TOBPC72060001
TOBPC72060001
TOBPC72060001
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
2 YASKAWA ELECTRIC TOBP C720600 01G YASKAWA AC Drive Option CDBR-D, LKEB- Installation Manual
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Table of Contents
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Drive
Drive manuals contain basic installation and wiring information in addition
to detailed parameter setting, fault diagnostic, and maintenance information.
YASKAWA AC Drive Manuals The most recent versions of these manuals are available for download on our
documentation websites. Refer to the back cover of this manual for links to
each regional site.
◆ Terms
4 YASKAWA ELECTRIC TOBP C720600 01G YASKAWA AC Drive Option CDBR-D, LKEB- Installation Manual
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◆ Registered Trademarks
Trademarks are the property of their respective owners.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious
injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or
serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate injury.
NOTICE
Indicates an equipment damage message.
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■ General Safety
General Precautions
• The diagrams in this book may include options and drives without covers or safety
shields to illustrate details. Be sure to reinstall covers or shields before operating any
devices. Use the option according to the instructions described in this manual.
• The diagrams in this manual are provided as examples only and may not pertain to all
products covered by this manual.
• The products and specifications described in this manual or the content and presentation
of the manual may be changed without notice to improve the product and/or the manual.
• Contact a Yaskawa representative or the nearest Yaskawa sales office and provide the
manual number shown on the front cove to order new copies of the manual.
DANGER
Heed the safety messages in this manual.
Failure to comply will cause death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting
from failure to heed the warnings in this manual.
6 YASKAWA ELECTRIC TOBP C720600 01G YASKAWA AC Drive Option CDBR-D, LKEB- Installation Manual
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WARNING
Electrical Shock Hazard
Do not attempt to modify or alter the drive or option circuitry in any way not
explained in this manual.
Failure to comply could cause death or serious injury and will void warranty. Yaskawa is
not responsible for any modification of the product made by the user. Do not modify this
product.
Fire Hazard
Install adequate branch circuit short circuit protection per applicable codes and this
manual.
Failure to comply could cause death or serious injury. The device is suitable for circuits
capable of delivering up to the lesser value between 100 kA RMS Symmetrical Amperes,
240 Vac maximum (200 V Class), 480 Vac maximum (400 V Class), or 600 Vac
maximum (600 V Class) or the equivalent SCCR rating of the drive to which it is
connected.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Do not carry the drive by the front cover or the terminal cover. Failure to comply could
cause minor or moderate injury from the main body of the drive falling.
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NOTICE
Do not expose the drive or the option to halogen group disinfectants. Do not pack the
drive or the option in fumigated or sterilized wooden materials. Do not sterilize the
entire package after packing the product.
Failure to comply could damage electrical components in the option.
Connect CDBR Series of Dynamic Braking devices to a drive that incorporates Solid
State Short Circuit Protection Circuitry and complies with the High Fault Current
Short Circuit Test.
Failure to comply may result in damage to the drive or CDBR.
WARNING
Electric Shock Hazard
● Read the manual before installing.
● Before servicing, wait 5 minutes for the Drive
internal capacitor to discharge after disconnecting
power supply.
● Use proper grounding techniques.
Fire Hazard
● Use proper sequencing to disconnect the power
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2 Product Overview
2 Product Overview
◆ About this Product
CDBR Braking Units and LKEB Braking Resistor Units helps dissipate regenerative energy
from the motor. This is useful in applications that require sudden deceleration and frequent
stops and it allows for shorter deceleration times in applications running heavy loads.
◆ Applicable Models
■ CDBR Braking Unit
The CDBR Braking Unit is designed for use with the drive models in Table 1. It can also
replace a spec B type CDBR. Contact Yaskawa or your Yaskawa agent for more information
or to use the CDBR on drives not listed.
Table 1 CDBR Braking Unit Applicable Models
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2 Product Overview
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3 Receiving
3 Receiving
After receiving the option package:
1. Make sure that the option is not damaged and no parts are missing. Contact your sales
outlet if the option or other parts appear damaged.
NOTICE: Do not use damaged parts to connect the drive and the option. Failure to comply could damage
the drive and option.
2. Confirm that the model number on the option nameplate and the model listed in the
purchase order are the same. Refer to Figure 3 on page 12 for details. Contact the
distributor where the option was purchased or the Yaskawa sales office immediately about
any problems with the option.
MANUAL
Quantity: 1 1
MANUAL
Quantity: 1 1
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3 Receiving
◆ Installation Tools
• A Phillips screwdriver (M3.5 to M5 metric / #1, #2, and #3 U.S. standard size).
• A flat-blade screwdriver (blade depth: 0.4 mm (0.02 in.), width: 2.5 mm (0.1 in.)).
Note: This manual does not list tools required to prepare option cables for wiring.
◆ Option Nameplate
■ CDBR Braking Unit
Figure 3
Model
Input Specifications
Discharge Current R
Weight
Lot Number
Serial Number
RoHS
Model Revision
Max. Applicable Motor
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3 Receiving
◆ Model Number
■ CDBR Braking Unit
CDBR- 2 037 D
Braking Unit Design
Revision
Order
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3 Receiving
LKEB- 2 0P7
Braking Resistor Unit
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Figure 6
16 YASKAWA ELECTRIC TOBP C720600 01G YASKAWA AC Drive Option CDBR-D, LKEB- Installation Manual
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J
I A
H B
G C
F D
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5 Mechanical Installation
5 Mechanical Installation
◆ Section Safety
WARNING
Electrical Shock Hazard
Do not allow unqualified personnel to perform work on the drive or option.
Failure to comply could cause death or serious injury.
Only authorized personnel familiar with installation, adjustment, and maintenance of AC
drives and options may perform work.
NOTICE
Damage to Equipment
Observe proper electrostatic discharge (ESD) procedures when handling the option,
drive, and circuit boards.
Failure to comply could cause ESD damage to circuitry.
Do not connect or operate any equipment with visible damage or missing parts.
Failure to comply could further damage the equipment.
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5 Mechanical Installation
◆ Installation Environment
The installation environment is crucial to ensure proper performance and the expected
lifespan of the product.
Ensure the installation environment satisfies the following specifications.
Environment Conditions
Installation Area Indoors
IP00, IP20: -10 to +50°C (+14 to +122°F)
Ambient Temperature
UL Type 1: -10 to +40°C (+14 to +104°F)
Storage Temperature -20 to +60°C (-4 to +140°F) (short-term temperature during transportation)
Humidity 95% RH or less and free of condensation
Install the option in an area free from:
• oil mist and dust
• metal shavings, oil, water, or other foreign materials
• radioactive materials
Surrounding Area • combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight
Up to 1000 m (3280 ft) without derating; up to 3000 m (9842 ft) with output and current
Altitude derating. Contact Yaskawa or your nearest sales representative for applications above
1000 m (3280 ft).
Vibration/Shock 10 to 20 Hz: 9.8 m/s2, 20 to 55 Hz: 5.9 m/s2
Installation Orientation Install the option upright to maintain proper cooling.
■ UL and CE Compliance
Place the braking unit within an appropriate enclosure suitable to its environment to comply
with UL and CE standards. Install the braking unit in a pollution degree 2 environment or
equivalent according to UL standards.
Use UL Listed copper wires rated at 75°C (167°F) for main circuit terminal wiring (+, -, B1,
B2) for UL approval.
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5 Mechanical Installation
◆ Installation Orientation
Install the CDBR Braking Unit upright as illustrated in Figure 8 to maintain proper cooling.
Figure 8
◆ Installation Spacing
Figure 9 and Figure 10 show the installation distance required to maintain sufficient space
for airflow and wiring.
■ CDBR Braking Unit Spacing
Figure 9
A C
B B C D
A
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5 Mechanical Installation
A C A D
B
A B A D
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5 Mechanical Installation
B
A A
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5 Mechanical Installation
◆ Exterior Dimensions
■ CDBR Braking Unit
IP20
W1 4-d
H1
H
t1
H2
W D1
D
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5 Mechanical Installation
IP00
4-d
H1
H
H2
W1 D1 t1
Max. W2 W Max. W2 t2 D
Figure 1
4-d
H1
H
D1 t1
H2
W1
Max. W2 W Max. W2 t2 D
Figure 2
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5 Mechanical Installation
UL Type 1
4-d
H1
H0
H
t1
H2
H3
D1
W1
D
W
Figure 1
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5 Mechanical Installation
4-d
H1
H0
H
H2
H3
W1 D1 t1
Max. W2 W Max. W2 t2 D
Figure 2
4-d
H1
H0
H
H2
H3
W1 D1 t1
Max. W2 W Max. W2 t2 D
Figure 3
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5 Mechanical Installation
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5 Mechanical Installation
H1
H
H
W1 D W1 D
W W
Figure 1 Figure 2
4-d
H1
H
W1 D
W
Figure 3
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5 Mechanical Installation
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5 Mechanical Installation
◆ CDBR Attachments
■ External Heatsink Attachment
Use the External Heatsink Attachment to install the heatsink outside the enclosure on
models 2022D, 2037D, 4030D, and 4045D.
Please note that the External Heatsink Attachment is larger than the option. Refer to the
dimension tables for exact measurements. Contact your local Yaskawa representative to
order the External Heatsink Attachment.
Models 2055D, 2110D, 4090D, and 4220D do not require the External Heatsink
Attachment.
External Heatsink Attachment Dimensions
H1
H
W1
W D D1
2037D
EZZ021711A 120 180 109 108 166 48
4030D
(100-066-355) (4.72) (7.09) (4.29) (4.25) (6.54) (1.89)
4045D
5037D
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5 Mechanical Installation
H3
H2
H
H1
W3
W2
W
Figure 1
W1 4-d
H2
H1
W2
W
Figure 2
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5 Mechanical Installation
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5 Mechanical Installation
■ Retrofit Attachment
Use the Retrofit Attachment to replace a CDBR-XB or CDBR-XC model CDBR Braking
Unit.
Contact your local Yaskawa representative to order the retrofit attachment.
Retrofit Attachment Dimensions
H1
H
W1
W D
Figure 1
W
W1
H1
H
D
Figure 2
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5 Mechanical Installation
W
W1
H1
H
D
Figure 3
H1
H
W1
W D
Figure 4
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5 Mechanical Installation
2037D
EZZ021710A 140 150 172 128 138
1
(100-066-354) (5.51) (5.91) (6.77) (5.04) (5.43)
4030D
4045D
370 195.9
2
(14.57) (7.71)
4220D
EZZ022243D 250 370 210 210
3 (100-091-608) (9.84) (14.57) (8.27) (8.27)
5300D
355
(13.98)
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5 Mechanical Installation
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6 Electrical Installation
6 Electrical Installation
◆ Section Safety
DANGER
Electric Shock Hazard
Failure to comply will cause death or serious injury. Before servicing, disconnect all
power to the equipment and wait for at least the time specified on the warning label. The
internal capacitor remains charged even after the drive is de-energized. The charge
indicator LED will extinguish when the DC bus voltage is below 50 Vdc. When all
indicators are OFF, measure for unsafe voltages to confirm the drive is safe.
WARNING
Electrical Shock Hazard
Do not remove the front covers of the drive or the option while the power is on.
Failure to comply could cause death or serious injury.
Do not operate equipment with covers removed.
Failure to comply could cause death or serious injury.
The diagrams in this section may include options and drives without covers or safety
shields to illustrate details. Reinstall covers and shields before operating the drive and run
the drive according to the instructions described in this manual.
Do not allow unqualified personnel to perform work on the drive.
Failure to comply could cause death or serious injury. Only authorized personnel familiar
with installation, adjustment, and maintenance of AC drives may perform work.
Do not touch circuit boards while the power to the drive and option is on.
Failure to comply could cause death or serious injury.
Do not use damaged wires, stress the wiring, or damage the wire insulation.
Failure to comply could cause death or serious injury.
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6 Electrical Installation
WARNING
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose or overtightened connections could cause erroneous operation and damage to the
terminal block or start a fire and cause death or serious injury.
Install adequate branch circuit short circuit protection per applicable codes and this
manual.
Failure to comply could cause death or serious injury. The device is suitable for circuits
capable of delivering up to the lesser value between 100 kA RMS Symmetrical Amperes,
240 Vac maximum (200 V Class), 480 Vac maximum (400 V Class), or 600 Vac
maximum (600 V Class) or the equivalent SCCR rating of the drive to which it is
connected.
NOTICE
Damage to Equipment
Connect CDBR Series of Dynamic Braking devices to a drive that incorporates Solid
State Short Circuit Protection Circuitry and complies with the High Fault Current
Short Circuit Test.
Failure to comply may result in damage to the drive or CDBR.
Observe proper electrostatic discharge (ESD) procedures when handling the option,
drive, and circuit boards.
Failure to comply could cause ESD damage to circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could damage the drive.
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6 Electrical Installation
NOTICE
Do not use unshielded wire for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors on the option and drive.
Failure to comply could prevent proper operation and damage equipment.
Confirm that all connections are correct after installing the option and connecting
peripheral devices.
Failure to comply could damage the option.
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6 Electrical Installation
Figure 11
1. Loosen the front cover screw.
Figure 12
2. Push in on the hooks located on the sides of the front cover and gently pull forward.
Figure 12 Push the Tabs Inward and Pull Forward on the Front Cover
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6 Electrical Installation
Figure 13
3. Free the tab on the top of the front cover to remove the cover.
Figure 14
4. Pull forward on the bottom cover and remove it from the unit.
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6 Electrical Installation
Bottom View
D B
A – Wiring space for control circuit C – Wiring space for ground terminals
terminals
B – Wiring space for LKEB braking D – Wiring space for main circuit
resistor unit terminals
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6 Electrical Installation
WARNING! Fire Hazard. Perform all dynamic braking option wiring as specified in the provided wiring
diagrams. Improper wiring could cause death or serious injury.
WARNING! Electrical Shock Hazard. Mount the LKEB Braking Resistor Unit on a grounded metallic plate or
connect a ground wire from an LKEB mounting screw to earth ground. Improper equipment grounding could
cause death or serious injury.
NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and
equipment. Improper wiring practices could cause drive or equipment malfunction due to short circuit.
NOTICE: Do not solder the ends of wire connections to the option. Soldered wiring connections can loosen
over time and cause option malfunction.
Note: 1. Keep ground cables as short as possible and ensure cabling complies with local codes.
2. Separate CDBR Braking Unit and LKEB Braking Resistor Unit wiring from control wiring.
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6 Electrical Installation
■ Wiring Procedure
WARNING! Tighten all terminal screws to the specified tightening torque. Loose or overtightened
connections could cause erroneous operation and damage to the terminal block or start a fire and cause
death or serious injury.
Refer to Wire Gauge and Torque Specifications for CDBR Braking Unit on page 51 for details.
1. For all CDBR wiring, refer to Table 10 for wire gauge and torque specifications and
refer to Figure 20 for the drive and option connection diagram
2. Connect ground wiring to the ground terminals. Refer to Table 8 for descriptions of
CDBR Braking Unit Main Circuit Terminals.
3. Connect main circuit wires to the main circuit terminals B1, B2, + and -. Refer to
Table 8 for descriptions of CDBR Braking Unit Main Circuit Terminals.
4. Connect control circuit wiring to the control circuit terminals. Refer to Table 9 for
details on CDBR braking unit control circuit terminals.
5. Ensure all main circuit and control circuit wires exit through the openings in the
bottom of the CDBR Braking Unit enclosure. Refer to Bottom Cover Wiring Space
on page 43 for details.
Figure 16
Ground terminals
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6 Electrical Installation
8. Insert the tabs on the upper portion of the front cover to the corresponding
openings, then connect the cover into place from the front of the unit.
Figure 18
46 YASKAWA ELECTRIC TOBP C720600 01G YASKAWA AC Drive Option CDBR-D, LKEB- Installation Manual
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6 Electrical Installation
Figure 19
9. Tighten the screw to secure the front cover in place.
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6 Electrical Installation
■ Connection Diagram
WARNING! Fire Hazard. Perform all dynamic braking option wiring as specified in the provided wiring
diagrams. Improper wiring could cause death or serious injury.
WARNING! Electrical Shock Hazard. Install the LKEB Braking Resistor Unit on a grounded metal plate or
connect a ground wire from an LKEB mounting screw to earth ground.
Incorrect equipment grounding could cause death or serious injury.
Figure 20
LKEB Braking
Resistor Unit
<2><3><4>
IN1 IN2 OUT1 OUT2
+ B1 P
Level B2 B
sensor SC 1 2
SB Braking resistor
- overheat switch
CDBR Braking Unit <1><2> (thermal relay trip)
MA MB MC EA EB EC (Ground)
Wiring sequence should shut off
Fault output CDBR transistor
power to the drive when a CDBR 250 Vac, max.1 A short-circuit
transistor short-circuit detection 30 Vdc, max.1 A detection output
output is triggered or when a min.5 Vdc, 10 mA 250 Vac, max.1 A
braking resistor unit overheat (to customer circuit) 30 Vdc, max.1 A
<5> min.5 Vdc, 10 mA
switch is triggered.
- (to customer circuit)
+3
ELCB (MCCB) MC U
R R/L1 Main circuit U/T1
V
3-phase S S/L2 V/T2 M
W
T
T/L3 Drive W/T3
MC MB THRX OFF ON MC
Braking resistor MC SA (Ground)
overheat switch
(thermal relay trip) THRX
1 2
SA
TRX
MC MA SA
TRX
<1> Set L8-55 to 0 to disable the protection function for the internal braking transistor when using a regenerative unit
or another type of dynamic braking option in lieu of the internal braking transistor. Enabling the protection
function under these conditions may cause a braking resistor fault (rF). This is not available for Varispeed
G7-series.
<2> Set L3-04 to 0 to disable Stall Prevention when using a regenerative converter, a regenerative unit, or a dynamic
braking option. Enabling the function under these conditions may prevent the drive from stopping within the
specified deceleration time.
<3> Set L8-01 to 1 to enable braking resistor overload protection in the drive when using ERF-type resistors.
48 YASKAWA ELECTRIC TOBP C720600 01G YASKAWA AC Drive Option CDBR-D, LKEB- Installation Manual
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6 Electrical Installation
Terminal
Terminal No. Terminal Name Specification
Block
Main Circuit Negative
- Connects to the negative - terminal on the drive.
Terminal
TB3
Main Circuit Positive
+ Connects to the +3 terminal on the drive. <1>
Terminal
Connects to the P terminal on the LKEB braking resistor
Main Circuit B1
B1 unit. May also connect to a braking resistor terminal of a
Terminal
non-Yaskawa resistor unit.
TB4
Connects to the B terminal on the LKEB braking resistor
Main Circuit B2
B2 unit. May also connect to a braking resistor terminal of a
Terminal
non-Yaskawa resistor unit.
For 200 V class: 100 Ω or less
– Grounding terminal
For 400 V class and 600 V class: 10 Ω or less
<1> Use drive terminal B1 when installing the CDBR braking unit on a drive with a built-in braking transistor.
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6 Electrical Installation
Terminal
Terminal No. Terminal Name Specification
Block
IN1 Input the signal when using CDBR braking units in
Slave Input
IN2 parallel.
OUT1 Output the signal when using CDBR braking units in
TB1 Master Output
OUT2 parallel.
SC <1> Enable/Disable contact input to disable the CDBR and
Enable Input
SB <1> activate MA-MB-MC fault contact output.
Fault Contact Output Output signal when a fault occurs or when SB-SC is closed
MA
(N.O.) (default) (example: CDBR braking unit overheating, LKEB
Fault Contact Output braking resistor unit short-circuit detection, external fault).
MB Wiring sequence should shut off power to the drive when
(N.C.)
the signal is output.
Relay output:
Fault Contact Output Max. 250 Vac, 1 A
MC
Common Max. 30 Vdc, 1 A
Min. 5 Vdc, 10 mA
TB2 CDBR Transistor
EA Short-Circuit Detection Output signal when braking unit fault is detected.
Output (N.O.) If needed, wiring sequence should shut off power to the
CDBR Transistor drive when the signal is output.
EB Short-Circuit Detection Relay output:
Output (N.C.) Max. 250 Vac, 1 A
CDBR Transistor Max. 30 Vdc, 1 A
EC Short-Circuit Detection Min. 5 Vdc, 10 mA
Output Common
<1> Digital Input-SB, SC. Powered by internal 24 Vdc LVLC source. When using an external power supply, it shall be
UL Listed Class 2 power source only or equivalent.
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6 Electrical Installation
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6 Electrical Installation
Note: Use the recommended gauges to connect the CDBR Braking Unit to these drives and to comply
with an IP20 enclosure: GA702257 to 2415, 4208 to 4675, GA802257 to 2415, 4208 to
4720, CH702215 to 2415, 4180 to 4605, CR702215 to 2415, 4180 to 4605.
You must remove the wiring cover for drive terminals +3 and -. Refer to the drive manual for
more information.
Table 11 Wire Gauge and Torque Specifications for LKEB Braking Resistor Unit
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6 Electrical Installation
• Set the Master/Slave Selection Switch (S2) to “Master (OUT)” on one CDBR Braking
Unit only. Set all other CDBR Braking Units to “Slave (IN)”. Refer to Master/Slave
Selection Switch (S2) on page 57 for details.
• Select the appropriate CDBR Braking Unit wire types and gauges from Table 10.
• Use shielded twisted-pair cables and keep the wiring distance between the OUT1-IN1 and
OUT2-IN2 terminals of the CDBR Braking Unit shorter than 1 meter (3.28 ft).
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6 Electrical Installation
Figure 21
MA MB MC EA EB EC MA MB MC EA EB EC MA MB MC EA EB EC
Fault output CDBR transistor Fault output CDBR transistor Fault output CDBR transistor
250 Vac, max. 1 A short-circuit 250 Vac, max. 1 A short-circuit 250 Vac, max. 1 A short-circuit
30 Vdc, max. 1 A detection output 30 Vdc, max. 1 A detection output 30 Vdc, max. 1 A detection output
min. 5 Vdc, 10 mA 250 Vac, max. 1 A min. 5 Vdc, 10 mA 250 Vac, max. 1 A min. 5 Vdc, 10 mA 250 Vac, max. 1 A
(to customer circuit) 30 Vdc, max. 1 A (to customer circuit) 30 Vdc, max. 1 A (to customer circuit) 30 Vdc, max. 1 A
min. 5 Vdc, 10 mA min. 5 Vdc, 10 mA min. 5 Vdc, 10 mA
(to customer circuit) (to customer circuit) (to customer circuit)
Figure 21 Braking Units in Parallel
Note: Contact your Yaskawa representative or nearest agent when using the CDBR Braking Unit
(CDBR-D) with earlier models (CDBR-, CDBR-B, or CDBR-C).
54 YASKAWA ELECTRIC TOBP C720600 01G YASKAWA AC Drive Option CDBR-D, LKEB- Installation Manual
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CAUTION! Burn Hazard. Do not touch a hot drive heatsink. Failure to comply could cause minor or
moderate injury. De-energize the drive and wait at least 15 minutes to ensure the heatsink has cooled down
to prevent burns when replacing cooling fans.
DIP Switch S1
SINK (default)
DIP Switch S5
1 (disable)
SOURCE
DIP Switch S4
A (N.O. default) 2 (enable)
(default)
B (N.C.)
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A (N.O. (default))
S4
SB B (N.C.)
SINK-default
S1 +24 V
SC SOURCE
Figure 23 CDBR Braking Unit SINK Mode using Internal Power Supply
56 YASKAWA ELECTRIC TOBP C720600 01G YASKAWA AC Drive Option CDBR-D, LKEB- Installation Manual
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A (N.O. (default))
S4
SB B (N.C.)
24 V External SINK-default
Power Supply S1
(24 Vdc) +24 V
SC SOURCE
IN (Slave)
OUT (Master)
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NOTICE: Consider the amount of voltage fluctuation in the DC bus when changing rotary switch S3 setting
values. Setting the braking activation voltage to a low value and energizing the drive may activate the CDBR
and overheat the braking resistor.
NOTICE: Firmly click the switch into the proper position. A switch stuck between positions may cause the
CDBR to operate incorrectly.
Figure 26
Default: 9
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■ Switch Layout
The inside of the CDBR Braking Unit front cover shows the layout and settings of the
switches.
Figure 27
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8 Troubleshooting
8 Troubleshooting
Problems Cause Possible Solution
There is not a CDBR braking unit
connected and the DC bus braking Replace the drive.
The thermal relay (or the thermal transistor short circuited.
protector) on the LKEB braking The DC bus braking transistor in the
resistor unit trips while stopped or CDBR braking unit is short circuited Replace the CDBR braking unit.
operating at steady speed (no as indicated by contacts EA-EB-EC.
deceleration). CDBR braking unit DIP switch S3
Set DIP switch S3 to the correct
for the power supply voltage is set to
position.
the wrong position.
Re-evaluate the braking conditions
The braking resistor unit is too small.
required for the application.
The drive faults on overvoltage. Incorrect wiring or CDBR switch Inspect the wiring, switch settings,
positions. and correct any mistakes.
The CDBR braking unit is damaged. Replace the CDBR braking unit.
Re-evaluate the braking conditions
The braking resistor unit is too small.
required for the application.
The thermal relay (or the thermal The CDBR braking unit is damaged. Replace the CDBR braking unit.
protector) on the braking resistor unit
trips occasionally. Incorrect CDBR switch position. Correct the switch settings.
Incoming main power supply voltage Investigate the cause of high input
increases momentarily. voltage.
The application is experiencing
excessive starting and stopping, or Re-evaluate the braking
the load inertia is too large for the requirements.
CDBR unit.
Fault output contacts MA-MB-MC The CDBR braking unit and LKEB
on the CDBR braking unit are Correctly match the CDBR braking
braking resistor unit are not
activated: unit and LKEB braking resistor unit.
appropriately matched.
- CDBR heatsink overheat
Resistor is wired incorrectly. Check for proper resistance.
- CDBR transistor overcurrent
Ambient temperature exceeded
50°C (122°F). CDBR heatsink is too Reduce the ambient temperature.
hot.
The CDBR braking unit is damaged. Replace the CDBR braking unit.
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8 Troubleshooting
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Braking resistor
overheat switch
(thermal relay trip)
Wiring sequence should shut off power to the drive
when a CDBR transistor short-circuit detection 1 2 LKEB Braking
output is triggered or a braking resistor unit Resistor Unit
P B <2>
overheat switch is triggered.
ELCB (MCCB) MC B1 B2
R R/L1
3-phase S U/T1
S/L2
V/T2 M
T T/L3
<1> W/T3
MC MB THRX OFF ON MC
Braking resistor MC SA Drive
overheat switch
(thermal relay trip) THRX
1 2
SA
TRX
MC MA SA (Ground)
TRX
62 YASKAWA ELECTRIC TOBP C720600 01G YASKAWA AC Drive Option CDBR-D, LKEB- Installation Manual
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Figure 29
LKEB Braking
Resistor Unit <2>
IN1 IN2 OUT1 OUT2
+ B1 P
Level B2 B
sensor 1 2
SC
SB Braking resistor
- overheat switch
(thermal relay trip)
CDBR Braking Unit
(Ground)
MA MB MC EA EB EC
Fault output CDBR transistor
250 Vac, max.1 A short-circuit
Wiring sequence should shut off power to the 30 Vdc, max.1 A detection output
drive when a CDBR transistor short-circuit min.5 Vdc, 10 mA 250 Vac, max.1 A
detection output is triggered or a braking resistor (to customer circuit) 30 Vdc, max.1 A
unit overheat switch is triggered. min.5 Vdc, 10 mA
+3 (B1) - (to customer circuit)
ELCB (MCCB) MC
R <3> U/T1
R/L1
3-phase S S/L2 V/T2 M
T W/T3
T/L3 Drive
<1>
MC MB THRX OFF ON MC
Braking resistor MC SA
overheat switch (Ground)
(thermal relay trip) THRX
1 2
SA
TRX
MC MA SA
TRX
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Figure 30
Braking resistor
Wiring sequence should shut off power to the Braking resistor
overheat switch
drive when a CDBR transistor short-circuit overheat switch
(thermal relay trip)
detection output is triggered or a braking (thermal relay trip)
resistor unit overheat switch is triggered.
ELCB (MCCB) +3 −
MC 1 2 LKEB 1 2 LKEB
R R/L1 Braking Braking
3-phase S S/L2 Resistor Resistor
P B P B
Unit <2> Unit <2>
T T/L3 <3> <3>
Drive − + B1 B2 − + B1 B2
<1>
MC MB THRX OFF ON MC IN (Slave) IN (Slave)
Braking resistor MC SA SC SC
overheat switch (Ground) SB SB
(thermal relay trip) THRX OUT (Master) OUT (Master)
1 2
SA
TRX
IN1 OUT1 IN1 OUT1
MC MA SA OUT2 IN2 OUT2
TRX IN2
CDBR Braking CDBR Braking
Fault relay contact Unit 1 (master) <4> Unit 2 (slave)
<4>
MA MB MC EA EB EC MA MB MC EA EB EC
Note: Contact your Yaskawa representative or the nearest Yaskawa sales office when using a CDBR-XD
model Braking Unit with CDBR-X or CDBR-XB models.
64 YASKAWA ELECTRIC TOBP C720600 01G YASKAWA AC Drive Option CDBR-D, LKEB- Installation Manual
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Figure 31
LKEB Braking
Resistor Unit <2>
+ B1 P
Level B2 B
Sensor 1 2
SC
SB Braking resistor
- overheat switch
CDBR Braking Unit
(thermal relay trip)
MA MB MC EA EB EC
Fault output CDBR transistor
250 Vac, max.1 A short-circuit
30 Vdc, max.1 A detection output
min.5 Vdc, 10 mA 250 Vac, max.1 A
Wiring sequence should shut off power to the drive (to customer circuit) 30 Vdc, max.1 A
when a CDBR transistor short-circuit detection min.5 Vdc, 10 mA
output is triggered or a braking resistor unit (to customer circuit)
overheat switch is triggered.
+3 - P
ELCB (MCCB) MC
R R/L1 U/T1
V/T2 M B
3-phase S S/L2 W/T3 1 2
T Drive <3>
T/L3
<1> P
MC MB THRX OFF ON MC (Ground)
B
Braking resistor MC SA
overheat switch 1 2
(thermal relay trip) THRX <3>
1 2
SA
TRX
MC MA SA
TRX
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15
Figure 32 China RoHS Mark
The China RoHS mark is displayed on products containing six specified hazardous
substances that are in excess of regulatory limits, based on the “Administrative Measures for
the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products”
and “Marking for the Restricted Use of Hazardous Substances in Electronic and Electrical
Products” (SJ/T 11364-2014), which were promulgated on January 26, 2016. The number
displayed in the center of the mark indicates the environment-friendly use period (number of
years) in which electrical and electronic products that are being produced, sold, or imported
to China can be used. The date of manufacture of the electrical and electronic product is the
starting date of the environment-friendly use period for the product. The six specified
hazardous substances contained in the product will not leak outside of the product during
normal use within this period and will have no serious impact on the environment, the
human body, or property.
The environment-friendly use period for the CDBR Braking Unit is 15 years. This period is
not the product warranty period.
Note: This mark will be added to factory shipments from late June 2016. There may be a mix of
products that reflect or do not reflect this change during the distribution stage. Thank you for
your understanding.
66 YASKAWA ELECTRIC TOBP C720600 01G YASKAWA AC Drive Option CDBR-D, LKEB- Installation Manual
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Hazardous Substances
Parts Name Hexavalent Polybrominated Polybrominated
Lead Mercury Cadmium
Chromium Biphenyls Diphenyl Ethers
(Pb) (Hg) (Cd) (Cr(VI)) (PBB) (PBDE)
Circuit Board
Electronic
Parts
Brass Screw
Aluminum
Die Casting
This table has been prepared in accordance with the provisions outlined in SJ/T 11364.
: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below or
equal to the limit requirement of GB/T 26572.
×: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this part is
above the limit requirement of GB/T 26572.
Note: The CDBR Braking Unit complies with EU RoHS directives. In this table, “×” indicates that hazardous
substances that are exempt from EU RoHS directives are contained.
YASKAWA ELECTRIC TOBP C720600 01G YASKAWA AC Drive Option CDBR-D, LKEB- Installation Manual 67
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11 对应中国 RoHS 指令
11 对应中国 RoHS 指令
图 2.1
15
图 33 中国 RoHS 标志
中国 RoHS 标志依据 2016 年 1 月 26 日公布的《电器电子产品有害物质限制使用管理办法》,
以及《电子电气产品有害物质限制使用标识要求》(SJ/T 11364-2014)作成。电子电气产
品中特定 6 种有害物质的含量超过规定值时,应标识此标志。中间的数字为在中国生产销
售以及进口的电子电气产品的环保使用期限 (年限)。电子电气产品的环保使用期限从生
产日期算起。在期限内,正常使用产品的过程中,不会有特定的 6 种有害物质外泄进而对
环境,人和财产造成深刻影响。
制动单元 (CDBR) 的环保使用期限为 15 年。但需要注意的是环保使用期限并非产品的质量
保证期限。
(注) 2016 年 6 月下旬以后出厂的产品会依次进行标识。此外,标识和未标识的产品可能会在
物流阶段混在一起,敬请注意。
有害物质
部件名称 六价铬 多溴联苯 多溴二苯醚
铅 (Pb) 汞 (Hg) 镉 (Cd)
(Cr( Ⅵ )) (PBB) (PBDE)
实装基板 × ○ ○ ○ ○ ○
电子元件 × ○ ○ ○ ○ ○
黄铜螺钉 × ○ ○ ○ ○ ○
铝压铸 × ○ ○ ○ ○ ○
本表格依据 SJ/T 11364 的规定编制。
○:表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。
×:表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。
(注)制动单元 (CDBR) 符合欧盟 RoHS 指令。上表中的 “×” 表示含有欧盟 RoHS 指令豁免的有害物质。
68 YASKAWA ELECTRIC TOBP C720600 01G YASKAWA AC Drive Option CDBR-D, LKEB- Installation Manual
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12 Specifications
12 Specifications
Table 17 Specifications
YASKAWA ELECTRIC TOBP C720600 01G YASKAWA AC Drive Option CDBR-D, LKEB- Installation Manual 69
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13 Disposal
13 Disposal
◆ Disposal Instructions
Correctly dispose of this product and packing material as specified by applicable regional,
local, and municipal laws and regulations.
◆ WEEE Directive
Figure 3
70 YASKAWA ELECTRIC TOBP C720600 01G YASKAWA AC Drive Option CDBR-D, LKEB- Installation Manual
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13 Disposal
◆ Revision History
Revision dates and manual numbers appear on the bottom of the back cover.
MANUAL NO.
TOBP C720600 01A <1>
Revision number
Published in Japan November 2011
Date of publication
YASKAWA ELECTRIC TOBP C720600 01G YASKAWA AC Drive Option CDBR-D, LKEB- Installation Manual 71
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13 Disposal
Date of Revision
Publication Number Section Revised Content
72 YASKAWA ELECTRIC TOBP C720600 01G YASKAWA AC Drive Option CDBR-D, LKEB- Installation Manual
英文 No.10-5(140×182) インバータ製品用 新ロゴ
In the event that the end user of this product is to be the military and said product is to be
employed in any weapons systems or the manufacture thereof, the export will fall under the
relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations.
Therefore, be sure to follow all procedures and submit all relevant documentation according
to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and
improvements.
© 2011 YASKAWA ELECTRIC CORPORATION
MANUAL NO.
TOBP C720600 01G <12>-0
Published in Japan September 2019
19-6-21