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Gantry Girder Design per IS 800:2007

The document discusses the design of a gantry girder for an overhead crane with a 200 kN capacity. It calculates the various loads acting on the girder, including a maximum vertical wheel load of 275 kN, maximum bending moment of 707 kN-m, maximum horizontal bending moment of 21 kN-m, axial load of 27.5 kN, and maximum shear force of 444 kN. These loads are based on the crane capacity, wheel spacing, and assumptions about impact and horizontal forces. The girder will be designed to resist these loads based on load combinations specified in relevant codes. An initial section depth of around 650mm is selected for the girder based on its 8000mm span
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100% found this document useful (1 vote)
761 views18 pages

Gantry Girder Design per IS 800:2007

The document discusses the design of a gantry girder for an overhead crane with a 200 kN capacity. It calculates the various loads acting on the girder, including a maximum vertical wheel load of 275 kN, maximum bending moment of 707 kN-m, maximum horizontal bending moment of 21 kN-m, axial load of 27.5 kN, and maximum shear force of 444 kN. These loads are based on the crane capacity, wheel spacing, and assumptions about impact and horizontal forces. The girder will be designed to resist these loads based on load combinations specified in relevant codes. An initial section depth of around 650mm is selected for the girder based on its 8000mm span
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Title: Design of Gantry Girder

Speaker: Mr. Vishal A. Nalwar, Neilsoft India Ltd., Pune

1.0 INTRODUCTION

Basic Design Data:- Given Data


1. Crane Capacity = 200 kN (EOT)
2. Weight of crab/trolley = 30 kN
3. Span of gantry `L’ = 8.0 m
4. Self weight of crane girder = 150 kN
5. Span of crane girder = 20.0 m Assumed
6. Minimum hook approach = 1.0m
7. Yield stress of steel ‘fy’ = 250 N/mm²
8. Wheel spacing `a’ = 3.5 m

Self weight of gantry section along with rails = 2 kN/m


……………………

Solution:

The gantry girder is subjected to


a. Vertical load with impact causing bending moment about the major axis Z-
Z.
b. Longitudinal load along its span causing bending moment about the major
axis Z-Z and inducing axial load in the gantry.
c. Horizontal surge load transverse to its span causing bending moment about
the minor axis Y-Y.

Since the section is subjected to bi-axial moment and surge load transverse to
its span, the section is strengthened by providing a channel section at top of the
rolled section as below so that the moment of inertia about the Y-Y axis
increases. The gantry girder shall be designed as laterally unsupported beam.

Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 1
Clauses concerning loads and load combinations can be referred from IS-875-
Part2. The various loads acting on the gantry girder are calculated as below.

Step 1:- Load Calculation

A. Vertical Load Calculation :-

i) Maximum load transferred to the gantry girder is obtained when the


crab on the crane girder approaches the gantry girder as shown in fig.1
below-

IS-875-Part2
Cl. No. 6.3,
pg-15&16

IS-800-2007
Fig.1 Table 4;pg-29
230 x19 150
Max load on gantry girder = + = 293.50 kN
20 2
293.50
This load is shared by 2 wheels. Hence load per wheel = = 146.75 kN
2
 Max. static load per wheel = 146.75 kN
Add 25% impact load for EOT ………………………………………………..
Max. load per wheel including impact = 1.25 x 146.75 kN = 183.44 kN

Factored design load =  f x 183.44


 f = 1.5 …………………………………………………………………..
Factored vertical wheel load = 275.16 kN

Factored B.M. due to above load-


For worst loading, as per theory of moving loads, the loads shall be placed such
that one of the wheels & the resultant shall be equidistant from the centre of the
girder as shown below in fig.2-

Fig.2

Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 2
Self weight is assumed as 2KN/m. The max B.M. due to self weight is at centre
of girder. This moment is conservatively added to the max. Moment due to
wheel load.

From theory of statics, max. B.M. is given by

2
2W  L a 
2
3 x8 2 x 275.16
 4  0.875 + 24 = 695.78 kN-m
2
=    + =
L  2 4 8 8
where, a = wheel spacing

B. Horizontal Load Calculation:-

i) Drag load :
ii) This is the longitudinal load acting along the span of the gantry girder due to
sudden braking of the crab/trolley. This load acts at the top of rails supporting
trolley wheels.

Assume height of rails = 75mm & depth of gantry girder section as 650mm IS:875-Part 2
including channel section. Cl. No. 6.3
Pg-15 & 16

Refer fig.3

Fig.3
650
e= +75 = 400mm = 0.4m
2
This drag load is estimated as 5% of static wheel load including impact
allowance …………………………………………………………………… IS:875-Part 2
Cl. No. 6.3
 Factored drag load (Fh) = 5% of 275.16= 13.76 kN per wheel pg-15&16

 Factored vertical moment due to drag load on gantry girder


= 2 x Fh x e = 13.76 x 2 x 0.4 ………………………………………………..
M2 = 11 kN-m

 Total factored vertical B.M. = M1 + M2 = 695.78 + 11 = 706.78 kN-m


Say 707 kN-m
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 3
ii) Surge load
Surge load acts transverse to gantry girder due to sudden braking of crab along
crane girder. This value is equal to 10% of crab weight & lifting weight.

Surge load Fs = 10% of (30+200) = 23 kN ………………………………….


This load is shared equally by 4 wheels.
23
 Load per wheel = = 5.75 kN
4
Factored surge load per wheel = 1.5x5.75 = 8.625 kN

The B.M. due to surge load is maximum for load position as determined
previously for vertical B.M.

Fig.4
2
2W  L a 
Max. factored horizontal moment =  = 21.06 kN-m
L  2 4 
(Crabbing load is to be considered as well as per BS: 5950- Part 1-1990
Note:- Crabbing load is ignored in IS: 800)

C. Axial load on gantry girder


As mentioned earlier the drag force induces axial force as well in the gantry
girder.
Axial load = Drag force
Factored axial load = 13.76 x 2 = 27.52 kN

D. Shear force
For maximum shear force, one of the wheels is placed on the support as below-

Fig 5

Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 4
Shear force due to vertical loads:
275.16 x(8  3.5) 3 x8
Max. factored S.F. = + + 275.16 = 166.7 + 275.16
8 2
= 441.86 ≈ 442 kN
Shear force due to drag load:-
Moment due to drag load as obtained earlier = 11 kN-m
M 11
Shear produced to counteract this moment = = = 1.376 kN-m
L 8
 Total factored design shear force = 442 + 1.376 ≈ 444 kN

Load summary

Load Design value


1a. Bending moment @ major axis Mz-z due 695.78 kN-m
to vertical loads
1b. Bending moment @ major axis Mz-z due 11 kN-m
to drag load
2. Bending moment @ minor axis My-y due 21.06 kN-m
to surge load
3. Axial load Pu due to drag load 27.52 kN
4. Shear force 444 kN

For capacity check, following combinations shall be used as per IS-875-Part2

Load 1a. & Load 2 i.e. Mzz & Myy due to vertical load & surge load
Load 1a., Load 1b. & Load 3 i.e. Mzz & Pu due to vertical load & drag load

The above load combinations are based on the IS-875 Part2 recommendation as
per cl. No. 6.3 on page 16. This clause mention that –
Gantry girders and their vertical supports shall be designed on the assumption
that either of the horizontal forces ( Surge load & Drag load) may act at the
same time as the vertical load.

However the code also mentions a note under cl.6.4 on the same page no.16 as-

NOTE - Lateral surge force and longitudinal tractive force acting across and
along the crane rail respectively, shall not be assumed to act simultaneously.
However, if there is only one crane in the bay, the lateral and longitudinal
forces may act together simultaneously with vertical loads.

Hence in the present problem, check has been considered for following
combination also-
Load 1a., Load 1b., Load 2 & Load 3 i.e. Mzz & Pu due to vertical load & drag
load and Myy due to surge load.

Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 5
Step 2 : Section Selection
Span 8000
The depth of the section is approximately chosen = = =
12 12
666.67mm
Try ISMB 600 @ 1230 N/m & ISMC 300 @ 363 N/m @ top.
(Note: Choose channel depth such that the clear depth of its web is more than
flange width of the ‘I’ section) IS:800-2007
Section properties :- Table 2; pg-18
Section Properties

CHANNEL SECTION I SECTION


Size of Section = ISMC300 Size of Section = IS MB600
Self Weight of Section kn/m = 0.351 Self Weight of Section kn/m = 1.203
Depth of Section, D mm = 300 Depth of Section, D mm = 600

Thk of Flange, T mm= 13.6 Thk of Flange, T mm= 20.8


Thk of Web, t mm= 7.6 Thk of Web, t mm= 12

Eff Depth of Web, d1 mm= 272.8 Eff Depth of Web, d1 mm= 558.4
Izz of Section mm 4= 63626000 Izz of Section mm 4= 9.18E+08
Zzz of Section mm 3= 424200 Zzz of Section mm 3= 3060400
Area of Section in mm 2= 4564 Area of Section in mm 2= 15621
Centroidal distance from
Flange Cyy= 23.6
Iyy of Section mm 4 3108000 Iyy of Section mm 4 26510000
rzz of Section mm = 118.1 rzz of Section mm = 242.4

ry y of Section mm = 26.1 ry y of Section mm = 41.2


Flange Width mm 90 Flange Width mm 210

Elastic Properties
Section Properties for Built up Section
Total c/s area 20185.00 mm2 IS:800-2007
Depth of gantry Section D 607.60 mm
Centroid from Top Yc 243.385 mm
Table 5; pg-30
Yt 364.215 mm
Mean Flange Thickness of Section T 28.40 mm
Izz of Gantry Section 1.2061E+09 mm4
Iyy of Gantry Section 9.014E+07 mm4 IS:800-2007
ry y of Section 66.82 mm
rxx of Section 244.44 mm
Cl.No.8.4;
M.I. of Compression Flange @Y-Y axis 7.69E+07 mm4 pg-59
Section modulus Zz ( about major axis) 3.312E+06 mm3
Section modulus Zy for top flange only( about minor axis) 5.13E+05 mm3

Plastic Properties
Depth of plastic neutral axis from bottom 490.17 mm
Depth of plastic neutral axis from top 117.43 mm3
Section modulus Zz ( about major axis) 4.33E+06 mm3
Section modulus Zy for top flange only( about minor axis) 7.21E+05 mm3

Step 3 :- Section Classification ………………………………………………

fy = 250 mPa
ε= 1 Where ε =(250/fy)1/2
b/t of flange of Channel Section = 6.06 Plastic IS:800-2007
b/t of flange of Beam Section = 4.76 Plastic Cl.No.8.4;
d/t of web of Beam Section = 46.53 Plastic
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 6
pg-59
Section is Plastic.

Step 4:-
Moment Capacity Check:-

Here the local capacity check is taken to ensure that the section is adequate. If it
is unsafe then the section can be revised in this step itself before checking its
torsional buckling resistance. Deflection check may be taken at this stage itself.

Before checking for moment capacity, check if shear force is less than or
greater than 0.6Vd
Vn IS:800-2007
where Vd = Design shear strength =
 mo Cl.No.8.2.1.2;
(  1.1) …………………………………………………………………… pg-53
mo
Check for Shear Buckling:-
d (600  20.8 x2)
  46.53
tw 12 ………………………………………………….
67ε = 67
Since,
d
 67
tw

Shear buckling is ignored.


(Note : for all the current rolled ISMB & ISWB sections shear buckling check is
not required as
d
 67 , for these sections )
tw

Av . f y
Vd = ………………………………………..
3. mo

& Av = h.tw = 600 x 12 = 7200 mm²

 7200 x250  1
Vd   x
 3  1.1

=944.75 kN

= 0.6Vd = 566.85 kN

Actual factored shear force = 444 kN < 0.6Vd Table 10


Hence no reduction is to be made in moment capacity. Cl.No. 7.1.2.2

Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 7
Moment Capacity:- Pg-44
1. Strength about major axis:
Design moment strength Md = lesser of a) & b) …………………..
IS-800-2007
6
1.0 x 4.33x10 x250 Table 8(c)
a.) βb.Zp.fy/γmo = = 984.09 kNm
1.1 Pg.38

βb = 1.0 for plastic sections.

1.2 x3.31x106 x 250


b.) 1.2 Ze.fy/γmo = = 902.73 kN-m < 984.09 kN-m IS-800-2007
 mo Cl.No. 7.1.2.1
 M d  902.73 kN-m Pg-34
2. Strength about minor axis:
Lateral surge force is assumed to be resisted by top flange only. Design
moment strength for top flange
Mdtop = βb.Zptop x fy/γmo
is lesser of c) or d)
1.0 x7.21x105 x 250
c) = = 163.86 kNm
1.1

OR
1.2 x5.13x105 x250 IS-800-2007
d) = = 139.91 kNm Cl.No. 9.3.1.1
1.1
Pg-70
 M dtop  139.91 kNm
Along with bending in both directions, axial load also acts on the section. (
refer load summary table)
3. Axial strength:
Since the section is built-up section, the curve for class ‘c’ shall be used for
obtaining design axial strength. IS-800-2007
Design compressive stress fcd is calculated using Cl.No. 8.2.1.2
Pg-54
K = 1.0 …………………… Simply supported condition. ………………
L = 8.0 m
kL
rmin = ryy = 66.82mm ; = 119.72
r
 χ stress reduction factor = 0.368 ……………………………………
 . f y 0.368
 fcd =  x 250  83.63 N / mm2
 mo 1.1
 Design axial load Nd = fcd x c/s area =83.63 x 20185 = 1688 kN
Stress ratio for combined action of Mz, My & P ( refer note below load
summary)
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 8
N My Mz 27.52 21.06 707
= + + = + + = 0.0163 + 0.151 + 0.783
N d M dy M dz 1688 139.91 902.73
= 0.95 < 1.0
Hence Safe. …………………………………………….

Step 5 :- Buckling Resistance :-

Since the girder is laterally unsupported, it is susceptible to buckling failure


before reaching yield. Hence it is necessary to check its buckling resistance.

Design moment strength `Md’ for laterally unsupported beam = Md = βb. Zp .fbd

fbd = design bending compressive stress = χ LT . fy /  mo ………………..

χ LT (bending stress reduction factor) depends on –


ø LT depends on –
CISC-2002
λ LT (non dimensional slenderness ratio) depends on fcrb ( extreme fibre Sp. Ref. to
bending compressive stress corresponding to elastic lateral buckling) Ellifritt &
Lue (1998)
Elastic critical moment Mcr is calculated as per Annexure E since the gantry
girder section is mono symmetric about minor axis and is given by
 0.5

C1 2 EI y   k  I w GI t ( LLT )2 
2

     (c2 yg  c3 y j )   (c3 yg  c3 y j 
2
Mcr =
( LLT ) 2
  k w  I y  EI y
2
 
 
(For terminology of the variables used in the above equation refer IS:800- IS:800-2007
2007) Annex.E
Pg-129
In evaluating Mcr, following terms need to be evaluated-
1. Torsional constant It
2. Warping constant Iw

Calculation of torsional constant

I t = ∑ bi ti 3 / 3

IS:800-2007
Table 42
Pg-130

Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 9
Fig 6
For compound gantry girder section, (refer fig 6)
I t = I t beam + I t channel
2 x 210 x 20.83 558.4 x123
I t beam = + = 1.58x 106 mm4
3 3
2 x90 x13.63 272.8 x7.63
I t channel = + = 190.845x 103 mm4
3 3
CISC-2002
I t = 1.77 x 106 mm4 Sp. Ref. to
Ellifritt &
Lue (1998)
Calculation of warping constant :-

I w = (1-βf) βf x I y x h 2 y Refer fig.7b


for variables
hy = Distance between shear centers of top & bottom flange.

tw( ch ) (b2 f x D 2 x t f )ch


hy = Dbeam  t f   ……………………………..
2 4 I ytop
( subscript ch refers to channel properties)

= 600 - 20.8+(7.6)/2 + (902 x 3002 x 13.6)/(4 x 7.69 x 107)

hy = 614.11mm

I fc
f  = 0.83 ………………………………………………
( I fc  I ft )

 I w  (1  0.83)0.83x9.0136 x107 x614.112  4.744 x1012 mm6

IS:800-2007
Calculation of Mcr :- Cl.8.2.2,pg-
54
K = 1.0 (Simply supported)

Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 10
Kw = 1.0 (No provision to restrain warping at ends)
2
 K 
    1.0
 Kw 
I w 4.744 x1012
 7
 52631.58 mm2
I y 9.0136 x10
G I t x  LLT 
2
(0.769 x105 x1.77 x106 ) x(8000) 2
  4.903x104
 EI y
2
 x 2 x10 x9.0136 x10
2 5 7

C1  1.046
C2  0.430 …………………………………………………….
C3  1.120
C1 2 EI y
2
 2.908 x106
( LLT )

Yg  Y  Distance between PT. of application of load & shear centre.

IS-800-2007
Cl.No. 9.3.1.1
Pg-70

Fig.7a

Fig. 7b
Shear Center Location:-
Shear centre location is required to evaluate yg
Ref. fig. 7a & 7b above from CISC-2002/Pg.12 ( Torsional section properties
of steel shapes)

Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 11
t  c
Yo =Yt - ae
2
I 
a = 1-  y (top )  xh  (1  0.833) x614.11  104.40
 I y 

and e=
 b 2 d 2t 
ch
 31.11
4I y
Yo = 243.385- (20.8+7.6)/2 -104.4+31.11
= 155.895mm Refer fig.8
 Yg =Yt+ 75 – Yo = 243.385 + 75 – 155.895 ( ht. of rails is assumed as 75
mm)
= 161.07 IS:800-2007
 C₂ Yg = 69.29 Cl.no.8.7.4
0.8  2 ƒ  1 h y 0.8  2x0.83  1 614.11 pg-67
Yj = =
2.0 2.0
= 163.26
 C₃ Yj = 182.85

Substituting all above values,


Mcr = [2.908 x 10⁶ {52631.58 + 4.903x104 + (69.29-182.85)² }½ - (69.29 –
182.85)]
Refer fig.8
= [2.908 x 10⁶ (338.463 – 69.29 + 182.85 ]
 1314.5 kN-m
Having obtained Mcr, find bending stress reduction factor - ……………….
Non-dimensional slenderness ratio λLT is lesser of
1.0 x4.33x106 x250
b .Z p . f y / M cr = = 0.907
1314.5 x106
1.2 xZ e . f y 1.2 x3.31x106 x250
= = = 0.869
M cr 1314.5 x106
Hence λLT = 0.869
ØLT = 0.5 [ 1 + αLT ( λLT - 0.2 ) + λLT² ]
αLT ( imperfection parameter)=0.21 for rolled I section
ØLT = 0.5 [ 1 + 0.21 ( 0.869 - 0.2 ) + 0.869² ] = 0.95

Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 12
Bending stress reduction factor, χLT
1
= ≤ 1.0
[LT  (LT 2  LT 2 )1/2 ]
1
= = 0.75
0.95  (0.952  0.8692 )1/2
 .f 0.75 x 250
fbd = LT y   171 N / mm2
 mo 1.1
Md = βb.Zp.fbd = 1.0x4.33x10⁶ x171
=741.40 kNm
Design bending strength in minor direction
f y .Z py (top ) 250 x7.25 x105
M dy    163.93 kNm
 mo 1.1
(Note:- no stress reduction is made in minor axis bending as lateral buckling is
not considered in minor direction)
Combined stress ratio check :-
N M y M z 27.52 21.06 707
      1.09  1.0 IS:800-2007
Nd M dy M dz 1688 163.93 741.40
……………………….. Table 6 pg-31
Hence revise the section. ( ISMC 350 instead of ISMC 300 gives a safe result
with stress ratio of 0.97 .This can be verified by the user.)
(Note : It can be noted that if as per IS-875 –Part 2 both horizontal loads are
not considered to acting simultaneously ( as mentioned after load summary
table), and considering the load combination –Load 1a. & Load 2 i.e. Mzz &
Myy due to vertical load & surge load
Then stress ratio will be
My Mz 21.06 695.78
    1.06  1.0
M dy M dz 163.93 741.40
N 0.9M y 0.9M z
[Also note that as per BS-5950-part 1-1990,   should be
Nd M dy M dz
used in case of vertical & horizontal moment being acting simultaneously; in
which case the stress ratio will be equal to 0.99 and section will be safe.]
Step 6 :- Web Buckling
Buckling check is not required as mentioned earlier since
d
 67
tw
Step:7 Web bearing / crushing resistance check
a) Web bearing at supports:-

Assume minimum stiff bearing length 100mm & 16mm thick base plate
below the gantry girder as below-

Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 13
Code &
clause no. to
be referred
IS:875-Part-2
pg-15&16

IS:800-2007
Clauses

Table 4 pg-29

Fig.8
Table 5 pg-30

 Stiff bearing length = 100 + ( 16 + 20.3 ) x 2.5 ………………………….


Table 2 pg-18
= 190.75mm

 Capacity of web = Fw = (b₁+n₂).tw fyw/γmo …………………………


7.1.2.1 pg-34
190.75 x12 x250
= = 520.22 kN > 444kN ( max. shear force )
1.1 8.2.2 pg-54
 Safe

b) Under the wheel loads:-


Annexure E
Assumed height of rails = 75mm & dia. of wheels =150mm pg-129
-----≠-------
 Dispersed length at 450 = ( 75 + 20.3+7.6 ) x 2 CISC 2000
Annexure E
= 205.8mm pg-130

205.8 x12 x 250 8.2.2 pg-54


 Capacity = = 561.27 kN > 275.16 kN ( Max. wheel load) 9.2.2 pg-70
1.1

 Safe

Step 8 :- Deflection check 9.3.1 pg-70


(For unfactored load cases in service condition) without impact
The deflection check may also be taken before Buckling resistance check to 8.4 pg-59
ensure that the section is safe in deflection. Using appropriate units,
a) Vertical deflection:- 8.7.1.3 pg-65

Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 14
W.a  3L²  4a²  146.75 x2.25(3x82  4 x2.252 ) Table 6- pg31
δv =  x1000
24 EI z 24 x2 x108 x1.206 x103

where a= distance of the point load from support

= 9.79mm

actual self wt. w = 1.203 + 0.351 = 1.554 kN/m

Assume wt. of rail as 0.3 kN/m. Hence total wt.  1.854 kN/m<2.0 kN/m as
assumed earlier.

Deflection due to actual self wt. w = 5wL4/ (384EIZ) =0.410 mm

Span
Total vertical deflection =9.79+0.410 =10.206 mm < i.e. 10.667mm
750

 OK …………………………………………………………………….

b) Horizontal deflection:- Only top flange is assumed to resist the deflection.

W.a  3L²  4a² 


H 
24 EI ytop
where W = 5.75 kN Iy top = 7.69x10⁷ mm⁴
5.75x2.25(3x82 -4x2.252 )
H  5 x1000 = 4.73mm < 10mm.
24 x2 x108 x7.97 x10
 Safe
________________________________________________________________
Note: In all the above calculations/ expression/equations, the values are
rounded off for presentation. However the exact values are considered for
actual calculations using spread sheet.

References :-
 IS 800 : 1984– Code of Practice for General Construction in Steel (
First Revision)

 IS 800 : 2007 Code of Practice for General Construction in Steel (


Third Revision)

 IS 875 : Part 2 Code of practice for design loads ( Other than


Earthquake) for Buildings and Structures- Imposed loads

 Canadian Institute of Steel Construction, 2002

Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 15
 BS 5950 : Part 1 : 1990 Structural use of steelwork in building.

 Euro code 3 : Design of Steel Structures.

 Design of Steel Structures – N. Subramanian

 Structural Steelwork - Design to Limit State Theory - Dennis Lam,


Thien Cheong Ang & Sing- Ping Chiew

Key Notes
Gantry girder is a special problem of laterally unsupported beams. The basic
steps involved in the design of the gantry girder and the relevant clause to be
referred are as-
Steps
1. Load calculation (impact allowance, drag force & surge force ) & load
combination …………………………………………………………..

2. Partial Load factors to obtain design loads …………………………..

3. Partial safety factors for materials ……………………………………

4. Section selection & classification and properties calculations………

5. Design stress calculation:


a. Axial compression ………………………………………………..
b. Design bending stress based on slenderness and stress reduction
factor for laterally unsupported beam ……………………………..

6. Elastic critical moment Mcr for a mono-symmetric section-


a. Warping constant ……………………………………………….
b. Torsion constant ……………………………………………….

c. Shear centre location ……………………………………………


d. Constants c1,c2,c3 ………………………………………………..

e. Design moment capacity for low shear case OR ………………


f. Design moment capacity for high shear case ………………….

Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 16
7. Combined stress ratio check ………………………………………..

8. Shear capacity check ………………………………………………..

9. Web bearing capacity check under wheel load ……………………..

10. Deflection check …………………………………………………….

Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 17
Design of Steel Structures using Revised IS 800: 2007, 30th June to 4th July 2009
Department of Civil Engineering, SCOE, Pune-41. Page 18

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