Alignment Using Laser
Alignment Using Laser
Alignment Using Laser
BORE ALIGNMENT
Straightness measurement of bore and bearing journals
Vertical
values
5
4
3
Horizontal
2 values
The display to the left shows the result after finished measurement of five bores, and
with points 1 and 5 set to zero (references).
With the Easy-Laser® systems it is very easy to set and alter reference points, allowing
you to find the optimum adjustment values.
1 2 3 4 5
zero
ref.
Horizontal values
1 2 3 4 5
zero
ref.
Vertical values
DISPLAY UNIT AND MEASUREMENT PROGRAMS EXPANDABILITY
The Display unit has an RS232 interface Since all programs are included in the software of the display unit, the Easy-Laser®
for connection to a printer or PC com- D650 Linebore and D660 Turbine system can be expanded to suit your special needs,
munication, and internal storage memory. both now and in the future. You just add the appropriate accessories such as lasers,
The programs in the Display unit guide the detectors and fixtures. For detailed information, please see our other brochures.
user step-by-step on the display through
the whole measurement procedure.
Each program is optimised to give you
as the user maximum performance and
ease of use. The “circle” programs are
MEASUREMENT PROGRAMS
designed specially for the Linebore and
Turbine system.
FIXTURES
Your description
OTHER MEASUREMENT PROGRAMS INCLUDED SAVE IN THE DISPLAY UNIT
MEASUREMENT VALUE FILTER – Advanced electronic filter function for A keyboard with all characters available makes
accurate measurement results even in poor measuring conditions like air it quick and easy to give each measurement a
turbulence and vibration. Sub function. unique description. The system then adds the
time and date of the measurement. The storage
memory is very large. Up to 7000 points for
SQUARENESS HORIZONTAL geometry measurement can be saved.
PARALLELISM SOFTFOOT
EASYTURN™ PRINT
SPINDLE DIRECTION Quickly print all measurement data locally with the
battery operated thermal printer. This is useful, for
example, if you don’t want to connect to a PC.
FLATNESS CARDAN
1
LASER TRANSMITTER ANGULAR VALUE
The laser transmitter has three sets of rigid adjustable arms with magnets to fit dif-
ferent diameters. The sturdy design assures the highest measurement accuracy. Fine
adjustment of the laser beam in horizontal and vertical direction is made very easy with
the offset hub.
MAGNET ATTACHMENT
SUPPORT PIN
ADJUSTABLE ARMS
2
OFFSET HUB
LASER APERTURE
ALTERNATIVE MOUNTING
All three arms can be
mounted downwards.
Alternatively: The Straightness program is used when the diameters of the holes are
DETECTOR UNIT equal.
The detector unit has eight sets of adjustable arms with eccentric locking cam and
hardened, grounded support feet.
MEASUREMENT RESULT
Large detection area: ±5 mm deviation from center line. After finishing the measurement the result is displayed, digitally and graphically.
ECCENTRIC LOCKING
ADJUSTABLE ARMS
VIALS
DETECTOR APERTURE Transferring the result to the EasyLink™ software will give more analyzing opportunities.
SLIDING TARGET
FOOT
ALTERNATIVE MOUNTING !
s oftware
tabase
The arms can be mounted
so the bottom and side are Free Da
supporting instead.
PROPELLER SHAFT INSTALLATIONS
Propeller shaft installation is one typical application for the Easy-Laser® D650 Linebore
system. Easy to use, it will assure an accurate measurement of the drive line bearing
journals and machines in a short time. For coupling alignment you can use Easy-Laser®
Shaft alignment accessories.
A. Measuring the straightness of a sterntube centerline. B. Measuring the straightness of the bore centerline. C. Measuring and aligning shaft and gearbox (and gearbox
The detector placed in the sterntube. The laser transmitter The detector placed in the support bearing. The laser to engine) with shaft alignment measuring units (acces-
mounted at the gearbox shaft/coupling. transmitter mounted on the shaft/coupling with standard sories). Units mounted with chain and V-fixtures or magnet
arms or bracket 12-0187 (accessory). bases as pictured.
DIESEL ENGINES
Measuring the bearing journal centerline in a diesel engine is another typical application
for the Easy-Laser® D650 Linebore system. The laser transmitter is mounted at the
first journal according to picture. The detector being placed at each journal according to
the measurement procedure at the previous page.
ANGULAR VALUE
LASER TRANSMITTER 1
The laser transmitter is the same as for the Linebore system, and its rigid design as-
sures highest measurement accuracy. It has three sets of adjustable arms with magnets
to fit different diameters. Fine adjustment of the laser beam in horizontal and vertical
direction is made very easy with the offset hub.
OFFSET HUB 2
LASER APERTURE
ADJUSTABLE ARMS
SUPPORT PIN 3
MAGNET ATTACHMENT
DETECTOR FIXTURE
The rigid detector fixture comes with extension beams for large diameters and extension
rods for the measurement probe. The detector is rotated and moved with the Detector
slide. The adjustable magnet attachment and the over all versatile design makes the fix-
MEASUREMENT RESULT
ture very easy to handle during the measurement, when journals of different diameters
have to be measured. After finishing the measurement the result is displayed, digitally and graphically.
DETECTOR UNIT
DETECTOR SLIDE
!
s oftware
EXTENSION BEAM tabase
(2 PCS.) Free Da
D660 TURBINE SYSTEM
The Easy-Laser® D660 Turbine system has a very versatile design, making it quick and
easy to measure a large number of diaphragms and bores in a very short time compared
to older methods with e.g. string. The possibility to document the result is another great
advantage.
A. Measuring the diapraghms and bearing journals in a turbine. B. Measuring flatness on a turbine with the D22 Laser
transmitter (optional).
Detector Linebore
Type of detector 2 axis PSD 18x18 mm [0.71” sq]
Resolution 0.001 mm [0.05 mils]
Spirit vials Resolution 0.5°
Inclinometer 0.1° resolution
ACCESSORIES (EXAMPLES)
Thermal sensor ± 1° C accuracy
Protection No influence from ambient light
Housing material Anodized aluminum
Dimensions Ø 99 mm [3 7/8”] (without arms), Depth 60 mm [2.36”]
Measurement diameters Ø 100–500 mm [3.93”–19.68”]
Weight 400 g [13 oz ] (without arms)
Cables
Type With Push/Pull connectors Shaft alignment Measuring Laser Transmitter D22.
Length 2 m [6.5 feet], 5m [16 feet] units (S/M) + brackets etc. For Flatness measurement etc.
Part Nr: 12-0022
(The measurement diameters mentioned above are for the standard systems. Fixtures
for smaller and larger diameters can be manufactured on request.)
Easy-Laser® is manufactured by Damalini AB, Åbäcksgatan 6B, 431 67 Mölndal, Sweden, Authorized dealer
Phone +46 31 18 87 70, Fax +46 31 18 87 75, email: [email protected], www.damalini.com
© 2004 Damalini AB. We reserve the right to make modifications without prior notification.
Easy-Laser® is a registered trademark of Damalini AB.
Windows® and Excel® are registered trademarks of the Microsoft Corporation.
SOFT FOOT - With this program you can check that the machine is resting A
on all its feet. Shows which foot should be corrected.
B
VERTICALLY
SOFTFOOT PROGRAM
B
With this program you easily check if the machine is evenly C
A
standing on all feet. A necessary condition for reliable
alignment. After softfoot check you continue directly to the
alignment program, with all machine measures already entered. HORIZONTALLY Shim! Move!
B
foot
Shim this ment C
gn
before ali
A
DOCUMENTATION RUGGED DESIGN
When measurement is complete, you have several options for documenting the The rugged aluminum and stainless steel design is a guarantee for stable
results. Choose the one that is best suited for the situation, depending, for example, measurement values and reliable alignment even in the harshest of environments.
on whether further analysis is needed or whether a measurement report needs to be
produced. A keyboard with all characters available makes it quick and easy to give
each measurement a unique description.
B
E
Your description
SAVE IN THE DISPLAY UNIT D
You give every measurement an
individual name. The system then adds A
the time and date of the measurement. G
Up to 1000 shaft alignment F
measurements can be saved.
H I
TRANSFER MEASUREMENT DATA TO PC
With the EasyLink™ program for
Windows® (included), you can produce
professional reports with both
measurement data and pictures, export
to spreadsheets such as Excel®, etc.
J K
TECHNICAL SPECIFICATIONS
System
Programs Horizontal shaft alignment, Softfoot
Measurement distance Up to 33 feet [10 m] ACCESSORIES AND EXPANDABILITY
Temperature range 32–122°F [0–50°C]
Relative humidity 10–95% A lot of different brackets are available to help you solve measurement tasks that
Max. displayed error +1% +1 digit
Weight complete system 11 lbs [5 kg]
otherwise would have been difficult. The aluminum and stainless steel design is as
Carrying case WxHxD: 16”x12”x4” [420x320x110 mm] rugged as for the rest of the system. With the portable printer connected you can
Measuring units (S, M) easily document the alignment work wherever you are.
Housing material Anodized aluminum The software in the Display unit can be expanded with measurement programs
Type of laser Diode laser
Laser wavelength 635–670 nm, visible red light from other Easy-Laser® systems, for example Straightness, Vertical and Cardan
Laser safety class Class 2 machine alignment. You can also add all other Easy-Laser® measurement
Laser output power < 1 mW
Resolution 0.05 mils [0.001 mm] High resolution! equipment when your measurement needs increase. Learn more about this in our
Type of detectors PSD 0.39” sq [10x10mm] other brochures or on the web.
Spirit vials Resolution 0.5°
Protection No influence from ambient light
Dimensions WxHxD: 2.36”x2.36”x1.97” [60x60x50 mm]
ME
MEAA SUREMENT PPR
ROG RAM
RAMSS
OGRAM SHAFT ALIGNMENT
Weight 7 oz [198 g]
BRACCKETS
BRA SHEAVE/PULLEY ALIGNMENT
Display unit GEOMETRY MEASUREMENT
Type of display Backlit dot matrix LCD. 2.87”x2.87” [73x73 mm] OTHER AACCCESSO
CESSORRIES VIBRATION MEASUREMENT
Displayed resolution Changeable; 5, 0.5, 0.05 mils/thou. 0.1, 0.01, 0.001mm.
Battery 4 x 1.5 V R14 (C)
Operating time 24 hours
Storage memory 1000 shaft alignment measurements Large memory! 1 2 3
Output port RS232 for printer and PC communication
Keyboard Membrane alphanumeric multi function
Settings Value filtering, Contrast and Unit (mil/thou/mm) etc.
Housing material Anodized aluminum / ABS-plastics
Dimensions WxHxD: 7.1”x7.1”x1.8” [180x180x45 mm]
Weight 2.8 lbs [1250 g]
Shaft brackets
Fixture V-fixture for chain, width 0.71” [18 mm]
Material Anodized aluminum
Shaft diameter Ø 3/4”–18” [20–450 mm] with standard chains.
Rods
Material Stainless steel 4 5 6
Length 2.36” and 9.44” [60 and 240 mm]
Cables
Type With Push/Pull connectors
Length 78.74” [2 m]
ACCESSORIES
Brackets
1. Sliding brackets Part No. 12-0039 For non-rotating shafts. Min. Ø 2.36” [60 mm].
2. Magnetic brackets Part No. 12-0038 For axial mounting on e.g. flange, shaft or coupling. Easy-Laser® is manufactured by Damalini AB, Åbäcksgatan 6B, 431 67 Mölndal, Sweden,
Phone +46 31 18 87 70, Fax +46 31 18 87 75, email: [email protected], www.damalini.com
3. Magnetic base Part No. 12-0013 For direct mounting on e.g. coupling or shaft. © 2003 Damalini AB. We reserve the right to make modifications without prior notification.
4. Thin chain brackets Part No. 12-0037 Width 0.47” [12 mm] Easy-Laser® is a registered trademark of Damalini AB.
5. Offset bracket Part No. 01-0076 Displacement + 0.67” and 1.26” [17 and 32 mm] Windows® and Excel® are registered trademarks of the Microsoft Corporation.
© 2004 Damalini AB. We reserve the right to make modifications without prior notification. Damalini AB, Åbäcksgatan 6B, 431 67 Mölndal, Sweden, www.damalini.com 05-0241
S
5. SOFT FOOT CHECK
M The result from this measurement program displays the difference between tightened
and loosened bolt. You can go from softfoot check directly to the Horizontal or
EasyTurn™ shaft alignment program and keep the entered machine distances.
The units are mounted with standard shaft brackets. Labels facing away from coupling. 1. Turn to position 12.
Adjust the beams.
Open the targets.
2. START THE MEASUREMENT SYSTEM Confirm
Press to start the measurement system.
[ Back ]
The Program list is displayed. Go to page two with .
Choose appropriate program for your application. 2. Release and tighten first bolt.
Recommended is to start program 13, Softfoot.
(A program must be started to light up the laser beam.) Confirm
Then make a rough alignment if needed (step 3),
or go to step 4, Entering the distances, before continuing Redo step 2 for each of the other feet (foot 2-4).
with step 5. [ If desired, zero set with ]
[ Back ]
3. ROUGH ALIGNMENT
1. Turn shafts with measuring units to the 9 o’clock position. Aim the laserbeams at the 3. The result for all feet are displayed.
centre of the closed targets. Shim the foot/feet with the highest value.
2. Turn shafts with measuring units to the 3 o’clock position. (A=The arc described by the
laserbeam from the M-unit during turning. B=The laser hits outside the detector area.) [ Remeasure ]
3. Check where the laser hits, then adjust the beam half the distance towards the centre of
the target (C). [ To go directly to alignment, and keep the entered
4. Adjust the movable machine so that the laserbeam hits the centres of both the targets (D). distances, press ]
5. Open the targets before the measurement. Done.
6. MEASUREMENT PROCEDURE
Laser adjustment (Only S-unit shown) With Program Horizontal (11) the measuring units with shafts are positioned 9, 12 and 3
screws o’clock. This means that you turn the shafts a total of 180°.
With Program EasyTurn™ (12) you can start with the measuring units anywhere on the
A revolution. The smallest angle possible between the measurement positions is 20°.
NOTE! Check in each position (9, 12, 3) that the laser beam hits the detector area.
12 Min. 20°
Min. 20°
B
C
D 9 3
Position Position
9 o’clock 3 o’clock Program Horizontal (11) Program EasyTurn™ (12)
Continue! ➥
6. MEASUREMENT PROCEDURE (continued) ( 8. TOLERANCE CHECK )
S and M unit marks The measurement result can be checked towards tolerance value table. This is
1. First reading (EasyTurn™: arbitrary position. Alt.
based on the speed of the machine. When the alignment is within tolerance, the left part
Horizontal: 9 o’clock). Place the measuring units so that the
of the coupling symbol is filled. This also works live.
marks are on top of each other (or almost on top). Adjust the
laserbeams to the closed targets. Open the targets. 1. Select Speed range.
No tolerance values are displayed from the start (the function is
Confirm value disabled every time the measurement system is started).