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Akron Huntleigt

The document provides maintenance instructions for an Akron multi-purpose tilt table. It details recommended biannual checks of the framework, pivot points, nuts, air tubes and electrical components. It also provides instructions for cleaning and maintaining the upholstery, hardware, hinges and gas struts.

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paninaro2011
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0% found this document useful (0 votes)
361 views23 pages

Akron Huntleigt

The document provides maintenance instructions for an Akron multi-purpose tilt table. It details recommended biannual checks of the framework, pivot points, nuts, air tubes and electrical components. It also provides instructions for cleaning and maintaining the upholstery, hardware, hinges and gas struts.

Uploaded by

paninaro2011
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
Download as pdf or txt
Download as pdf or txt
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AKRON®

MULTI PURPOSE
TILT TABLE
Models
9622 & 9622T

SERVICE MANUAL
794-021
General Maintenance including Gas Strut

It is recommended that the following checks and adjustments are carried out at minimum of twice a
year and more frequently if the couch is in constant use.

1. The framework of the couch is of steel construction and coated with an epoxy paint finish.
This is resistant to most cleaning substances.

2. The major pivot points need to be lubricated sparingly with oil. Care should be taken to keep
oil away from the upholstery.

3. All nuts should be checked and tightened where necessary Care should be taken not to over
tighten the nuts on the pivot points as this may cause them to bind.

4. Air tubes should be checked to ensure that they are not pinched.

5. Disconnect the mains supply and check the following;

Note: - all electrical should be carried out by a suitably qualified person.

Electric cables and mains plug should be inspected for damage and replaced where
necessary. In addition, electrical safety checks for earth continuity (class I equipment only)
and earth leakage checks should also be carried out.

The correct value fuse of 5 amps and ASTA approved to BS1362 MUST be used.

6. The upholstered top is manufactured using fire retardant vinyl. This tends to go brittle if oil
or grease (including body oils) are left on it. The upholstery should be cleaned with warm
soapy water after use. The use of detergents is not recommended although a suitable
sterilisation fluid is acceptable. Use of a couch cover or towel will help prolong the life of
the upholstery.

7. Woodscrews, used to secure the upholstery, should be checked and tightened or replaced
where necessary.

8. The hinge pins on the head and foot sections should be checked to ensure that they have not
moved within the hinge tubes. Ensure Circlip is located fully in groove in pin. If the Circlip
is not located correctly push firmly into groove to secure pin.

9. Gas strut controls should be checked for a small amount of clearance between the operating
flap and the release pin, throughout the range of movement. Should clearance be inadequate,
or the top sinks whilst in use, the following adjustments should be made; firmly grasp the
body of the strut and rotate in an anti-clockwise direction. Check for clearance and repeat as
necessary.

Should the gas strut fail to operate, refer to the above adjustment but rotate in a clockwise
direction.

1
Manufacturers Details

Huntleigh Healthcare
Akron Products Division
1 Farthing Road
Ipswich
Suffolk
IP1 5AP
England

Tel. (0) 1473 461042


Fax. (0) 1473 462924

Huntleigh Healthcare, Akron Products Division


A Member of the Huntleigh Technology PLC Group of Companies
© Huntleigh Technology PLC 2003.

Revision History

DOCUMENT ISSUE DCN No. SIGNED DATE


All Pages 1 - P. Hammond 23/10/98
2G6021Z 2 892 P. Hammond 01/12/98
2G6020Z 2N0101Z 3 905 G. Mullenger 03/08/99
2G6028Z 4 995 J. Barker 31/01/02
2G6021Z 2G6029Z 5 1047/1057 J. Barker 28/02/03
2G6020Z 6 1061 J. Barker 25/06/03
Front Cover 7 1046 J. Barker 14/01/04

2
PARTS LIST

MULTI PURPOSE TOP ASSEMBLY

2G6020Z – Issue 25

Reference Description Quantity Part Issue


Number Number Status
1 Hinge Pin 2 3A3181Z 2
2 Side Arm Adjustment Rail 2 3A9528Z 4
3 Sliding Socket 2 3A9529Z 3
4 Adjusting Sleeve 2 3A9560Z 2
5 Nut Sleeve 2 3A9561Z 2
6 Sliding Lug 2 3A9562Z 1
7 Top Frame 1 3A9603Z 11
8 Hinge Pin 1 3A9604Z 0
9 Footboard Assembly LHS 1 3A9606Z 3
10 Footboard Assembly RHS 1 3A9607Z 3
11 Pivot Tube 1 3A9608Z 1
12 Footboard Brace Support 2 3A9618Z 2
13 Sliding Support LHS 1 3A9619Z 0
14 Sliding Support RHS 1 3A9620Z 0
15 Hand Hold Tube 2 3A9626Z 0
16 Bearing Strip 1 3F9061Z 1
17 M10 x 42mm Brass Stud 4 3G4431Z 0
18 Nylon Roller 2 3G9629Z 0
19 Inclinometer Pointer 1 3J9567Z 0
20 M8 x 12mm Hex Set Screw 2 5J7856N 0
21 M10 x 20mm Grub Screw 2 5J8058Z 0
22 M10 x 90mm Hex Bolt 2 5J8072A 0
23 M12 x 60mm Hex Bolt 1 5J8266A 0
24 No.10 x 1/2" Pan Head Screw 2 5K0407X 0
25 M6 x 25mm Pan Head Screw 6 5K1238U 0
3
26 /4" Capped Starlock 2 5L0903Z 0
7
27 /8" Capped Starlock 2 5L1003Z 0
28 M10 Half Nut 4 5L3319A 0
29 M10 Nyloc Nut 4 5L3319C 0
30 M10 Flat Washer 4 5L3362K 0
31 M12 Nyloc Nut 1 5L3519C 0
32 M12 Flat Washer 3 5L3562K 0
3
33 /16" x 1/2" Pop Rivet 2 5M0304G 0
1
34 /4" x 1-1/4" Seloc Pin 2 5M0410C 0
35 M10 Nut Cap 4 5N0029X 0

Issue 25
Date 3/03
D.C.N. 1061
PARTS LIST

MULTI PURPOSE TOP ASSEMBLY

2G6020Z – Issue 25

Reference Description Quantity Part Issue


Number Number Status
36 M12 Nut Cap 1 5N0030X 0
5
37 /8" End Cap 2 5N0600L 0
38 1" x 1" x 10-14G Insert 7 5N0909Z 0
39 11/4" End Cap 2 5N1000L 1
40 2" x 1" x 10-14G Insert 2 5N1409Z 0
41 21/4" x M10 Knob 4 5N1582N 0
7
42 /8" x 10-12G Ribbed Insert 6 5N9008M 0
7
43 /8" x 11/4" Oilite Bearing 2 5P2012Z 0
44 Adjusting Screw 2 5T0034Z 1
7
45 /8" x 5" Sleeve 2 5T1000Z 0
1
46 /8" Ribbed Rubber RHS 1 5T4100Z 0
1
47 /8" Ribbed Rubber LHS 1 5T4200Z 0
48 Inclinometer Scale 1 5T8100Z 0

Issue 25
Date 3/03
D.C.N. 1061
PARTS LIST

MULTI PURPOSE BASE ASSEMBLY

2G6021Z – Issue 22

Reference Description Quantity Part Issue


Number Number Status
1 Base Frame 1 3A9601Z 8
2 Mid Frame 1 3A9602Z 8
3 Hinge Pin 1 3A9610Z 0
4 Stabiliser Bracket 1 3A9611Z 4
5 Stabiliser Pivot Bar 1 3A9612Z 0
6 Connecting Frame 1 3A9631Z 4
7 Right Hand Side Link 2 3A9633Z 1
8 Left Hand Side Link 2 3A9634Z 1
9 Adjustable Foot Screw 2 3A9636Z 0
10 Bracket Strip 1 3F9639Z 0
11 M10 x 42mm Brass Stud 2 3G4431Z 0
12 22mm Adjustable Foot 2 3H9637Z 0
13 Gas Strut 1000N 2 5G0400Z 0
14 100mm Double Locking Castor 4 5H1004A 0
15 M8 x 25mm Hex Set Screw 4 5J7859N 0
16 M10 x 30mm Hex Set Screw 1 5J8060N 0
17 M10 x 60mm Hex Bolt 2 5J8066A 0
18 M10 x 70mm Hex Bolt 2 5J8068A 0
19 M10 x 80mm Hex Bolt 4 5J8070A 0
20 M10 x 100mm Hex Bolt 2 5J8074A 0
21 M12 x 30mm Hex Set Screw 4 5J8260N 0
22 M8 Nyloc 4 5L3119C 0
23 M8 Flat Washer 12 5L3162K 0
24 M10 Half Nut 3 5L3319A 0
25 M10 Nyloc Nut 12 5L3319C 0
26 M10 Flat Washer 26 5L3362K 0
27 M10 Flat Washer 2 5L3365K 0
28 M12 Nyloc Nut 4 5L3519C 0
29 M12 Spring Washer 4 5L3551K 0
1
30 /8" x 3/4" Spirol Pin 1 5M0206E 0
3
31 /16" x 1/2" Pop Rivet 2 5M0304G 0
32 M8 Nut Cap 4 5N0028X 0
33 M10 Nut Cap 12 5N0029X 0
34 11/4" x 11/4" x 12G Insert 2 5N1010C 0
35 11/2" x 3/4" x 16G Insert 4 5N1107E 0

Issue 20 21 22
Date 9/98 12/98 2/03
E.C.N. 867 892 1047
PARTS LIST

MULTI PURPOSE BASE ASSEMBLY

2G6021Z – Issue 22

Reference Description Quantity Part Issue


Number Number Status
36 11/2" x 11/2" x 10-14G Insert 6 5N1120C 0
37 2" x 1" x 10-14G Insert 14 5N1409Z 0
38 21/4" x M10 Knob 2 5N1582N 0
39 Bronze Flanged Bush 24 5P8000Z 0
40 Self Fixing & Tolerance Ring 2 5T0064Z 0
41 Huntleigh Akron Label 1 5U1006Z 2

Issue 20 21 22
Date 9/98 12/98 2/03
E.C.N. 867 892 1047
PARTS LIST

MULTI PURPOSE 230V RAM KIT

2G6024Z – Issue 07

Reference Description Quantity Part Issue


Number Number Status
1 Junction Box 1 2Z4400Z 6
2 Motor Adjusting Bracket 1 3A9609Z 3
3 Hanning Ram 230V (Type V) 1 5F0601Z 0
4 Hanning Ram 230V (Type V) & Switch 1 5F1001Z 0
5 Twin Handswitch 1 5F2200Z 0
6 Interrupt Switch 1 5F5900Z 0
7 Round Air Pipe 1 5F7000Z 0
8 M12 x 50mm Hex Bolt 3 5J8264A 0
9 M12 x 70mm Hex Bolt 1 5J8268A 0
10 No.6 x 1" Pan Head Screw 2 5K0211X 0
11 M12 Nyloc Nut 4 5L3519C 0
12 M12 Flat Washer 8 5L3562K 0
13 M22 Full Nut 2 5L4419B 0
1
14 /8" x 3/8" Pop Rivet 3 5M0203G 0
15 M12 Nut Cap 4 5N0030X 0
16 Cable Tie Base 3 5S0307Z 0
17 Cable Tie 3 5S0315Z 0
18 Large Curly Wrap 1 5S0327Z 0
19 Hanning Switch Label 1 5U1034Z 0
20 Hanning Switch Label 1 5U1035Z 0
21 Serial Number Label 1 760.51 1

\\MAIN_SERVER\WORKDOCS\P-LIST\2G6024Z.DOC 14th August 1998


PARTS LIST

MULTI PURPOSE 115V RAM KIT

2G6025Z – Issue 06

Reference Description Quantity Part Issue


Number Number Status
1 Junction Box 1 2Z4300Z 5
2 Motor Adjusting Bracket 1 3A9609Z 3
3 Hanning Ram 115V (Type V) 1 5F0502Z 0
4 Hanning Ram 115V (Type V) & Switch 1 5F1102Z 0
5 Twin Handswitch 1 5F2200Z 0
6 Interrupt Switch 1 5F5900Z 0
7 Round Air Pipe 1 5F7000Z 0
8 M12 x 50mm Hex Bolt 3 5J8264A 0
9 M12 x 70mm Hex Bolt 1 5J8268A 0
10 No.6 x 1" Pan Head Screw 2 5K0211X 0
11 M12 Nyloc Nut 4 5L3519C 0
12 M12 Flat Washer 8 5L3562K 0
13 M22 Full Nut 2 5L4419B 0
1
14 /8" x 3/8" Pop Rivet 3 5M0203G 0
15 M12 Nut Cap 4 5N0030X 0
16 Cable Tie Base 3 5S0307Z 0
17 Cable Tie 3 5S0315Z 0
18 Large Curly Wrap 1 5S0327Z 0
19 Hanning Switch Label 1 5U1034Z 0
20 Hanning Switch Label 1 5U1035Z 0
21 Serial Number Label 1 760.50 1

\\MAIN_SERVER\WORKDOCS\P-LIST\2G6025Z.DOC 14th August 1998


PARTS LIST

TILT TABLE ACCESSORY TABLE

2G6027Z – Issue 02

Reference Description Quantity Part Issue


Number Number Status
1 Pivot Bar 1 3A6830Z 0
2 Wood Insert 1 3A9570Z 0
3 Fixing Frame 1 3A9640Z 2
4 M16 x 120mm Stud 1 3F6829Z 0
5 Worktable 1 3F9571Z 0
6 Nylon Spacer 1 3G9513Z 0
7 No.8 x 3/8" Flange Head Posidrive Screw 5 5K0305R 0
8 No.10 x 11/2" Woodscrew 5 5K0413A 0
9 M10 Flat Washer 2 5L3362K 0
5
10 /16" End Cap 1 5N0200L 0
11 21/4" x M10 Knob 2 5N1582N 0
12 16mm Handwheel 1 5N2749P 0
5
13 /8" x 16G Insert 4 5N9206M 0
14 Cleat 5 5T2500Z 0
15 20KG Maximum Load Label 1 5U1031Z 0

\\MAIN_SERVER\WORKDOCS\P-LIST\2G6027Z.DOC 14th August 1998


PARTS LIST

MULTI PURPOSE 115V RAM KIT (UL SPECIFICATION)

2G6028Z – Issue 01

Reference Description Quantity Part Issue


Number Number Status
1 Junction Box 1 2Z4500Z 3
2 Motor Adjusting Bracket 1 3A9609Z 3
3 Hanning Ram 115V (Type V) 1 5F0502Z 0
4 Hanning Ram 115V (Type V) & Switch 1 5F1102Z 0
5 Twin Handswitch 1 5F2200Z 0
6 Interrupt Switch 1 5F5900Z 0
7 Round Air Pipe 1 5F7000Z 0
8 M12 x 50mm Hex Bolt 3 5J8264A 0
9 M12 x 70mm Hex Bolt 1 5J8268A 0
10 No.6 x 1" Pan Head Screw 2 5K0211X 0
11 M12 Nyloc Nut 4 5L3519C 0
12 M12 Flat Washer 8 5L3562K 0
13 M22 Full Nut 2 5L4419B 0
1
14 /8" x 3/8" Pop Rivet 3 5M0203G 0
15 M12 Nut Cap 4 5N0030X 0
16 Cable Tie Base 3 5S0307Z 0
17 Cable Tie 3 5S0315Z 0
18 Large Curly Wrap 1 5S0327Z 0
19 Hanning Switch Label 1 5U1034Z 0
20 Hanning Switch Label 1 5U1035Z 0
21 Serial Number Label 1 760.52 1

\\MAIN_SERVER\WORKDOCS\P-LIST\2G6028Z.DOC 14th August 1998


PARTS LIST

MULTI PURPOSE 100V RAM KIT

2G6029Z – Issue 01

Reference Description Quantity Part Issue


Number Number Status
1 Junction Box 1 2Z4500Z 3
2 Motor Adjusting Bracket 1 3A9609Z 3
3 Hanning Ram 100V (Type V) & Switch 1 5F1103Z 0
4 Hanning Ram 100V (Type V) 1 5F1211Z 0
5 Twin Handswitch 1 5F2200Z 0
6 Interrupt Switch 1 5F5900Z 0
7 Round Air Pipe 1 5F7000Z 0
8 M12 x 50mm Hex Bolt 3 5J8264A 0
9 M12 x 70mm Hex Bolt 1 5J8268A 0
10 No.6 x 1" Pan Head Screw 2 5K0211X 0
11 M12 Nyloc Nut 4 5L3519C 0
12 M12 Flat Washer 8 5L3562K 0
13 M22 Full Nut 2 5L4419B 0
1
14 /8" x 3/8" Pop Rivet 3 5M0203G 0
15 M12 Nut Cap 4 5N0030X 0
16 Cable Tie Base 3 5S0307Z 0
17 Cable Tie 3 5S0315Z 0
18 Large Curly Wrap 1 5S0327Z 0
19 Hanning Switch Label 1 5U1034Z 0
20 Hanning Switch Label 1 5U1035Z 0
21 Serial Number Label 1 760.163 1

Issue 1
Date 02/03
E.C.N. 1057
PARTS LIST

'A' HEADFRAME ASSEMBLY

2N0101Z – Issue 08

Reference Description Quantity Part Issue


Number Number Status
1 Trunnion 1 3A9040Z 1
2 Headframe 1 3A9075Z 3
3 Release Lever 1 3A9078Z 0
4 Locking Gas Strut 200N 1 5G2200Z 0
1
5 /4" UNC x 21/4" Hex Bolt 1 5J0416A 0
6 M6x40mm Pan Head Set Screw 10 5K1241U 0
1
7 /4" Nyloc Nut 1 5L0310C 0
1
8 /4" Flat Washer 2 5L0362V 0
5
9 /8" Capped Starlock 2 5L0803Z 0
3
10 /8" End Cap 2 5N0300L 0
11 1" x 1" x 16G Insert 2 5N0909E 0

\\MAIN_SERVER\WORKDOCS\P-LIST\2N0101Z.DOC 2nd August 1999 DCN 905


PARTS LIST

MPTT 120V JUNCTION BOX AND EARTH

2Z4500Z – Issue 04

Reference Description Quantity Part Issue


Number Number Status
1 Hanning Ram Plug Rubbers 2 5F6100Z 0
2 Hanning Ram Plug 2 5F6200Z 0
3 6BA x ¾ CSK Screw 2 5K2609K 0
4 6BA Nut 2 5L5719B 0
5 1.5mm Earth Wire 0.4 5S0216Z 0
6 SJC 2 Core Mains Cable 1.6 5S0224Z 0
7 Cordset Hospital Grade 1 5S0230Z 0
8 1.5mm Blue Wire 0.2 5S0232Z 0
9 1.5mm Brown Wire 0.3 5S0233Z 0
10 Heat Shrink 4.8 Sleeving 0.04 5S0332Z 0
11 5mm Dia Crimped Eyelet 1 5S0335Z 0
12 Cable Gland 2 5S0352Z 0
13 Cable Gland with Support 1 5S0353Z 0
14 ¼” Receptable 4 5S0411Z 0
15 10 Amp Terminal Strip 0.41 5S0426Z 0
16 507-949 ABS Box 1 5S0501Z 0
17 ¼” Receptable Cover 4 5S0509Z 0
18 20mm Fuse Holder 1 5S0802Z 0
19 8 Amp Fuse T 1 5S0809Z 0
20 120v Neon Mains Switch 1 5S1917Z 0
21 120v Voltage Label 1 5U1046Z 0
22 8 Amp Fuse/Switch Label 1 5U1048Z 0
23 Connector Box Label 1 5U1049Z 0

Issue 4
Date 01/02
E.C.N. 995

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