MTS

BUTTERFLY VALVE HYDRODYNAMIC CALCULATION SHEET

1. Geometric parameter
Nominal diameter D 3000 mm
Design pressure = Rated net head p 10 bar
Eccentric e 29 mm
Disc diameter Ds 2948 mm
Distance from shaft center to working face LD 350 mm
Flow rate Qmax 40.7 m3/s
Closing time t 120 s
The water tempeature T 20 °C
Water density r 999.1 kg/m3
Increasing pressure on water hammer DP 10 m
2. Parameter and variables
Symbol Unit
Relative flow Qpa []
Reduced free flow area in the throttle control system fra []
Flow coefficient in position a KQa
Max. flow coefficient Kqmax
Rated net head h0 100 m
Aeration n Yes
Under pressure behind the valves Patm 0 m
2
Water velocity through valve [Link]/(p.D ) v0 6 m/s
Eccentricity of butterfly valve shaft e 29 mm
Pipe length behind valve L 15.0 m
2
Theoretical pressure in the closure at full opening V0 /(2g).(x+1) Dh 1.94 m
Pressure parameter ≤1 Dh/h0 p 0.02 []
Local loss factor for open valve x 0.15 []
Air density rair 1.30 [kg/m3]
Length from the axis of rotation to the outer edge of the disc LD 274.00 [mm]
Kinematic viscosity of water @ 20deg. C n 1 10-6m2/s
Dynamic viscosity of water @ 20deg. C m 0.0010016 N.s/m2
Reynold number Re 17236869 Turbulence
AERATION CALCULATION SHEET

Coefficient of under-

Actual flow of water

The flow area of the

The flow area of the

Flow of water in the

the aeratedpipeline

Local loss factor for

Under-pressure in

pressure loss of 1
Angle from open

(m³/ hr) creating

aerated pipeline
of aerated hole

Flow coefienct
Relative flow

aerated hole
Air velocity

open valve
pressure

pipe line
position

Air flow

bar
a f2 Qpa Q Qair P2air vair fair fairpipe Kv x KQa
3 3 2 2 3
[°] [] [] [m /s] [m /s] [Pa] [m/s] [m ] [m ] [m /hr] [] []
0 - 1.00 40.70 8.14 0 0 0.00000 - 0.14 0.935
5 - 1.00 40.67 8.13 3 6 0.00000 - 804,106 0.22 0.905
10 - 1.00 40.54 8.07 18 14 0.00000 - 640,013 0.62 0.786
15 2.445 0.99 40.40 8.02 4164 216 0.03712 0.1604 475,920 1.02 0.704
20 - 0.99 40.27 7.97 47 23 0.00000 - 378,855 1.40 0.645
25 3.419 0.98 40.00 7.86 5853 250 0.03145 0.1573 281,790 2.21 0.558
30 - 0.97 39.65 7.72 116 36 0.00000 - 224,353 3.30 0.482
35 - 0.96 39.13 7.53 173 44.06072 0.00000 - 166,916 4.95 0.410
40 8.094 0.94 38.37 7.24 13932 250 0.02894 0.1447 132,899 7.50 0.343
45 - 0.92 37.36 6.86 369 64.35088 0.00000 0.1372 98,881 11.14 0.287
50 - 0.89 36.14 6.42 504 75.18507 0.00000 0.1283 78,720 15.94 0.243
55 - 0.85 34.53 5.86 681 87.41015 0.00000 0.1172 58,559 23.03 0.204
60 22.420 0.78 31.89 5.00 38851 250 0.02000 0.1000 46,639 37.10 0.162
65 - 0.68 27.56 3.73 1452 127.5969 0.00000 0.0746 34,718 69.62 0.119
70 - 0.57 23.19 2.64 1934 147.2732 0.00000 0.0529 27,658 122.46 0.090
75 - 0.45 18.19 1.63 2486 166.9835 0.00000 0.0325 20,598 235.69 0.065
80 - 0.31 12.49 0.77 3116 186.9478 0.00000 0.0153 16,406 565.89 0.042
85 - 0.15 6.17 0.19 3814 206.8261 0.00000 0.0037 12,214 2.50E+03 0.020
90 0.00 - 0.00 4493 224 0.00000 - 6,107 1.00E+08 0.000
DN 220 DN 450
FORCE AND VELOCITY CALCULATION SHEET

Angle between pipe

onbody in the axis y
hydraulic force on a
The pressure lost in

hydraulic force ona

The water speed in

area in the throttle

1/[18.(Qpa-Qpa+10)]

Reduced free flow

hydraulic force on

axis and hydraulic

body in the axis x

Hydraulic torque
Angle from open

disc in the axis y

disc in the axis x
Pressure on the

hydraulic force

control system
butterfly valve

Coefficient of

Coefficient of

Coefficient of

Coefficient of
the pipe line
the pipeline

coefficient
position

force
a va HLa lim Hva Kx Ky Kbx Kby Km Øa fra
[°] [m/s] [m] [] [m] [] [] [] [] [] [°] []
0 5.76 0.24 27.70 1.93 0.219 -0.178 0.278 -0.082 0.001 0.000 1.00000
5 5.75 0.37 21.71 2.07 0.239 0.298 0.303 0.160 0.056 51.270 0.96791
10 5.73 1.04 17.02 2.75 0.301 0.629 0.365 0.320 0.090 64.427 0.84064
15 5.72 1.69 11.12 3.43 0.380 0.776 0.458 0.381 0.110 63.909 0.75294
20 5.70 2.32 7.27 4.08 0.460 0.868 0.545 0.381 0.119 62.078 0.68984
25 5.66 3.61 5.07 5.41 0.530 0.905 0.605 0.371 0.107 59.645 0.59679
30 5.61 5.30 3.54 7.16 0.590 0.905 0.650 0.336 0.092 56.898 0.51551
35 5.54 7.73 2.68 9.68 0.640 0.885 0.685 0.305 0.080 54.127 0.43850
40 5.43 11.26 2.02 13.34 0.700 0.752 0.716 0.245 0.069 47.051 0.36684
45 5.29 15.86 1.47 18.10 0.725 0.672 0.740 0.212 0.058 42.827 0.30695
50 5.11 21.23 1.07 23.68 0.779 0.600 0.776 0.018 0.048 37.604 0.25989
55 4.89 28.01 0.74 30.75 0.826 0.520 0.811 0.155 0.040 32.192 0.21818
60 4.51 38.50 0.52 41.70 0.858 0.453 0.833 0.125 0.034 27.833 0.17326
65 3.90 53.93 0.47 57.94 0.889 0.380 0.856 0.098 0.026 23.144 0.12727
70 3.28 67.20 0.42 72.05 0.921 0.310 0.892 0.073 0.020 18.603 0.09626
75 2.57 79.58 0.39 85.45 0.957 0.235 0.934 0.044 0.014 13.797 0.06952
80 1.77 90.06 0.36 97.15 0.984 0.160 0.978 0.023 0.008 9.236 0.04492
85 0.87 97.11 0.16 105.64 0.999 0.075 0.998 0.005 0.003 4.293 0.02139
90 0.00 100.00 110.00 1.000 0.000 1.000 - - 0.000 0.00011

cef effective closing time factor cef = min{lim(1/[9.(Qpa-Qpa+10])]} = 0.160

FORCES AND TORQUES ALCULATION SHEET

Force on disc in axis y

axis of the pins to the

Force on disc in axis x

to the axis of the disc

Force parallel to the

Force perpendicular
without eccentricity

Moment from the

Cavitaion number

Hydraulic torque
Angle from open

The force at the

The force at the

axis of the disc

axis of the disc

Moment from
Forces on disc

eccentricity
valve axis y
valve axis x
position

a sa Fxa Fya Fa Fbxa Fbya Ma Fe1 Fe2 MLDa Me

[°] [m] [kN] [kN] [kN] [kN] [kN] [kNm] [kN] [kN] [kNm] [kNm]
0 56.73 28.32 -23.02 36.49 35.95 -10.6032 0.49 36.49 0.00 -3.14 0.00
5 52.99 33.05 41.21 52.82 41.90 22.12481 29.07 29.33 43.93 -2.52 1.27
10 39.54 55.44 115.86 128.44 67.23 58.94343 62.23 34.48 123.73 -2.97 3.59
15 31.52 87.27 178.22 198.44 105.19 87.50188 94.82 38.17 194.73 -3.28 5.65
20 26.35 125.62 237.03 268.26 148.83 104.0426 121.97 36.97 265.70 -3.18 7.71
25 19.63 191.96 327.78 379.85 219.12 134.3721 145.46 35.45 378.20 -3.05 10.97
30 14.61 282.64 433.54 517.53 311.38 160.9601 165.43 28.00 516.77 -2.41 14.99
35 10.56 414.37 573.00 707.13 443.51 197.4731 194.42 10.78 707.04 -0.93 20.50
40 7.39 624.63 671.03 916.76 638.91 218.6208 231.11 47.16 915.55 -4.06 26.55
45 5.19 878.11 813.92 1197.31 896.28 256.7723 263.68 45.39 1196.45 -3.90 34.70
50 3.74 1,234.12 950.54 1557.75 1,229.37 28.51626 285.43 65.12 1556.39 -5.60 45.14
55 2.66 1,699.00 1,069.59 2007.64 1,668.15 318.8194 308.82 98.35 2005.23 -8.46 58.15
60 1.71 2,393.83 1,263.87 2706.99 2,324.08 348.7508 356.06 102.37 2705.05 -8.80 78.45
65 0.97 3,445.77 1,472.88 3747.37 3,317.87 379.85 378.26 121.36 3745.40 -10.44 108.62
70 0.59 4,439.06 1,494.15 4683.77 4,299.28 351.8472 361.83 114.21 4682.38 -9.82 135.79
75 0.35 5,470.64 1,343.37 5633.16 5,339.16 251.5237 300.39 118.31 5631.92 -10.18 163.33
80 0.20 6,395.03 1,039.84 6479.02 6,356.04 149.4774 195.15 86.44 6478.44 -7.43 187.87
85 0.12 7,059.90 530.02 7079.77 7,052.83 35.33484 79.58 87.31 7079.23 -7.51 205.30
90 - 7,358.94 - 7,358.94 7,358.94 0 - 0.00 7358.94 0.00 213.41
COUNTERWEIGHT TORQUE SHEET
Polar coordinator of hyddraulic cylinder clevis Polar coordinator of counterweight CW & arm weight
R = 516 b = -39.2 deg. RCW = 2294 bCW = 110 deg. 1.08 kn MCW = 212,913 kN

hydraulic servomotor

Torque to close valve

The pressure lost in

by counter weight

Time to close thư

Hydraulic torque
Angle from open

Rotating arm of

Rotating arm of
counter weight

Flow coefienct
butterfly valve

the pipe line

position

a MH LCYL LCW MCW t HLa KQa

[°] [kNm] [mm] [mm] [kNm] [s] [m] []
0 -2.65 401 800 170.25 0.00 0.24 0.94
5 27.82 425 984 209.50 6.67 0.37 0.91
10 62.85 446 1161 247.16 13.33 1.04 0.79
15 97.19 465 1329 282.93 20.00 1.69 0.70
20 126.50 481 1487 316.56 26.67 2.32 0.65
25 153.38 495 1633 347.77 33.33 3.61 0.56
30 178.00 505 1768 376.34 40.00 5.30 0.48
35 214.00 512 1888 402.04 46.67 7.73 0.41
40 253.60 516 1995 424.68 53.33 11.26 0.34
45 294.47 515 2086 444.09 60.00 15.86 0.29
50 324.96 511 2161 460.12 66.67 21.23 0.24
55 358.52 502 2220 472.65 73.33 28.01 0.20
60 425.70 489 2262 481.58 80.00 38.50 0.16
65 476.44 471 2287 486.85 86.67 53.93 0.12
70 487.79 448 2294 488.41 93.33 67.20 0.09
75 453.55 420 2284 486.26 100.00 79.58 0.07
80 375.59 386 2256 480.40 106.67 90.06 0.04
85 277.37 348 2212 470.89 113.33 97.11 0.02
90 213.41 304 2150 457.79 120.00 100.00 0.00

Hydraulic torque [kNm] Flow coefficient []

600 1.00

0.90
500
0.80

400 0.70

0.60
300
0.50

200 0.40

0.30
100
0.20

0 0.10
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90

0.00
-100 -10 10 30 50 70 90
Velocity of water flow [m/s] Angle between pipe and hydraulic force
7.00 [deg.]
70.000

6.00
60.000

5.00
50.000

4.00
40.000

3.00
30.000

2.00 20.000

1.00 10.000

0.00 0.000
-10 10 30 50 70 90 -10 10 30 50 70 90

Pressure lost in the pipe line [m]/deg. Force on the disc [kN]
1,600.00

120.00
1,400.00

100.00
1,200.00

80.00 1,000.00

60.00 800.00

600.00
40.00

400.00
20.00

200.00

-
-10 10 30 50 70 90 -
-10 10 30 50 70 90