipping containers and inspect the equipment for shipping damage.  If shipping damage is
apparent, file a claim with the carrier and contact your nearest Bently Nevada sales office. 
Include part numbers and serial numbers on all correspondence.  If no damage is apparent
and the equipment is not going to be used immediately, return the equipment to the shipping
containers and reseal until ready for use.
Store the equipment in an environment free from potentially damaging conditions such as
high temperature or a corrosive atmosphere. See Product Datasheets (Documents 141194
(8mm) and 172036 (5mm)) for Environmental Specifications.

2.7  Customer Service

We maintain numerous Sales and Service offices worldwide. To locate the office nearest you,
visit our website www.gemeasurement.com and click on the “Contact Us” link. Here, you can
also find specifications on all standard product offerings.
Support for products and services should be directed to one of these departments:
For product quotations, product applications, product ordering, scheduling on-site services,
and questions regarding existing orders, please contact your Bently Nevada sales office.
For general product pricing, delivery, or other ordering information, contact your local sales
office or contact Customer Service Department, Minden, Nevada, USA  Phone: 1-775-215-1011 
For technical questions or problems regarding our products, contact our Technical Support
Staff at:
[email protected] or at the following locations:
Technical Support (North America)

Phone:  1-775-215-1818  Toll free (US) 1-800-488-1915

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3.  Installation
This section contains a checklist of items that you must consider when you install a 3300 XL
Transducer system.  

3.1  Installing the Probe

The following figures shows the probe sizes and the minimum values for probe separation,
side clearance and target configuration. For information on the proper torque and dimensions
of the thread, please refer the correct datasheet for each size of probe, listed on the
Additional Information section located at the beginning of this manual.

Figure 3 - 1:  Probe Dimensions

Callout Description XL 8mm probe 5mm probe

1 Probe tip 8mm 5mm

2 Thread types M10x1, 3/8-24, or M8x1 or 1/4-28

unthreaded

3 Wrench Flats 8mm or 5/16 in. 7mm or 7/32 in.

4 Lock nut 17mm or 9/16 in. Hex 13mm or 7/16 in. Hex

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 1. 76.2mm (3.00 in.) minimum (See Note 1 below)

 2. 15.2mm (0.60 in.) minimum

Figure 3 - 2:  5mm and XL 8mm Probe Target Sizes

 
 

     
 1. 6.4mm (0.25 in.) minimum
 2. 17.8mm (0.70 in.) minimum
 3. 8.9mm (0.35 in.) minimum

Figure 3 - 3:  5mm and XL 8mm Probe Mounting Dimensions

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 1. 50.8mm (2.00 in.) minimum (See Note 2 below)

 2. 16.0mm (0.63 in.) minimum
 3. 40.6mm (1.60 in.) minimum

Figure 3 - 4:  5mm and XL 8mm Probe-to-Probe Separation Due To Cross Talk

NOTES
 1. At or below 76.2mm (3.0 in.), scale factor will increase as the target size is reduced.  See the
application advisory below.
 2. Between 50.8mm (2.0 in.) and 76.2mm (3.0 in.), cross talk will produce a noise signal of up to 50 mV.

NOTE
Mounting dimensions and target size affect the scale factor of proximity transducer systems.  The minimum
recommended dimensions above were chosen to minimize error yet retain flexibility for different mounting
situations.

Adjust the distance between the probe tip and the shaft using one of the methods shown in
Figure 3 -5.  The electrical method for setting the probe gap is preferred.

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 1. Voltmeter
 2. Power supply
 3. Voltage at center of the linear range (typically –9 V)
 4. Space
 5. OUT
 6. COM
 7. VT
 8. 10kΩ, 1% resistor
 9. Mechanical method
 10. Electrical method

Figure 3 - 5:  Methods for Setting the Probe Gap

3.2  Mounting the Proximitor Sensor

Mount the Proximitor Sensor in a location that is compatible with its environmental
specifications. See Product Datasheets (Documents 141194(8mm) and 172036 (5mm)).
Consider the local electrical codes and the presence of hazardous or explosive gas at the
installation site.  Refer to Application Note at BNTechSupport.com: Installation of Electrical
Equipment in Hazardous Areas(AP015).

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 1. 35mm Din Rail (Din Rail not included)

 2. 89.4mm (3.52 in.) [Additional 3.05mm (0.120 in.) required to remove from DIN rail]

Figure 3 - 6:  DIN Rail Mount Dimensions

 
 

  
 1. Counter-bore 7.37mm (0.290 in.) X 2.67mm (0.105 in.) deep with a 4.0mm (0.158 in.)
through hole for an M3.5 or #6 screw (screws not included)

Figure 3 - 7:  Panel Mount Dimensions

 

3.3  Interchangeable Mounting Feet

The mounting feet for the 3300 XL Proximitor Sensor are interchangeable.  If you purchase a
Proximitor Sensor with one mounting option (either the DIN mount option or the panel mount
option) you can change the mounting hardware simply by replacing the mounting foot that is
currently on the Proximitor Sensor with the other type of mounting foot.
 

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 1. DIN Mount Part (part number 138493-01)

 2. 3300 XL Proximitor Sensor
 3. Panel Mount Part (part number 138492-01)

Figure 3 - 8:  Mounting Foot Options

3.4  Mounting the Proximitor Sensor with DIN Mount Part

To mount the 3300 XL Proximitor Sensor with a DIN Mount Part on a DIN rail:
 1. Install the Proximitor Sensor into the DIN Mount Part (if not already installed) as shown
in Figure 3-9.

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Figure 3 - 9:  Installing the DIN Rail Mounting Foot
 2. Examine the under side of the DIN Mounting Foot.  This part has a spring-loaded clip on
one side and two protrusions that will catch the edge of the DIN rail on the other side. 
You must install the side with the two protrusions so that the edge of the DIN rail fits
into the gap as shown in the figure below.

 1. Spring-loaded clip

 2. DIN rail
 3. Edge of DIN rail must fit into this gap

Figure 3 - 10:  Inserting the Mounting Foot Onto the DIN Rail
 3. Push down on the Proximitor Sensor as shown in the figure below until the unit “snaps”
into place.  The unit is now installed.

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Figure 3 - 11:  Snapping the Sensor Onto the DIN Rail

3.5  Removing the Proximitor Sensor from the DIN Rail

To remove the Proximitor Sensor from the DIN rail, use a regular screwdriver to unclip the unit
from the rail.
Insert the screwdriver into the rear of the spring-loaded clip as shown in the following figure.
Push the top of the screwdriver towards the Proximitor Sensor to pry the spring-loaded clip
back so that you can remove the Proximitor Sensor from the DIN rail.
 

Figure 3 - 12:  Retracting the Spring-Loaded Clip

3.6  Termination of Field Wiring in the Terminal Block

 1. Strip the insulation from the field wiring you will install into the terminal block.  The
recommended strip length is 10mm (0.4 in.).
 2. You must twist the conductor strands together before installing the field wire into the
terminal block as shown below. We recommend that you tin the conductor strands as
well.

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Figure 3 - 13:  Proper Preparation of Wire Strands

 3. The terminal block can accommodate field wiring conductor sizes of 0.2 – 1.5 mm2 (16 –
24 AWG). 
 4. Use a small regular screwdriver to push down the orange lever that corresponds to the
position in the terminal block where you will install the field wire and insert the field
wire (see Figure 3-14).

NOTE
To remove the field wire push down on the orange lever and pull on the field wire to remove it from the
terminal block.  If the field wiring uses a stranded wire and a strand breaks off inside the terminal block, turn
the Proximitor Sensor upside down while pushing down on the orange lever and remove the strand from the
terminal block.

 1. Small screwdriver

 2. Field wiring

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Figure 3 - 14:  Inserting Field Wiring Into Proximitor

3.7  Routing the Extension Cable and Field Wiring

Route the extension cable using the following guidelines. 
  l Verify that the sum of the extension cable and probe lead lengths equal the Proximitor
Sensor system length.  (For example, a 9-metre Proximitor Sensor will work with an 8-
metre extension cable and a 1-metre probe.)
  l Use the system color identification to verify component compatibility for all system
components.  For the 3300 XL 8mm system and 3300 5mm probe, components will be
marked with a blue color code.
  l Use mounting clips or similar devices to secure the extension cable to supporting
surfaces.
  l Identify the probe and both ends of the extension cable by inserting labels under the
clear Teflon™ sleeves and applying heat to shrink the tubing.
  l Join the coax connectors between the Proximitor Sensor, extension cable and probe lead. 
Tighten connectors to finger tight.
  l Use either a connector protector or self-fusing silicone tape to insulate the connection
between the probe lead and the extension cable.  Do notuse self-fusing silicone tape
to insulate a connection at locations that may expose the silicone tape to turbine
oil.
  l If the probe is in a part of the machine that is under pressure or vacuum, use
appropriate cable seals and terminal boxes to seal the hole where the extension cable
exits the machine.
Use the following figures to connect the field wiring between the Proximitor Sensor and the
monitoring instruments. Refer Legacy Applications Notes at BNTechSuppport.com: Guidelines
for Grounding (Earthing) Bently Nevada Rotating Machinery Information System(AP013) and
Installation of Electrical Equipment in Hazardous Areas(AP015).

 1. Transducer power

 2. System common
 3. Signal
 4. Monitor terminal strip
 5. Cable shield
 6. Proximitor sensor

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 7. Connector protector
 8. Probe

Figure 3 - 15:  Installation with No Barriers or With 3300/3500 Internal Barriers

 1. Transducer power

 2. System common
 3. Signal
 4. Monitor terminal strip
 5. Cable shield
 6. External barrier
 7. Proximitor sensor
 8. Connector protector
 9. Probe

Figure 3 - 16:  Installation with External Barriers

NOTE
The Proximitor Sensor requires a negative voltage power supply and should be current limited to 1A. The
3500 System provides the correct power supply for the Proximitor Sensor, but if using an alternate power
supply, refer to the Power Specification on page 32 for the correct power limitations. Applying a power supply
outside of the approved range can result in incorrect performance or damage to the equipment

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4.  Maintenance and Troubleshooting

This section shows how to verify that the system is operating properly and identify parts of the
system that are not working properly.
When properly installed and verified, the 3300 XL Transducer System (probe, cable and
Proximitor Sensor) does not need calibration or verification at regular intervals.  If the monitor
OK light (green) indicates a NOT OK condition (i.e., the light is not illuminated), then
 l a fault has occurred in the field wiring/transducer system/power source,
 l the probe is too close to target,
 l the probe is detecting material other than the target,
 l the target material is not AISI 4140, or
 l the probe is too far from the target.
We recommend the following practices to ensure continued satisfactory operation of your
3300 XL system.  Verify operation using the scale factor verification method on the following
page, if you
 l replace any of the system components (probe, cable or Proximitor Sensor),
 l remove and reinstall or move and remount any of the components,
 l determine that any of the components are damaged, or
 l overhaul the machine being monitored.
Please note that a sudden change in the output of the transducer system or other output that
is not consistent with the associated machinery’s trended data is, in most instances, not a
transducer problem but a machinery problem.  You can verify the transducer system under
these conditions at your discretion.
Under harsh operating conditions, some users prefer to verify all transducers at a regular
interval.  As noted above, the 3300 XL Transducer System does not require this.  Users who
wish to verify the system on a regular interval should use an interval consistent with their own
practices and procedures, which may or may not be based upon ISO 10012-1 “Quality
Assurance Requirements for Measuring Equipment”.
For target materials other than AISI 4140 steel and for other special applications, contact your
local sales office.

NOTE
Before any maintenance or troubleshooting can be performed, hazardous location areas must be free of
hazardous materials.

The scale factor verification requires the following instruments and equipment:

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 l Digital multimeter
 l Spindle micrometer
 l 10kΩ fixed resistor
 l Power supply (-24 Vdc ± 1 V current limited to 1 amp)
The scale factor verification uses the test setup shown in the figure below.

 1. Multimeter
 2. Power supply
 3. 10kΩ resistor
 4. OUT
 5. COM
 6. VT
 7. Proximitor sensor
 8. Probe, target, and spindle micrometer

Figure 4 - 1:  Scale Factor Verification Test Setup

4.1  Scale Factor Verification

 1. Compensate for mechanical backlash and adjust the spindle micrometer for electrical
zero position by;
 1. setting the micrometer to 0.46mm (18 mils) or less,
 2. then backing the spindle out to 0.50mm (20 mils). 

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NOTE

If after performing this procedure, the spindle is accidently turned in toward 0mm (mils), the procedure must
be repeated.

 1. Set micrometer to 0.46mm (18 mils) or less

 2. Back spindle out to 0.50mm (20 mils)

Figure 4 - 2:  Adjusting Spindle Micrometer for Electrical Zero

 2. With the micrometer set at 0.50mm (20 mils), adjust the probe gap to electrical zero by
moving the probe until the multimeter reads –3.0 ± 0.1 Vdc.  Be careful not to move the
spindle of the micrometer while adjusting the probe position.

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 1. Multimeter
 2. Electrical zero reading of –3.0 Vdc ± 0.1 Vdc

Figure 4 - 3:  Adjusting Gap for Electrical Zero

 3. Compensate for mechanical backlash in the micrometer and adjust to the start of the
linear range;
 a. with the micrometer at electrical zero as described in step 1, turn the spindle in to
approximately 0.20mm (8 mils) or less,
 b. then carefully back the spindle out to 0.25mm (10 mils). 

NOTE
If during step b, the spindle is accidently turned past the 0.25mm (10 mil) mark, do not just turn the spindle
back to the 0.20mm (10 mil) mark.  To prevent backlash errors, you must go back to step 3a and repeat this
procedure.

 1. 0.50 mm (20 mils)

 2. 0.20 mm (8 mils)
 3. 0.25 mm (10 mils)

Figure 4 - 4:  Compensating for Mechanical Backlash

 4. Take readings at the N positions by adjusting the micrometer per step 3 above.  Record
voltages in Table 4-1 and calculate Incremental Scale Factors (ISFs) and Average Scale
Factor (ASF) using the equations given below.

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 1. Multimeter
 2. Vdcn reading
 3. Increments: 0.25mm (10 mils)

Figure 4 - 5:  Adjusting Spindle Micrometer for Recording Voltages

  
Table 4 - 1:  Table for Recording Measurement Voltages

Adjust Micrometer to… Record Voltages Calculate Scale Factor

N mmn miln Vdcn ISFn (Incremental Vdiffn (Difference
Scale Factor) Voltage)
1 0.25 10 >> >> >>

2 0.50 20 >> >> >>

3 0.75 30 >> >> >>

4 1.00 40 >> >> >>

5 1.25 50 >> >> >>

6 1.50 60 >> >> >>

7 1.75 70 >> >> >>

8 2.00 80 >> >> >>

9 2.25 90 >> >> >>

ASF (Average Scale

>> = Enter values into these cells Factor)  
>>

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 5. Use the following formula to determine maximum Deviation from Straight Line (DSL):

If the ISF or DSL of the system is out of tolerance, contact your local Bently Nevada Sales Office
or Technical Support for further information on possible calibration problems.
The preceding pages indicate scale factor verification using a TK-3.  This is suitable for rough
verification.  For API 670 system verification a more precise micrometer and target must be
used.  There are two different 3300 XL Micrometer Kits that you can use to verify the
calibration of Bently Nevada transducer systems or to check the scale factor of specific shafts. 
Both micrometer kits will work with Bently Nevada eddy current transducers ranging in size
from the 3300 XL NSv Transducer System up to the 3300 XL 11mm Transducer Systems.  Both
micrometer kits also have options for either a metric or English micrometer.
The 3300 XL Precision Micrometer (part number 330185) is a highly accurate verification
device.  You should use this device when performing acceptance testing on our transducer
systems.  All of our transducer systems have a specified linear range and average scale factor
(ASF).  The transducer systems also have a maximum deviation from straight line (DSL) and ISF
tolerances for ambient and extended temperatures.  The 3300 XL Precision Micrometer comes
with a high precision 4140 steel target to make precise measurements and verify whether the
transducer system is working properly and within published specifications.
The 3300 XL Shaft Micrometer (part number 330186) is used to check the scale factor of the
transducer system directly on your shaft.  You can compare the scale factor of your transducer
system with that of a 4140 steel target supplied by Bently Nevada to check whether errors in
the measurement are due to run out, target material or a problem in the transducer system.

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4.2  Troubleshooting
This section shows how to interpret a fault indication and isolate faults in an installed
transducer system.  Before beginning this procedure, be sure that you have installed the
system correctly and properly secured all connectors in the correct locations.
If a malfunction occurs, locate the appropriate fault, check the probable causes for the fault
indication and follow the given procedures to isolate and correct the fault.  Use a digital
voltmeter to measure voltage.  If you find faulty transducers, contact your local sales and
service office for assistance.
The troubleshooting procedures use measured voltages as shown in Figure 4-6, Table 4-2, and
Table 4-3:

 1. VPS
 2. VXDCR
 3. VSIG

Figure 4 - 6:  Troubleshooting Voltages

Table 4 - 2:  Symbols for Measured Voltages

Symbol Meaning Voltage measured between...

VSIG Signal voltage from the transducer OUT and COM

VPS Power supply voltage Power Source and Common

VXDCR Supply voltage at transducer -VT and COM

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NOTE

VSIG, VPS, and VXDCR are all negative voltage values.

Table 4 - 3:  Definitions

Symbol Definition Example

A>B "A" value is more positive than "B" -21 > -23

A<B "A" value is more negative than "B" -12 < -5

A=B "A" same value (or very close) to "B" -24.1 ≈ -24.0

4.3  Fault Type 1:  VXDCR > -17.5 Vdc or VXDCR < -26 Vdc
Possible causes:
  l Faulty power source
  l Faulty field wiring
  l Faulty Proximitor Sensor

 1. VPS

Figure 4 - 7:  Fault Type 1 Measurement 1

Measure VPS:  Is VPS > -23 Vdc or VPS < -26 Vdc?
Yes: Faulty power supply.
No: Go to next step.

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 1. VXDCR

Figure 4 - 8:  Fault Type 1 Measurement 2

Measure VXDCR:  Is VXDCR > -23 Vdc or VXDCR < -26 Vdc?
Yes:  Faulty Field wiring.

No:  Faulty Proximitor Sensor.

4.4  Fault Type 2:  VSIG = O Vdc

Possible causes:
  l Incorrect power source voltage
  l Short circuit in field wiring
  l Short circuit at Proximitor Sensor terminal connection
  l Faulty Proximitor Sensor
Does fault condition type 1 exist?
Yes: Use the procedure for fault type 1
No: Go to the next step

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 1. VSIG

Figure 4 - 9:  Fault Type 2 Measurement

Measure VSIG: Is VSIG = 0 Vdc?

No: Incorrect power source voltage or short in field wiring or short at Proximitor Sensor
terminal connection.
Yes: Faulty Proximitor Sensor.

4.5  Fault Type 3:  -1 Vdc < VSIG < 0 Vdc

Possible causes:
  l Probe is incorrectly gapped (too close to target)
  l Incorrect power source voltage
  l Faulty Proximitor Sensor
  l Probe is detecting other material than target (counter bore or machine case)
  l Short or open circuit in a connector (dirty or wet) or loose connectors
  l Short or open circuit in the probe
  l Short or open circuit in extension cable
Does fault condition type 1 exist?
Yes: Use the procedure for Fault Type 1, VXDCR > -17.5 Vdc or VXDCR < -26 Vdc.

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No: Go to the next step
Is the probe gapped correctly?  Are counter bore dimensions correct?  "Installing the Probe" on
page 6.
No: Regap the probe or check counter bore.  Retest system.
Yes: Go to the next step.

 1. Step 1, disconnect original probe extension cable

 2. Step 2, connect a known good probe and extension cable
 3. Original probe extension cable
 4. VSIG
 5. Known good probe with correct length cable (open gap with probe held away from
conductive material

Figure 4 - 10:  Fault Type 3 Measurement 1

 
Measurement 1:  Is VSIG < VXDCR + 1 Vdc?

No: Faulty Proximitor Sensor

Yes: Go to next step

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Figure 4 - 11:  Fault Type 3 Measurement 2

Measurement 2:  Inspect for clean connection-is the connection dirty, rusty, or a poor
connection?
Yes: Clean the connector using isopropyl alcohol or electronic terminal cleaner, reassemble
and retest the system.
No: Go to the next step.

 1. R TOTAL

Figure 4 - 12:  Fault type 3 Measurement 3

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3300 XL 8mm and 3300 5mm Proximity Transducer System
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Measurement 3:  Measure resistance from center conductor to outer conductor.  Is RTOTAL
within specifications? Refer to "Scale Factor Verification" on page 18.
1 m system:  7.59 ± 0.50W
5 m system:  8.73 ± 0.70W
9 m System:  9.87 ± 0.90W
Yes: Reconnect and retest original system
No: Go to the next step

 1. R PROBE

Figure 4 - 13:  Fault Type 3 Measurement 4

Measurement 4:  Measure resistance, RPROBE:  Is RPROBE within specifications?
No: Faulty probe
Yes: Go to next step

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 1. R JACKET
 2. R CORE

Figure 4 - 14:  Fault Type 3 Measurement 5

Measurement 5:  Measure resistance, RJACKET and RCORE:  Is the resistance within
specifications?
No:Faulty extension cable
Yes:Reconnect and retest the original system

4.6  Fault Type 4:  VXDCR <VSIG < VXDCR + 2.5 Vdc
Possible causes:

  l Faulty Proximitor Sensor

  l Probe is incorrectly gapped (too far from target)
Does fault condition type 1 exist?
Yes:Use the procedure for fault type 1 (see Fault Type 1:  VXDCR > -17.5 Vdc or VXDCR < -26
Vdc)
No:Go to the next step

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3300 XL 8mm and 3300 5mm Proximity Transducer System
Installation Manual

 1. VSIG

Figure 4 - 15:  Fault Type 4 Measurement

Disconnect probe extension cable, measure VSIG:  Is –1.2 < VSIG < -0.3 Vdc?

No: Faulty Proximitor sensor

Yes: Reconnect the system.  Regap the probe.  Retest the system.

4.7  Fault Type 5:  VSIG = VXDCR

Possible causes:
  l Incorrect power source voltage
  l Faulty Proximitor Sensor

  l Faulty field wiring (between Out and VT)

Does fault condition type 1 exist?

Yes: Use the procedure for fault type 1 (see Fault Type 1:  VXDCR > -17.5 Vdc or VXDCR < -26
Vdc)
No: Go to the next step

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 1. VSIG

Figure 4 - 16:  Fault Type 5 Measurement

Disconnect the wire from the OUT terminal, measure VSIG:  Is VSIG = VXDCR?

Yes: Faulty Proximitor Sensor

No: Faulty field wiring (short between Out and VT)

Bently Nevada, LLC performs failure analysis in Minden, NV on returned transducers that are
in warranty.  We use the information gained during analysis of failed products to improve our
current and future products.  If you encounter a part that has failed, go to our website at
www.gemeasurement.com and click on Services, then Bently Nevada Specific Services link. 
This will provide you with current information on how to obtain a Return Merchandise
Authorization (RMA) number and how to return the part.  If you do not have access to the
internet, contact Technical Support at: 1-775-215-1818 or toll-free (US) at 1-800-488-1915.
 

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