Gantry Girder Design per IS 800:2007
Gantry Girder Design per IS 800:2007
1.0 INTRODUCTION
Solution:
Since the section is subjected to bi-axial moment and surge load transverse to
its span, the section is strengthened by providing a channel section at top of the
rolled section as below so that the moment of inertia about the Y-Y axis
increases. The gantry girder shall be designed as laterally unsupported beam.
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 1
Clauses concerning loads and load combinations can be referred from IS-875-
Part2. The various loads acting on the gantry girder are calculated as below.
IS-875-Part2
Cl. No. 6.3,
pg-15&16
IS-800-2007
Fig.1 Table 4;pg-29
230 x19 150
Max load on gantry girder = + = 293.50 kN
20 2
293.50
This load is shared by 2 wheels. Hence load per wheel = = 146.75 kN
2
Max. static load per wheel = 146.75 kN
Add 25% impact load for EOT ………………………………………………..
Max. load per wheel including impact = 1.25 x 146.75 kN = 183.44 kN
Fig.2
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 2
Self weight is assumed as 2KN/m. The max B.M. due to self weight is at centre
of girder. This moment is conservatively added to the max. Moment due to
wheel load.
2
2W L a
2
3 x8 2 x 275.16
4 0.875 + 24 = 695.78 kN-m
2
= + =
L 2 4 8 8
where, a = wheel spacing
i) Drag load :
ii) This is the longitudinal load acting along the span of the gantry girder due to
sudden braking of the crab/trolley. This load acts at the top of rails supporting
trolley wheels.
Assume height of rails = 75mm & depth of gantry girder section as 650mm IS:875-Part 2
including channel section. Cl. No. 6.3
Pg-15 & 16
Refer fig.3
Fig.3
650
e= +75 = 400mm = 0.4m
2
This drag load is estimated as 5% of static wheel load including impact
allowance …………………………………………………………………… IS:875-Part 2
Cl. No. 6.3
Factored drag load (Fh) = 5% of 275.16= 13.76 kN per wheel pg-15&16
The B.M. due to surge load is maximum for load position as determined
previously for vertical B.M.
Fig.4
2
2W L a
Max. factored horizontal moment = = 21.06 kN-m
L 2 4
(Crabbing load is to be considered as well as per BS: 5950- Part 1-1990
Note:- Crabbing load is ignored in IS: 800)
D. Shear force
For maximum shear force, one of the wheels is placed on the support as below-
Fig 5
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 4
Shear force due to vertical loads:
275.16 x(8 3.5) 3 x8
Max. factored S.F. = + + 275.16 = 166.7 + 275.16
8 2
= 441.86 ≈ 442 kN
Shear force due to drag load:-
Moment due to drag load as obtained earlier = 11 kN-m
M 11
Shear produced to counteract this moment = = = 1.376 kN-m
L 8
Total factored design shear force = 442 + 1.376 ≈ 444 kN
Load summary
Load 1a. & Load 2 i.e. Mzz & Myy due to vertical load & surge load
Load 1a., Load 1b. & Load 3 i.e. Mzz & Pu due to vertical load & drag load
The above load combinations are based on the IS-875 Part2 recommendation as
per cl. No. 6.3 on page 16. This clause mention that –
Gantry girders and their vertical supports shall be designed on the assumption
that either of the horizontal forces ( Surge load & Drag load) may act at the
same time as the vertical load.
However the code also mentions a note under cl.6.4 on the same page no.16 as-
NOTE - Lateral surge force and longitudinal tractive force acting across and
along the crane rail respectively, shall not be assumed to act simultaneously.
However, if there is only one crane in the bay, the lateral and longitudinal
forces may act together simultaneously with vertical loads.
Hence in the present problem, check has been considered for following
combination also-
Load 1a., Load 1b., Load 2 & Load 3 i.e. Mzz & Pu due to vertical load & drag
load and Myy due to surge load.
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 5
Step 2 : Section Selection
Span 8000
The depth of the section is approximately chosen = = =
12 12
666.67mm
Try ISMB 600 @ 1230 N/m & ISMC 300 @ 363 N/m @ top.
(Note: Choose channel depth such that the clear depth of its web is more than
flange width of the ‘I’ section) IS:800-2007
Section properties :- Table 2; pg-18
Section Properties
Eff Depth of Web, d1 mm= 272.8 Eff Depth of Web, d1 mm= 558.4
Izz of Section mm 4= 63626000 Izz of Section mm 4= 9.18E+08
Zzz of Section mm 3= 424200 Zzz of Section mm 3= 3060400
Area of Section in mm 2= 4564 Area of Section in mm 2= 15621
Centroidal distance from
Flange Cyy= 23.6
Iyy of Section mm 4 3108000 Iyy of Section mm 4 26510000
rzz of Section mm = 118.1 rzz of Section mm = 242.4
Elastic Properties
Section Properties for Built up Section
Total c/s area 20185.00 mm2 IS:800-2007
Depth of gantry Section D 607.60 mm
Centroid from Top Yc 243.385 mm
Table 5; pg-30
Yt 364.215 mm
Mean Flange Thickness of Section T 28.40 mm
Izz of Gantry Section 1.2061E+09 mm4
Iyy of Gantry Section 9.014E+07 mm4 IS:800-2007
ry y of Section 66.82 mm
rxx of Section 244.44 mm
Cl.No.8.4;
M.I. of Compression Flange @Y-Y axis 7.69E+07 mm4 pg-59
Section modulus Zz ( about major axis) 3.312E+06 mm3
Section modulus Zy for top flange only( about minor axis) 5.13E+05 mm3
Plastic Properties
Depth of plastic neutral axis from bottom 490.17 mm
Depth of plastic neutral axis from top 117.43 mm3
Section modulus Zz ( about major axis) 4.33E+06 mm3
Section modulus Zy for top flange only( about minor axis) 7.21E+05 mm3
fy = 250 mPa
ε= 1 Where ε =(250/fy)1/2
b/t of flange of Channel Section = 6.06 Plastic IS:800-2007
b/t of flange of Beam Section = 4.76 Plastic Cl.No.8.4;
d/t of web of Beam Section = 46.53 Plastic
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 6
pg-59
Section is Plastic.
Step 4:-
Moment Capacity Check:-
Here the local capacity check is taken to ensure that the section is adequate. If it
is unsafe then the section can be revised in this step itself before checking its
torsional buckling resistance. Deflection check may be taken at this stage itself.
Before checking for moment capacity, check if shear force is less than or
greater than 0.6Vd
Vn IS:800-2007
where Vd = Design shear strength =
mo Cl.No.8.2.1.2;
( 1.1) …………………………………………………………………… pg-53
mo
Check for Shear Buckling:-
d (600 20.8 x2)
46.53
tw 12 ………………………………………………….
67ε = 67
Since,
d
67
tw
Av . f y
Vd = ………………………………………..
3. mo
7200 x250 1
Vd x
3 1.1
=944.75 kN
= 0.6Vd = 566.85 kN
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
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Moment Capacity:- Pg-44
1. Strength about major axis:
Design moment strength Md = lesser of a) & b) …………………..
IS-800-2007
6
1.0 x 4.33x10 x250 Table 8(c)
a.) βb.Zp.fy/γmo = = 984.09 kNm
1.1 Pg.38
OR
1.2 x5.13x105 x250 IS-800-2007
d) = = 139.91 kNm Cl.No. 9.3.1.1
1.1
Pg-70
M dtop 139.91 kNm
Along with bending in both directions, axial load also acts on the section. (
refer load summary table)
3. Axial strength:
Since the section is built-up section, the curve for class ‘c’ shall be used for
obtaining design axial strength. IS-800-2007
Design compressive stress fcd is calculated using Cl.No. 8.2.1.2
Pg-54
K = 1.0 …………………… Simply supported condition. ………………
L = 8.0 m
kL
rmin = ryy = 66.82mm ; = 119.72
r
χ stress reduction factor = 0.368 ……………………………………
. f y 0.368
fcd = x 250 83.63 N / mm2
mo 1.1
Design axial load Nd = fcd x c/s area =83.63 x 20185 = 1688 kN
Stress ratio for combined action of Mz, My & P ( refer note below load
summary)
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 8
N My Mz 27.52 21.06 707
= + + = + + = 0.0163 + 0.151 + 0.783
N d M dy M dz 1688 139.91 902.73
= 0.95 < 1.0
Hence Safe. …………………………………………….
Design moment strength `Md’ for laterally unsupported beam = Md = βb. Zp .fbd
I t = ∑ bi ti 3 / 3
IS:800-2007
Table 42
Pg-130
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 9
Fig 6
For compound gantry girder section, (refer fig 6)
I t = I t beam + I t channel
2 x 210 x 20.83 558.4 x123
I t beam = + = 1.58x 106 mm4
3 3
2 x90 x13.63 272.8 x7.63
I t channel = + = 190.845x 103 mm4
3 3
CISC-2002
I t = 1.77 x 106 mm4 Sp. Ref. to
Ellifritt &
Lue (1998)
Calculation of warping constant :-
hy = 614.11mm
I fc
f = 0.83 ………………………………………………
( I fc I ft )
IS:800-2007
Calculation of Mcr :- Cl.8.2.2,pg-
54
K = 1.0 (Simply supported)
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 10
Kw = 1.0 (No provision to restrain warping at ends)
2
K
1.0
Kw
I w 4.744 x1012
7
52631.58 mm2
I y 9.0136 x10
G I t x LLT
2
(0.769 x105 x1.77 x106 ) x(8000) 2
4.903x104
EI y
2
x 2 x10 x9.0136 x10
2 5 7
C1 1.046
C2 0.430 …………………………………………………….
C3 1.120
C1 2 EI y
2
2.908 x106
( LLT )
IS-800-2007
Cl.No. 9.3.1.1
Pg-70
Fig.7a
Fig. 7b
Shear Center Location:-
Shear centre location is required to evaluate yg
Ref. fig. 7a & 7b above from CISC-2002/Pg.12 ( Torsional section properties
of steel shapes)
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 11
t c
Yo =Yt - ae
2
I
a = 1- y (top ) xh (1 0.833) x614.11 104.40
I y
and e=
b 2 d 2t
ch
31.11
4I y
Yo = 243.385- (20.8+7.6)/2 -104.4+31.11
= 155.895mm Refer fig.8
Yg =Yt+ 75 – Yo = 243.385 + 75 – 155.895 ( ht. of rails is assumed as 75
mm)
= 161.07 IS:800-2007
C₂ Yg = 69.29 Cl.no.8.7.4
0.8 2 ƒ 1 h y 0.8 2x0.83 1 614.11 pg-67
Yj = =
2.0 2.0
= 163.26
C₃ Yj = 182.85
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 12
Bending stress reduction factor, χLT
1
= ≤ 1.0
[LT (LT 2 LT 2 )1/2 ]
1
= = 0.75
0.95 (0.952 0.8692 )1/2
.f 0.75 x 250
fbd = LT y 171 N / mm2
mo 1.1
Md = βb.Zp.fbd = 1.0x4.33x10⁶ x171
=741.40 kNm
Design bending strength in minor direction
f y .Z py (top ) 250 x7.25 x105
M dy 163.93 kNm
mo 1.1
(Note:- no stress reduction is made in minor axis bending as lateral buckling is
not considered in minor direction)
Combined stress ratio check :-
N M y M z 27.52 21.06 707
1.09 1.0 IS:800-2007
Nd M dy M dz 1688 163.93 741.40
……………………….. Table 6 pg-31
Hence revise the section. ( ISMC 350 instead of ISMC 300 gives a safe result
with stress ratio of 0.97 .This can be verified by the user.)
(Note : It can be noted that if as per IS-875 –Part 2 both horizontal loads are
not considered to acting simultaneously ( as mentioned after load summary
table), and considering the load combination –Load 1a. & Load 2 i.e. Mzz &
Myy due to vertical load & surge load
Then stress ratio will be
My Mz 21.06 695.78
1.06 1.0
M dy M dz 163.93 741.40
N 0.9M y 0.9M z
[Also note that as per BS-5950-part 1-1990, should be
Nd M dy M dz
used in case of vertical & horizontal moment being acting simultaneously; in
which case the stress ratio will be equal to 0.99 and section will be safe.]
Step 6 :- Web Buckling
Buckling check is not required as mentioned earlier since
d
67
tw
Step:7 Web bearing / crushing resistance check
a) Web bearing at supports:-
Assume minimum stiff bearing length 100mm & 16mm thick base plate
below the gantry girder as below-
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 13
Code &
clause no. to
be referred
IS:875-Part-2
pg-15&16
IS:800-2007
Clauses
Table 4 pg-29
Fig.8
Table 5 pg-30
Safe
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 14
W.a 3L² 4a² 146.75 x2.25(3x82 4 x2.252 ) Table 6- pg31
δv = x1000
24 EI z 24 x2 x108 x1.206 x103
= 9.79mm
Assume wt. of rail as 0.3 kN/m. Hence total wt. 1.854 kN/m<2.0 kN/m as
assumed earlier.
Span
Total vertical deflection =9.79+0.410 =10.206 mm < i.e. 10.667mm
750
OK …………………………………………………………………….
References :-
IS 800 : 1984– Code of Practice for General Construction in Steel (
First Revision)
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 15
BS 5950 : Part 1 : 1990 Structural use of steelwork in building.
Key Notes
Gantry girder is a special problem of laterally unsupported beams. The basic
steps involved in the design of the gantry girder and the relevant clause to be
referred are as-
Steps
1. Load calculation (impact allowance, drag force & surge force ) & load
combination …………………………………………………………..
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 16
7. Combined stress ratio check ………………………………………..
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 17
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
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