Stihl MS 661 C-M
Stihl MS 661 C-M
Stihl MS 661 C-M
Contents
{ This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process
with electronic systems.
MS 661 C-M 1
English
2 MS 661 C-M
English
MS 661 C-M 3
English
Wear sturdy protective Clean the dust and dirt off the machine – Open the fuel filler cap carefully so that
gloves made of a resist- do not use any grease solvents for this any excess pressure is relieved
ant material (e.g. purpose. gradually and fuel does not splash out.
leather). Clean the ventilation slots if necessary. The machine may only be refuelled in a
well ventilated place. Clean the machine
Do not use a high-pressure cleaner to
STIHL can supply a comprehensive immediately if fuel is spilled. Do not spill
clean the machine. The hard jet of water
range of personal protective equipment. fuel over your clothing – contaminated
can damage parts of the machine.
clothing must be changed immediately.
Transport Accessories The machines can be equipped with the
following filler caps as standard:
Before any transport – even over short Only use those tools, guide bars, chains, Cliplock filler cap (bayonet-type)
distances – switch off the machine, chain sprockets, accessories or
engage the chain brake and attach the Place the cliplock filler
technically equivalent components that cap (bayonet-type) in
chain scabbard. This avoids the risk of have been approved by STIHL for this
the saw chain starting unintentionally. position, turn as far as
machine. If you have any questions in stop and fold the cliplock
this respect, consult a servicing dealer. down.
Use only high quality tools and
accessories. Otherwise, there may be a This helps reduce the risk of unit
risk of accidents and damage to the vibrations causing an incorrectly
machine. tightened filler cap to loosen or come off
and spill quantities of fuel.
STIHL recommends the use of genuine
001BA115 KN
STIHL tools, guide bars, chains, chain Look out for leaks! Never
sprockets and accessories. They are start the engine if fuel has
specifically designed to match your been spilled or is leaking
Always carry the chain saw by the model and meet your performance – Fatal burns may result!
handle – with the hot muffler away from requirements.
your body, the guide bar must point to
the rear. Avoid touching hot parts of the Refuelling Before Starting Work
machine, especially the surface of the
muffler – risk of burns!
Gasoline is an extremely Check that your saw is properly
In vehicles: Properly secure the machine flammable fuel – keep assembled and in good condition – refer
to prevent tipping, damage and chain oil clear of naked flames and to appropriate chapters in the instruction
or fuel spillage. fire – do not spill any fuel manual.
– no smoking. – Check the fuel system for leaks,
Cleaning paying special attention to visible
Switch off the engine before refuelling.
parts such as the tank cap, hose
Never refuel the machine while the connections and the manual fuel
Clean plastic parts with a cloth. Harsh engine is still hot – the fuel may spill over
detergents can damage the plastic. pump (on machines so equipped). If
– risk of fire!
4 MS 661 C-M
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there are any leaks or damage, do Your chain saw is a one-person saw. Do Never let the machine run unattended.
not start the engine – risk of fire. not allow other persons to be in the
Exercise caution with slippery surfaces,
Have your saw repaired by a working area – not even while starting.
water, snow, ice, steep slopes, uneven
servicing dealer before using it
Do not start the chain saw if the chain is ground or green wood that has just been
again.
in a cut. stripped of its bark – danger of slipping!
– Check operation of chain brake,
Move at least 3 meters away from the Use caution with tree stumps, roots,
front hand guard
place where the machine was refuelled ditches – danger of stumbling!
– Correctly mounted guide bar and never start the motor in enclosed
Do not work alone – keep within calling
spaces.
– Correctly tensioned chain distance of others who are trained in
Lock the chain with the chain brake emergency procedures and can provide
– The trigger and trigger lockout must
before starting – risk of injury due to help in an emergency. Helpers at the
move freely and spring back to the
rotating chain! cutting site must also wear protective
idle position when they are
clothing (helmet!) and stand well clear of
released. Do not drop-start the engine – start as
the branches being cut.
described in the Instruction Manual.
– Master Control lever must move
More care and attention than usual are
easily to STOP, 0 or †
During operation required when wearing ear protection,
– Check that the spark plug boot is as warning sounds (shouts, beeps, etc.)
secure – a loose boot may cause cannot be heard properly.
arcing that could ignite combustible Ensure you always have a firm and safe
footing. Take special care when the bark Take a break in good time to avoid
fumes and cause a fire.
is wet – danger of slipping! tiredness or exhaustion – risk of
– Never attempt to modify the controls accidents!
or safety devices in any way.
Dust (e. g., sawdust), fumes and smoke
– Keep the handles dry and clean – produced while using the machine may
free from oil and dirt – for safe be hazardous to health. If dust is
control of the saw. generated, wear a dust mask.
Make sure there is sufficient fuel When the engine is running: Note that
001BA087 LÄ
–
and chain oil in the tanks. the saw chain continues to rotate for a
To reduce the risk of personal injury, do short period after you let go of the
not operate your saw if it is damaged or throttle trigger – coasting effect.
not properly assembled. Always hold the chain saw firmly with No smoking when working with or near
both hands: Right hand on the rear the chain saw - risk of fire! Combustible
Starting the chain saw handle – even if you are left-handed. To fuel vapour may escape from the fuel
ensure reliable control, wrap your system.
thumbs tightly around the handlebar and
Always work on a level surface. Ensure handle.
a firm and secure footing. Hold the
machine securely – the chain must not In the event of impending danger or in
touch any objects or the floor – danger of an emergency, switch off the engine
injury due to the rotating saw chain. immediately by moving the Master
Control lever / stop switch to STOP, 0 or
†.
MS 661 C-M 5
English
Examine the saw chain periodically at a machine that is not in perfect working Storage
short intervals and as soon as you note order. In case of doubt, have the unit
any tangible changes: checked by your servicing dealer.
When the machine is not in use, it
– Switch off the engine; wait until the Check for correct idling, so that the saw should be stored in such a way that no-
saw chain is stationary chain stops moving when the throttle one is endangered. Secure the machine
trigger is released. Check the idle setting against unauthorised use.
– Check condition and secure fitting
regularly and correct when possible.
– Check sharpness Have the machine repaired by a STIHL Store the machine in a safe, dry room.
Never touch the saw chain when the servicing dealer if the saw chain still
continues to move during idling. Vibrations
engine is running. If the saw chain
becomes jammed by an object, switch The chain saw produces
off the engine immediately before poisonous exhaust gases Prolonged use of the power tool may
attempting to remove the object – risk of as soon as the engine result in vibration-induced circulation
injury! starts. These gases may problems in the hands (whitefinger
be colourless and odour- disease).
Always turn off the engine before leaving
the machine unattended. less and may contain No general recommendation can be
unburnt hydrocarbons given for the length of usage because it
To change the saw chain, switch off the and benzene. Never work depends on several factors.
engine. Risk of injury from the motor with the machine indoors
starting unintentionally! or in poorly ventilated The period of usage is prolonged by:
Keep easily combustible materials areas, even if your – Hand protection (wearing warm
(e. g., wood chips, bark, dry grass, fuel) machine is equipped with gloves)
away from hot exhaust gases and hot a catalytic converter.
– Work breaks
mufflers – risk of fire! Mufflers with Ensure proper ventilation when working
catalytic converters can become in trenches, hollows or other confined The period of usage is shortened by:
especially hot. locations – risk of fatal injury from – Any personal tendency to suffer
Never work without chain lubrication – breathing toxic fumes! from poor circulation (symptoms:
monitor the oil level in the oil tank. Stop If you feel sick, have a headache, vision frequently cold fingers, tingling
work immediately if the oil level in the oil problems (e. g., your field of vision gets sensations).
tank is too low and top up with chain oil smaller), hearing problems, dizziness or – Low outside temperatures.
– see also "Topping up with chain oil" inability to concentrate, stop work
and "Check chain lubrication". – The force with which the handles
immediately. Such symptoms may be
are held (a tight grip restricts
If the machine is subjected to unusually caused by an excessively high
circulation).
high loads for which it was not designed concentration of exhaust emissions –
(e. g., heavy impact or a fall), always risk of accident! Continual and regular users should
check that it is in good condition before monitor closely the condition of their
continuing work – see also "Before After finishing work hands and fingers. If any of the above
starting work". symptoms appear (e.g. tingling
sensation in fingers), seek medical
Check the fuel system for leaks and Switch off the motor, engage the chain advice.
make sure the safety devices are brake and attach the chain scabbard.
working properly. Never continue using
6 MS 661 C-M
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Maintenance and repairs Check that the muffler is in perfect servicing dealer – do not use the
working condition. machine until the malfunction has been
remedied, see "Chain brake".
Always switch off the engine before any Do not use the machine if the muffler is
repair, cleaning or maintenance work damaged or missing – risk of fire,
and any work on the chain. Risk of injury damage to hearing!
if the engine starts inadvertently! Never touch a hot muffler – risk of burns!
The machine must be serviced regularly. The condition of the anti-vibration
Do not attempt any maintenance or elements influences vibration behaviour
repair work not described in the – inspect anti-vibration elements
Instruction Manual. All other work should periodically.
be carried out by a servicing dealer.
Inspect chain catcher – replace if
STIHL recommends that maintenance damaged.
and repair work be carried out only by
authorised STIHL dealers. STIHL Switch off the engine
dealers receive regular training and are – To check the chain tension
supplied with technical information.
– To retension the chain
Use only high-quality spare parts.
Otherwise, there may be a risk of – To replace the chain
accidents and damage to the machine. If – For remedying malfunctions
you have any questions in this respect,
consult a servicing dealer. Observe sharpening instructions – for
safe and proper handling, always keep
Do not modify the machine in any way – the chain and guide bar in flawless
this may increase the risk of personal condition. Keep the chain properly
injury –risk of accidents! sharpened, tensioned and well
To reduce the risk of fire due to ignition lubricated.
outside the cylinder, move the master Change chain, guide bar and chain
control level to STOP, 0 or † before sprocket in due time.
turning the engine over on the starter
when the spark plug boot is removed or Regularly check that the clutch drum is
the spark plug is unscrewed! in perfect working condition.
Do not service or store the machine near Always store fuel and chain lubricant
a naked flame – risk of fire due to the only in the specified type of containers
fuel! and ensure they are correctly labelled.
Store in a dry, cool and secure place
Check fuel cap regularly for tightness. protected against light and sunlight.
Use only spark plugs that are in perfect In the event of a chain brake
condition and have been approved by malfunction, switch off the machine
STIHL – see "Specifications". immediately – risk of injury! Consult a
Check ignition lead (insulation in good
condition, secure connection).
MS 661 C-M 7
English
001BA257 KN
Kickback can result in – Use extreme caution when re-
fatal cuts. entering a previous cut
– Do not attempt plunge cuts if you
– The saw chain in the area of the are not experienced in this cutting
upper quarter of the guide bar nose technique
unintentionally comes into contact
with wood or a solid object – e. g., – Be alert for shifting of the log or
unintentionally touches another limb other forces that may cause the cut
during limbing to close and pinch the chain
– The saw chain at the nose of the – Always cut with a correctly
guide bar is briefly pinched in the cut sharpened, properly tensioned saw
chain – the depth gauge setting
must not be too large
QuickStop chain brake:
– Use low-kickback saw chains as
well as narrow-radius guide bars
This device reduces the risk of injury in
certain situations – it cannot prevent
Pull-in (A)
kickback. If activated, the brake stops
the saw chain within a fraction of a
second –
refer to chapter "Chain brake" in this
Instruction Manual.
001BA036 KN
001BA037 KN
Kickback occurs when the saw is
suddenly thrown up and back in an – Work cautiously and methodically
uncontrolled arc towards the operator. – Hold the chain saw firmly with both
A
hands and maintain a secure grip
When the chain on the bottom of the bar
– Always cut at full throttle – overbucking – is suddenly pinched,
caught or encounters a foreign object in
– Be aware of the location of the guide
the wood, the chain saw may suddenly
bar nose
– Do not cut with the guide bar nose
8 MS 661 C-M
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be drawn forward toward the log – to Dead wood (brittle, rotten or dead wood)
avoid this, engage the bumper spike poses a significant, highly unpredictable Working Techniques
firmly in the wood. hazard. It is extremely difficult or even
practically impossible to recognise the Sawing and felling work, including all
Pushback (B) danger. Use aids such as winches or related work (plunge cutting, limbing,
draglines. etc.) may only be carried out by persons
When felling close to roads, rail lines, who have been specially trained and
power lines, etc., work with particular instructed. Persons who are not
care. If necessary, notify police, power experienced chain saw users should not
companies or railway authorities. carry out any such work – increased risk
of accidents!
Country-specific legislation on felling
001BA038 KN
technique must be complied with during
B felling work.
– With trunks that are under tension Use the shortest possible guide bar: The
between other trees because they chain, guide bar and chain sprocket
fell unfavourably must match each other and your saw.
MS 661 C-M 9
English
materials, dry plants or scrub. Always Note when reaching the end of a cut that
contact your local forest authority for the saw is no longer supported in the
information on a possible fire risk. kerf. You have to take the full weight of
the machine since it might otherwise go
out of control.
When cutting small logs:
001BA082 KN
– Use a sturdy and stable support –
sawhorse.
Position the saw so that your body is – Never hold the log with your leg or
clear of the cutting attachment. foot.
Always pull the saw out of the cut with – Never allow another person to hold
the chain running. the log or help in any other way.
Use your chain saw for cutting only. It is Limbing:
not designed for prying or shoveling – Use a low kickback chain.
away limbs, roots or other objects.
– Work with the saw supported
Do not underbuck freely hanging limbs. wherever possible.
001BA033 KN
Take care when cutting scrub and young – Do not stand on the log while
trees. The saw chain may catch and limbing it.
throw thin shoots in your direction.
– Do not cut with the bar nose.
To reduce the risk of injury, take special If on a slope, stand on the uphill side of
care when cutting shattered wood the log. Watch out for rolling logs. – Watch for limbs which are under
because of the risk of injury from slivers tension.
being caught and thrown in your When working at heights:
– Never cut several limbs at once.
direction. – Always use a lift bucket
Lying or standing logs under tension:
Make sure your saw does not touch any – Never work on a ladder or in a tree
foreign materials: Stones, nails, etc. may Always make cuts in the correct
be flung off and damage the saw chain. – Never work on an insecure support sequence (first at the compression
The saw may kick back unexpectedly – – Do not work above shoulder height side (1), then at the tension side (2), the
risk of accidents. saw may otherwise pinch or kick back –
– Never operate your power tool with risk of injury.
If the rotating chain makes contact with one hand
a rock or other solid object there is a risk
Begin cutting with the saw at full throttle
of sparking which may cause easily
and engage the spiked bumper firmly in
combustible material to catch fire under
the wood, and then continue cutting.
certain circumstances. Dry plants and
scrub are also easily combustible, Never work without the spiked bumper
especially in hot and dry weather because the saw may pull you forwards
conditions. If there is a risk of fire, do not and off balance. Always engage the
use your chainsaw near combustible spiked bumper securely in the tree or
limb.
10 MS 661 C-M
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Ripping cut:
001BA088 LÄ
2
001BA151 KN
1 1/ 2 1
21/2
001BA189 KN
points:
N Make relieving cut at the – The natural lean of the tree
compression side (1)
Cutting technique in which the spiked – Any unusually heavy limb structure,
N Make bucking cut at the tension damage
bumper is not used – risk of pull-in – start
side (2)
the cut with the guide bar at the – The wind direction and speed – do
Be wary of pushback when making shallowest possible angle – take extra not fell in high winds
bucking cut from the bottom upwards care since there is an increased danger
(underbuck). of kickback. – Sloping ground
– Neighboring trees
NOTICE Preparations for Felling
– Snow load
Do not cut a lying log at a point where it – Soundness of tree – take special
is touching the ground because the saw Check that there are no other persons in care if trunk is damaged or in case
chain will otherwise be damaged. the felling area – other than helpers. of deadwood (dry, decayed or rotted
Make sure no-one is endangered by the wood)
falling tree – the noise of your engine
may drown any warning calls.
MS 661 C-M 11
English
B
area from interfering limbs and Preparing felling notch
brush to provide a secure footing.
– Clean lower portion of tree base
(e.g. with an axe) – sand, stones
45° and other foreign objects will dull the
saw chain.
A C
45°
001BA146 KN
001BA040 KN
B
C
– Make the vertical cut first, then the
A Direction of fall
001BA271 KN
horizontal – but only if the wood is
B Escape path (or retreat path) sound
– Establish paths of escape for
everyone concerned – opposite to
The felling notch (C) determines the
direction of fall at about 45°.
direction of fall.
– Remove all obstacles from escape
Important:
paths.
– Make felling notch at a right angle to
– Place all tools and equipment a safe
the planned direction of fall.
distance away from the tree, but not
on the escape paths. – Cut close to the ground.
– Always keep to the side of the falling – Cut to a depth of about 1/5 to 1/3 of
tree and only walk away along the the trunk diameter.
preplanned escape path.
– On steep slopes, plan escape
routes parallel to the slope.
– When walking away along the
escape path, watch out for falling
limbs and watch the top of the tree.
12 MS 661 C-M
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Determine direction of fall with gunning Check direction of fall felling notch to a depth of about 1/10 of
sight on shroud and fan housing trunk diameter. On large diameter trees,
cut to no more than width of guide bar.
Do not make sapwood cuts if wood is
diseased.
001BA153 KN
001BA153 KN
Stump dimensions
001BA259 KN
N G
45°- 60° to the horizontal cut.
diameter.
– To reduce the risk of accidents, do
not cut through the hinge – you
Sapwood cuts in long-fibered softwood could lose control of the direction of
help prevent sapwood splintering when fall.
the tree falls. Make cuts at both sides of
the trunk at same height as bottom of – Leave a broader hinge on rotten
trees.
MS 661 C-M 13
English
The tree is felled with the felling cut (E). 1. Begin cut by applying the lower Contact your STIHL dealer for advice on
portion of the guide bar nose – do selecting the right felling wedge (length,
– Cut horizontally.
not use upper portion because of – width and height).
– 1/10 (at least 3 cm) of width of risk of kickback. Start cutting at full
hinge (D) higher than bottom of throttle until depth of kerf is twice the Choosing Right Felling Cut
felling notch (C). width of the guide bar.
The holding strap (F) or stabilizing 2. Swing saw slowly into plunge- The criteria for choosing the right felling
strap (G) supports the tree and helps cutting position – take care because cut are the same as those for
prevent it from falling prematurely. of the risk of kickback or pushback. determining the direction of fall and the
– Width of strap: about 1/10 to 1/5 of 3. Make the plunge cut very carefully. escape path.
tree diameter. Danger of pushback. There are many different variations of
– Do not cut into the strap while these characteristics. Only the two most
making the felling cut. common characteristics are described in
this manual:
– Leave a broader strap on rotten
trees.
Plunge cutting
001BA270 KN
– For relieving cuts during bucking
– For wood carving
001BA260 KN
Use the plunge-cutting sight if possible.
The plunge-cutting sight and the top and
bottom of the guide bar are parallel.
When making the plunge cut, the sight Left: Normal tree – vertical trunk
helps keep the hinge horizontal, i.e. the with uniform tree crown.
same thickness all round. To do this, Right: Leaner – tree crown leans in
hold the plunge-cutting sight parallel to direction of fall.
the chord of the felling notch.
Felling wedges Felling Cut with Stabilizing Strap
(Normal Tree)
Make use of wedges as soon as
1. possible, i.e. providing they do not
interfere with cutting. Drive wedge into A) Small diameter trees
felling cut with a suitable tool.
3. Perform this felling cut when the tree
2. Use only aluminum or plastic wedges – diameter is smaller than the length of the
001BA269 KN
14 MS 661 C-M
English
1.
2.
3.
1.
3.
2.
4. 5.
001BA261 KN
001BA273 KN
001BA263 KN
Shout a warning before starting the N Insert a felling wedge (3). Shout a warning before starting the
felling cut. felling cut.
Shout a second warning immediately
N Start felling cut (E) using plunge-cut before the tree falls. N Engage the spiked bumper at the
method – insert full length of guide required height of the felling cut and
N Holding the saw with outstretched
bar in the trunk. use it as a pivot – avoid
arms, cut through the stabilizing
repositioning the saw more than
N Engage the spiked bumper behind strap horizontally at the same level
necessary.
the hinge and use it as a pivot – as the felling cut.
avoid repositioning the saw more N The guide bar nose enters the
B) Large diameter trees
than necessary. wood (1) before it reaches the hinge
Perform this felling cut when the tree – hold the saw horizontally and
N Enlarge felling cut as far as
diameter is greater than the length of the swing it as far as possible.
hinge (1).
guide bar.
N Enlarge felling cut as far as
– Do not cut into the hinge.
hinge (2).
N Enlarge felling cut as far as
– Do not cut into the hinge.
stabilizing strap (2).
N Enlarge felling cut as far as
– Do not cut into the stabilizing strap.
stabilizing strap (3).
– Do not cut into the stabilizing strap.
Continue the felling cut on the other side
of the trunk.
Make sure the second cut is at the same
height as the first cut.
MS 661 C-M 15
English
N Start felling cut using plunge-cut Felling Cut with Holding Strap (Leaner)
method.
N Enlarge felling cut as far as A) Small diameter trees
hinge (4).
Perform this felling cut when the tree
– Do not cut into the hinge. diameter is smaller than the length of the
N Enlarge felling cut as far as guide bar.
stabilizing strap (5).
– Do not cut into the stabilizing strap.
1. 2.
001BA266 KN
6. Shout a second warning immediately
before the tree falls.
N Cut through the holding strap at a
downward angle from outside with
001BA265 KN
outstretched arms.
001BA274 KN
N Holding the saw with outstretched – Do not cut into the hinge.
arms, cut through the stabilizing N Enlarge the felling cut in direction of
strap horizontally at the same level holding strap (2).
as the felling cut.
– Cut horizontally.
– Do not cut into the holding strap.
16 MS 661 C-M
English
B) Large diameter trees Continue the felling cut on the other side N Cut through the holding strap at a
of the trunk. downward angle from outside with
outstretched arms.
Make sure the second cut is at the same
height as the first cut.
–
N Enlarge felling cut as far as holding
strap (3).
– Do not cut into the holding strap. Shout a second warning immediately
before the tree falls.
MS 661 C-M 17
English
001BA244 KN
001BA245 KN
1
1
2 Your saw comes standard with a chain N Push the scabbard extension and
scabbard that matches the cutting chain scabbard together – the
001BA248 KN attachment. lugs (1) must engage in the chain
scabbard.
a 3 If guide bars of different lengths are
mounted to the saw, always use a chain
scabbard of the correct length which
– The pitch (t) of the saw chain (1), covers the complete guide bar.
chain sprocket and the nose The length of the matching guide bars is
sprocket of the Rollomatic guide bar marked on the side of the chain
must match. scabbard.
– The drive link gauge (2) of the saw Guide bars longer than 90 cm require
chain (1) must match the groove one scabbard extension. Guide bars
width of the guide bar (3). longer than 120 cm require two
If non-matching components are used, scabbard extensions.
the cutting attachment may be damaged Depending on the model, the scabbard
beyond repair after a short period of extension either comes standard with
operation. the saw or is available as a special
accessory.
18 MS 661 C-M
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3 1 1
Removing the chain sprocket cover
2 4
001BA187 KN
001BA186 KN
N Position the guide bar over the
bolts (1) – the cutting edges of the
saw chain must point to the right
Pull hand guard towards the front
1166BA039 KN
N
handle until it engages audibly – N Position the locating hole (2) over
chain brake is released the peg of the tensioner slide –
simultaneously place the saw chain
N Turn the captive nuts to the left until Fitting the saw chain over the sprocket wheel (3)
it hangs loosely in the chain N Turn screw (4) to the right until there
sprocket cover is very little chain sag on the
N Remove chain sprocket cover and underside of the bar – and the drive
captive nuts link tangs engage in the bar groove
N Refit the chain sprocket cover – and
then screw on the nut by hand until
1 it is fingertight (only tighten the nuts
143BA003 KN
after the saw chain has been
tensioned)
2 N Go to chapter "Tensioning the saw
001BA185 KN
chain"
WARNING
Put on protective gloves – risk of injury
N Turn screw (1) to the left until the by the sharp cutters
tensioner slide (2) butts against the
left end of the housing slot N Fit the chain starting at the nose of
the guide bar
MS 661 C-M 19
English
WARNING
133BA024 KN
143BA007 KN
contact with gasoline and avoid inhaling
gasoline vapor.
STIHL MotoMix
Retensioning during cutting work: N Shut off the engine.
N Shut off the engine. N Wear work gloves to protect your
STIHL recommends the use of STIHL
hands.
N Loosen the nuts. MotoMix. This ready-to-use fuel mix
N The chain must fit snugly against contains no benzol or lead, has a high
N Hold the bar nose up.
the underside of the bar and it must octane rating and ensures that you
N Use a screwdriver to turn the still be possible to pull the chain always use the right mix ratio.
tensioning screw (1) clockwise until along the bar by hand.
the chain fits snugly against the STIHL MotoMix uses STIHL HP Ultra
N If necessary, retension the chain. two-stroke engine oil for an extra long
underside of the bar.
A new chain has to be retensioned more engine life.
N While still holding the bar nose up,
often than one that has been in use for MotoMix is not available in all markets.
tighten down the nuts firmly.
some time.
N Go to "Checking Chain Tension". Mixing Fuel
N Check chain tension frequently –
A new chain has to be retensioned more see chapter on "Operating
often than one that has been in use for Instructions".
some time.
NOTICE
N Check chain tension frequently –
Unsuitable fuels or lubricants or mix
see chapter on "Operating
ratios other than those specified may
Instructions".
result in serious damage to the engine.
Poor quality gasoline or engine oil may
damage the engine, sealing rings, hoses
and the fuel tank.
Gasoline
Use only high-quality brand-name
gasoline with a minimum octane rating
of 90 – leaded or unleaded.
20 MS 661 C-M
English
001BA229 KN
STIHL specifies STIHL HP Ultra two-
stroke engine oil or an equivalent high- WARNING
performance engine oil in order to
Pressure may build up in the canister – N Before fueling, clean the cap and
maintain emission limits over the
open it carefully. the area around it to ensure that no
machine’s service life.
dirt falls into the fuel tank
N Clean the fuel tank and canister
Mix Ratio from time to time. N Always position the machine so that
STIHL 50:1 two-stroke engine oil: 50 the cap is facing upwards
Dispose of remaining fuel and cleaning
parts gasoline to 1 part oil fluid properly in accordance with local
regulations and environmental Opening
Examples requirements.
Gasoline STIHL engine oil 50:1
Liters Liters (ml)
1 0.02 (20)
5 0.10 (100)
10 0.20 (200)
001BA236 KN
15 0.30 (300)
20 0.40 (400)
25 0.50 (500)
N Raise the grip until it is upright.
N Use a canister approved for storing
fuel. Pour oil into canister first, then
add gasoline and mix thoroughly.
MS 661 C-M 21
English
Closing
001BA232 KN
001BA235 KN
001BA234 KN
N Turn the cap counterclockwise N Fold the grip down so that it is flush
(about a quarter turn). with the top of the cap.
Grip must be vertical:
N Fit the cap – marks on tank cap and
fuel tank must line up.
N Press the cap down as far as stop.
001BA234 KN
001BA241 KN
Marks on tank cap and fuel tank must Tank cap is locked.
line up.
001BA233 KN
If the tank cap cannot be locked in the
fuel tank opening
22 MS 661 C-M
English
001BA238 KN
chain and bar lubricant. Rapidly
biodegradable STIHL BioPlus is
Preparing the machine
recommended.
Left: Bottom of cap is twisted –
inner mark (1) in line with NOTICE
outer mark.
Biological chain oil must be resistant to
Right: Bottom of cap in correct posi-
aging (e.g. STIHL BioPlus), since it will
tion – inner mark is under the
otherwise quickly turn to resin. This
grip. It is not in line with the
results in hard deposits that are difficult
outer mark.
001BA158 KN
to remove, especially in the area of the
chain drive and chain. It may even cause
the oil pump to seize.
The service life of the chain and guide N Thoroughly clean the filler cap and
bar depends on the quality of the the area around it to ensure that no
lubricant. It is therefore essential to use dirt falls into the tank
only a specially formulated chain
001BA239 KN
1166BA033 AM
N Refill the chain oil tank every time
you refuel
MS 661 C-M 23
English
1166BA034 AM
Frequent checking and refilling of the oil
tank is necessary – see "Adjusting oil
quantity".
N Refill the chain oil tank when the fuel
tank is approximately half empty
143BA024 KN
Take care not to spill chain oil during
refilling and do not overfill the tank.
STIHL recommends use of the STIHL
filling system for chain oil (special The saw chain must always throw off a
accessory). small amount of oil.
143BA011 KN
NOTICE
There must still be a small amount of
chain oil in the oil tank when the fuel tank Never operate your saw without chain
is empty. lubrication. If the chain runs dry, the
whole cutting attachment will be – in an emergency
If the oil tank is still partly full, the reason irretrievably damaged within a very short
may be a problem in the oil supply – when starting
time. Always check chain lubrication and
system: Check chain lubrication, clean the oil level in the tank before starting – at idling speed
the oil passages, contact your servicing work.
dealer for assistance if necessary. The chain brake is activated by pushing
STIHL recommends that maintenance Every new chain has to be broken in for the hand guard toward the bar nose with
and repair work be carried out only by about 2 to 3 minutes. your left hand – or by inertia in certain
authorised STIHL dealers. kickback situations: The chain is
After breaking in the chain, check chain
stopped and locked.
tension and adjust if necessary – see
"Checking Chain Tension".
24 MS 661 C-M
English
Releasing the chain brake The chain brake will operate only if the
hand guard has not been modified in any Winter Operation
way.
1166BA031 AM
The chain brake is subject to normal 2
143BA012 KN
MS 661 C-M 25
English
1166BA029 AM
2 (depending on equipment version)
1166BA030 AM
2
1
Under extreme winter conditions
(temperatures below -10 °C, powdered N Insert cover plate (1) with both tabs
or drifting snow), it is recommended to (arrows) and snap it onto the fan
mount the cover plate (special housing
accessory) on the fan housing.
N Screw in screws (2)
1166BA024 AM
The partial covering of the slits in the fan
When the mounting kit is used, the slide
housing keeps out powdered or drifting
must be in the winter position.
snow.
If engine trouble occurs, first check
N If the chain saw is extremely cold N Set switch to F – to switch off, return
whether use of the cover plate is
(frost formation) – after starting, switch to the 0 position
necessary.
bring the engine up to operating
Overheating during continuous use is
temperature at medium speed
impossible. The heating system is
(disengage chain brake!)
maintenance-free.
26 MS 661 C-M
English
1166BA036
Control lever springs back to the run
position F.
N Place your saw on the ground.
Holding the Saw Make sure you have a firm footing –
1166BA025 AM
MS 661 C-M 27
English
Decompression valve
1166BA028 AM
N Press in the button to open the
decompression valve.
The decompression valve closes as
soon as the engine fires. For this reason
1166BA037
1166BA038
starting attempt.
N Hold the rear handle tightly between
your legs, just above the knees. N Pull the starter grip slowly with your WARNING
right hand until you feel it engage – Bystanders must be well clear of the
N Hold the front handle firmly with
and then give it a brisk strong pull general work area of the saw.
your left hand – your thumb should
be under the handle. and push down the front handle at
the same time. Do not pull out the
starter rope to full length – it might
otherwise break. Do not let the
starter grip snap back. Guide it
slowly back into the housing so that
the starter rope can rewind properly.
Machines without additional manual fuel
pump: If the engine is new or after a long
out-of-service period or if the tank has
been run dry (engine stops), it may be
necessary to pull the starter rope several
times to prime the fuel system.
28 MS 661 C-M
English
1166BA027 AM
2
1166BA032 AM
lockout and the pull the throttle
3 trigger (2) at the same time – the
1166BA026 AM
001BA186 KN
trigger lockout (2) and pull the
throttle trigger (3) at the same time. N Check that all settings are correct.
Hold both levers in that position and
N Check that there is fuel in the tank
set the Master Control lever to start
N Pull the hand guard back towards and refuel if necessary.
symbol }.
the front handle. N Check that the spark plug boot is
N Hold your saw firmly.
The chain brake is now disengaged – properly connected.
N Pull the starter grip quickly and your saw is ready for operation. N Repeat the starting procedure.
firmly as often as necessary until the
engine starts. or:
NOTICE
N If the engine does not start: Move It is possible that the fuel-air mixture in
the Master Control lever to start Always disengage chain brake before the combustion chamber is over-rich
position } and repeat starting accelerating the engine. High revs with and has flooded the engine.
procedure. the chain brake engaged (chain locked)
will quickly damage the clutch and chain N Remove the spark plug – see
brake. "Spark Plug".
N Dry the spark plug.
MS 661 C-M 29
English
30 MS 661 C-M
English
Long-term storage
Varying cutting lengths, types of wood
See "Storing the machine"
1166BA010 AM
and work techniques require varying
amounts of oil.
Standard setting
If necessary, the oil flow can be
increased beyond the standard setting.
N Press in end stop (2) using a
suitable tool – end stop is no longer
functional, the oil flow can be
increased further
1
If the end stop has been pressed in, it
1166BA009 AM
remains in this position.
2
To increase oil flow –
N turn the adjusting screw clockwise
The oil flow can be adjusted as needed
using the adjusting screw (1) (on the To reduce oil flow –
bottom of the machine). N turn the adjusting screw
Ematic position (E), medium oil flow – counterclockwise
N Turn adjusting screw to "E" (Ematic In adjustment range a, the oil tank may
position) run dry before the fuel tank, thus
resulting in the saw chain running dry.
To increase oil flow –
N In adjustment range a, fill the fuel
N Turn the adjusting screw clockwise tank only half full or refill the oil tank
– adjusting screw is limited by end when the fuel tank is approximately
stop (2) half empty
To reduce oil flow –
N turn the adjusting screw NOTICE
counterclockwise
If an increased oil flow is no longer
required, reset the adjusting screw to the
NOTICE standard setting.
The saw chain must always be coated
with oil.
MS 661 C-M 31
English
Taking Care of the Guide Bar Picco 3/8“ P 5.0 mm Remove Air Filter
Rapid 3/8“; 0.325“ 6.0 mm
Rapid 0.404“ 7.0 mm
If the groove is not at least this deep:
N Replace guide bar
1166BA011 AM
bottoms of the cutters and the tie straps
will not lie against the bar.
1 3
1166BA012 AM
N Flip the bar – after each sharpening
and each time the chain is changed
– to avoid uneven wear, especially
at the sprocket nose and on the N Remover filter
bottom
N Periodically clean the oil inlet
hole (1), oil outlet channel (2) and
bar groove (3)
N Measure groove depth – using the
measuring tool on the file gauge
(special accessory) – in the area
with the greatest wear
32 MS 661 C-M
English
0000-GXX-4580-A0
Andreas Stihl AG & Co. KG
0000-GXX-3485-A0
30-60 s > 30 s s
MS 661 C-M 33
English
1
NOTICE
1166BA016 AM
If the throttle trigger is not fully
depressed during calibration, the chain
saw may not adjust correctly. The chain
saw may be damaged.
N Fully depress throttle trigger and
hold it there.
N Depress and hold down throttle
trigger for at least 30 seconds (B). 2 3
1166BA017 AM
The engine accelerates and the saw
chain rotates. The chain saw is being
calibrated. The engine speed fluctuates
and increases perceptibly during N Remove four screws
calibration.
N Remove exhaust casing (1) of the
If the engine stops: muffler
N try again to calibrate the chain saw. N Bend back the retaining lugs (2)
If the engine repeatedly stops: N Pull out spark arresting screen (3)
N Engage chain brake. N Clean the dirty spark arresting
N Do not use the chain saw. Consult a screen, replace if damaged or
STIHL servicing dealer. The chain heavily carbonised
saw has a fault. N Refit the spark arresting screen in
As soon as the engine speed audibly reverse order of steps
and perceptibly drops (C):
N Release throttle trigger.
34 MS 661 C-M
English
Checking the Spark Plug N Use resistor type spark plugs with a
Spark Plug properly tightened adapter nut.
000BA039 KN
operating hours – or sooner if the
electrodes are badly eroded. Install
only suppressed spark plugs of the A
type approved by STIHL – see
1166BA018 AM
"Specifications". N Clean dirty spark plug.
N Check electrode gap (A) and
Removing the spark plug
readjust if necessary – see
"Specifications". N Screw in the spark plug
N Rectify the problems which have N Press on the spark plug boot (1)
caused fouling of the spark plug. firmly
1 000BA045 KN
1166BA018 AM
WARNING
Arcing may occur if the adapter nut (1) is
loose or missing. Working in an easily
N Unplug spark plug boot (1) combustible or explosive atmosphere
N Unscrew spark plug may cause a fire or an explosion. This
can result result in serious injuries or
damage to property.
MS 661 C-M 35
English
001BA122 KN
bar, clean them and spray with
corrosion inhibiting oil.
001BA121 KN
N Thoroughly clean the machine – pay
special attention to the cylinder fins N Use a screwdriver to remove the E-
and air filter. clip (1)
– after use of two saw chains or
N If you use a biological chain and bar earlier N Remove the washer (2)
lubricant, e.g. STIHL BioPlus, – if the wear marks (arrows) are N Remove rim sprocket (3)
completely fill the chain oil tank. deeper than 0.5 mm – otherwise the N Inspect transport profile on the
N Store the machine in a dry, high or service life of the saw chain is clutch drum (4) – if there are also
locked location, out of the reach of reduced – use check gauge (special heavy signs of wear, also replace
children and other unauthorized accessory) to test the clutch drum
persons. Using two saw chains in alternation N Remove clutch drum or spur chain
helps preserve the chain sprocket. sprocket (5) including needle
STIHL recommends use of original cage (6) from the crankshaft – with
STIHL chain sprockets in order to QuickStop Super chain brake, press
ensure optimal functioning of the chain throttle trigger lockout beforehand
brake.
Install spur chain sprocket / rim sprocket
36 MS 661 C-M
English
689BA027 KN
N Refit washer and E-clip on the through wood effortlessly even with very
crankshaft little pushing.
Never use a dull or damaged saw chain
– this leads to increased physical strain, The chain pitch marking (a) is embossed
increased vibration load, unsatisfactory in the area of the depth gauge of each
cutting results and increased wear. cutter.
N Clean the saw chain Marking (a) Chain pitch
N Check the saw chain for cracks and Inches mm
damaged rivets 7 1/4 P 6.35
N Replace damaged or worn chain 1 or 1/4 1/4 6.35
components and adapt these parts 6, P or PM 3/8 P 9.32
to the remaining parts in terms of
2 or 325 0.325 8.25
shape and level of wear – rework
accordingly 3 or 3/8 3/8 9.32
4 or 404 0.404 10.26
Carbide-tipped (Duro) saw chains are
especially wear-resistant. For an optimal The diameter of file to be used depends
sharpening result, STIHL recommends on the chain pitch – see table
STIHL servicing dealers. "Sharpening tools".
The angles of the cutter must be
WARNING maintained during resharpening.
Compliance with the angles and
dimensions listed below is absolutely
necessary. An improperly sharpened
saw chain – especially depth gauges
that are too low – can lead to increased
kickback tendency of the chain saw –
risk of injury!
MS 661 C-M 37
English
689BA025 KN
689BA021 KN
B N To advance the saw chain, pull the
hand guard toward the handlebar:
The chain brake is disengaged.
A Sharpening angle N Use a file holder With the Quickstop Super chain
brake system, additionally press the
STIHL saw chains are sharpened with a Always use a file holder (special throttle trigger lockout
30° sharpening angle. Ripping chains, accessory, see table "Sharpening tools")
which are sharpened with a 10° when sharpening saw chains by hand. N Sharpen frequently, removing little
sharpening angle, are exceptions. File holders have markings for the material – two or three strokes of the
Ripping chains have an X in the sharpening angle. file are usually sufficient for simple
designation. resharpening
Use only special saw chain files! Other
B Side plate angle files are unsuitable in terms of shape
and type of cutting.
The correct side plate angle results
automatically when the specified file
holder and file diameter are used. To check the angles
689BA018 KN
A B
Micro = semi-chisel tooth, 30 75
e. g., 63 PM3, 26 RM3,
36 RM
Super = full chisel tooth, 30 60 001BA203 KN
689BA043 KN
STIHL filing gauge (special accessory,
The angles must be identical for all see table "Sharpening tools") – a
cutters in the saw chain. Varying angles: universal tool for checking sharpening
Rough, uneven running of the saw and side plate angles, depth gauge
setting, and tooth length, as well as N Guide the file: horizontally (at a right
chain, increased wear – even to the angle to the side surface of the
point of saw chain breakage. cleaning grooves and oil inlet holes.
guide bar) in accordance with the
specified angle – according to the
38 MS 661 C-M
English
markings on the file holder – rest the a Required distance between depth Saw chains with humped drive link (2) –
file holder on the tooth head and the gauge and cutting edge upper part of the humped drive link (2)
depth gauge (with service mark) is lowered at the
When cutting softwood outside of the
same time as the depth gauge of the
N File only from the inside outward frost season, the distance can be
cutter.
increased by up to 0.2 mm (0.008").
N The file only sharpens on the
forward stroke – lift the file on the Chain pitch Depth gauge WARNING
backstroke
Distance (a) The rest of the humped drive link must
N Do not file tie straps and drive links Inches (mm) mm (Inches) not be filed; otherwise, this could
N Rotate the file a little periodically in 1/4 P (6.35) 0.45 (0.018) increase the tendency of the chain saw
order to avoid uneven wear 1/4 (6.35) 0.65 (0.026) to kick back.
N To remove file burr, use a piece of 3/8 P (9.32) 0.65 (0.026)
hardwood 0.325 (8.25) 0.65 (0.026)
N Check angle with file gauge 3/8 (9.32) 0.65 (0.026)
All cutters must be equally long. 0.404 (10.26) 0.80 (0.031)
689BA051 KN
Lowering the depth gauges
heights also vary and cause rough
running of the saw chain and chain
breakage. The depth gauge setting is lowered
when the cutter is sharpened. N Rework the depth gauge so that it is
N All cutters must be filed down equal
to the length of the shortest cutter – N Check the depth gauge setting after flush with the file gauge
ideally, one should have this done each sharpening
by a servicing dealer using an
electric sharpener
689BA044 KN
1 689BA061 KN
and press it against the cutter to be doing this, be careful not to further
checked – if the depth gauge lower the highest point of the depth
protrudes past the file gauge, the gauge
The depth gauge determines the depth depth gauge must be reworked
to which the cutter penetrates the wood
and thus the chip thickness.
MS 661 C-M 39
English
689BA052 KN
and oiled condition
40 MS 661 C-M
English
The following information applies in normal operating conditions. The specified inter-
vals must be shortened accordingly when working for longer than normal or under
As required
If damaged
Monthly
Weekly
If faulty
Yearly
daily
Visual inspection (condition, leaks) X X
Complete machine
Clean X
Function tests X X
Chain brake
Have checked by a specialist dealer1) X
Check X
Manual fuel pump (if present)
Have repaired by a specialist dealer1) X
Check X
Fuel pick-up body / filter in fuel tank Clean, replace filter insert X X
Replace X X X
Sharpen X
MS 661 C-M 41
English
The following information applies in normal operating conditions. The specified inter-
vals must be shortened accordingly when working for longer than normal or under
As required
If damaged
Monthly
Weekly
If faulty
Yearly
daily
Clean X X
Air filter
Replace X
Check X X
Anti-vibration elements Have them replaced by a servicing
X
dealer1)
Check X
Chain catcher
Replace X
42 MS 661 C-M
English
Main Parts
13
21
19
20 22
1166BA023 AM
12 18 23
MS 661 C-M 43
English
Chain lubrication Cutting lengths: 71, 80, 90 cm The K-factor in accordance with
Directive 2006/42/EC is 2.0 dB(A) for
Pitch: 3/8"
the sound pressure level and sound
Fully automatic, speed-controlled oil Groove width: 1.6 mm power level; the K-factor in accordance
pump with reciprocating piston - Sprocket nose: 11-tooth with Directive 2006/42/EC is 2.0 m/s2
additional manual oil flow control for the vibration level.
44 MS 661 C-M
English
REACH
Ordering Spare Parts Maintenance and Repairs
REACH is an EC regulation and stands
for the Registration, Evaluation, Please enter your saw model, serial Users of this machine may only carry out
Authorisation and Restriction of number as well as the part numbers of the maintenance and service work
Chemical substances. the guide bar and saw chain in the described in this user manual. All other
spaces provided. This will make re- repairs must be carried out by a
For information on compliance with the ordering simpler. servicing dealer.
REACH regulation (EC) No. 1907/2006
see www.stihl.com/reach. The guide bar and saw chain are subject STIHL recommends that you have
to normal wear and tear. When servicing and repair work carried out
Exhaust Emissions purchasing these parts, always quote exclusively by an authorized STIHL
the saw model, the part numbers and servicing dealer. STIHL dealers are
names of the parts. regularly given the opportunity to attend
The CO2value measured in the EU type training courses and are supplied with
approval procedure is specified at Model the necessary technical information.
www.stihl.com/co2.
When repairing the machine, only use
The measured CO2value was Serial number replacement parts which have been
determined on a representative engine approved by STIHL for this power tool or
in accordance with a standardized test are technically identical. Only use high-
procedure under laboratory conditions Guide bar part number quality replacement parts in order to
and does not represent either an explicit avoid the risk of accidents and damage
or implied guarantee of the performance to the machine.
of a specific engine. Chain part number STIHL recommends the use of original
The applicable exhaust emission STIHL replacement parts.
requirements are fulfilled by the
intended usage and maintenance Original STIHL parts can be identified by
the STIHL part number, the {
described in this instruction manual. The
logo and the STIHL parts symbol K
type approval expires if the engine is
modified in any way. (the symbol may appear alone on small
parts).
MS 661 C-M 45
English
DPLF
Disposal EC Declaration of Conformity Deutsche Prüf- und Zertifizierungsstelle
für Land- und Forsttechnik (NB 0363)
Observe all country-specific waste ANDREAS STIHL AG & Co. KG Spremberger Straße 1
disposal rules and regulations. Badstr. 115 D-64823 Groß-Umstadt
D-71336 Waiblingen Certification No.
Germany K-EG-2012/6332
declare in exclusive responsibility that Technical documents deposited at:
the product
ANDREAS STIHL AG & Co. KG
Category: Chain saw Produktzulassung (Product Licensing)
000BA073 KN
Make: STIHL The year of manufacture and serial
Model: MS 661 C-M number are applied to the product.
Serial identification: 1144 Done at Waiblingen, 28.10.2016
STIHL products must not be thrown in
the garbage can. Take the product, Displacement: 91.1 cc ANDREAS STIHL AG & Co. KG
accessories and packaging to an conforms to the relevant provisions of
approved disposal site for environment- Directives 2006/42/EC, 2014/30/EU and
friendly recycling. 2000/14/EC and has been developed
and manufactured in compliance with
Contact your STIHL servicing dealer for
the following standards in the versions
the latest information on waste disposal.
valid on the date of production:
EN ISO 11681-1, EN 55012, Thomas Elsner
EN 61000-6-1
Director Product Management and
The measured and guaranteed sound Services
power levels were determined according
to Directive 2000/14/EC, Annex V, using
the ISO 9207 standard.
Measured sound power level
118 dB(A)
Guaranteed sound power level
120 dB(A)
The EC type examination was carried
out by
46 MS 661 C-M
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MS 661 C-M 47
English
48 MS 661 C-M
0458-759-8321-B
AUS
G
www.stihl.com
*04587598321B*
0458-759-8321-B