Steeel Objectives
Steeel Objectives
·2 Size of rivet hole is 1.5mm more for rivet diameter < 25mm
·12 (iii) flat head rivet = 0.25d, where d=nominal rivet diameter.
·14 The assumptions for rivet connection are : (i) friction between plates is
neglected, (ii) distribution of direct stress on portions of plates between rivet
holes is uniform, (iii) shear stress is uniform on cross section of rivet, (iv)
bending stresses are neglected.
·24 : Aluminium alloys have poor weldability and hence riveting is preferred.
·26 if thickness of thinnest outside plate is 10mm, then the maxi pitch f rivets
in tension will be taken as 300mm
·27 the axise of load lies in the plane of rivet group, then the rivets are
subjected to only shear stresses
·28 butt joint with double cover plates are type of rivites joint is freefrom
bending stresses
·30 by providing sufficient edge distance the shear failure of plate is avoided
·32 efficiency of riveted joint havind the mini pitch as per IS800 is 60%
BOLTED CONNECTIONS
·35 the yield strength of bolt of class 4.6?For class 4.6, ultimate strength =
4×100 = 400 N/mm2
·37 High strength bolt may be used for slip resistant and bearing type
connection. At serviceability, HSFG bolts do not slip and the joints are called
slip resistant connections. At ultimate load, HSFG bolts do not slip and the
joints behave like bearing type connections.
·38 The advantages of HSFG bolts over bearing type bolts are : (i) joints are
rigid, (ii) bolts are not subjected to shearing and bearing stresses as load
transfer is mainly due to friction, (iii) high static strength due to high
frictional resistance, (iv) high strength fatigue since nuts are prevented
from loosening, (v)smaller number of bolts results into smaller number of
gusset plates.
·39 Pitch is centre to centre spacing of bolts in a row, measured along direction
of load. Gauge is the distance between two consecutive bolts of adjacent row
measured at right angles to the direction of load.
·40 Pitch is centre to centre spacing of bolts in a row, measured along direction
of load. Distance between centre to centre of fasteners shall not be more
than 2.5 times nominal diameter of fasteners.
·41 Distance between centre of any two adjacent fasteners shall not exceed 32t
or 300mm, whichever is less where t is thickness of thinner plate.
·42 Pitch shall not be more than 16t or 200mm, whichever is less in tension
member where t is thickness of thinner plate. Pitch shall not be more than
12t or 200mm, whichever is less in compression member, where t is
thickness of thinner plate.
·44 Edge distance is distance at right angles to the direction of stress from
centre of hole to adjacent edge. End distance is distance in the direction of
stress from centre of hole to end of element.
·45 Distance between centres of any two consecutive fasteners in line adjacent
and parallel to edge of outside plate shall not exceed (100+4t) or 200mm,
whichever is less in compression and tension members.
·47 Proof stress for minimum bolt tension is 0.7fub, where fub= ultimate tensile
stress of bolt. Proof stress is an approximation for yield point for materials
which do not have a definite one because of their structure.
·48 : Bolt required to satisfy both shear and tension at the same time should
satisfy (Vsb/Vdb)2 + (Tsb/Tdb)2 ≤ 1 , where Vsb= factored shear force, Vdb =
design shear capacity, Tsb = factored tensile force, Tdb= design tensile capacity.
·50 Strength of bolt is minimum of shear strength and bearing capacity of bolt. Design
shear strength = nominal shear capacity/1.25, Design bearing strength = nominal
bearing capacity/1.25.
·51 : In connections subjected to tensile stresses, the flexibility of connected parts can
lead to deformations that increases tension applied to bolts. This additional tension
is called prying force.
·52 bolts are used as temporary fastenings whereas rivets are used as
permenant fastinings
·55 the bolt subjected to reversal of stresses, the most suitable type of bolt is
high strength bolt
·56 Minimum edge distance and end distance from centre of any hole to nearest
edge of plate shall not be (i) less than 1.7 x hole diameter, in case of sheared
or hand flame cut edge, (ii) less than 1.5 x hole diameter, in case of rolled,
machine flame cut.
·57 Maximum edge distance should not exceed 12tε, where ε = √(250/fy), t =
thickness of thinner outer plate. If members are exposed to corrosive
influence, it shall not exceed (40+4t), where t = thickness of thinner
connected plate.
WELDED CONNECTIONS
·60 Welding processes involving only heat and no pressure are called the fusion
welding processes.
·65 Gas welding has a gas temperature of about 3200’C while arc temperature is
about 40000’C.
·68 The parameters control the quality of weld are size of electrode and the
current that produces sufficient heat to melt the base metal and minimizes
electrode splatter.
·69 The electrode is coated with a flux in shielded metal arc welding. Heat from
electric current causes the combustion and decomposition of electrode. This
creates a gaseous shield to protect the electrode, metal and molten pool
from atmospheric contamination due to oxidation.
·70 Shielded metal arc welding can be a low hydrogen process or non-low
hydrogen process, while submerged arc welding, gas-shielded metal arc
welding, flux core arc welding are low hydrogen process.
·71 Hydrogen causes weld to crack. Hence most of the welding processes are low
hydrogen welding process.
·72 The following are some advantages of shielded metal arc welding : (i)low
equipment cost, (ii)welds many different metals, (iii)welds can be performed
in any position, (iv)process less affected by wind, (v)can be performed under
most weather conditions. SomeThe disadvantages are : (i)not suitable for
metal sheets under 1.5mm thickness,(ii) entire electrode cannot be used,
about 25-50mm electrode is wasted.
·73 The following are some advantages of submerged arc welding: (i) high
deposition rate, (ii)high quality welds with good ductility, high impact
strength, good corrosion resistance, (iii)good for welding long joints(in
excess of 1m), (iv)no eye protection required. Some disadvantages are : (i)
long set-up time, (ii)slag removal needed, (iii)used for flat or horizontal
fillets only.
·74 Gas-shielded metal arc welding is also called metal-active gas welding. The
following are some advantages of gas-shielded metal arc welding : (i) suitable
for metals as thin as 0.58mm, (ii)all welding positions can be used, (iii) no
need to stop welding to change the consumed electrode, (iv)high deposition
rates. Some disadvantages are : (i)welding equipment is expensive and
complicated, (ii)cannot be performed outdoors in greater than 8km/hr
breeze.
·75 The structure and chemical composition of electrode wire is the
differentiating factor between flux core arc welding and gas-shielded metal
arc welding processes. Unlike gas-shielded metal arc welding, flux core arc
welding electrode wire is not solid and consists of thin-walled metal tube
filled with flux.
·76 The following are some advantages of flux core arc welding: (i)high
deposition rates, (ii)can be used to groove angles as narrow as 30˚, (iii)welds
in all positions can be made, (iv)has excellent weld pool control. Some
disadvantages are: (i) slag removal required, (ii) generates large volume of
fumes and smoke.
·77 Submerged arc welding, gas-shielded metal arc welding, flux core arc
welding, electro slag welding can be used when welding is done in fabrication
shop. For field applications, shielded metal arc welding is preferred.
·78 The following are some advantages of electro slag welding: (i) high deposition
rates, (ii) multiple electrodes may be used, (iii)low distortion. Some
disadvantages are: (i) welds flat or vertical joints only, (ii) complicated set-
up, (iii)cooling water is needed
·79 Flux core arc welding, gas-shielded metal arc welding, electro slag welding
have high deposition rates.
·80 Fillet welds are used extensively (about 80%) followed by groove welds
(15%). Slot and plug welds are rarely used (less than 5%) in structural
engineering applications.
·81 : Fillet welds are suitable for lap and T-joints and groove welds are suitable
for butt, corner, and edge joints.
·82 For groove weld, the root opening or gap is provided for the electrode to
access the base of the joint. The size of root gap and root face depends on
the following : (i) type of welding process, (ii) welding position, (iii) volume of
deposited material, (iv)cost of preparing edges, (v)access for arc and
electrode, (vi)shrinkage and distortion.
·84 Groove welds will transmit full load of the members they join, so they should
have the same strength as the members they join.
·85 Fillet welds require less precision in fitting up two sections. They are
adopted in field as well as shop welding. They are assumed to fail in shear
and are cheaper than groove welds.
·86 Slot and plug welds are not extensively used in steel construction. They are
used to fill up holes in connections. They are assumed to fail in shear. The
inspection of these welds is difficult. They are useful in preventing
overlapping parts from buckling.
·87 Weld metal is a mixture of parent metal and steel melted from electrode.
The solidified weld metal has properties characteristic of cast steel. It has
higher yield to ultimate ratio but lower ductility compared to structural
steel.
·88 Pre-heating of joints help to reduce heat affected zone cracks but increases
the cost of welding. It is done to remove surface moisture in highly humid
conditions, to disperse hydrogen away from weld pool and heat affected
zone, to bring steel to ambient temperature in cold climates.
·89 The production of sound welds is governed by type of joint, its preparation,
root opening, etc. The choice of electrode, welding position, welding current
and voltage, arc length, rate of travel also affect the quality of weld.
·90 Incomplete fusion may result if surfaces to be jointed have not been
cleaned properly and are coated with oxides and other foreign materials.
Insufficient current supplied by welding equipment and high rate of welding
will result in incomplete fusion.
·91 Hot cracks form as weld begin to solidify and are caused by brittle
constituents (presence of sulphur, carbon, silicon and hydrogen). They can be
prevented by more uniform heating and slower cooling.
·92 Cold cracks occur under room temperature run parallel to but under the weld
in base metal. Use of low hydrogen electrodes along with proper pre-heating
and post-heating may reduce possibility of cold cracks.
·93 The types of welded joints depends on (i) size and shape of members
connected at joint, (ii) type of loading, (iii) area available for welding at the
joint, (iv) relative cost of various types of weld
·94 Butt joints eliminates eccentricity developed using lap joints. Butt joints
minimizes the size of connection and are aesthetically pleasing over lap
joints. Butt joint obtained from full penetration groove weld has 100%
efficiency.
·95 Face reinforcement is extra weld metal that makes the throat dimensions
greater than the thickness of the welded material. The provision of
reinforcement increases the efficiency of joint and ensures that depth of
weld is at least equal to thickness of the plate.
·96 When plates of two different thicknesses and/or widths are joined, the
wider or thicker part should be reduced at the butt joint to make thickness
equal to smaller part, the slope not being steeper than one in five. When
reduction is not possible, the weld metal shall be built up at the junction
with thicker part to dimensions at least 25% greater than those of thinner
part, or alternatively to the dimensions of thicker member.
·97 Lap joints offer ease of fitting and ease of jointing. It can accommodate
minor errors in fabrication or minor adjustment in length. They are well
suited for shop as well as field welding. Connection using lap joint requires a
small number of erection bolts. The main drawback of lap joint is that it
introduces some eccentricity of loads, unless a double lap joint is used.
·98 T-joints are used to fabricate built up sections such as T-shapes, I-shapes,
plate girders, brackets and stiffeners where two plates are joined at right
angles.
·99 The following are the assumptions made in analysis of welded joints: (i)
welds connecting various joints are homogenous, isotropic and elastic
elements, (ii) parts connected by weld are rigid and their deformations are
neglected, (iii) only stresses due to external forces are considered. Effects
of residual stresses, stress concentration and shape of welds are neglected.
·100 The minimum size of fillet weld should not be less than 3mm and not
more than thickness of thinner part joined.
·101 The maximum size of fillet weld is obtained by subtracting 1.5mm
from thickness of thinner member to be jointed. The maximum size of weld
should not be more than 3/4 of the thickness of section at toe when welds
are applied to round toe of steel sections.
·102 As per IS code, the actual length of fillet weld should not be less
than four times the size of weld. If this requirement is not met, the size of
weld should be one fourth of the effective length.
·103 Effective length of fillet weld is taken equal to overall length minus
twice the weld size. The deduction is made to allow for craters to be formed
at the ends of welded length.
·104 End returns are made equal to twice the size of weld to relieve the
weld lengths from high stress concentrations at the ends.
·105 Effective throat thickness is the shortest distance from the root of
fillet weld to face of diagrammatic weld(line joining the toes). The effective
throat thickness should not be less than 3mm and it should not exceed 0.7t
or 1t, where t is thickness of thinner plate of elements being welded.
Effective throat thickness = K x size of weld, where K is a constant which
depends on angle between fusion faces.
·106 The value of K varies with angle between fusion faces. Values of K for
different angles between fusion faces are :
·109 The length of overlap of plates to be fillet welded in lap joint should
not be less than 4 times the thickness of thinner part.
·110 Effective length of groove weld should not be less than 4 times the
weld size. Effective length of intermittent weld should not be less than 4
times the weld size, with a minimum of 40mm.
·113 When fillet welds are subjected to combination of normal and shear
stress, the equivalent stress is given by fe = √(fa2+3q2), where fa = normal
stresses, compression or tension, due to axial force or bending moment, q =
shear stress due to shear force or tension.
PIN CONNECTIONS
·121
·122 Answer: b
·129
·130 Answer: a
·131 Explanation: Pin connections are provided when hinged joints are
required , where zero moments or free rotation is desired and horizontal and
vertical movement are not desired.
·137
·138 Answer: c
·139 Explanation: Pins used for the connection reduce secondary stresses.
It serves the same purpose as shank of bolt.
·141 d) equal to
·145
·146 Answer: d
·147 Explanation: Since only one pin is present in the connection, forces
acting on pin are greater than those on bolt.
·153
·154 Answer: c
·155 Explanation: Pin connections are used in following cases : (i) truss
bridge girders, (ii) hinged arches, (iii)tie rod connection in water tanks, (iv)as
diagonal bracing connections in beams and columns, (v)chain-link cables
suspension bridges.
·156 a) 0.5fypA
·157 b) 0.6fypA
·158 c) 0.7fypA
·159 d) 0.8fypA
·161
·162 Answer: a
·164 a) 0.8fypdt
·165 b) 0.6fypdt
·166 c) 0.7fypdt
·167 d) 1.5fypdt
·169
·170 Answer: d
·172 a) 0.8fypZ
·173 b) 0.6fypZ
·174 c) 1.5fypZ
·175 d) 2.0fypZ
·177
·178 Answer: c
·185 a) shear
·186 b) bending
·187 c) flexure
·188 d) friction
SIMPLE CONNECTIONS
·190 a) forces
·191 b) moments
·192 c) stresses
·196 Answer: a
·204
·205 Answer: c
·208 a) 0
·209 b) 1
·210 c) 2
·211 d) 3
·213
·214 Answer: c
·222
·223 Answer: a
·231
·232 Answer: b
·240
·241 Answer: a
·249
·250 Answer: d
·252 advertisement
·253
·258 d) Edge distances must be less than two times the bolt
diameter
·260
·261 Answer: c