Mechanical Performance and Durability of Treated Palm Fiber Reinforced Mortars
Mechanical Performance and Durability of Treated Palm Fiber Reinforced Mortars
Mechanical Performance and Durability of Treated Palm Fiber Reinforced Mortars
Original Article/Research
Abstract
The performance of cement mortar reinforced with varying percentages of treated bundled date palm fibers is investigated to appraise
their feasibility for structural and non-structural applications. The study first entailed the evaluation of two different alkali pre-treat-
ments at varying concentrations by subjecting treated and untreated bundled fibers to tensile testing. The suitable pre-treatment was then
adopted while casting cement mortar mixes. The physical properties of fresh mortar was studied through setting times and, for mortar
mixes cured up to 28 days, through parameters such as drying shrinkage and water absorption. The unconfined compressive strengths,
split tensile strengths as well as the flexural strengths of the cured mortar mixes at two different ages were undertaken to assess their
mechanical properties; while the durability was gauged based on their sulfate resistance for up to a period of four months.
Observed stress–strain behavior under tension led to the choice of 0.173% Ca(OH)2 as the preferred pre-treatment for the bundled
fibers used in the mortar mixes. This was further supported by the microstructural examination on the hardened mortars which, revealed
that the integrity of treated fibers remained intact within the cement matrix without hindering the hydration processes. Results also indi-
cated that inclusion of fibers improves the flexural strengths as well as the sulfate resistance of the mortar mixes. However, the cylinder
and cube compressive strengths decreased with the increase in treated fiber inclusion.
Although, the work reported in this paper was carried out on cement mortars, conclusions are expected to be relevant to fiber
reinforced concrete employing treated natural fibers.
Ó 2014 The Gulf Organisation for Research and Development. Production and hosting by Elsevier B.V.
Open access under CC BY-NC-ND license.
Keywords: Fiber reinforced mortar; Durability; Date palm fibers; Mortars (materials); Mechanical performance
1. Introduction
⇑ Corresponding author. Tel.: +974 44230497; fax: +974 44230011.
E-mail addresses: [email protected] (N.G. Ozerkan), ahsan@ Concrete and mortars made with Portland cement are
qu.edu.qa (B. Ahsan), [email protected] (S. Mansour), srinath. known to be easy to form and relatively strong in compres-
[email protected] (S.R. Iyengar). sion but weak in tension, tend to be brittle and have poor
Peer review under responsibility of The Gulf Organization for Research impact strength and toughness. The weakness in tension
and Development. could be overcome by the use of conventional rod
reinforcement and to some extent by the inclusion of a
sufficient volume of certain fibers (Mehta and Monterio,
Production and hosting by Elsevier 1997; Neville and Brooks, 1990; Price, 1951).
2212-6090 Ó 2014 The Gulf Organisation for Research and Development. Production and hosting by Elsevier B.V. Open access under CC BY-NC-ND license.
http://dx.doi.org/10.1016/j.ijsbe.2014.04.002
132 N.G. Ozerkan et al. / International Journal of Sustainable Built Environment 2 (2013) 131–142
In concrete, fibers can be introduced as primary or of various standards on cement-bonded particle boards
secondary reinforcement. Fibers work as primary rein- and have high levels of performance even in moist condi-
forcement in thin-sheet products in which conventional tions. Coconut fibers can also be used as reinforcement
reinforcing bars cannot be used and includes no coarse and to substitute sand in the development of composite
aggregate and a matrix with markedly higher cement con- reinforced coconut fiber. Moreover, increasing the content
tent than normal concrete. The fibers are used as primary of coconut fiber increased the modulus of rupture and
reinforcement to increase both the strength and toughness compressive strength of the composites up to a certain opti-
of the composite. Fibers are also included in the matrix as mum composition. The composites manufactured with
the secondary reinforcement to control cracking induced short coconut fibers and ordinary Portland cement matrix
by humidity or temperature variations or to provide presented a significant reduction in toughness (Abdullah
post-failure integrity in the event of accidental overload et al., 2011; Filho et al., 2000). On the other hand, bamboo
or spalling (Filho et al., 1999; Bentur and Mindness, 2007). fiber is a satisfactory fiber for incorporation into the cement
Reinforcing cement matrices with various fibers have matrix, and does not vary greatly in flexural strength and
been reported to resist rapid propagation of micro cracking fracture toughness values (Coutts, 1995). It is also proved
under applied stress as well as the ability to withstand loads that the composites reinforced with sisal fibers are reliable
even after initial cracking, thereby improving toughness materials to be used in practice for the production of struc-
(Yurtseven, 2004). Furthermore, increase in the flexural tural elements to be used in rural and civil construction, and
strength of the fiber-cement composite up to 30% had been improvement in flexural strength and splitting tensile
observed; however, fiber inclusion reduces the workability strength was reported (Filho et al., 1999; Al Rawi and Al
of the fresh concrete and mortars (ACI Committee 544, Khafagy, 2009). Several other studies have been carried
2002). out on evaluating the behavior of cement composites with
Several fiber types in a variety of sizes, both manmade natural fibers from bamboo (Ghawami, 2005), sisal (Filho
and natural, have been incorporated into cement based et al., 2009), coir (Aggarwal, 1992), vegetable origin
matrices which composed of paste, mortar or concrete. (Agopyan et al., 2005; Toledo Filho et al., 2005), etc.
The choice of the most commercially significant types of Although natural fibers have some advantages like low
fibers varies from synthetic organic materials such as poly- density, less abrasiveness, and lower cost when compared
propylene or carbon, synthetic inorganics such as steel or to inorganic reinforcing fibers, they also have some disad-
glass, natural organics such as cellulose or sisal to natural vantages such as mechanical and thermal degradation
inorganic asbestos. Although, most of the developments during processing, poor wettability and high moisture
involve the use of ordinary Portland cement; the use of absorption. Moreover, it is known that the natural fibers
high alumina cement, cement with additives such as fly include high content of hydroxyl groups (OH) which causes
ash, slag, silica fume, etc. to improve the durability of the the hydrophilic behavior. The hydrophilic behavior of fiber
composite or to minimize chemical interactions between produces poor adhesion between fiber and matrix when the
the fibers and matrix have also been reported (Bentur natural fiber is faced to develop composite material. This
and Mindness, 2007). problem is mainly improved by several chemical treatment
Natural fibers; either unprocessed or processed, have methods suggested by researchers. These methods range
been used to reinforce cement based products in various from being saline treatment, alkali treatment and treatment
applications around the world. These include materials involving graft copolymerization of monomers. In order to
obtained from different parts of plants. For example, fibers modify and clean the surface of natural fiber, alkali treat-
of jute, ramie, flax, kenaf and hemp are obtained from the ment is one of the most common methods employed. Alkali
stem whereas sisal, banana and pineapple are obtained treatment has been reported to decrease the surface tension
from the leaf and cotton and kapok from the seed. Natural and to improve the interfacial adhesion between the fiber
fibers are composites with a cellular structure including dif- and matrix. Furthermore, in the literature, several possible
ferent proportions of cellulose, hemicellulose and lignin explanations can be found discussing the positive effects of
which constitute different layers (Filho et al., 1999; John alkali treatment on the properties and structure of natural
et al., 2005). fibers (Tan, 1997; Bledzki and Gassan, 1999; Rong et al.,
Natural fibers have a high tensile strength and a low 2001; Aziz and Ansell, 2004; Weyenberg et al., 2006;
modulus of elasticity; however, they have a high variation Bachtiar et al., 2008; Kriker et al., 2008; Bachtiar et al.,
on their properties which could lead to unpredictable 2012; Nordin et al., 2013).
fiber-cement composite properties (Swamy, 1990; Li et al., Date palm trees are native to the middle-east region;
2006). There are several studies on the evaluation of the their fibers can be easily and abundantly found in countries
use of different types of natural fibers in concrete and mor- like the State of Qatar. The idea of reinforcing concrete
tar applications. Aggarwal (1995) suggested that in coun- with date palm fibers was studied by Kriker et al. (2005).
tries where bagasse is substantially available, it can be They had looked into the durability and mechanical
used for the production of cement-bonded building materi- properties of date palm surface fibers in hot-dry climate.
als, since the results obtained from the study showed that They concluded that Male date palm surface fibers
the developed composites meet most of the requirements (MDPSFs) had the most tensile strength compared to other
N.G. Ozerkan et al. / International Journal of Sustainable Built Environment 2 (2013) 131–142 133
types of date palm fibers. As the volume of fiber is The mortar mixes used in this study have been detailed
increased in the concrete, more post-crack flexural strength in Table 1.The volume fraction is defined as the volume of
and toughness coefficient were observed but at the same fibers divided by the volume of the composite (fibers and
time a reduction in first crack and compressive strength concrete), and typically ranges from 0.1 to 3.0%. In this
was noted. Another research was launched by the same study, the aim was to vary the volume fractions of the
group to study the durability of male date palm surface bundled fibers in the mix beyond 2.0%. However, while
fibers immersed in alkaline solutions which resulted in con- attempting to do so, during sample preparation, excessive
cluding that the durability of MDPSF reinforced concrete separation of the mortar components was observed which
is poor (Rao and Rao, 2007). Also it was reported that pose difficulty in mix workability as well as in preparing
the male date palm surface fiber had an average tensile and obtaining monolithic compacted samples. Hence, it
strength and weak elastic modulus and the increase in per- was decided to limit the maximum fiber inclusion to 2.0%.
centage and length of the fiber in concrete has a beneficial
effect on the ductile behavior (Kriker et al., 2005). 2.2. Experimental methods
Hence, there is a need for further investigating proper-
ties of date palm fibers and understanding their contribu- 2.2.1. Fiber pretreatment
tion to the performance of cement–fiber composites. The bundled fibers were treated by immersing individu-
ally either in 2.0% of NaOH solution (based on recommen-
2. Materials and methodology dations from study performed by AlMaadeed et al., 2013)
or 0.173% Ca(OH)2 (as per room temperature solubility
The objective of this paper is to evaluate the perfor- range). Additionally, for direct comparison, 0.173% of
mance of cement mortar reinforced with varying NaOH solution was also considered. The fibers were
percentages of treated bundled date palm fibers so as to immersed in the solution for an hour and then placed in
appraise their feasibility for structural and non-structural an oven at 60 °C for 3 h to dry. 10 cm length of treated
applications. fibers was then cut to prepare them for the tensile test.
2.1.3. Mortar preparation 2.2.4. Physical properties of the fresh and hardened mortars
Sand (or fine aggregate) procured from the Qatar Sand The setting time of the fresh mortar was recorded using
Treatment Plant, having 2.73 specific gravity, unit weight a Vicat’s apparatus in accordance to ASTM C807 (ASTM,
(i.e. the weight per unit volume of a material) of 1.65 kg/l 2008). The ASTM C1403 (ASTM, 2012b) method was fol-
and water absorption of 2.15% and ordinary Portland lowed to measure the water absorption of the hardened
Cement Type I supplied by Al Khalij Cement Company mortar after 7 and 28 day curing time. The sorptivity test
which conforms to BS EN 197-1 (BSI, 2000), were used method was based on the ASTM C1585 (ASTM, 2013a)
in this study. and was used to determine the rate of absorption of water
134 N.G. Ozerkan et al. / International Journal of Sustainable Built Environment 2 (2013) 131–142
Fig. 1. Tensile Strength (TS) versus Young’s Modulus (E) relation for fibers with and without various treatments.
Fig. 2. Stress–strain profiles for (a) untreated bundled fibers, (b) treated with 0.173% Ca(OH)2, (c) treated with 0.173% NaOH, and (d) treated with 2.0%
NaOH.
Hence, it was decided to pursue only 0.173% Ca(OH)2 Also, since cement hydration releases calcium hydroxide it
treatment for further investigations with mortar mixes, is unlikely that fibers already subjected to the aforesaid pre-
because the fibers displayed more or less uniform behavior. treatment will undergo further structural degradation.
136 N.G. Ozerkan et al. / International Journal of Sustainable Built Environment 2 (2013) 131–142
Table 3
Setting time test results of mortar samples.
Mix No. Fiber Inclusion Average setting
(wt.%) times (h)
Initial Final
1(Control) 0.0 3:00 4:00
2 0.5 3:15 3:55
3 1.0 4:25 5:00
4 2.0 2:20 2:45
Fig. 6. The effect of palm fiber ratio on the compressive strength for cube
mortar samples (the level of accuracy ranged between 3.53% and 15.22%). Fig. 9. The effect of palm fiber ratio on split tensile strength of mortar
samples after 7 and 28 days (the level of accuracy varied between 3.28%
and 17.86%).
Fig. 8. The effect of palm fiber ratio on flexural strength of mortar Fig. 11 depicts some of the SEM micrographs obtained
samples. from this study which sheds some light on the tensile failure
138 N.G. Ozerkan et al. / International Journal of Sustainable Built Environment 2 (2013) 131–142
Fig. 11. Typical SEM micrographs for representative untreated and treated bundled fibers at 500 magnification.
behavior of the treated and untreated bundled fibers. It can former samples; a behavior that is considered favorable
be observed that as the concentration of the treatment for mortar and concrete applications. This supports our
increased (i.e. 2.0% NaOH), the fibers became more brittle choice of 0.173% Ca(OH)2 treatment for mortar studies.
and this agrees with the tensile stress–strain profiles Typical SEM micrographs from the mortar mix cured
reported in the previous sections. Also, while comparing up to 28 days have been presented in Fig. 12. The abun-
the failure morphologies of the 0.173% Ca(OH)2 vs. the dance of fiber bundles is observed to increase progressively
0.173% NaOH, the contribution of the individual bundle with their inclusion in the mixes. Moreover, the treated
fibers in resisting the tension is more conspicuous in the fibers appear to remain intact within the cement matrix.
N.G. Ozerkan et al. / International Journal of Sustainable Built Environment 2 (2013) 131–142 139
Fig. 12. Scanning electron micrographs of the 28-day mortar mixes (with and without fiber inclusion) at two different magnifications.
Also, the dense morphology of the CSH gel which is the ettringite (e) and gypsum (g) were observed, their relative
product of complete hydration of cement is visible in the intensities were significantly low again supporting the
images indicating that the hydration progressed normally above argument that the treated fibers remained within
despite the inclusion of the fibers in the mixes. the cement matrix without hindering the hydration pro-
X-ray diffraction of the mortar mixes cured up to cesses. Calcite (c) peaks were observed which can be attrib-
28 days has been compared in Fig. 13. Although some uted to carbonation while the conspicuous peaks of quartz
peaks of early hydration products such as portlandite (p), (q) can be attributed to the sand (i.e. fine aggregates)
140 N.G. Ozerkan et al. / International Journal of Sustainable Built Environment 2 (2013) 131–142
Fig. 13. X-ray diffractograms for mortar mixes (with and without fiber inclusion) at 28 days.
Fig. 14. X-ray diffractograms for mortar mixes (with and without fiber inclusion) subjected to sulfate attack at 120 days.
present in the mortar mixes. Hence, although the preferen- effects on the mortar mixes as well as the influence of date
tial orientation/crystallinity was slightly different, no phase palm fibers on improving the durability.
change was observed between the mixes.
In contrast, X-ray diffraction of the mortar mixes sub- 4. Conclusions
jected to sulfate attack was carried out and compared in
Fig. 14. The samples collected for this analysis were The tensile performance of Portland cement mortars
obtained from mix specimens aged up to 120 days while and concrete had been reported to be enhanced via the
being immersed in sodium sulfate solution. In addition to inclusion of certain fibers in sufficient quantities. Natural
some of the phases reported earlier, presence of ettringite fibers such as those obtained are known to exhibit high ten-
(e) and strong peaks of gypsum (g) especially at 11.6° 2H sile strength and a low modulus of elasticity despite high
were conspicuous which, are typical products formed as a variation. Date palm trees are native to the middle-east
result of sodium sulfate attack in cement mortars (Prasad region; their fibers can be easily and abundantly found in
et al., 2006). Weak peaks of portlandite (p) were also pres- countries like the State of Qatar.
ent; which could imply the possibility of conversion of cal- The results in this paper are based on laboratory
cium hydroxide into the aforesaid sulfate products. experiments with four mortar mixes reinforced with vary-
However, the overall trend seems to suggest that with ing percentages of treated natural date palm fiber up to
increased fiber inclusion in the mixes, the intensities of 2.0%. For fiber inclusions greater than 2.0%, poor work-
products of sulfate attack became low thereby implying ability as well as difficulty in preparing and obtaining
that such mixes offer better resistance to sulfate attack. monolithic compacted samples due to excessive separation
This is in agreement with the previous observations that of mortar components was encountered. Hence, it is rec-
mixes 1.0% and 2.0% fiber inclusion are more resilient to ommended that such date palm fiber inclusion in mortars
length changes. to be limited to less than 2.0% by weight.
Nevertheless, it is recommended to investigate exposure Fibers treated with 0.173% Ca(OH)2 displayed better
times much longer than 120 days as well as higher sodium tensile strengths and stiffness properties than those treated
sulfate concentrations to better understand the deteriorating with NaOH and hence, the former was chosen as preferred
N.G. Ozerkan et al. / International Journal of Sustainable Built Environment 2 (2013) 131–142 141
pre-treatment for the bundled fibers used in the mortar Agopyan, V., Savastano Jr., H., John, V.M., Cincotto, M.A., 2005.
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Although, the work reported in this paper was carried ASTM, 2012. C109/C109M Standard Test Method for Compressive
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ASTM, 2013a. C1585 Standard Test Method for Measurement of Rate of
Acknowledgements Absorption of Water by Hydraulic-Cement Concretes. American
Society for Testing Materials, West Conshohocken, PA, USA.
The joint initiative and financial backing of Qatar Uni- ASTM, 2013b. C1012/C1012M Standard Test Method for Length Change
of Hydraulic-Cement Mortars Exposed to a Sulfate Solution. American
versity (QU), Texas A&M University at Qatar (TAMUQ) Society for Testing and Materials, West Conshohocken, PA, USA.
and Qatar Environment and Energy Research Institute Awwad, E., Mabsout, M., Hamad, B., Khatib, H., 2011. Preliminary
(QEERI) for this collaborative study is duly acknowledged. studies on the use of natural fibers in sustainable concrete. Leb. Sci. J.
In particular, the authors are grateful to Dr. Eyad Masad 12 (1), 109–117.
(TAMUQ), Dr. Mariam Ali (QU) and Dr. Fahhad Alharbi Aziz, S.H., Ansell, M.P., 2004. The effect of alkalization and fibre
alignment on the mechanical and thermal properties of kenaf and
(QEERI) for their strong support. hemp bast fibre composites: part 1 – polyester resin matrix. Compos.
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