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ENGINEERING DESIGN BASIS

FOR
PROJECT

CLIENT : PHILLIPS CARBON BLACK LTD., PALEJ

PROJEC : EPCM WORKS FOR LINE-1S, 2S & CPP
T
JOB NO. : 6420

1 29.06.1 REVISED AS PER CLIENT’S COMMENTS MS UA ND SML

8
24.05.1
0 ISSUED FOR ENGINEERING MS UA ND SML
8
REV
DATE DESCRIPTION PREPD. REVD. APPROVED
NO.
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Table of Contents
Table of Contents........................................................................................................................... 2
1 INTRODUCTION.................................................................................................................... 3
2 SCOPE OF WORK................................................................................................................ 4
3 METEOROLOGICAL DATA.................................................................................................... 5
4 UTILITY SPECIFICATIONS................................................................................................... 6
5 WATER QUALITY.................................................................................................................. 6
6 PLANT & INSTRUMENT AIR QUALITY.................................................................................6
7 NITROGEN GAS QUALITY................................................................................................... 6
8 INTERFACE POINTS............................................................................................................. 7
9 WATER................................................................................................................................... 7
10 ELECTRICAL......................................................................................................................... 7
11 LAYOUTS & PIPING.............................................................................................................. 8
12 STATIC EQUIPMENT-PRESSURE VESSELS / TANKS / EXCHANGERS............................8
13 MECHANICAL EQUIPMENT & PACKAGES..........................................................................8
14 ROTATING EQUIPMENT-PUMPS, FANS & BLOWERS ETC................................................8
15 CIVIL & STRUCTURAL WORK.............................................................................................. 9
16 ENVIRONMENTAL / POLLUTION CONTROL.......................................................................9
17 LAYOUT PHILOSOPHY......................................................................................................... 9
18 CONTROL PHILOSOPHY..................................................................................................... 9
18.1 INSTRUMENTATION CONTROL PHILOSOPHY.......................................................9
18.2 FIRE PROTECTION SYSTEM PHILOSOPHY...........................................................9

19 PROJECT DOCUMENTATION:...........................................................................................10
19.1 LIST OF ENGINEERING DESIGN BASIS................................................................10
19.2 DISCIPLINE LEGENDS & CODES..........................................................................10
19.3 DOCUMENT NUMBERING SYSTEM......................................................................11

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1 INTRODUCTION

This document describes the project related information incl. design philosophies,
standards applicable during execution of project.

Client / Process Licensor : Phillips Carbon Black Ltd. (PCBL)

Plant location : Palej, Gujarat

Geographical Locations : Latitude: 21°55’44.97” N

Longitude: 73°4’43.82” E

Nearest Railway station /Airport : Palej: 1 km, SW

Nearest Highway : NH-08

Project Name : Carbon Black Line 1S, 2S & CPP

EPCM Consultant : Procon India Pvt. Ltd. (PI)

Project no. : 6420

New Specialty Line Numbers : MCF 1S

Soft Special 2S

Hard Special 3S (Future)

Capacity : MCF 36 TPD (approx.)

Soft Special 60 TPD (approx.)

Hard Special 90 TPD (approx.)

Fuels : Carbon Black Feed Stock (CBFS)

Natural gas (NG)

Raw Material : Primary Feed Stock (CBFS)

(As a conversion oil)

Secondary Feed Stock

The project will also include a Captive power-generation plant (CPP) of ~10 MW capacity,
to utilize the off gases for producing power.

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2 SCOPE OF WORK

Refer Scope Matrix (6420-5100-SM-001-4) for scope and responsibilities of PI, PCBL,
Vendor and sub-contractors.

Following are the Area Codes incl. details & approx. size of plant buildings/ Structures
(Refer Area Division Key Plan 6420-6000-ADKP-801-0-RA)

Area Areas/ Section/ Building/ Approx. Size

Description
Codes Structures (LXBXH)*

1000 Feed Stock Area- Pump (Common for all lines) -

system

1100 Water Treatment Section (Common for all lines) -

1. Water Treatment
Package

2. Raw Water Tank &

Pump System

3. DM Tank-pump
system

4. RO Water Tank-pump
system

1200 Reactor Section (separately for 1S & 2S) 22 M x 8 M (1S)

31 M x 8 M (2S)

1300 Bag Collector Area incl. (separately for 1S & 2S) 24 M x 10 M

pelletizer

1400 Dryer Section (separately for 1S & 2S) 25 M x 11 M

1500 Product storage-Silo Section (separately for 1S & 2S) 16 M x 12 M

1800 Utilities: (Common for both)

1. Blower & Compressor 25 M x 15 M

House

2. Lab, DCS & MCC building 30 M x 10 M

(excl. transformer
& stairs space)

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Area Areas/ Section/ Building/ Approx. Size

Description
Codes Structures (LXBXH)*

1900 ETP

1930 Fire System (Common for both)

2000 Power plant (CPP) Section (Common for both)

1. 10 MW STG Building 24 M x 20 M

2. Boiler Area 20 M x 10 M

3. Air Cooled Condenser 60 M x 12 M

9999 General (Common for both)

*Sizes of structures/ buildings are subject to modification during detailed engineering of

the project.

3 METEOROLOGICAL DATA

(A) METEOROLOGICAL DATA

SN. Parameter Min. Nor/Avg. Max. / Design

1 Elevation above mean sea level, m ~26

2 Barometric pressure, mbar 1000

3 Ambient temperature, C 8 40 50
1
4 Dry Bulb temperature, C 12 to 15 35 45

5 Wet Bulb temperature, C 10 25 35

1
6 Relative humidity, % 21 50 to 70 90

7 Total Annual Rainfall 944 mm

Lowest (in February) 0 mm

Highest (in July) 341 mm

8 Wind data (IS 875 Part III)

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(A) METEOROLOGICAL DATA

SN. Parameter Min. Nor/Avg. Max. / Design

(a) Wind/Cyclonic velocity: Km/hr. 180

(b) wind direction:

S-W (May to August)

N-E (Nov. to Feb.)

(B) DATA FOR EQUIPMENT DESIGN

SN. Parameter Design

1 Design dry bulb temperature, deg. C 50

2 Design wet bulb temperature, deg. C 30

3 Low ambient temperature for MDMT, deg. C 4

4 Earthquake Design factor IS-1893 Zone III

1

4 UTILITY SPECIFICATIONS

Refer Updated flow data- Flow Data_MCF1S (3)

5 WATER QUALITY

To be provided by PCBL.

6 PLANT & INSTRUMENT AIR QUALITY

Sl. Parameter Plant Air Instrument Air

No.

1 Dew Point at atmospheric pressure Saturated (-)40 °C

2 Oil Content, ppm nil nil

7 NITROGEN GAS QUALITY

Sl Parameter Nitrogen
1 Dew Point at atmospheric pressure (-)100 °C
2 Oil Content, ppm Nil

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Sl Parameter Nitrogen
3 Nitrogen purity, vol% 99.99% min
4 Oxygen content, vol. ppm (max) 10

8 INTERFACE POINTS

The interface for Process Fluid and utilities such as electrical power, instrumentation and
control power, RAW/RO/DM water, instrument and Plant air, inert gas etc. shall be as
described below:

A. All Auxiliary Piping within the skid/package is in equipment manufacturer’s scope.

B. Utility (i.e. Raw water/ DM water/ RO Water, External flushing/Quenching liquid,

Instrument air etc.) shall be made available at Pressure and temperature values
as per above.

Any hardware for pressure reduction and flow regulation, if required, shall be in
vendor’s scope. Owner shall terminate piping at the edge of skid/base-
plate/package as single inlet point and single outlet point. Further distribution
within the skid shall be by vendor.

C. Electrical & Instrumentation Power termination points shall be as per respective

datasheets and specification.

D. Vent & Drain Piping shall be terminated by the vendor at the edge of the
skid/base-plate along with isolation valves & flanged piping

9 WATER

Source : Ground Water

Water Analysis : YES

Potable Water Standards : As per GPCB norms

10 ELECTRICAL

Local Rules/ Codes : As per Design Basis-Electrical

Doc. No.: 6420-6400-EDB-001

Design Code (National/Local) : Local Rules & Regulations/ Indian

Electricity Act.

Certifying / Inspection Authority for

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Documents : Chief Electrical Inspectorate to

Govt. of Gujarat.

Installation : Chief Electrical Inspectorate to

Govt. of Gujarat

Installation : GETCO & Chief Electrical

Inspector to Govt. of Gujarat

11 LAYOUTS & PIPING

Local Rules/ Codes : As per Engineering Design Basis-Piping

Doc. No.: 6420-6314-EDB-001

Certifying, Inspecting Authorities : Local Industrial Certifying body. Factory

Inspector / Fire Brigade

Steam / Boiler (Inspectors) : Inspector of Boilers

Controller of Explosives : Chief Controller of Explosives.

12 STATIC EQUIPMENT-PRESSURE VESSELS / TANKS / EXCHANGERS

Local Rules/ Codes : As per Engineering Design Basis-Static

Doc. No.: 6420-6311-EDB-001

Steam / Boiler (Inspectors) Inspector of Boilers

13 MECHANICAL EQUIPMENT & PACKAGES

Local Code : As per Design Basis-Packages

Doc. No.: 6420-6312-EDB-001

14 ROTATING EQUIPMENT-PUMPS, FANS & BLOWERS ETC

Local Code : As per Design Basis-Rotating

Doc. No.: 6420-6313-EDB-001

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15 CIVIL & STRUCTURAL WORK

Local Code : As per Design Basis

Doc. No.: 6420-6200-EDB-001

Certifying Authorities : Town Planner/ Factory Inspector

16 ENVIRONMENTAL / POLLUTION CONTROL

Local Regulation : As per CPCB/ GPCB Rules &

Regulations.

Applicable Standards / Codes : As per CPCB/ GPCB Rules &

Regulations.

17 LAYOUT PHILOSOPHY

Consideration for -

Future plans/ expansion : YES - Additional 1 future lines

Green belt, open space : YES

Finished product movements. : YES

18 CONTROL PHILOSOPHY

18.1 INSTRUMENTATION CONTROL PHILOSOPHY

DCS shall be independent for both the lines-1S and 2S. Provision shall be available for
hooking up the future line-3S. However, Utility for common shall be in DCS-1S.

18.2 FIRE PROTECTION SYSTEM PHILOSOPHY

Firewater network shall be above ground by taking tapping from Existing Header
catering to requirements for both line-1S & 2S incl. future line-3S as per design
conditions provided by 3rd party.

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19 PROJECT DOCUMENTATION:

19.1 LIST OF ENGINEERING DESIGN BASIS

DESCRIPTION SPECIFICATION NO.

Civil, Structural & Architectural 6420-6200-EDB-001

Mechanical- Static 6420-6311-EDB-001

Mechanical- Equipment & Packages 6420-6312-EDB-001

Mechanical- Rotating 6420-6313-EDB-001

Mechanical- Piping 6420-6314-EDB-001

Electrical 6420-6400-EDB-001

Instrumentation 6420-6500-EDB-001

19.2 DISCIPLINE LEGENDS & CODES

Following discipline codes and legend shall be used for document flow and in
communication system:

Discipline Discipline
Project Disciplines
Legend Code

PEM 5100 Project Engineering Management

PRC 5200 Procurement

PPC 5300 Project Planning & Control

GEN 6000 Engineering-General

CIS 6200 Civil, Structural & Architectural

6212 General Civil

6213 Architectural

6214 Structural

MEC 6300 Mechanical- General documents etc.

6311 Static Equipment

6312 Mechanical Equipment & Packages

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6313 Rotating Equipment

6314 Piping

ELE 6400 Electrical

INS 6500 Instrumentation

19.3 DOCUMENT NUMBERING SYSTEM

Document Numbering Common to both Lines:

XXXX- XXXX- XXXX- XXX- X- XX

6420- 6400 SYL 801 0 RA

Project No. Switchyard Layout Document Size Rev. No.

Electrical Document No.

Document Numbering Specific to Line No.

XXXX- XX XXXX- XXXX- XXX- X- XX

6420 1S 6314 PMTO 801 0 RA

Line-1S

Project No. Piping MTO Document Size Rev. No.

Mechanical- Piping Document No.
(63) (14)

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