RE 92203 /03.

91

Variable Displacement Pump A7VO RE

Series 6, for open loop circuits
Axial tapered piston - bent axis design 92203/03.92
Sizes 250-1000 Nominal pressure 350 bar Peak pressure 400 Replaces RE 98 037

High pressure range A7VO

Variable displacement pump with axial tapered piston

rotary group of bent axis design, for open loop circuit
hydraulic drives. The pump is suitable for both mobile and
industrial applications. The robust taper roller drive shaft
bearings are designed to give long service life.
Flow is proportional to drive speed and displacement and
may be smoothly adjusted between
Vgmin and Vgmax.
Pressure control is supplied as standard.

1
RE 92203/03.92

Variable displacement pump A7VO, series 6

= preferred program (short delivery time)

Ordering Code (preferred types see page 20)
A7V O / 63 –
Fluid Fluid
Mineral oil (no short code)
HF-fluids E
With shaft bearing " L"only. Reduced techn.data see page 4
Axial piston unit Axial piston unit
Bent axis design, variable
Nominal pressue 350 bar, peak pressure 400 A7V

Drive shaft bearings Drive shaft bearings

Mechanical bearings (no short code)
Long-life bearings L

Operational mode Operational mode

Pump, open loop circuit O

Size Size
3
Displacement Vg ( cm ) 250 355 500 1000

Control devices Control devices

Power control LR D ● ● ● ❍ LRD
LR G ● ● ● ❍ LRG
Series
LR D H1 ● ● ● ❍ LRDH1
63
LR G H1 ● ● ● ❍ LRGH1
LR D H2 ● ● ● ❍ LRDH2 Direction of rotation
LR G H2 ● ● ● ❍ LRGH2 Viewed on shaft end clockwise R
LR D H3 ● ● ● ❍ LRDH3 anti-clockwise L
LR G H3 ● ● ● ❍ LRGH3
LR D N1 ● ● ● ❍ LRDN1 Seals
LR G N1 ● ● ● ❍ LRGN1 NBR (Nitrile caoutchouc to DIN ISO 1629) with shaft seal FPM P
LR D N2 ● ● ● ❍ LRDN2 FPM (Fluoride caoutchouc to DIN ISO 1629) V
LR G N2 ● ● ● ❍ LRGN2
LR D N3 ● ● ● ❍ LRDN3
Shaft ends
LR G N3 ● ● ● ❍ LRGN3
Splined shaft DIN 5480 Z
Integrated pressure control (fixed) Hydraulic stroke limiting basic setting Vgmin
Parallel with key DIN 6885 P
Pressure control, remote controlled 1 = ∆p 10 bar; 2 = ∆p 25bar; 3 = ∆p 35bar
Hydraulic stroke limiting basic setting Vgmax Mounting flange 250 355 500 1000
Pressure control DR ● ● ● ❍ DR ISO - 4 hole ● - - - B
DR G ● ● ● ❍ DRG ISO - 8 hole - ● ● ❍ H
Pressure control, remote controlled
Hydraulic control, dependent on pressure HD 1 D ● ● ● ❍ HD1D Connection for service lines
● ● ● ❍ Pressure port A(B) SAE at back, (metric thread)
HD
HD
1
2 D
G
● ● ● ❍
HD1G
HD2D Suction port S
} SAE at back, (metric thread) 01
● ● ● ❍ Pressure port A(B) SAE on side, opposite,
HD
HD
2
3 D
G
● ● ● ❍
HD2G
HD3D Suction port S
} (metric thread) 02
HD 3 G ● ● ● ❍ HD3G
Display for swivel angle
Pilot pressure increase ∆p =10 bar (1);
25 bar (2);
35 bar (3)
} Pressure control, remote controlled
Integrated pressure control (fixed)
No swivel angle display (no short code)
With optical swivel angle display V
With electrical swivel angle display E
Hydraulic control EP 1 D ● ● ● ❍ EP1D
with electrical proportional valve EP 1 G ● ● ● ❍ EP1G For models with integrated pressure control please state setting in clear text on order.
EP 2 D ● ● ● ❍ EP2D Maximum and minimum displacements are set to limits Vg max and Vg min =0.
EP 2 G ● ● ● ❍ EP2G If a different setting is desired, please state in clear text.
The setting screws are protected against subsequent adjustment by means of cover nuts installed in the factory.
Control voltage 12V (1)
Control voltage 24 V (2)
} Pressure control, remote controlled
Integrated pressure control (fixed)
● = available
❍ = in preparation

2-3
RE 92203/03.92
Variable displacement pump A7VO, series 6

Technical data
Fluid Notes on the selection of the Hydraulic Fluid
For extensive information on the selection of fluids and for In order to select the correct fluid, it is necessary to know the
application conditions, please consult our data sheets operating temperature in the circuit (closed loop) in relation to
RE 90 220 (mineral oil), RE 90 221(eccologically acceptable the ambient temperature.
fluids) and RE 90 223 (HF fluids). The hydraulic fluid should be selected so that within the
With HF fluids and eccologically acceptable fluids you may have operating temperature range, the operating viscosity lies within
to consider reduced operating data . Please consult us. the optimum range (Vopt) ( see shaded section of the selection
diagram). We recommend that the highest possible viscosity
Operating viscosity range range should be chosen in each case.
We recommend that the operating viscosity (at operating
Example: At an ambient temperature of X°C, the operating
temperaure), for both efficiency and life of the unit, be chosen
temperature is 60°C. Within the operating viscosity range
within the optimum range of:
(Vopt; shaded area), this corresponds to viscosity ranges VG 46
or VG 68. VG 68 should be selected.
ν opt. = operating viscosity 16 ... 36 mm2/s Important: The leakage oil (case drain oil) temperature is
influenced by pressure and pump speed and is always higher
referred to tank temperature (open loop circuit). than the circuit temperature. However, at no point in the circuit
may the temperature exceed 90°C.
Viscosity limits
If it is not possible to comply with the above conditions because
The following viscosity limits apply:
of extreme operating parameters or high ambient temperatures,
ν min = 10 mm2/s
we recommend that the housing is flushed via port U.
short term at max. leakage oil temperature of
90oC.
ν max = 1000 mm2/s
short term on cold start.

Temperature range (see selection diagram)

tmin = -25oC
tmax = 90oC

Filtration Long-life bearings

In order to ensure correct functioning of the unit, a minimum For long service life and HF fluids.
level of cleanliness to
9 to NAS 1638 bzw. The external dimensions of the axial piston pump with long life
6 to SAE, ASTM, AIA bearings are the same as those for the standard unit.
18/15 to ISO/DIS 4406 is required. Long-life bearings may be subsequently built into existing axial
This is, e.g. possible by using filter elements, type ... D020 ... piston pumps.
(see RE 31278). It is recommended that the bearings are flushed via port U.
Hence the following degree of separation is produced :
β 20 ≥ 100

Selection diagram
- 20° 0° 20° 40° 60° 80° 100°
1000 1000
600
400
VG

VG

VG

200
VG
VG 8
22

32

46

6
10
0

100
80
60
/s)/ s)
2 2

40
(mm

36
Viscosity νυ(mm

υ opt
Viskosität

20
15 16

10 10
- 25° - 10° 10° 30° 50° 70° 90° Temperatur
t (° C)
Temperature t (° C)

t min = - 25° C Druckflüssigkeitstemperaturbereich

Fluid temperature range t max = + 90° C

4
RE 92203/03.92

Variable displacement pump A7VO, series 6

Technical data
(Valid for mineral oil operation; for water based fluids see Case drain fluid
RE 90 223, for eccologically acceptable fluids see RE 90 221) The maximum and permissible case drain pressures (housing
pressure) are dependent on the shaft seals used. In addition, the
Input operating pressure range permissible case drain pressure is dependent on the speed (see
Absolute pressure at port S (suction port) diagram). For max. speed see tabulated values.
pabs min 0,8 bar The housing pressure must be equal to or greater than the
pabs max 30 bar external pressure on the shaft seal.

Output operating pressure range Max. case drain pressure (housing pressure)
Pressure at ports A or B p max 4 bar abs.
Nominal pressure pN 350 bar
Peak pressure pmax 400 bar
(Pressure data to DIN 24312)

500
355
250
Nenngröße
Size
With oscillating loads above 315 bar, we recommend the use of 4
a splined shaft (DIN 5480).

Direction of flow

Max. press. p abs (bar)

3
Clockwise S to B
Anti-clockwise S to A

Leckflüssigkeitsdruck
2
Symbol
B (A)
1
0 1000 2000 2500
Speed
Drehzahl n n(min
(rpm)
-1)

Ports
B (A) Service lines
S Suction port
R Case drain fluid R S U
U Flushing port Installation position
Optional. The pump housing must be filled with fluid prior to
commissioning, and must remain full whenever it is operating.
The drain line must be arranged so that the pump does not
empty itself when the pump is stationary, i.e. the end of the drain
line must be under the minimum oil level in the tank.
For filling the housing and when connecting the drain line, the
highest drain port R should always be used. R1 or R2 must be
connected.
For detailed designing informations, please consult our data
sheet RE 90270.

Determination of input pressure p abs at suction port S or

reduction of displacement with increasing speed.

1,2 1,6
Input pressure pabs (bar)
n0max

1,1 1,4
1,2
n
Drehzahl

1,0 1,0
Speed

Eingangsdruck

0,9 0,8
0,8
0,6 0,7 0,8 0,9 1,0
Displacement Vg
Verdrängungsvolumen
Vgmax

5
RE 92203/03.92
Variable displacement pump A7VO, series 6

Technical data

Tabulated values (theoretical values, without considering ηmh and ηv; approximate values)

Size Size 250 355 500

Displacement Vg max cm3 250 355 500
Vg min cm3 0 0 0
Max. speed 1) at Vg max no max1 rpm 1500 1320 1200
Max. speed (speed limit) at Vg < Vg max
with increase of input pressure pabs at
suction port S (see diagram) no max zul. rpm 1800 1580 1440
Max. flow 2) at no max1 (Vg max) Qo max1 L /min 364 455 582
Max. power
(∆p = 350 bar) at Qo max1 Po max1 kW 212 265 340
Max. torque in continuous operation
at Vg max (∆p = 350 bar) Tn Nm 1391 1976 2783
Moment of inertia
about drive axis J kgm2 0,061 0,102 0,178
Approx. weight m kg 102 173 234
Permissible loading of drive shaft: 3)
Max. axial force (at 1 bar) + F ax max N 4000 5000 6250
- F ax max N 1200 1500 1900
Max. radial force (at 1 bar) F q max N 1200 1500 1900

Forces
1
) The values shown are valid for an absolute pressure (pabs) of Fq
1 bar
2
) 3% flow losses included
3
) With combined loads (axial and radial forces) and higher ± Fax
operating pressures, please consult us.
X/2 X/2

Flow
Vg • n • ηv Vg = geometric displacement [cm3] per rev.
Q [ L/min] =
1000 ∆p = differential pressure [bar]
n = speed [rpm]
Drive torque 1,59 • Vg • ∆p ηv = volumetric efficiency
M [ Nm ] = = Mk • ∆p
100 • η mh ηmh = mechanical-hydraulic efficiency
Drive power ηt = total efficiency (ηt = ηv • ηmh)
M•n Q • ∆p
P [ kW ] = 9549 = 600 ηt

6
RE 92203/03.92
Before finalising your design, please request a certified drawing.
Variable displacement pump A7VO, series 6 Subject to revision.

Unit dimensions, size 250

(not including control)
Ports A/B on sides opposite each other 02; clockwise direction of rotation

Splined shaft
W50x2x24x9g
DIN 5480

View Y View Z clockwise View Z anti-clockwise

Variation Variation
Shaft end P Ports A / B at back (01)
Key AS 14 x 9 x 80 Clockwise Anti-clockwise
DIN 6885

Ports
A,B Pressure ports 1 1/4" SAE (High pressure series)
S Suction port 3" SAE (Standard pressure series)
U Flushing port M 14 x 1,5 (Plugged in factory)
R1,2 Case drain port M 22 x 1,5 (R2 plugged in factory)
MA, MB Measuring port M 14 x 1,5 (Plugged in factory)

7
RE 92203/03.92
Variable displacement pump A7VO, series 6

Unit dimensions, size 355

(not including control)
Ports A/B on sides opposite each other 02; clockwise direction of rotation

Splined shaft
W60x2x28x9g
DIN 5480

View Y View Z clockwise View Z anti-clockwise

Variation Variation
Shaft end P Ports A / B at back (01)
Key AS 18 x 11 x 100 Clockwise Anti-clockwise
DIN 6885

Ports
A,B Pressure ports 1 1/2" SAE (High pressure series)
S Suction port 3 1/2" SAE (Standard pressure series)
U Flushing port M 14 x 1,5 (Plugged in factory)
R1,2 Case drain port M 33 x 2 (R2 plugged in factory)
MA, MB Measuring port M 14 x 1,5 (Plugged in factory)

8
RE 92203/03.92

Variable displacement pump A7VO, series 6

Unit dimensions, size 500

(not including control)
Ports A/B on sides opposite each other 02; clockwise direction of rotation

Splined shaft
W70x3x22x9g
DIN 5480

View Y View Z clockwise View Z anti-clockwise

Variation Variation
Shaft end P Ports A / B at back (01)
Key AS 20 x 12 x 100 Clockwise Anti-clockwise
DIN 6885

Ports
A,B Pressure ports 1 1/2" SAE (High pressure series)
S Suction port 4" SAE (Standard pressure series)
U Flushing port M 18 x 1,5 (Plugged in factory)
R1,2 Case drain port M 33 x 1,5 (R2 plugged in factory)
MA, MB Measuring port M 14 x 1,5 (Plugged in factory)

9
RE 92203/03.92
Before finalising your design, please request a certified drawing.
Variable displacement pump A7VO, series 6 Subject to revision.

LRD Power Control, Circuit

with integrated pressure control

Initial setting Vgmax
Power control
Power control permits the drive power to be used to an optimum
degree due to its exact matching to the hyperbolic operating
curve.
The power control controls the displacement of the pump
dependent on the operating pressure, so that a given drive
power is not exceeded at constant drive speed.

Operating pressure pB • displacement Vg =

constant drive power
Unit dimensions
The operating pressure acts on a lever mechanism via the For general dimensions see pages 7 - 9.
measuring spool in the positioning piston. The externally set
Clockwise direction of rotation
spring force acting on the pilot valve determines the power
setting.
As the operating pressure is also present on the small side of the
piston, the pump is held at the maximum displacement Vgmax. To mounting flange face Power
If the operating pressure exceeds the set spring force, the lever control
to the pilot valve is operated, the larger piston area is supplied
with positioning pressure and the pump swivels in the direction
of the smaller displacement Vgmin. This in turn reduces the
effective moment on the rocker, thus allowing the operating
pressure to rise in the same ratio by which the output flow is
reduced, (pB • Vg = constant).
The start of control may be adjusted from 50 to 300 bar.
Start of control min ....................................................... 50 bar
Start of control max .................................................... 300 bar

When ordering, state in clear text :

Drive power P (kW)
Drive speed n (rpm)
Max. flow Q max (L/min) Anti-clockwise direction of rotation

Setting range To mounting flange face

for power control Power
Setting range control
Vgmax for integrated
pressure control
Displacement

Vg0
50 300 350
Operating pressure p (bar)
Unit dimensions
Size A1 A2 A3
Integrated pressure control is standard and overrides power 250 385 170 248
control. For description see page 11. 355 430 175 279
500 490 200 306

10
RE 92203/03.92

Variable displacement pump A7VO, series 6

Circuit
LR D Integrated Pressure Control
Initial setting Vgmax
Pressure control overrides power control.
It protects the pump from pressure being exceeded and hence
protects the pump from damage.
The valve is integrated into the control housing and may be set
externally.
On reaching the set command pessure the pump is controlled
back to the minimum displacement.
The setting range is between 50 and 350 bar.
Please state setting in clear text when ordering:
Pressure control setting (bar)
The pressure relief valve, included in the system to safeguard
the maximum pressure, must have a cracking pressure at least
20 bar above the control setting. Unit dimensions
For circuit see page 10. For general dimensions see page 7(8).

Clockwise direction of rotation

∆p max. 10 bar

To mounting flange face Pressure

control
Setting range for
integrated
Flow Q

pressure control

50 350
Operating pressure p (bar)

Anti-clockwise direction of rotation

To mounting flange face

Pressure
control

Unit dimensions
Size A1 A2 A3
250 385 170 248
355 430 175 279
500 490 200 306

11
RE 92203/03.92
Before finalising your design, please request a certified drawing.
Variable displacement pump A7VO, series 6 Subject to revision.

Circuit
Variation LR G With remotely controlled
pressure control
On reaching the set command pressure the remotely controlled
pressure control sets the pump to minimum displacement Vgmin.
It overrides the power control.
A pressure relief valve (not supplied), which is separate to the
pump, controls the internal pressure cut-off valve.
As long as the command pressure of the pressure relief valve is
not reached, the internal control valve is uniformly pressurised
on both sides in addition to the spring force and is not operated.
The command pressure is between 50 bar and 315 bar.
On reaching the command pressure at the separate pressure
relief valve, it opens and the pressure on the spring side is
reduced to tank. The internal control valve switches and the
pump swivels to the minimum displacement Vgmin. Power control with remotely controlled pressure control
The differential pressure at the pilot valves is set normally to
25 bar.
For use as the separate pressure relief valve we recommend the Unit dimensions, size 250(355)
following: For general dimensions see page 7(8).
DBD 6 (hydraulic) to RE 25 402
Max. line length should not exceed 2m. Clockwise direction of rotation

To mounting flange face Pressure

control

∆p max. 10 bar

Setting range f o r
remotely
controlled
Flow Q

pressure control To mounting flange face

Anti-clockwise direction of rotation

To mounting flange face Pressure

50 350 control
Operating pressure p (bar)

To mounting flange face

Unit dimensions Ports

Size A1 A2 A3 A4 A5 A6 X3
250 385 170 248 380 74 112 M14 x 1,5
355 430 175 279 425 80 131 M14 x 1,5
500 490 200 306 483 96 142 M14 x 1,5

12
RE 92203/03.92

Variable displacement pump A7VO, series 6

Circuit
Variation LRD H with hydraulic stroke limiter
Initial settingVgmax
The hydraulic stroke limiter is used to smoothly adjust the flow
between Vgmax and Vgmin.
The power control overrides it.
Displacement is set by the pilot pressure existing at port X1.
The hydraulic stroke limiter takes the required positioning
pressure from the high pressure. It must be noted, that the
operating pressure requires at least 40 bar. If the pressure may
fall below this, the pump must be supplied with an external
positioning pressure via port X2 .
The start of control may be adjusted.

Please state the start of control in clear text on ordering. Power control with integrated pressure control and
hydraulic stroke limiter

Unit dimensions, size 250

H1 ∆pSt for hydraulic stroke limiter .............................. 10 bar
For general dimensions see page 7.
Variable start of control ........................................... 2 - 20 bar
Clockwise direction of rotation
∆pSt = 10 bar
Vg 1
Vgmax
0,8

0,6

0,4

0,2

0
0 5 10 15 20 25 30
Pilot pressure
Steuerdruck pSt

H2 ∆pSt for hydraulic stroke limiter .............................. 25 bar

Variable start of control ........................................... 5 - 50 bar
∆pSt = 25 bar Anti-clockwise direction of rotation

Vg 1
Vgmax
0,8

0,6

0,4

0,2

0
0 20 40 60 80 100 120
Pilot pressure
Steuerdruck pSt

H3 ∆pSt for hydraulic stroke limiter ............................. 35 bar

Variable start of control ........................................ 7,5 - 50 bar
∆pSt = 35 bar
Vg 1
Vgmax
0,8

0,6
Unit dimensions Ports
0,4

0,2
Size A1 A2 A3 A4 A5 A6 A7 A8 X1, X2
250 385 188 248 370 144 327 123 49 M14 x 1,5
0 355 432 203 279 416 157 366 137 54 M14 x 1,5
0 20 40 60 80 100 120
Pilot pressure
500 490 215 306 470 169 417 148 61,5 M14 x 1,5
Steuerdruck pSt

13
RE 92203/03.92
Before finalising your design, please request a certified drawing.
Variable displacement pump A7VO, series 6 Subject to revision.

Circuit
Variation LRD N with hydraulic stroke limiter
Initial settingVgmax
The hydraulic stroke limiter is used to smoothly adjust the flow
between Vgmax and Vgmin.
The power control overrides it.
Displacement is set by the pilot pressure existing at port X1.
The hydraulic stroke limiter takes the required positioning
pressure from the high pressure. It must be noted, that the
operating pressure requires at least 40 bar. If the pressure may
fall below this, the pump must be supplied with an external
positioning pressure via port X2 .
The start of control may be adjusted.
Power control with integrated pressure control and
Please state the start of control in clear text on ordering. hydraulic stroke limiter

Unit dimensions, size 250

N1 ∆pSt for hydraulic stroke limiter .............................. 10 bar For general dimensions see page 7.
Variable start of control ........................................... 2 - 20 bar
Clockwise direction of rotation
∆pSt = 10 bar
To mounting flange face
Vg 1
Vgmax
0,8

0,6

0,4

0,2

0
0 5 10 15 20 25 30
Steuerdruck
Pilot pressure pSt

N2 ∆pSt for hydraulic stroke limiter .............................. 25 bar

Variable start of control ........................................... 5 - 50 bar
Hydraulic stroke
∆pSt = 25 bar limiter To mounting flange face

Vg 1
Vgmax
0,8
Anti-clockwise direction of rotation

0,6 To mounting flange face

0,4

0,2

0
0 20 40 60 80 100 120
Pilot pressure pSt
Steuerdruck

N3 ∆pSt for hydraulic stroke limiter ............................. 35 bar

Variable start of control ........................................ 7,5 - 50 bar
∆pSt = 35 bar
Vg 1
Vgmax
0,8
Hydraulic stroke
limiter To mounting flange face
0,6

0,4
Unit dimensions Ports
0,2 Size A1 A2 A3 A4 A5 A6 A7 A8 X1, X2
250 385 170 275 49 210 248 248 276 M14 x 1,5
0
0 20 40 60 80 100 120 355 430 175 300 54 234 278 275 315 M14 x 1,5
Pilot pressure
Steuerdruck pSt 500 490 200 325 61,5 258 322 300 359 M14 x 1,5

14
RE 92203/03.92
Before finalising your design, please request a certified drawing.
Variable displacement pump A7VO, series 6 Subject to revision.

Circuit
DR Pressure Control
Initial setting Vgmax
The pressure control maintains the pressure in a hydraulic
system constant within its control range in spite of changing
pump flow requirements. The variable displacement pump
supplies only the volume of fluid required by the actuator.
Should operating presssure exceed the set pressure, the pump
is automatically swivelled back to a smaller angle and the
deviation in control corrected.

Setting range from 50 to 350 bar.

Please state the pressure control setting (bar) in clear text
on ordering.
A pressure relief valve situated in the system to safeguard the Unit dimensions 250
maximum pressure must have a cracking pressure at least 20 For general dimensions see page 7.
bar higher than the control setting.
Clockwise direction of rotation

Pressure
control To mounting flange face

∆p max. 10 bar

Setting range
Flow Q

for pressure
control

50 350
Operating pressure p (bar)

Anti-clockwise direction of rotation

Pressure To mounting flange face

control
Variation DRG
In addition to the remote control of the pressure control port X3
is available. The pressure relief valve, arranged separate from
the pump is connected here and it is not supplied with the DRG.
For description, size and position of port X3 see page 12.

Unit dimensions
Size A1 A2 A3
250 385 161 248
355 430 166“ 279
500 490 200 306

15
RE 92203/03.92
Before finalising your design, please request a certified drawing.
Variable displacement pump A7VO, series 6
Subject to revision.

HDD Hydraulic Control, Circuit

dependent on pressure,
Initial setting Vgmin
Hydraulic control, dependent on pressure, permits the
displacement of the pump to be smoothly adjusted in
accordance with the pilot pressure. The adjustment is
proportional to the pilot pressure at port X1.
A pressure of 40 bar is required for the adjustment. The required
positioning oil is taken from the high pressure.
If operating pressure > 40 bar and Vgmin > 0, then no external
positioning pressure is necessary and port X2 must be closed
before commissioning.
Otherwise an external setting pressure of at least 40 bar msut
be fed to port X2.
Unit dimensions
For general dimenions see pages 7, 8 and 9.
HD1D ∆pSt ................................................................... 10 bar
Variable start of control ........................................... 2 - 20 bar
Clockwise direction of rotation
∆pSt = 10 bar
Vg 1
To mounting flange face
Vgmax
0,8

0,6

0,4

0,2

0
0 5 10 15 20 25 30
Steuerdruck
Pilot pressure pSt

HD2D ∆pSt ................................................................... 25 bar

Variable start of control ........................................... 5 - 50 bar
∆pSt = 25 bar Start of control
Vg 1
Vgmax
0,8 To mounting flange face

0,6
Anti-clockwise direction of rotation
0,4

0,2 To mounting flange face

0
0 20 40 60 80 100 120
Steuerdruck
Pilot pressure pSt

HD3D ∆pSt ................................................................... 35 bar

Variable start of control ........................................ 7,5 - 70 bar
∆pSt = 35 bar
Vg 1
Vgmax
0,8

0,6

0,4 Start of control

0,2

0 To mounting flange face

0 20 40 60 80 100 120
Pilot pressure
Steuerdruck pSt

Integrated pressure control is standard

For description see page 17. For dimensions table see page 17.

16
RE 92203/03.92

Variable displacement pump A7VO, series 6

∆p max. 10 bar

HD D Integrated pressure control

Pressure control overrides the HD function. It protects the pump Setting range for
from the pressure being exceeded and hence protects the pump pressure control

Flow Q
from damage. The valve is integrated into the control housing
and may be set externally. On reaching the set command
pressure the pump reduces its displacement back to the
minimum displacement.
The pressure relief valve installed to ensure that the maximum
pressure is not exceeded must be set so that the pressure at
which it starts to open is 20 bar higher that the control setting. 50 350
Operating pressure p (bar)
For circuit see page 16.
Unit dimensions, size 250-500
For general dimension see pages 7, 8 and 9
Variation HD G With remotely controlled Clockwise direction of rotation
pressure control
On reaching the set command pressure the remotely controlled To mounting flange face
Pressure
pressure control sets the pump to minimum displacement Vgmin. control
A pressure relief valve (not supplied), which is separate to the
pump, controls the internal pressure cut-off valve.
As long as the command pressure of the pressure relief valve
is not reached, the internal control valve is uniformly
pressurised on both sides in addition to the spring force and is
not operated.
The command pressure is between 50 bar and 315 bar.
On reaching the command pressure at the separate pressure
relief valve, it opens and the pressure on the spring side is
reduced to tank pressure. The internal control valve switches
and the pump swivels to the minimum displacement Vgmin.
The differential pressure at the pilot valves is set normally to
25 bar.
As the separate pressure relief valve, we recommend the
following: To mounting flange face
DBD 6 (hydraulic) to RE 25 402
Anti-clockwise direction of rotation
Max. line length should not exceed 2m.

To mounting flange face

Pressure
control
Circuit

To mounting flange face

Unit dimensions
Size A1 A2 A3 A4 A5 A6 A7 A8 A9
250 385 161 max.275 49 210 248 248 276 380
355 432 181 max.300 54 234 278 275 315 425
500 492 200 max.325 61,5 258 322 300 359 483

Ports
Size A10 A11 X1 X2 X3
250 112 74 M14x1,5 M14x1,5 M14x1,5
Hydraulic control, dependent on pressure with remotely controlled 355 131 80 M14x1,5 M14x1,5 M14x1,5
pressure control 500 142 96 M14x1,5 M18x1,5 M14x1,5

17
RE 92203/03.92
Variable displacement pump A7VO, series 6 Before finalising your design, please request a certified drawing.
Subject to revision.

Circuit
EPD Hydraulic control,
with proportional valve,
Initial position Vgmin
Hydraulic control permits the displacement of the pump to be
smoothly varied.
The displacement is set proportional to the current fed to the
solenoid of the proportional pressure reducing valve DRE 4 K
(see RE 29181), i.e. an increase in current produces an increase
in displacement.
Various amplifiers from the Rexroth range are available for
controlling the proportional valve, see RE 29181.
With zero operating pressure a positioning pressure of at least
40 bar must be set at port X2. If operating pressure ≥40 bar and
Vgmin > 0, no external positioning pressure is then necessary and
port X2 should be plugged before commissioning. Unit dimensions, size 250
For general dimensions see page 7.
In order to operate the integrated pilot valve, a control pressure
of 50 bar is required at port P.
Clockwise direction of rotation
Positioning pressure at port P
Required pmin ................................................................................................................... 50bar
To mounting flange face
pmax ....................................................................................................................................... 100 bar

Model Control voltage Control current

(DC) Start of to end of control
EP1 12V 900mA – 1400mA
EP2 24V 450mA – 700mA
Insulation IP 65

Vg 1
Vgmax
0,8

0,6 To mounting flange face

0,4
Anti-clockwise direction of rotation

0,2 To mounting flange face

EP1
0 400 800 1200 1600

EP2
0 200 400 600 800

Control current I (mA)

Integrated pressure control EPD is standard and overrides EP.
For description see page 19.

Unit dimensions
Size A1 A2 A3 A4 A5 A6 A7 A8 A9
To mounting flange face
250 385 161 max.275 124 248 276 238 241 36
355 432 181 max.300 125 275 315 268 286 36
500 492 200 max.325 132 300 359 294 328 43

Ports
Size A10 A11 A12 P X2 X3
250 112 131 142 M14x1,5 M14x1,5 M14x1,5
355 380 425 483 M14x1,5 M14x1,5 M14x1,5
500 74 80 96 M14x1,5 M18x1,5 M14x1,5

18
RE 92203/03.92
Before finalising your design, please request a certified drawing.
Variable displacement pump A7VO, series 6 Subject to revision.

EP D Integrated pressure control ∆p max. 10 bar

Pressure control overrides the HD function. It protects the pump

from the pressure being exceeded and hence protects the pump
from damage. The valve is integrated into the control housing
and may be set externally. On reaching the set command
Setting range

Flow Q
pressure the pump reduces its displacement back to the for pressure
minimum displacement. control
The pressure relief valve installed to ensure that the maximum
pressure is not exceeded must be set so that the pressure at
which it starts to open is 20 bar higher that the control setting.
For circuit see page 18.
50 350
Variation EP G With remotely controlled Operating pressure p (bar)
pressure control
Unit dimensions, size 250
Initial position Vgmin For general dimensions see page 7.
On reaching the set command pressure the remotely controlled
pressure control sets the pump to minimum displacement Vgmin. Clockwise direction of rotation
A pressure relief valve (not supplied), which is separate to the
pump, controls the internal pressure cut-off valve. To mounting flange face
As long as the command pressure of the pressure relief valve is Pressure
not reached, the internal control valve is uniformly pressurised control
on both sides in addition to the spring force and is not operated.
The command pressure is between 50 bar and 315 bar.
On reaching the command pressure at the separate pressure
relief valve, it opens and the pressure on the spring side is
reduced to tank pressure. The internal control valve switches
and the pump swivels to the minimum displacement Vgmin.
The differential pressure at the pilot valves is set normally to
25 bar.
As the separate pressure relief valve we recommend the
following:
DBD 6 (hydraulic) to RE 25 402
Max. line length should not exceed 2m.

Circuit To mounting flange face

Anti-clockwise direction of rotation

To mounting flange face

Pressure
control

Hydraulic control, with electrical proportional valve and

remotely controlled pressure control To mounting flange face

19
RE 92203/03.92
Before finalising your design, please request a certified drawing.
Variable displacement pump A7VO, series 6 Subject to revision.

V Optical swivel angle display E Electrical swivel angle display

Swivel position is indicated by means of a pin on the side of the The pump position is fed back by means of an inductive
housing. positional transducer.
Depending on the position of the spool rod the pin is pushed out. It converts the displacement into an electrical signal. The swivel
If it is flush to the housing, the pump is at zero. angle may be e.g. fed to an amplifier card by means of this
At max. swivel Vgmax the length of the pin is approx. 8mm. signal.
Inductive positional transducer, type IW9 – 03 – 01

Unit dimensions, size 250 Unit dimensions, size 250

For general dimensions see page 7. For general dimensions see page 7.

Unit dimensions
Size A1 A2 A3 A4 A5
250 136,5 182 40 41,3 11
355 159,5 205 47 46,5 11
500 172,5 218 47 50,8 11

Type list (short delivery times), incrase of order please note type and part no.
type part no. type part no.
A7V O 250 DR/63R-PPB02 934369
A7V O 250 LRD/63R-PPB02 934370
A7V O 250 LRDH1/63R-PPB02 934368
A7V O 250 LRDH3/63R-PPB02 942130

See RDE 90131.

Mannesmann Rexroth Corporation

Rexroth Hydraulics Div., Industrial, 2315 City Line Road, Bethlehem, PA 18017-2131 Tel. (610) 694-8300 Fax: (610) 694-8467
Rexroth Hydraulics Div., Mobile, 1700 Old Mansfield Road, Wooster, OH 44691-0394 Tel. (330) 263-3400 Fax: (330) 263-3333
All rights reserved – Subject to revision
20 Printed in U.S.A.