DRUM

DRYER

CHEMICAL FOOD
CONTENT

1. DESCRIPTIONS 3

1.1 Process 3
1.2 Equipment 4
1.2.1 The single drum dryer 4
1.2.2 The double drum dryer 5
1.2.3 The vacuum drum dryer 6

2. R&D - REALIZING
THE FUTURE VISION 8

3. ENERGY EFFICIENT /
ENVIRONMENTAL FRIENDLY 8

4. HYGIENE 9

5. APPLICATIONS 10

6. EXAMPLE PROJECTS 12

7. PILOT PLANT 15

8. DIMENSIONS 17

9. ABOUT ROYAL GMF-GOUDA 20

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1. Descriptions

1.1 Process
For more than a century products have been Steam heating gives a uniform temperature
dried industrially. Since its early years distribution over the drum surface and this
Royal GMF-Gouda has been specialized in results in a consistent product quality.
industrial processing lines, based on ad- The steam condenses on the inside of the
vanced drum drying technology. drying drum. The condensate is continuously
removed from the drum, so that the largest
The drum body of the drum dryer is heated possible surface area remains available on
on the inside by steam. A special the inside of the drum for condensation of
composition of cast iron gives the drum a the steam.
combination of favorable properties: very The steam system is a closed system, which
accurate shape retention even at high steam means that the product cannot come into
pressure and temperature, and excellent contact with the steam or condensate.
“scraping properties” for the scraping knife.

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1.2 Equipment 1.2.2 The double drum dryer
Depending on the design, the product is A double drum dryer is often used for
applied continuously as a thin film at the products with lower viscosities.
bottom or on top of the main drum. As the The product is fed into the sump between
drum rotates and is heated on the inside, the two drums. The distance between the
the product dries on the outside of the drum drums can be adjusted accurately to control
surface. The short exposure to a high the layer thickness on the drums. In addition
temperature reduces the risk of damage to applicator rolls can be used. Moreover, the
the product. The construction of the knife machine can be used as two single drum
holder guarantees an even pressure over dryers with overhead applicator rolls.
the total length of the drum.

The use of specific materials prevents vibra-

tions as a result of scraping and guarantees
uniform product removal. The pressure of
the knife can be controlled simply and this is
done outside the process area.

1.2.1 The single drum dryer

The single drum dryer is available with
overhead or underlying applicator rolls, for With this system, product is fed into the nip between
controlling the application of the product. a pair of drums (which always rotate in opposite
These rolls also have a kneading effect directions). This small gap between the drums is
which prevents the formation of lumps in finely adjustable to create any desired film thickness.
sticky products.

The double drum dryer with applicator rolls is

suitable for customers with more variables in their
product range. This multi-functional setup offers the
greatest versatility – combining the advantages of
both the single and double drum dryer systems

The dryer comes in two types:

• with applicator rolls which make it easy to

regulate product feed. In addition, they have a
kneading effect, preventing lump formation in stickier
materials. With perfect distribution along the length
of the drum, the system is ideal for processing past
or pulpy products.

• with a bottom dip roll; a version designed for

specific applications and chemicals. In this machine,
the roll sits underneath and dips into the product,
picking up a liquid layer for transfer to the
drum – similar to a printing press.

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1.2.3 The vacuum drum dryer
Enables drying at low temperatures at
which damage of heat sensitive product
components is avoided. There is a complete
freedom from atmospheric contamination
and being independent from climatic
conditions, operating results are always
uniform. Moreover these dryers can be used
for recovery of solvents by collecting the
vapours formed during the drying process.
Food products may benefit especially:

• Swift evaporation without risk of oxidation

• Enzymes and vitamins are preserved
• Coagulation of proteins is prevented
• Highly soluble end product

The vacuum dryers are highly sanitary.

There is no recirculation of material,
no waste is produced and the drum is acces-
sible for thorough cleansing. Since operation
is totally independent of climatic conditions,
results are always the same.

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2. R&D - Realizing 4. Hygiene
The Future Vision Hygiene is especially important in food applications. In the design of the drum dryer, a clear distinction is
made between the process section of the dryer and the mechanical parts. This, for instance, prevents the
risk of contamination by lubricants (or contamination of the lubricants due to leakage of the product)
Research and development has been the Innovation areas of the drum dryer are:
corner stone of Royal GMF-Gouda’s It also improves the accessibility of parts for adjustment, inspection and maintenance. Royal GMF-Gouda
success. The R&D activities are carried out • Increasing hygienic design works with consultants for dryer room engineering that can also be consulted by the client.
in close co-operation with clients and focus • Machine safety
on the feasibility of a desired process or • Maintenance aspects
product. • Product quality
ENERGY
• Energy savings / recovery
• Operators independence
TO OUTSIDE
ACE WO
RF RL
NTE D
I D
BUIL ING
INGREDIENTS
GRV VAPOUR HOOD
CESS AR
HUMANS RO

EA
P
PROCESS
VARIABLE SPEED
APPLICATOR ROLLS
STAINLESS STEEL
CLADDED KNIFE HOLDER ANIMALS
ENDPLATE
INSECTS
MATERIAL

GAP ADJUSTMENT

CLIMATE

HYGIENE

UNDERSUCTION
SYSTEM

INSTRUMENTATION & CONTROL

3. Energy Efficient /
Environmental Friendly
With the Royal GMF-Gouda drum dryer Drum drying is environmental friendly as well;
running costs can be significantly lower than there is hardly any dust emission thus
with other dryers. Its high thermal efficiency avoiding complicated filter installations and
translates to steam consumption of approx. extra waste.
1.4 kg for each kilogram of water evaporat-
ed. Useful energy can even be recovered as
it exits the system.

Hygienic dryer room

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5. Applications
Food Chemical / Pharmaceutical
Applications Applications Advantages

• Cereal based baby food • Animal based glue • Short residence time
• Milk • Pesticides • Vacuum possibilities
• Cereal drinks • Sodium Benzoate • Continuous process
• Yeast • Polymers
• Sea salt • Pigments
• Pre-gelatinized starch • Detergents
• Gelatin • Enzymes
• Potato • Proteins
• Fruit

Detergents

Pigments

BABY FOOD PROCESSING LINE

POTATO PROCESSING LINE

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6. Example Projects

Potato Flakes Cereal Based Baby Food

EP 20/72 E 15/40 KD
Drying surface area: 43.9m2 Drying surface area: 18.8m2

Sour Dough Pre-gelatinized Starch Milk Drying For Chocolate

E 15/40 KD E 20/40 T 9/30
Drying surface area: 18.8m2 Drying surface area: 18.8m2 Drying surface area: 17m2

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7. Pilot Plant
A unique feature and part of
Royal GMF-Gouda’s R&D program is the
pilot plant. The pilot plant is a valuable test
centre for simulating production
processes with a view to testing or optimiza-
tion of a process before implementation. The
pilot plant is also used for investigating the
feasibility of a desired process. Combined
with state-of-the-art manufacturing technolo-
gies, Royal GMF-Gouda offers an integrated
approach for the set-up of food processing
lines contributing to significant cost saving
(for the customer) on the production process.

Royal GMF-Gouda has several pilot plants

available to test new materials, generate
design data and provide representative
product samples. The proven calculation
model for scaling up to industrial size
ensures successful application to real life
processing.

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8. Dimensions
The Royal GMF-Gouda drum dryer comes in a variety of sizes.
Ranging from dryers with a drying surface area of 0,75m2 up to a dryer with 44m2.

Single Drum Dryer (E and EP)

W L

Double Drym Dryer (T)

W L

C
P

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9. About Royal GMF-Gouda
has branch offices
Royal GMF-Gouda in Germany, France,
Singapore, China
Royal GMF-Gouda is specialized in processing lines
that are built around its advanced drum drying and the U.S.A.
technology. Based on more than hundred years of
experience, Royal GMF-Gouda is able to supply
total solutions for amongst others infant food
production lines – from intake of raw material up
to packaging.

Gouda

La Roche Blanche, France

Royal GMF-Gouda
Coenecoop 88
2741 PD Waddinxveen
P.O. Box 375
2740 AJ Waddinxveen
WWW.GMFGOUDA.COM The Netherlands

Tel. (+31) 182 623 723

[email protected] Fax (+31) 182 619 217

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