Appendix-A EPM-SPD-PC-P-007 QC Dossier Index PDF
Appendix-A EPM-SPD-PC-P-007 QC Dossier Index PDF
Appendix-A EPM-SPD-PC-P-007 QC Dossier Index PDF
QC DOSSIER INDEX
QC DOSSIER INDEX
Appendix - I
MASTER INDEX
(CIVIL)
ITEM Page No.Of
DOCUMENT TITLE Volume No.
CODE Volume
C 1.0 QA/QC PROGRAM
Field Inspection Procedure, Work Procedure, QA/QC Plan
C 1.1
(ITP), Etc.
Technical Queries, Non-Conformance Report, SES
C 1.2
Waiver, Approval of 3rd Party & Laboratory.
C 2.0 MATERIAL & CALIBRATION CERTIFICATES
C 2.1 Mix Design of Concrete & Asphalt
C 2.2 Test Certificates of Materials Supplied by Contractor
C 2.3 Curing Water Analysis
C 2.4 Stone Aggregates Analysis Test Reports
C 2.5 Soil Analysis Test Reports
C 2.6 Torque Wrench Calibration Certificates
C 2.7 Painting Data Sheet including Paint System
C 3.0 INSPECTION AND TEST REPORTS
C 3.1 Soil Improvement for Tank Foundation
C 3.2 Foundation for Storage Tank
C 3.3 Dike Wall around Storage Tank
C 3.4 Concrete Paving inside of Bund Wall
C 3.5 Grading/Filling Sand and Crushed Stone
C 3.6 Foundation Settlement Report
QC DOSSIER INDEX
Appendix - I
DETAIL INDEX
(CIVIL)
ITEM PAGE NO.OF VOLUME
CODE DOCUMENT TITLE VOL. NO.
C 1.0 QA/QC PROGRAM
C 1.1 CIVIL WORKS
Construction QA/QC for Civil-EPM-QGC-
C.1.1.1
C01
Construction QA/QC for Heating ventilation
C 1.1.2
and air conditioning EPM-QGC-H01
Construction QA/QC for FRP Piping EPM-
C 1.1.3
QGC-P02
Construction QA/QC for Structural Steel
C 1.1.4
EPM-QGC-B01
C 1.1.5 ITP for Civil Work.
C 1.2 Technical Queries, Non Conformance Reports, SES
Waiver, Etc.
C 1.2.1 Technical Queries
C 1.2.2 Non Conformance Report
C 1.2.3 SES Waiver
C 1.2.4 Approval of 3rd Party & Laboratory
C 2.0 MATERIAL & CALIBRATION CERTIFICATES
C 2.1 Mix Design of Concrete & Asphalt
Foundation, Concrete Slab, Grouting &
C 2.1.1
Paving
C 2.2 Test Certificates of Materials Supplied by Contractor
C 2.2.1 Rebar & Epoxy Coating Certificate
C 2.2.2 I-Beam, Channel, Angle Bar Certificate
C 2.3 Curing Water Analysis
C 2.3.1 Chemical Analysis of Water Test Reports
C 2.4 Stone Aggregates Analysis Test Reports
Particle Size Analysis Test Reports –
C 2.4.1 Coarse Aggregates for 1” size, ¾”-2” size &
1” – 3” size.
C 2.5 Soil Analysis Test Reports
Particle Size Analysis Test Reports for
C 2.5.1
Sand & Marl
C 2.6 Torque Wrench Calibration Certificates
C 2.6.1 Graduated Torque Wrench
C 2.6.2 Dial Type Torque Wrench
C 2.7 Painting Data Sheet Including Paint System
C 2.7.1 Paint System
C 3.0 INSPECTION & TEST REPORTS
C 3.1 Soil Improvement
C 3.1.1 Field Test/Inspection Check Sheet
Soil Improvement Daily Record Plate Load
C 3.1.2
Test
C 3.1.3 Dutch Cone Penetration Record Reference
C 3.1.4 Drawing and Document
QC DOSSIER INDEX
Appendix - I
DETAIL INDEX
(CIVIL)
ITEM PAGE NO.OF VOLUME
CODE DOCUMENT TITLE VOL. NO.
C 3.2 Foundation
C 3.2.1 Field Test/Inspection Check Sheet
C 3.2.2 Asphalt Test Report
Concrete Test Reports (Slump
C 3.2.3
/Compression Strength Test)
Field Density Reports (Subgrade
C 3.2.4
/Backfilling)
C 3.2.5 Foundation Settlement Test Reports
C 3.2.6 Plate Load Test
C 3.2.7 Reference Drawing and Document
C 3.3 Dike Wall
C 3.3.1 Field Test/Inspection Check Sheet
Concrete Test Reports
C 3.3.2
(Slump/Compression Strength Test)
Field Density Test Reports
C 3.3.3
(Subgrade/Backfilling)
C 3.3.4 Reference Document and Drawing
C 3.4 Concrete Paving
C 3.4.1 Field Test/Inspection Check Sheet
Concrete Test Reports
C 3.4.2
(Slump/Compression Strength Test)
Field Density Test Reports
C 3.4.3
(Subgrade/Backfilling)
C 3.4.4 Final Inspection Level
C 3.4.5 Reference Document and Drawing
C 3.5 Grading/Filling Sand & Crushed Stone
C 3.5.1 Field Test/Inspection Check Sheet
Concrete Test Reports
C 3.5.2
(Slump/Compression Strength Test)
Field Density Test Reports
C 3.5.3
(Subgrade/Backfilling)
C 3.5.4 Final Inspection Level
C 3.5.5 Reference Document and Drawing
C 3.6 Foundation Settlement Report
C 3.6.1 Field Test & Inspection Check Sheet
QC DOSSIER INDEX
Appendix - II
MASTER INDEX
(MECHANICAL)
ITEM PAGE NO.OF VOLUME
CODE DOCUMENT TITLE VOL. NO.
M 1.0 QA/QC PROGRAM
M 1.1 Approved Inspection Test Plan
M 1.2 Construction Contractor Work Procedure
M 1.3 3rd Party NDE Procedure, NDE Technician Certificates
Technical Queries, Non-Conformance Reports, SES
M 1.4
Waiver, Etc.
M 2.0 MATERIAL AND CALIBRATION CERTIFICATES
Approved Materials Supplied by Construction Contractor
M 2.1
( cc ) – Mechanical Works
Approved materials supplied by CC for blasting/painting
M 2.2
on carbon steel, galvanize & stainless steel
M 2.3 Calibration Certificate
M 3.0 WELDING & NDE DOCUMENTS
M 3.1 Approved WPS/PQR
M 3.2 Approved Bonding Procedure Specification/PQR
M 3.3 Approved Brazing Procedure Specification/PQR
M 3.4 Qualified Welders .
M 3.5 Qualified Brazers Records
M 3.6 Certified Joiner/Bonder Records
M 3.3 Radiographic Test Inspection Report
M 3.4 Magnetic Particle Inspection Report
M 3.5 Liquid Penetrant Inspection Report
M 3.6 Ultrasonic Inspection Report
M 3.7 PMI Reports
M 3.8 PWHT Reports
M 3.9 Brinell Hardness Test Reports
M 3.10 Barcol Test Reports
M 4.0 PUMPS (ROTATING EQUIPMENT)
VESSELS/HEAT EXCHANGERS/COLUMNS/TANK STATIONARY
M 5.0
EQUIPMENT)
HYDROTEST/FLUSHING/TIE-IN PACKAGE AND TEST
M 6.0
REPORTS
M 7.0 FIRE FIGHTING SYSTEM
M 8.0 HVAC/EXHAUST SYSTEM
M 9.0 Lifting Equipment
M 10.0 PAINTING/COATING AND GALVANIZING REPORTS
M 11.0 INSULATION REPORTS
M 12.0 IFC/AS BUILT DRAWING
M 13.0 RFI LOG / RFI
M14.0 FINAL RELEASED REPORTS
QC DOSSIER INDEX
Appendix - II
DETAIL INDEX
(MECHANICAL)
ITEM PAGE NO.OF VOLUME
CODE DOCUMENT TITLE VOL. NO.
M 1.0 QA/QC PROGRAM
M 1.1 Approved Inspection Test Plan
M 1.2 Construction Contractor Work Procedure
Standard Operating Procedure for Pressure
M 1.2.1
Test
M 1.2.2 Painting/Coating Procedure
M 1.2.3 Galvanizing Procedure
M 1.2.4 Pickling and Passivation Procedure
M 1.2.5 Bolt Tightening Procedure
M 1.2.6 Insulation Procedure
M 1.2.7 Welding consumable Control Procedure
Calibration Procedure for Inspection,
M1.2.8
Measuring and Test Equipment
M 1.2.9 Static Equipment Installation Procedure
M 1.2.10 Rotating Equipment Installation Procedure
M 1.2.11 Room Integrity Test Procedure
M 1.2.12 Closure Test Procedure
M 1.2.13 Discharge Test Procedure
M 1.2.14 PSV/PRV Calibration Test Procdure
M 1.2.15 SAT Procedure
M 1.2.15 Special Process Procedure
QC DOSSIER INDEX
Appendix - II
DETAIL INDEX
(MECHANICAL)
ITEM PAGE NO.OF VOLUME
CODE DOCUMENT TITLE VOL. NO.
M 2.1.5 Hydrotest Water Certificate
M 2.1.6 Insulation Materials
M 2.1.7 Paint Materials
QC DOSSIER INDEX
Appendix - II
DETAIL INDEX
(MECHANICAL)
ITEM PAGE NO.OF VOLUME
CODE DOCUMENT TITLE VOL. NO.
M 5.1 Equipment #
M 5.1.1 Field Test Inspection Check Sheet
M 5.1.2 Installation Record/Elevation Report
M 5.1.3 Internal Installation Inspection Report
M 5.1.4 Final Visual/Dimensional Report
M 5.1.5 Settlement Check Inspection Report
M 5.1.6 Hydro Test Report
M 5.1.7 Tank Calibration
M 5.1.8 Final Box Up Inspection Report
M 5.1.9
Rubber Lining Inspection Report
M 5.1.10
Painting/Coating Inspection Report
M 5.1.11
Insulation Inspection Report
HYDROTEST/FLUSHING/TIE-IN PACKAGE/PAINTING
M 6.0
INSPECTION AND TEST REPORTS
M 6.1 Pressure Test Pack #
M 6.1.1 P & ID and Isometric Drawing
M 6.1.2 Piping Support Drawing
Weld Map/Welding and NDT Summary
M 6.1.3
Report
M 6.1.4 All NDT Reports
Re-inforncing Pad Leak Test Report (if
M 6.1.5
applicable)
M 6.1.6 PMI/Ferrite Test Report
M 6.1.7 PWHT charts, if applicable.
M 6.1.8 Punchlist Report
M 6.1.9 Pressure Test Report
M 6.1.10 Flushing Reports
Pressure gauges and PSV calibration
M 6.1.11
certificate
M 6.1.12 Water Test Analysis Report/Certificate
M 6.1.13 Re-instatement
M 6.2 Tie-in Package #
M 6.2.1 P & ID and Isometric Drawing/Tie-in Detail
\ M 6.2.2 Verify Tie-in Location
DPT/MPI Report (bevel edges, root pass and
M 6.3.3
final pass)
M 6.2.4 Fit up Report
M 6.2.5 Weld Visual Inspection Report
M 6.2.6 Valve Test Report (Body and seat Test)
M 6.2.7 RT/UT Reports
M 6.2.8 PMI Reports
QC DOSSIER INDEX
Appendix - II
DETAIL INDEX
(MECHANICAL)
ITEM PAGE NO.OF VOLUME
CODE DOCUMENT TITLE VOL. NO.
M 6.2.9 Ferrite Test Reports
M 6.2.10 PWHT Reports
M 6.2.11 Hardness Test Reports
M 6.2.12 Flange Inspection Records
M 6.2.13 Gasket Inspection Reports
M 6.2.14 Bolt Tightening Inspection Report
M 6.2.15 Re-inforcing Pad Leak Test Report
M 7.0 FIRE FIGHTING SYSTEM
M7.1 Building/Area #
M 7.1.1 Room Integrity Test Reports
M 7.1.2 Closure Test Reports
M 7.1.3 Discharge Test Reports
M 7.1.4 Functional Test Reports
M 8.0 HVAC/EXHAUST SYSTEM
M 8.1 Building/Room #
M 8.1.1 Air Duct Smoke/Light Test Reports
M 8.1.2 Refrigerant Piping Leak Test Reports
M 8.1.3 Air Balancing Test Reports
M 8.1.4 Insulation Reports
M 9.0 LIFTING EQUIPMENT
M 9.1 Equipment #
M 9.1.1 Inspection Reports
M 10.0 PAINTING/COATING AND GALVANIZING REPORTS
QC DOSSIER INDEX
Appendix - III
MASTER INDEX
(ELECTRICAL)
ITEM PAGE NO.OF VOLUME
CODE DOCUMENT TITLE VOL. NO.
E 1.0 QA/QC PROGRAM
E 1.1 QC Dossier
E 1.2 Field Inspection Procedure
Technical Queries, SES Waiver, Non Conformance
E 1.3
Report
E 2.0 MATERIAL & CALIBRATION CERTIFICATES
Approved Electrical Materials Supplied by Construction
E 2.1
Contractor
E 2.2 Calibration Certificates
E 3.0 ELECTRICAL WORKS
E 3.1 Electrical Cable Tray Installation
E 3.2 Electrical Cable Trench Route
E 4.0 ELECTRICAL WORKS FOR PUMPS AND MOTORS
E 5.0 ELECTRICAL LIGHTING SYSTEM
E 5.1 Lighting Panels
QC DOSSIER INDEX
Appendix - III
DETAIL INDEX
(ELECTRICAL)
ITEM PAGE NO.OF VOLUME
CODE DOCUMENT TITLE VOL. NO.
E 1.0 QA/QC PROGRAM
E 1.1 QC Dossier
E 1.1.1 QC Dossier Master Index
E 1.1.2 QC Dossier Detail Index
E 1.2 Construction QA/QC for electrical –EPM-QGC-E01
Technical Queries, SES Waiver, Non Conformance
E 1.3
Report
E 2.0 MATERIAL & CALIBRATION CERTIFICATES
E 2.1 Approved Electrical Materials supplied by Contractor
E 2.1.1 Electrical Cables, Trays and Accessories
E 2.2 Mill Test Report & Calibration of Electrical Equipment
E 2.2.1 Electrical Testing Equipment, Gauges
E 3.0 ELECTRICAL WORKS
E 3.1 Electrical Cable Tray Installation
E 3.1.1 Installation Checklist
E 3.1.2 Reference Drawing
E 3.2 Electrical Cable Trench Route
E 3.2.1 Installation Checklist
E 3.2.2 Cable Megger Record
E 3.2.3 Reference Drawing
E 4.0 ELECTRICAL WORKS FOR PUMPS
E 4.1 Equipment #
E 4.1.1 Field Inspection Checklist for Motors
E 4.1.2 Checklist for Electrical Heater
E 4.1.3 Checklist for Local Control Switch
E 4.1.4 Electrical Motor Data Sheet
E 4.1.5 Electrical Inspection Data Sheet
E 4.1.6 Electrical Equipment Megger Record
E 4.1.7 Cable Megger Record
E 4.1.8 Four Motor Run Test
E 4.1.9 Reference Drawing
E 5.0 ELECTRICAL LIGHTING SYSTEM
E 5.1 Lighting Panel
E 5.1.1 Quality Control Punchlist
E 5.1.2 Inspection Checklist for Lighting
Above & Underground Conduit Installation
E 5.1.3
Checklist
E 5.1.4 Cable Megger Record
E 5.1.5 Illumination Test Record
E 5.1.6 Reference Drawing
QC DOSSIER INDEX
APPENDIX - IV
MASTER INDEX
(INSTRUMENT)
ITEM PAGE NO.OF VOLUME
CODE DOCUMENT TITLE VOL. NO.
I 1.0 QA/QC PROGRAM
I 1.1 QC Dossier
I 1.2 Field Inspection Procedure
I 2.0 MATERIAL & CALIBRATION CERTIFICATES
I 2.1 Approved Instrument Materials Supplied
I 2.2 Test & Calibration of Instrument Equipment
INSTRUMENTATION & CONTROL SYSTEM WORKS
I 3.0
(INSPECTION & TESTING REPORTS)
QC DOSSIER INDEX
APPENDIX - IV
DETAIL INDEX
(INSTRUMENT)
ITEM PAGE NO.OF VOLUME
CODE DOCUMENT TITLE VOL. NO.
I 1.0 QA/QC PROGRAM
I 1.1 QC Dossier Master Index
I 1.2 QC Dossier Detail Index
I 1.3 Construction QA/QC for Control Systems EPM-QGC-P01
QC DOSSIER INDEX
APPENDIX - IV
DETAIL INDEX
(INSTRUMENT)
ITEM PAGE NO.OF VOLUME
CODE DOCUMENT TITLE VOL. NO.
I 3.1.17 Un packing inspection report
I 3.1.18 Inspection record prior to installation
I 3.1.19 Quality control punch list
I 3.1.20 Bench test record
I 3.1.21 FAT Procedures
I 3.1.22 FAT Test Reports
I 3.1.23 Commissioning Procedures
I 3.1.24 Commissioning Test Sheets
I 3.1.25 SAT Procedures
I 3.1.26 SAT Test Sheets
I 3.1.27 Air Purity Requirements for Control Room
I 3.1.28 Equipments Test Reports
I 3.1.29 Inspection Status Reports
Description of Protection and Packing
I 3.1.30
method