Error Code 590-9

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Product: ARTICULATED TRUCK
Model: 740B ARTICULATED TRUCK L4E
Configuration: 740B Articulated Truck L4E00001-UP (MACHINE) POWERED
BY C15 Engine

Troubleshooting
735B, 740B and 740B EJECTOR Articulated Trucks InstrClstr/CMPD Monitoring
Media Number -UENR1227-03 Publication Date -01/09/2011 Date Updated -19/04/2016

i03910937
MID 052 - CID 0590 - FMI 09

SMCS - 1901-038
MID 052 CID 0590 FMI 09
Conditions Which Generate This Code:
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis... 11/18/2014
Illustration 1 g02181003
Schematic of the Cat Data Link Circuit
This diagnostic code is recorded when the CMPD does not receive expected information from the
engine ECM. The possible causes of this diagnostic code are listed:
 The wires for the Cat Data Link to the engine ECM are open or the wires are shorted.
 The wrong software is installed on an ECM.
Test Step 1. VERIFY THE HARDWARE AND THE SOFTWARE PART NUMBERS.
A. Verify that the following information is correct:
 The part number of the flash software for the engine ECM
 The part number of the flash software for the CMPD
 The part number of the engine ECM
 The part number of the CMPD
Note: Consult your Caterpillar Dealer for the correct part numbers of the flash software.
Expected Result:
All of the part numbers are correct.
Results:
 OK - All of the part numbers are correct. Proceed to Test Step 2.
 NOT OK - All of the part numbers are not correct.
Repair: The installed engine ECM or the CMPD have the wrong part number or the incorrect
flash software is installed. Replace the engine ECM or replace the CMPD that is incorrect.
Replace the ECM with a module that has the correct part number. Flash the correct software.
See Testing and Adjusting, "Electronic Control Module (ECM) - Flash Program" for
additional information.
STOP
Test Step 2. INSPECT THE HARNESS CONNECTIONS.
A. Turn the disconnect switch to the OFF position.
B. Inspect all harness connections that are related to the Cat Data Link. Make sure that the
connectors are clean and tight.
C. Check the connectors for proper mating. Ensure that all the seals are present and in place.
D. Check the harness for signs of damage or abrasion.
E. Check the wires at the connector. Ensure that the wires are secured tightly into the connector.
Take care not to pull the wire out of the connector.
F. Check the exposed wires at the connectors for nicks or signs of abrasion.
G. Check for moisture inside the connector.
H. Check the connectors for dirty contacts or corroded contacts.
I. Check each pin and each socket of the machine harness connectors. Ensure that the contacts
are properly installed. The contacts should mate correctly when the two pieces of the
connector are placed together.
Expected Result:
The machine harness connectors are tight and free of corrosion.
Results:
 OK - The machine harness connectors are tight and free of corrosion. Proceed to Test Step 3.
 NOT OK - The machine harness connectors are in need of repair.
Repair: Repair the machine harness or replace the machine harness.
STOP
Test Step 3. CHECK FOR SHORTS
A. The disconnect switch remains in the OFF position.
B. Disconnect the machine harness connectors from all electronic control modules that use the
Cat Data Link.
C. At the harness connector for the CMPD, measure the resistance between connector contact 7
(wire 944-OR(Orange)) and all of the contacts that are used in the machine harness connector
for the CMPD. Perform the same measurements for connector contact 8 (wire 945-BR
(Brown)).
Expected Result:
Each resistance measurement is greater than 5000 ohms.
Results:
 OK - Each of the resistance measurements is greater than 5000 ohms. The harness circuit
resistance is correct. Proceed to Test Step 4.
 NOT OK - One of the resistance measurements is less than 5000 ohms. The machine harness
has failed.
Repair: There is a short between contacts 7 (wire 944-OR(Orange)) or 8 (wire 945-BR
(Brown)) of the Cat Data Link and the circuit with the low resistance measurement. Repair the
machine harness or replace the machine harness.
STOP
Test Step 4. CHECK FOR OPEN HARNESS
A. The disconnect switch remains in the OFF position.
B. All related electronic control modules remain disconnected from the machine harness.
C. Check the resistance of the Cat Data Link circuit in the machine harness:
 Measure the resistance between connector contact J1-8 (wire 944-OR(Orange)) of the
engine ECM and connector contact 7 (wire 944-OR(Orange)) of the CMPD.
 Measure the resistance between connector contact J1-9 (wire 945-BR(Brown)) of the
engine ECM and connector contact 8 (wire 945-BR(Brown)) of the CMPD.
Expected Result:
The resistance measures less than 5 ohms.
Results:
 OK - The resistance is less than 5 ohms. The Cat Data Link circuit in the machine harness is
correct. Proceed to Test Step 5.
 NOT OK - The resistance is greater than 5 ohms. The machine harness has failed.
Repair: The Cat Data Link circuit is open in the machine harness. Repair the machine harness
or replace the machine harness.
STOP
Test Step 5. CHECK IF THE DIAGNOSTIC CODE REMAINS
A. Inspect the contacts of the harness connectors and clean the contacts.
B. Reconnect all harness connectors.
C. Turn the disconnect switch and the key start switch to the ON position.
D. Operate the machine.
E. Check the status of the CID 0590 FMI 09.
Expected Result:
The CID 0590 FMI 09 is active.
Results:
 YES - The CID 0590 FMI 09 is active. The diagnostic code has not been corrected. The ECM
may have failed.
Repair: Most unlikely that the ECM has failed. Exit this procedure and perform this
procedure again. If the cause of the diagnostic code is not found, replace the ECM. See
Testing and Adjusting, "Electronic Control Module (ECM) - Replace".
STOP
 NO - The CID 0590 FMI 09 is not active. The diagnostic code does not exist at this time.
Repair: The initial diagnostic code was probably caused by a poor electrical connection or a
short at one of the harness connectors that was disconnected and reconnected. Resume normal
machine operation.
STOP

Copyright 1993 - 2014 Caterpillar Inc. Tue Nov 18 17:30:36 UTC+0400 2014
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What are some potential causes for diagnostic code CID 0590 FMI 09?

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(SEBP5908 - ) - Service Information System Page 1 of 6

MID 052 - CID 0590 - FMI 09

Conditions Which Generate This Code:

Test Step 2. INSPECT THE HARNESS CONNECTIONS.

Test Step 3. CHECK FOR SHORTS

Test Step 4. CHECK FOR OPEN HARNESS

Test Step 5. CHECK IF THE DIAGNOSTIC CODE REMAINS

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