FOR APPROVAL

A 05.03.19 L.C.Hai Y.H.Lee J.T.Seo For Approval

Rev Date Prepared Checked Approved Details of Revision
Owner

Owner’s Engineer

Contractor

DOOSAN HEAVY INDUSTRIES VIETNAM

Sub-Supplier

Bắc Miền Trung Consultancy Investment Construction

And Trading Joint Stock Company

Project
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
(2 X 600 MW)
Title

(Housing Complex)Method Statement for Pile Head Treatment Works

Document No. Rev. Page No.

NS2-DD09-P0UYK-770003 A 12 Pages
RECORD OF REVISIONS

Rev. Date Page Affected Description of Revision

A 05.03.2019 All First Issue

(Housing Complex) Method Statement for Pile Head Treatment Works
NS2-DD09-P0UYK-770003

TABLE OF CONTENTS

1 PREFACE ........................................................................................................................ 1
1.1 Definition ..................................................................................................................................................1
1.2 Application Standard ................................................................................................................................1

2 CONSTRUCTION PROCEDURE ..................................................................................... 1

2.1 Site Preliminaries .....................................................................................................................................1
2.2 Survey and Setting out .............................................................................................................................2
2.3 Excavating foundation pit .........................................................................................................................2
2.4 Pouring the blinding concrete layer ..........................................................................................................3
2.5 Cutting the pile head ................................................................................................................................3
2.6 Technical detail of Pile head .....................................................................................................................4
2.7 Installing the rebar and pouring concrete inside the Pile .........................................................................4

3 EQUIPMENT .................................................................................................................... 5

4 QUALITY CONTROL ....................................................................................................... 5

5 ENVIRONMENT, HEALTH AND SAFETY ....................................................................... 5

5.1 Responsibility and Instruction ..................................................................................................................5
5.2 Personal Protective Equipment ................................................................................................................6
5.3 Job Safety Analysis ..................................................................................................................................7

Project : Nghi Son 2 BOT Thermal Power Plant (2 x 600MW)

Work Item : Pile Head Treatment Works
(Housing Complex) Method Statement for Pile Head Treatment Works
NS2-DD09-P0UYK-770003

1 PREFACE
BMT herewith submits this method statement to describe the methodology regarding Pile Head Treatment
Works of Piles. The statement consists of Site preparation, Construction Procedure, Quality Assurance
related to Contractor’s responsibility for implementation of the works following requirements mentioned in
Specification and Designs of the Project.

1.1 Definition
Project: Nghi Son 2 BOT Thermal Power Plant

Owner: Nghi Son 2 Power Limited Liability Company (NS2PC)

Contractor: Doosan Heavy Industries Viet Nam (DVN)

Subcontractor: Bac Mien Trung Consultancy Investment Construction and Trading. JSC (BMT)

1.2 Application Standard

Application of this Method Statement is limited to the scope of Pile Head Treatment and following
standards:

TCVN 9394-2012: Pile driving and static jacking works - Constructions, check and acceptance.

TCVN 7888-2014: Pre-tensioned spun concrete piles.

JISA 5373-2010: Precast pre-stressed concrete products.

TCVN 1651-2008: Steel for reinforcement of concrete.

TCVN 1961-1975: Manual arc welding.

TCVN 9398-2012: Surveying in construction – General requirement.

TCVN 5308-1991: Code of practice for building safety technique.

2 CONSTRUCTION PROCEDURE
2.1 Site Preliminaries

Setting up barricade / fence, and sign boards.

Pre-surveys shall be conducted to capture the existing conditions of all above and underground

Project : Nghi Son 2 BOT Thermal Power Plant (2 x 600MW)

Work Item : Pile Head Treatment Works 1 of 9
(Housing Complex) Method Statement for Pile Head Treatment Works
NS2-DD09-P0UYK-770003
utilities and structures prior to excavation works. Applicable and adequate measures shall be carried
out to relocate, protect, stabilize and reinstate structures in vicinity or affected by works.

2.2 Survey and Setting out

Survey working area and ground elevation.

Control points and benchmarks based on the temporary benchmarks shall be set out at stable and
fixed location along the perimeter of the work area with total station and auto levels.

Excavation area shall be marked with a pin at the exact position with reference to the control point
set out.

Control and check to ensure that any underground service has been detected and considered which
if requires to be relocated.

2.3 Excavating foundation pit

Excavating soil with slope 1: n (“n" depend on actual soil condition and depth of foundation pit) by
excavator combined with manpower to designed elevation (bottom of blinding concrete layer). A
distance of 1000 mm shall be maintained on each side for working space.

The suitable excavated soil shall be placed around excavated foundation pit as a soil dike and will
be used for backfilling later on. The unsuitable excavated soil shall be removed out of the Site.

For avoid collapsing of foundation pit, minimum distance between soil dike and foundation pit is at
least 2 m and shall be surrounded by warning tape/barricade. The minimum distance from Excavator
to pit is at least 1 m.

Project : Nghi Son 2 BOT Thermal Power Plant (2 x 600MW)

Work Item : Pile Head Treatment Works 2 of 9
(Housing Complex) Method Statement for Pile Head Treatment Works
NS2-DD09-P0UYK-770003

The ditch system will be excavated around at the bottom of excavated foundation pit and one or
more water pit is set up in the corners. The pumping will be set up to pump water out of foundation
pit.

After excavation work is done, surveyor will mark and clearly indicate the cutting pile head elevation
on the outer surface of installed piles. Perfectly dry condition shall be ensured to continue further
work.

2.4 Pouring the blinding concrete layer

2.4.1 Pouring blinding concrete layer for construction area before cutting pile head in order to make
the ground stable.

2.5 Cutting the pile head

Using a crane with its outriggers fully extended or excavator for holding the pile while cutting pile
head.

The position of cable fixed in point at 1/3 length of cut pile segment from pile head. The excavator
or crane will hold the upper part of pile to not fall down by the hook and wire while the cutting process
is carrying out.

After finish cutting, the surplus part of pile will be lift out of foundation pit by crane or excavator &
transported to approved disposal area.

After finishing pile head cutting, use wood plate and sand bag to cover until installing rebar cage
and pouring concrete of foundation.

Project : Nghi Son 2 BOT Thermal Power Plant (2 x 600MW)

Work Item : Pile Head Treatment Works 3 of 9
(Housing Complex) Method Statement for Pile Head Treatment Works
NS2-DD09-P0UYK-770003

2.6 Technical detail of Pile head

Steel cage which is fabricated at rebar fabrication yard is taken to construction site for installing.

Main bars of Pile head steel cage shall be bent with angle 640 at top of steel cage.

Before installing the rebar and pouring concrete inside the pile, any debris such as soil, oil and dirt
shall be removed and internal surface of the pile shall be cleaned.

Technical detail which approved will be referred.

2.7 Installing the rebar and pouring concrete inside the Pile
The rebar workers will install steel cage by hand, and use a piece of rebar for keeping it at designed
elevation.

Inspecting quality of rebar work (rebar diameter, spacing, hoop...) as well as other requirement
before implementation of pouring concrete. The concrete grade shall be the same with concrete of
foundation. The steel grade shall conform to General notes.

Providing enough lighting if pouring concrete on night shift.

Project : Nghi Son 2 BOT Thermal Power Plant (2 x 600MW)

Work Item : Pile Head Treatment Works 4 of 9
(Housing Complex) Method Statement for Pile Head Treatment Works
NS2-DD09-P0UYK-770003

3 EQUIPMENT
No. Description Q’ty
1 Excavator 1
2 Mobile crane 1
3 Air-compressor 1
4 Portable pile cutting machine 1

4 QUALITY CONTROL
Site Engineer/Foreman will be responsible to ensure stage wise compliance for this procedure and the
Site

Engineer/Inspector who carry-out quality control will check as per Inspection & Test Plan.

5 ENVIRONMENT, HEALTH AND SAFETY

5.1 Responsibility and Instruction
Keep non-essential workers clear of machinery while it is in operation.

Proper inspection of all equipment prior to use to avoid leakage and equipment failure.

Permit to work shall be obtained appropriately for the type of work and location.

Excavation and delivery of materials are prohibited during heavy rains.

Adequate lighting equipment when working night time.

Periodic refresher trainings, tool-box talks and audit shall be conducted.

Project : Nghi Son 2 BOT Thermal Power Plant (2 x 600MW)

Work Item : Pile Head Treatment Works 5 of 9
(Housing Complex) Method Statement for Pile Head Treatment Works
NS2-DD09-P0UYK-770003
The following activities are not permitted anywhere on the site:

Alcohol or drug use

Carrying firearms

Using fireworks

Threats, harassment or vulgar language

All personnel working on high place shall wear protective devices, such as safety harnesses and lanyards
meet performance standards.

5.2 Personal Protective Equipment

Safety Helmet

Safety Shoes

Safety goggles

Welding gloves (welder only)

Dust Mask

Safety apron

Project : Nghi Son 2 BOT Thermal Power Plant (2 x 600MW)

Work Item : Pile Head Treatment Works 6 of 9
(Housing Complex) Method Statement for Pile Head Treatment Works
NS2-DD09-P0UYK-770003
5.3 Job Safety Analysis
List of List of
How to Eliminate Hazards
All Job Steps All Known Hazards
A. Survey Works A.1 Instrument falling A.1 Area where the instrument is to be set must
down and hit a be well compacted.
workman.

A.2 Camera dropping to A.2 Focus and concentrate all the time during
ground by accident. work execution

A.3 Pegs splatters into A.3 Provide safe entrance and exit access road
the eye for the labors passing.
B. Transportation B.1 Stricture of nearby B.1a Set measures to prohibit workers from
and Delivery of workers or falling by entering the site and control nearby
Equipment carriers as a result of workers by dispatching a guidance.
not implementing
measure to prohibit
workers from
approaching.

B.2 Overturning of B.2a Check ground condition prior to setting of

equipment due to not equipment.
placing on stable and B.2b Check the access road before passing the
firm ground. area

B.3 Crash/traffic accident B.3a Designate a signalman when moving the

equipment

C. Heavy Lifting C.1 Crushing may cause C.1a Prepare a lifting plan
Works fatal injury or C.1b Use only a qualified and certified operators.
permanent disability Signalman should be in-place.
C.1c No standing beneath the lifting areas.
C.1d Ensure loads are fixed with sling belt
correctly.
C.1e All lifting equipment must be in good
condition.
C.1f Experienced lifting supervisor at all times.
C.1g Provide barricades to stop unauthorized
entry.
C.1g Use the lifting tools must have attached
monthly inspection tag.
C.1h All lifting tools must have attached
identification tag (include serial number,
certification number, inspection date and
due date) for visual identification.
C.1i Provide safe entrance and exit access road
for the labors.

C.2 Defective lifting C.2a Use only qualified and certified operators.
equipment leading to Signalman should be in place.
mechanical failure C.2b Always check the equipment prior to start
any work.

C.3 Improper positioning C.3a Use only qualified and certified operators.
of crane Signalman should be in place.

Project : Nghi Son 2 BOT Thermal Power Plant (2 x 600MW)

Work Item : Pile Head Treatment Works 7 of 9
(Housing Complex) Method Statement for Pile Head Treatment Works
NS2-DD09-P0UYK-770003

List of List of
How to Eliminate Hazards
All Job Steps All Known Hazards
D. Unloading D.1 Struck down by D.1a Make sure the sling is tied/blinded correctly
Equipment and things and materials and tightened.
Materials D.1b Check the lifting devices (slings, shackles,
etc.) for proper use and safety.

D.2 Squeezed by the D.2a Use hand gloves when tightening the
sling slings.
D.2 b Tighten the slings before carrying-out
lifting.

D.3 Squeezed by the D.3a Use wooden sleepers as support of the

materials materials on the ground.

D.4 Crane fall accidentally D.4a Use the proper device and equipment, if
suitable with the crane capacity.
D.4b All lifting tools must have attached
identification tag (include serial number,
certification number, inspection date and
due date) for visual identification.
D.4c Provide safe entrance and exit access road
for the labors passing.

E. Equipment and E.1 Collision between E.1a Always keep the site clear of any
Material machines. obstructions.
Preparation Overturning may E.1b Tool-box talks on a daily basis.
cause death or E.1c Adequate warning signboards.
permanent disability.
E.1d Checklist on all vehicles must be provided
every day.
E.1e Appoint signalman.

E.2 Unnecessary E.2a Provide a signalman and must wear

movements of appropriate vest.
equipment towards a E.2b Heavy machinery should have backward
person that causes movement warning light and beacon.
injury and damage to E.2c Equipment used to clear the site should be
materials controlled and sited by a banksman.
E.2d Provide safe entrance and exit for the
workers going to the area.
E.2e All vehicles entering on the site must turn-
on their headlights day and night time
E.2f Separate entrance/exit for vehicles.

E.3 Equipment oil E.3a Daily check of the equipment prior to start
leakage during of work.
operation E.3b If oil leakage, must remove the oil and
contaminated soil immediately.
F. Pile Head work F1. Injury by power and F1. Appropriate PPE to be worn at all times to
hand tools and noise prevent any injury.
induced deafness
F2. Collision of workers F2 Check quality of work by checking certification
due to inexperienced and experienced of operators.
operation of cutting
works

Project : Nghi Son 2 BOT Thermal Power Plant (2 x 600MW)

Work Item : Pile Head Treatment Works 8 of 9
(Housing Complex) Method Statement for Pile Head Treatment Works
NS2-DD09-P0UYK-770003

List of List of
How to Eliminate Hazards
All Job Steps All Known Hazards
F. Pile Head work F3. Falling boom due to F3. Regular checklist of the equipment should be
breaking boom provided.
connection of pile
cutter
F4 Falling due to F4. Use heads with covers, wear safety helmets
scattering pile and googles
splinters whilst
cutting concrete piles
with pile cutter

Project : Nghi Son 2 BOT Thermal Power Plant (2 x 600MW)

Work Item : Pile Head Treatment Works 9 of 9