Process Engineer-M Usman

MUHAMMAD USMAN

PROCESS ENGINEER
CB 263/1, Street#4, Jinnah Road, Lalazar, Wah Cantt, District Rawalpindi, Pakistan
[email protected]
+92-308-8995910 PEC # CHEM/15664

Professional Summary
 Process Engineer / Technology Engineer with ~ 3+ Years diversified Oil & Gas (Refinery & Engineering
Consultancy) experience of Technical Services, Operations Support, Process Design & Process Modeling.
 Having experience in producing all types of Feed & detail engineering design deliverables especially
related to Process design in the oil & gas industry. Such as Basis of Design, Cause and effect diagram, Heat
and material balance, Hydraulic Study Calculations and Report, Line list, Process Design criteria, operation
& Control philosophy, PFD, P&IDs, PSV Sizing, Equipment design, Hazid &Hazop etc.
 Skilled in Process units monitoring, Hands-on experience of Crude Distillation Unit (CDU), Naphtha
Hydrotreater Unit, UOP Naphtha Isomerization/ Deisohexanizer Unit, UOP Platformer, and Hydrogen Unit
 Proficient in the use of MS Office and Process engineering software like Aspen HYSYS, Plus, EDR Pipesim.

Professional Experience
SMEC OIL & GAS (Pvt) LTD, ISLAMABAD(www.smec.com)

Process Engineer: Jan 2020 – Till Now (1.3 Year)
SMEC and Surbana Jurong Group's partnership provides a talent pool of 14,500 people working across a network
of more than 130 offices in 40+ countries. SMEC Oil & Gas provide design, engineering and construction
supervision services to all major project in Pakistan and across the country.
Major Project:
 Detail Engineering for Sales Gas LPG Recovery Project, Client: MOL, Pakistan
Responsibilities:
 Preparation of Process Documents i.e. Process Selection Report, Hydraulic Calculation report, Data
Sheets, Line List, Equipment List, Adequacy Check etc.
 Developed detailed Process Simulation Models using Aspen HYSYS.
 Designing of various auxiliary equipment’s including Absorber, Scrubber, Two Phase separator, Air
Cooler, Heat Exchanger, Pumps, and Refrigeration Loop etc.
 Preparation of Process Flow Diagrams PFD’s, P&IDS with Heat and Mass Balance Sheets.
 Pressure Relief and Control Valves Sizing.
 Hazid, Hazop and Sill Assessment, TBE, PBC.
 Pipeline sizing using excel spread sheets.
DEOMAR ENGINEERING SERVICES, ISLAMABAD (www.Deomar.net)

Process Engineer: July 2019 – Dec 2019 (0.5 Year)
Deomar engineering services provides Engineering and Consultancy services for a variety of sectors
Major Project:
 Optimization Study of Gas Gathering Network, Client: OGDCL
Optimization Study includes the PIPESIM model preparation and De-bottle neck identification of declining
Qadirpur Gas Gathering field, which consists of 67 Wells.
Responsibilities:
 Site Visit for Data collection and preparation of site visit report.
 Developed detailed Hydraulic and Process Simulation Models using PIPESIM and Aspen HYSYS.
 Preparation of Process Documents i.e. Basis of Design, Hydraulic Calculation report
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SMEC OIL & GAS (Pvt) LTD, ISLAMABAD(www.smec.com)
Jr Process Engineer: Dec 2018 – Jun 2019 (0.5 Year)
Major Project:
1. Tender Design Services TETRA4, Client: WBHO
2. Lala Mimouna Pipeline Costing Study, Client: SDX Energy Morocco
3. White Oil Terminal at Dukem Client: Ethiopian Petroleum Supply Enterprise
Responsibilities:
 Preparation of Process Documents i.e. Basis of Design, Hydraulic Calculation report, Data Sheets, Line
List, Equipment List, etc.
 Developed detailed Hydraulic and Process Simulation Models using PIPESIM and Aspen HYSYS.
 Designing of various auxiliary equipment including Two-Phase separator, Air Cooler, Heat Exchanger,
etc.
 Preparation of Block Flow Diagrams (BFD), PFD’s, P&IDS with Heat and Mass Balance Sheets.
 Pressure Relief Valves Sizing.
 ESD & Control Philosophy
 Pressure Relief Valves Sizing.
 TBC, PBC, Process Equipment and Systems datasheets, Process equipment and systems specifications
 CAPEX and OPEX
 Adequacy Check of exiting plant.
 Flare, Vent and blowdown studies.
ATTOCK REFINERY LTD, RWD (www.arl.com.pk)

Trainee Engineer (Process Engineer): Nov 2017- Nov 2018 (1 Year)
ARL is a 53,400 BPSD Hydro skimming refinery, with vacuum distillation, operational since 1922
Trainee Process Engineer with diversified Oil & Gas training of Technical Services in the following processing units:
1. CDU’s & Merox Unit
2. Naphtha Hydrotreater Unit
3. UOP Naphtha Isomerization/ Deisohexanizer Unit
4. UOP Platformer
5. Hydrogen Unit
My field of responsibilities during training includes:
 Monitored process parameters and reported daily operation of Crude Distillation Units (CDUs) and
NHT / Isomerization Units and thereby ensuring safe, efficient and optimized plant operation.
Conducted Test Runs on Process Units for Process Parameters optimization in coordination with
Senior Engineer and Operations department.
 Understanding and Reviewing native PFDs, P&ID, Control philosophy, Standard Operating Manuals,
and other engineering drawings.
 Prepare Spreadsheets for Production Planning of the upcoming month.
 Daily Material balance of Naphtha hydrotreating unit and Isom Unit to optimize the yield of the
products.
 To ensure a smooth start-up and shut down activities of plant
 Managed all jobs (Pig decoking of Heater, Replacement of Tubes and refractory, Cleaning of all
exchangers, Installation of new Bubble caps in a distillation tower, etc.) under supervision of senior
Engineer during Annual Turnaround of LUMMUS Crude Distillation Unit.
Process Modeling
 Created plant simulation models on Aspen HYSYS, UniSim and Optimized plant operating parameters.
 Designing and Rating of Heat exchangers using Aspen EDR.
 Developing a spreadsheet for Hydraulic calculations of pipe sizing, pumps suction and discharge lines,
Designing of a heat exchanger.
Page 2|3
Certification & Workshop
 Certified by HSE&Q-ARL, after 3 days of basic safety training
 Attended 2 days training about Heater operation
 Practiced in a 1-day mock drill to extinguish the fire.
 Voluntarily joined one-day training of Rescue 1122 that held in ARL RWP.
 One-week training of Oil Movement 1 & 2
 Voluntarily joined one-week training of OTS (Operational Training Simulation)
Swedish Institute of Technology & Engineering, Wah Cantt (www.sit.edu.pk)

6 Months as a lecturer from May 01, 2017 to Nov 10, 2017, with regards to:
 Chemical Technology
Pakistan Ordinance Factories (www.pof.gov.pk)

6 weeks Internship from Aug 11, 2016, to Sep 20, 2016, with regards to:
 Concentrated Nitric Acid plant
 Oleum Plant
 Gun Cotton Plant
Education
MS CHEMICAL ENGINEERING 3.60 CGPA 2019 – 2021 NUST
BSC CHEMICAL ENGINEERING 3.51 CGPA 2013 – 2017 University of Wah
DAE Chemical Technology 80% Marks 2010 – 2013 P.B.T.E Lahore
Educational Project
 “Production of 30,000 mts/yr Toluene Diisocyanate” By Phosgene Free Route”
 “Process and Modeling on Aspen Plus for Syngas Production from Biomass”
Honor and Awards

Academic Scholarship
 Received full merit-based academic scholarship from Pakistan Ordinance Factory 2013-2017
Academic Positions
 2nd Position in Batch of 2013-2017 in the University of Wah at BSc-Chemical Engineering.
 3rd Position in DAE Chemical in Swedish Institute of Technology and Engineering.
Certifications & Extra-Curricular Activities

 Aspen Certified Expert in Aspen Hysys from AspenTech, Certification ID: CERT 00003540.
 Aspen Certified User in Aspen Hysys from AspenTech, Certification ID: CERT 00002808.
,,
 Certification of Oil & Gas Industry Operations and Markets by Duke University
 Introduction to Pressure Vessel Design by Applus Velosi.
 Certificate of Winning powerhouse module in CHEMBUZZ’17 Organized by GIK Institute held on 31st
March – 2nd April 2017.
Interpersonal Abilities & Skills

 Engineering Software Skills: MS office, ASPEN HYSIS and ASPEN PLUS, Aspen EDR, MATLAB, Pipe Sim, Korf,
Fisher Valve Specification, Aspen Flare, Standards (API, ASME, NFPA).
 Languages: English, Urdu, Punjabi.
 Team Work & Leadership: Lead the university design projects and as a group leader for Final Year Project.
 Soft skills: Self-motivated, Punctual, Goal-Oriented, Consistent and creative thinking
 Interests: Playing badminton & Table Tennis, Physical exercise, Hiking & Travelling
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MUHAMMAD USMAN

SMEC OIL & GAS (Pvt) LTD, ISLAMABAD(www.smec.com)

DEOMAR ENGINEERING SERVICES, ISLAMABAD (www.Deomar.net)

ATTOCK REFINERY LTD, RWD (www.arl.com.pk)

Swedish Institute of Technology & Engineering, Wah Cantt (www.sit.edu.pk)

Pakistan Ordinance Factories (www.pof.gov.pk)

Honor and Awards

Certifications & Extra-Curricular Activities

Interpersonal Abilities & Skills

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