SR 1066
SR 1066
SR 1066
Harvester
Instruction manual
Introduction
The purpose of this book is to familiarize the operator with the forest harvester. It is of utmost
importance that the operator becomes familiar with the structures, adjustments and main-
tenance of his harvester. Compliance with the advice and instructions given in this manual
guarantees the best results at the lowest costs.
This manual provides descriptions of as well as operating and maintenance instructions for the
forest harvester. The other manuals you will find useful when using and servicing your forest
harvester include the instructions and spare parts catalogue for the harvester head, the instru-
ctions for the harvesting computer, the instructions for the crane, the instructions for the base
machine control system as well as the engine manual and the spare parts catalogue.
Have these manuals always in the cab, in the special pocket reserved for them, for conve-
nient reference. If, for some reason, they are not supplied together with the harvester, send
immediately for new manuals.
Item ”Technical Specifications” has a description of all the features of the forest harvester in
accordance with the delivery contract. It does, however, not include retro-fitted accessories.
The Manufacturer reserves the right to modify the structure, adjustments or accessories of
the harvester as well as the service and maintenance instructions without further notice.
-3-
Harvester 9/2012
SR 1066 instruction manual
Table of contents
Introduction3
Safety precautions5
Marking of danger points10
Type marking12
Technical specifications13
Certificate on conformity to the EU directives 14
Guarantee15
Structure and functions of the forest harvester16
Cut - away picture of the forest harvester17
Operator control instruments18
Signs and symbols25
Operation and Adjustments26
Hydraulics36
Electrical instruments38
Parameters in the IQAN control system42
Service and maintenance52
Lubrication63
Summary of periodical procedures65
Storage when not in use66
Recommended accessories67
Hydraulic diagram68
Electric diagram70
-4-
Harvester 9/2012
SR 1066 instruction manual
Safety precautions
Read carefully these instructions on safety and use before starting to operate the harvester.
The time spent becoming familiar with the instructions now will save you money or may
even spare you from injury.
Before accepting the delivery of the harvester, make sure it conforms to the delivery
contract. Do not fit the harvester with any accessories not approved of by the Manufacturer.
The Manufacturer of the forest harvester is not responsible for any damage or injury caused
by such accessories either to people or property. If any information provided in this manual
contradicts the laws and regulation of the country in which the harvester is used, local regu-
lations are to be followed.
2. Driving in traffic
Binding harvester
On public roads a transporter shall be used to move the harvester. Slow vehicle sign
Remember that the harvester has articulated steering.
Test brake functions before driving on the road.
Wear the safety belt.
Never drive downhill with the gear in neutral.
Only shift gear on level ground.
Never carry passengers on the harvester.
Never use the harvester for transporting goods.
If the harvester fault diagnostics detects a malfunction-
ing brake or drive pedal, the driver can still drive the
harvester in for a service, but at a low speed and with Danger zone for Crane and harvester head 60m
slow crane movements.
3. Forest harvesting
Get familiar with the structure of the forest harvester by studying the manual before start-
ing harvesting.
Make sure the protective guards are properly attached and in good condition.
Sound the signal to warn people around the harvester before starting the engine.
Never use the forest harvester for anything except harvesting of trees.
Manual feeding of trees into the harvester head is forbidden.
Before starting the engine and moving, make sure nobody is standing too near.
Fasten the seat belt. This is important, particularly when driving across steep terrain.
Test the brakes as soon as you start, and stop immediately if the brakes or steering operate
defectively.
Never adjust the seat or joysticks while driving.
Never leave the cab while the harvester is moving.
Never leave the engine running unattended.
Beware of the crane and the moving parts in the harvester head.
-5-
Harvester 9/2012
SR 1066 instruction manual
In cold weather heat the oil by circulating it through the harvester head, too, at low revolu-
tions and low pressure before starting work.
Drive carefully on hillsides; the harvester may overturn, particularly with the crane on the
downhill side.
The forest harvester cab is a safety cab.
Never saw with the guide bar towards the cab. A loosened saw chain is dangerous and may
hurtle through the window.
The harvester has two exits. The left-side door is the normal exit. The right-hand side
window may be used as an emergency exit when the lock has been opened.
Always before getting in the cab, open or ensure from the outside that the lock on the right-
side door is unlocked.
When the harvester is in use, the emergency exits must be closed. For safety reasons their
construction must not be changed. When driving on frozen rivers or lakes, make sure the
ice is strong enough. When driving on ice, keeping doors open helps exiting cabin. In this
case beware of tight curves that may cause rear tire to hit the door
Note the recommended safety distances when harvesting under power lines.
Stop the engine before cleaning or servicing the harvester.
Stop the harvester and the engine immediately if there is an alarm or any abnormal sounds
or smells. Find out the reason for them, and solve the problem before carrying on with
harvesting.
If there are leaking hydraulic connections, tighten the connections and wipe the oil off the
frame and underpan.
Support or lock the crane and the harvester head before going beneath them.
Never clean the harvester without proper equipment.
When leaving the harvester, lower the crane, stop the engine, remove the ignition key, lock
the door and turn the master switch to its zero position.
-6-
Harvester 9/2012
SR 1066 instruction manual
400/230 V
Ca. 4 m
Safety distances when harvesting
under open-wire power lines 2m
(On side 2 m)
The minimum space between the harvester and
power lines with voltage must be in accordance
with the enclosed illustration.
Low-voltage power lines 230/400V can be
distinguished from high-voltage lines over 1 kV
by the smaller insulators and the fact that there
are usually four low-voltage lines. A bundle
assembled aerial cable shall be treated the same
way as an open-wire cable.
In case the height or voltage of the power line
is difficult to estimate, the electrical company
shall be consulted.
1 - 45 kV
In case of accident Ca. 5 m
If there is an accident despite all precautions,
keep calm and consider carefully what to do. First
try to reverse the harvester away from the power 2m (On side 3 m)
line. If there are other people near, ask them to
check that the harvester is not stuck in the line.
If the harvester is just leaning against the lines,
try to drive it away from them. Follow the advice
from the people nearby. Due to their own safety,
they shall stay a minimum of 20 metres away
from the harvester touching the power line.
-7-
Harvester 9/2012
SR 1066 instruction manual
-8-
Harvester 9/2012
SR 1066 instruction manual
This symbol in The manual refers to a special risk involved in taking a certain
measure, due to which extra caution shall be practised.
6. Fire safety
Two factors are needed to start a fire: flammable material and ignition. Oxygen is always
available. In the forest highly flammable dust accumulates in and on the harvester. Clean
the harvester periodically. Oil and fuel leaks also increase the risk of fire. Repair any
detected defects immediately. The engine and the exhaust pipes, the electric system in case
of a short circuit and overheated brakes pose a real risk of fire.
The harvester comes with two 6-kilo hand extinguishers. They are stored above the rear
wheel inside the side guard that opens rearwards. The extinguishers shall be inspected
every 6 months by an authorized service outlet.
The harvester may be equipped with a semi-automatic fire extinguishing system. Make sure
to comply with the manufacturer’s instructions when using the system.
-9-
Harvester 9/2012
SR 1066 instruction manual
Danger symbols
- 10 -
Harvester 9/2012
SR 1066 instruction manual
- 11 -
Harvester 9/2012
SR 1066 instruction manual
Type marking
When ordering spare parts or service, always quote the type marking and number shown on
the machine plate. When ordering engine parts, also quote the engine number.
Write down the serial numbers of the harvester head and the engine on this page (and in
the spare parts catalogue).
Fill in the serial numbers of the crane and the harvester head
Engine number
Note! Lef t side of the forest harvester = The side of the cab with the stairs
Right side of the forest harvester = The side with the side instrument panel
- 12 -
Harvester 9/2012
SR 1066 instruction manual
Technical specifications
The base forest harvester with articulated steering includes: the cab, gear box, crane valves, and crane on the
front frame, the engine, pumps and tanks on the rear frame.
SR1066
Weight Working weight. 14,000 kg
Maximum permissible weight (ROPS) 16,000 kg
Main Dimensions
Length without crane 5.9 m
Width 2.6 – 3.0 m
Height in transport position 3.5 m with cab tilt
3.15 – 3.6 m with a fixed cab
Ground clearance 0.6 m
Outermost turning radius (with 600-mm tyres) 4.72 m
Engine Agco SisuPower 66 CTA-2V
- power 125 kW//2,200 rpm
- fuel tank 330 l
Transmission
Traction hydraulics pump 155 l / min & 420 bar
Rear wheels get the oil from the working pump
Rear wheels with hub motors and speed reduction gear 6,370 cc
Front axle drive motor in the gearbox 90 cc
Three speed ranges forward and backward 1st gear 0-4.5 km/h
2nd gear 0-7.4 km/h
3rd gear 0-17 km/h
At the front hydraulically controlled mechanical differential lock
Tyres
Front 600/65 – 34 or 700/55 - 34
Rear 600/65 – 34 or 700/55 - 34
Hydraulic system
Pump in working hydraulics 418 l/min / 2,200 r/min & 250 bar
Load sensing, programmable electric joystick control (IQAN)
Oil tank 220 l
Electric system
Voltage 24 V
Battery 2 x 145 Ah
Charging generators 2 x 100 A
Working lights 20
Crane e.g. Foresteri H1395 / H13105
Operating range 9.5 – 10.5 m
Lift gross 154 kNm
Crane weight 1,900 / 1,980 kg
Harvester head e.g. Keto 51 – 150, Foresteri 20 – 25 with
a 2- or 3-hose hydraulic system
Max. delimbing diameter 350 - 550 mm
Weight max 900 kg
Brakes
At the front hydraulically & mechanically controlled drum brakes and a separate parking brake
At the rear negative multi-disc brakes
Cab Quiet safety cab (FOPS, ROPS, OPS)
Noise level 71 dB (A)
Windows Lexan Margard polycarbonate
Harvesting computer Mitron IT or PC, EPEC
a 4-wire CAN route
- 13 -
Harvester 9/2012
SR 1066 instruction manual
- 14 -
Harvester 9/2012
SR 1066 instruction manual
Guarantee
Sampo Rosenlew Ltd, later called the Manufacturer, grants a guarantee regarding defects in
the material and workmanship.
1. The guarantee period starts as soon as the harvester has been delivered to the
customer.
3. When working in cold conditions, the guarantee is valid only when the outdoor temperature
does not drop below -25oC.
5. The guarantee compensation is limited, and the Manufacturer shall only replace the
defective component unless otherwise agreed with the customer.
6. The components replaced under guarantee are the property of the Manufacturer, and
they shall be returned to the Manufacturer upon request. Otherwise they shall be scrapped.
7. The guarantee on components delivered or repaired during the guarantee period will run
out at the same time as the guarantee on the harvester.
- 15 -
Harvester 9/2012
SR 1066 instruction manual
The forest harvester has articulated steering. The crane, gearbox and cab are located on
the front frame. The engine, hydraulic pumps and oil and fuel tanks are on the rear frame.
The harvester is steered and tilted by means of a joint. The inner rims of both the front and
rear tyres go along the same tracks. The harvester is extremely nimble as the turning angle
of the frame joint is 50° and the turning radius only 4.7 m. Depending on the tyres, the
width varies between 2.5 – 3.0 m. Although the harvester properties have been designed
for different types of thinning, it has sufficient capacity for final felling as well.
Harvester head
The harvester head cuts and fells the tree. After that the tree is delimbed and cut into
a pre-set length. Due to the large working pump 1,400-1,500 RPM are enough. Too high
working revolutions are heavy on petrol. The Sampo harvester is supplied with alternative
harvester heads. 3-hose system in hydraulics and the CAN route with its easily detachable
connectors used in controlling of the head make it easy to change heads. There are also
different harvesting computers to choose from. The basic version is either the EPEC 4W30
or 4W50 (both with cubic volume calculation). When necessary, an on-board computer with
a GPS and a data transfer function can be selected.
For further harvesting instructions, consult the harvesting computer and harvesting head
manuals.
- 16 -
Harvester 9/2012
SR 1066 instruction manual
11 12 13 14
11
15
8, 9, 10
4 5 1, 6 7
3
1 2
1. Final drive 6. Hub motor 11. Hydraulic valve
2. Gearbox 7. Fuel tank 12. Oil tank
3. Hydraulic motor 8. Radiator 13. Air filter
4. Traction hydraulics pump 9. Oil cooler 14. Engine
5. Working hydraulics pump 10. Intercooler 15. AC condenser
- 17 -
Harvester 9/2012
SR 1066 instruction manual
A B C D
Switches on the
instrument panel (fig. 2)
A Alarm reset
B Frame lock
C Working brakes
D Parking brake
E Sound signal
F Windscreen wiper
G Windscreen washer
H Glow signal light E G
J Harvesting computer
K Headlights F H
L Seat heating
M Working lights, general J L
N Working lights, additional
O Working lights, doors K O
P Emergency flasher
Q Engine diagnosis switch & alert light M P
R 4WD
S Differential lock N Q
T Dip switch
U Turning signal R T
V Cab tilting automation
X Cab manual drive forward/backward S U
Y Cab manual drive left/right
Z Master switch V Z
X Y
- 18 -
Harvester 9/2012
SR 1066 instruction manual
- 19 -
Harvester 9/2012
SR 1066 instruction manual
O1 Crane lift up
O2 Crane lowering down
O3 Frame steering left /
rotator turn
O4 Frame steering right /
rotator turn 5
- 20 -
Harvester 9/2012
SR 1066 instruction manual
F G H I E J K N M L K
L
C C
D D
B B
A A
A Saw A Saw
B Feed forward B Feed forward
C Feed backward C Feed backward
D Vacant D Vacant
E Colour marking and stump treatment K Pre-set measurements
F Tree species L Harvester head up / down
G Opening of tracks M Harvester head open / closed
H Opening of knives N Harvesting/driving switch
I Opening of rear knife
J Crane tilt forward/backward
K Selection of driving direction
F4 Driving backwards (when button
depressed)
- 21 -
Harvester 9/2012
SR 1066 instruction manual
7a
Vertical lever switches when the harvester Vertical lever switches when the harvester
head does not have a rear knife B. head has a rear knife C.
Functions displayed on this list are usually programmed in the programmable switches.
However, it is possible to tailor the programming for each customer.
- 22 -
Harvester 9/2012
SR 1066 instruction manual
Joystick switches on
vertical levers with Epec
harvesting computer
(fig. 8) K L
A B S R Q
M
Left-side joystick
N
A Extension out C F
D O
B Extension in G
E H P
C Harvester head up / down
D Opening of knives I
E Opening of tracks or rolls
F Saw
G Driving direction (forward in
the mid position)
H One wipe of the windscreen
I Stump treatment
J Driving speed adjustment
J
Right-side joystick 8
K Crane tilt table forward
L Crane tilt table backward
M Feed forward
N Feed backward
O Harvester head open / closed
P Rear knife
Q Harvest / drive switch
R Pre-set measurements
S Tree species
- 23 -
Harvester 9/2012
SR 1066 instruction manual
8a
- 24 -
Harvester 9/2012
SR 1066 instruction manual
Gear diagram
Engine revolutions
Emergency flasher
Rotating flasher (red symbol)
Air filter
Differential lock, front
Harvesting computer
4WD
Emergency exit
Headlights EXIT
- 25 -
Harvester 9/2012
SR 1066 instruction manual
Doorswitch
When the left side door is open, the crane movements, frame steering, drive and head move-
ments are switched off. Note, in this case steering does not work and some models of harvest-
ing heads may move back to the resting position, in other words close.
After disconnection by the door switch harvester head is reset back to functional status as
follows:
Joystick positions
can be adjusted (fig. 10)
The positions of the crane joysticks and
seat armrests can be adjusted at several
points. To facilitate entering and leav-
ing the cab, the joystick near the door
can be turned both up/down and side- 10
ways. After adjustment it is important to
lock the positions of the joystick and the
armrest to prevent unwanted movements.
- 26 -
Harvester 9/2012
SR 1066 instruction manual
12
- 27 -
Harvester 9/2012
SR 1066 instruction manual
A triple-position switch in the cab (fig 2, switch C) mainly controls the brakes. It controls the
working brakes both at the front and rear. Using the switch the brakes can be engaged, disen-
gaged and shifted to their automatic position hydraulically. In their mid position the brakes
are always engaged, and when depressed all the way back they are always disengaged. In
their forward position, that is the automatic position, the brakes operate depending on the
position of the drive pedal.
In normal harvesting or when driving on hilly roads, the brake switch should be in its auto-
matic position.
In the cab there is also brake pedal C, which can be depressed to generate braking power on
the brake discs comparable to pedal power. When slight braking power is generated at the front
either by the brake pedal or hydraulically, the rear brakes get engaged. Therefore depressing
the brake pedal generates the same braking power as hydraulic braking.
For safety reasons both the front and the rear working brakes get engaged if the engine stops
unintentionally, e.g. due to overload. This happens even with the brakes in their off position.
The spring-loaded brakes at the rear become engaged automatically as there is no driving
power to engage the brakes. The pressure in the hydraulic accumulator keeps the front brakes
engaged, if the engine stops unintentionally. The front working brakes do not remain engaged if
the engine is switched off using the ignition key. The reason for this is to prevent the harvester
from rolling downhill in case the hydraulic accumulator becomes discharged during long-term
parking. If this were not the case, the harvester could be parked on such steep ground that
even the front working brake were needed to keep the harvester stationary. With the hydrau-
lic accumulator becoming discharged in the long term, the braking power of the front working
brake decreases, and the harvester can roll downhill.
- 28 -
Harvester 9/2012
SR 1066 instruction manual
Frame lock
The frame lock operates similarly to the working brakes. Depending on the position of the
frame lock switch, the dual-function cylinders lock the frames together, allow them to rotate
independently of each other, or operate in an automatic position in the same manner as the
brakes. With the frame lock switch (fig 14, switch A) in its mid position, the frame lock is always
engaged, and when depressed backward, the frame lock is disengaged. Normally when harvest-
ing, the frame lock switch should be in its automatic position, i.e. in its front position.
Traction transmission
Engine power is transmitted to the consecutive work and drive pumps by means of a torsional
coupling. From the pump to the hydraulic motor of the gearbox on the front axle power is
transmitted by means of closed loop hydraulics. From the gearbox power is transmitted to the
front wheels by means of drive shafts and final drives.
The gearbox has three speed ranges (1, 2, 3) and neutral (N). The gear is selected using
push buttons A (fig. 14). 1st gear (button 1) is intended for harvesting, 2nd gear (button
2) for driving in the forest and 3rd gear (button 3) for driving on the road. Gears should be
shifted on level ground with drive pedal B in its up position. When shifting gear, the harvester
must be stationary and the working brakes engaged using switch C, fig. 2.The parking brake
should be disengaged. When these conditions are met, the gear is changed first into neutral
and then into the selected gear. The IQAN display will say: “Gear in neutral! Select gear” for
as long as the gear is in neutral. This is to inform the driver in case the selected gear does
not get engaged immediately. As soon as the selected gear is engaged, the message on the
IQAN display will disappear, and the symbol light of the selected gear will come on next to the
gear selection buttons. For safety reasons, with no gear engaged, all the brakes get engaged
automatically, i.e. the front working and parking brakes and the rear working brake. At the
same time the rear motor hydraulic lines get closed even with only the front-wheel drive on.
This provides the rear with hydraulic braking power whenever the gear is not engaged.
The harvester is driven using drive pedal B. The harvester starts moving when the drive pedal
is pressed, and accelerates speed when the pedal is pressed more. Fault diagnostics moni-
tors the drive pedal condition constantly. If a pedal defect is detected, the IQAN display will
say: “Drive pedal do not work properly. Do you want to drive to service?” A YES answer, i.e.
pressing of F1 on the display, will make the harvester move at a low speed and the display
will say: “Limb mode” Now driving speed and crane movements are very slow. A NO answer,
i.e. pressing of F2, will show “Drive pedal not functioning properly” on the display. However,
this does not prevent working. Ensure you are aware of any risk caused by the defect and find
out the reason for it.
- 29 -
Harvester 9/2012
SR 1066 instruction manual
A separate switch is used to select the driving direction. On models with vertical levers this
switch is on the left-side joystick (fig. 8, switch J). On models with mini levers this switch is
on the left-side push button board (fig. 7, switch K). On models with EME levers the driving
direction selector is on the left-side joystick (fig. 9, switch 15-16). When driving in traffic, the
harvester head should be kept close to the harvester and tied up. The harvesting computer
should be switched off in case of unintended crane movements.
Four-wheel drive
The rear wheels have hydraulic hub motors connected to reduction gears. Oil to them comes
from the working hydraulics pump through the valves on the front wall of the oil tank. The
angle sensor on the middle joint is used in valve control.
4WD is switched on electrically using switch V on the right-side instrument panel, (fig. 2). The
coupling shall be done with the harvester stationary. 4WD can only be used in 1st gear. Front-
wheel drive is always on with the gear engaged.
For safety reasons the rear hydraulic lines get closed if the engine stops unintentionally, e.g.
due to overload. This will happen even with the 4WD switched off. This provides the rear with
hydraulic braking power although there is no traction power.
When towing the harvester, four-wheel drive must be off and the engine running to allow the wheel
motors to be disengaged. Short-distance towing at a low speed is permitted if the engine and the
drive pump cannot be kept running. In such a case the brakes should be released mechanically.
- 30 -
Harvester 9/2012
SR 1066 instruction manual
Differential lock
There are sometimes situations when one of the front wheels does not have sufficient grip in
respect to the required traction power. This can be avoided by engaging the differential lock
inside the gearbox using switch X (fig. 2). The lock at the front is 100% mechanical. On solid
ground the lock prevents turning, so then it shall be switched off. With 4WD engaged, the rear
wheels always have a hydraulic (not 100%) lock on.
Emergency stop
When the emergency stop switch (fig. 1, switch
K) is depressed all the way, the diesel engine gets
switched off, but there is still current in the electri-
cal system. This engages all the brakes, i.e. the rear
brake and the working and parking brakes at the
front. Remember that when the engine is switched
off, the harvester cannot be steered, and the braking
power of the front working brake decreases little by 16
little. Parking brakes will of course stay on
until the harvester is re-started.
Cab fresh-air fan provides good
ventilation.
The 3-speed fan is started using switch A
(fig. 17). To change the airflow direction,
turn the nozzles on the panels. The fan air
is sucked in from the rear bottom corner
of the cab through filters. The outer-most
filter is of a coarse mesh type, and the A
inner one is the actual fresh air filter.
To keep up the fan capacity and secure the
purity of the air, the filters shall be cleaned
or replaced often enough to prevent impu-
rities and fungi from clogging them. In
dusty conditions it is necessary to clean the 17
coarse mesh filter several times a day.
- 31 -
Harvester 9/2012
SR 1066 instruction manual
The alarm light on the ceiling flashes and there is a sound on the instrument panel if the
engine oil or hydraulic oil temperature increases too much. Hydraulic oil temperature is
monitored in the oil tank and in the closed loop drive hydraulic motor housing. The alarm
light also flashes if the oil pressure decreases or the hydraulic oil filter becomes clogged.
The flashing light can be reset, but a small signal light will stay on. The light will also flash
when power is switched on to check the signal light function. When the alarm light starts
flashing, find out the reason for it immediately and carry out any necessary repairs.
19
- 32 -
Harvester 9/2012
SR 1066 instruction manual
There are air bleeds on the outer rim of the filler through which air gets
into the tank. Make sure these bleeds stay unblocked. Never use a filler
without air bleeds.
- 33 -
Harvester 9/2012
SR 1066 instruction manual
Cooling system
The engine cooling system is filled with coolant that has 40-50 % ethylene glycol in it. Do
not use plain water as coolant as it damages the engine. Before refill, the engine must be
cooled off. When refilling, remember the coolant expands considerably when it gets warm,
so do not fill up the system. The coolant level is correct when the cells are clearly covered
by the coolant, and the coolant level can be seen at the bottom of the level indicator hose
on the expansion tank. Check the coolant level daily before starting.
The coolant temperature can be seen in the gauge on the instrument panel. It shall be
between 75-95°C. A warning light on the instrument panel indicates engine overheat-
ing when the temperature reaches 95°C. If the temperature starts to rise, check that
the outside of the radiator is not clogged. The best way to clear blockage is to direct
compressed air from the side of the fan through the radiator, or use a brush for cleaning.
Always be careful not to damage the lamellas. Behind the cooler course mesh filter there is
a small-holed screen. To clean it, first turn the rear cog to its down position and then lift up
the screen.
Fire extinguishers
The harvester is supplied with two portable 6-kg fire extinguishers. They are located
above the rear wheel inside a side guard that opens backwards. The extinguishers shall be
checked every six months by an authorised service outlet.
The harvester may also be equipped with a semi-automatic fire extinguishing system, which
shall be operated in compliance with the Manufacturer´s instructions.
- 34 -
Harvester 9/2012
SR 1066 instruction manual
23
- 35 -
Harvester 9/2012
SR 1066 instruction manual
Hydraulics F
G
The harvester has both open and closed C
hydraulic circuits. They have a joint oil tank E
on the rear frame of the harvester.
- 36 -
Harvester 9/2012
SR 1066 instruction manual
There is a separate hydraulic pump to cool down the hydraulic oil besides the closed circuit
feed pump output used for cooling. These oils are directed through a thermostat valve to an
oil cooler. From there the cooled oil goes to the suction / return filter from where some oil is
sucked by the closed circuit feed pump and some return to the tank. When oil temperature
is below 38oC, the oil does not circulate through the cooler.
- 37 -
Harvester 9/2012
SR 1066 instruction manual
Electrical instruments
The control of the base harvester is based on the IQAN machine control system. It also
conveys what diesel speed is required and provides diesel sensor data. In the control of the
harvester head a specially developed harvesting computer is used with different on-board
computer applications.
The engine is equipped with an alternator generator.
NOTE! With the engine running, the master switch must not be turned on, and the ignition
key must not be turned in the 0 position if there is a separate stop lever in the harvester.
Fuses
- 38 -
Harvester 9/2012
SR 1066 instruction manual
Fuse Box 8
8F1 Fire extinguishing 10 A
8F2 Fuse IQAN MD3 3A Fuse Box 12
8F3 Engine comp. service light 5A 12F1 EHS gearbox control unit 2A
8F3 Engine heater add. water pump 10 A 12F2 EHS gearbox control unit 15A
8F5 Fuel filler pump plug 20 A
8F6 Engine heater fan 15 A
8F7 Engine heater 15 A Fuse Box 13
8F8 Engine heater timer 5A 13F1 Glow 150A
Fuse Box 11
11F1 X31:1 3A
11F2 crane move end slow 3A
11F3 IQAN XA2:A1 20A
- 39 -
Harvester 9/2012
SR 1066 instruction manual
Battery
The gas generated by the battery is very explosive. Avoid open fire and sparks in the vicin-
ity of the battery.
When servicing an electrical instrument, disconnect the negative cable of the battery.
During harvesting the engine recharging equipment keeps the battery charged. At other
times, check the state of the battery at regular intervals and recharge if necessary. An acid
gauge may be used for checking. In the table below you can see the charge state of the
battery compared with the acid specific weight.
Do not leave a flat battery unused for a long time. A low-charged battery freezes easily and
exposure to frost will cause extensive damage. If a recharging device is available, recharg-
ing can also be done at home.
Use 5-10 % of the Ah of the battery for charging current. For example: A 100 Ah battery
may be recharged using 5-10 ampere current. Recommended recharging interval is 6-10
weeks.
- 40 -
Harvester 9/2012
SR 1066 instruction manual
As a source of additional power use 24 V input for example: another 24V vehicle, start-
booster or two 12V batteries in series. Make sure the harvester batteries has not frozen; a
flat battery freezes in -10°C.
Headlights 11.7 A
Working lights 82.5 A
Gauge lights 2.0 A
Three-speed cab fan 13.5 A
Harvesting computer 3-15 A
Hydraulics 2-16 A
Joystick functions 5A
- 41 -
Harvester 9/2012
SR 1066 instruction manual
The display brightness can be adjusted by pressing the Menu button and selecting the
backlight setting
SAFETY SYMBOLS
Various notifications and warnings can
be displayed in the Iqan monitor. They
appear in separate windows partly
covering the basic display. The F1-F4
buttons of the display are used to select
the most suitable option at the bottom
of the warning window. For example, the
sensor error in the picture here can be
reset by selecting OK, or pressing the F1
button.
- 42 -
Harvester 9/2012
SR 1066 instruction manual
There are seven types of notifications and warnings. The type Message is the least serious
and Critical is the most serious. The important notifications are always shown before the
less critical ones. The following is a list of all notifications and warnings in the order of
importance.
- message
- information
- confirmation
- warning
- alarm
- error
- critical
The notifications and warnings detected by the Iqan machine control system are always
messages, alarms or errors. The notifications and warnings from the diesel engine and base
machine are primarily information and warnings.
- 43 -
Harvester 9/2012
SR 1066 instruction manual
MAIN MENU
The menus contain the base machine setup, input
and output measurements, settings and module
status and related logs. The menus can be acces-
sed by pressing the Menu button (three horizontal
lines). Pressing the Menu button again takes you
back to the basic display.
SYSTEM INFORMATION
When you press the F4 button in the main menu,
you can view system information such as the
name of the software loaded in the monitor,
author of the last revision and the date of the
revision. By pressing F1 or F3 you can view infor-
mation on modules or log. The Back button takes
you back to the previous page. Pressing F1 on
the subpages takes you directly back to the main
menu.
SETTINGS
You can change the display settings by clicking
the F3 button in the main menu. Then by pres-
sing F1, F2 or F3 you can view information on the
display, date and time as well as language. The
Back button takes you back to the previous page.
Pressing F1 on the subpages takes you directly
back to the main menu.
- 44 -
Harvester 9/2012
SR 1066 instruction manual
MEASURING
You can measure the sensors and valves connec-
ted to the Iqan control system by pressing F2
in the main menu. First, a page with different
measurement groups such as crane, joysticks,
steering/rotator etc. opens. The desired measure-
ment group is selected with the up/down arrows
and by pressing OK. Use the arrow buttons also
to select a measurement route such as a sensor
or valve. You can toggle between the raw value
provided by the route and the scaled value using
the F2 button. The Back button takes you back to
the previous page. Pressing F1 on the subpages
takes you directly back to the main menu.
ADJUSTMENTS
You can access several outputs and parameters
in order to adjust them by pressing the F1 button
in the main menu. First a page opens on screen
with a number of adjustable groups such as crane
adjustments, driver selection, function parame-
ters etc. The desired adjustment group is selec-
ted with the up/down arrow buttons and by pres-
sing OK. A lock symbol may be displayed behind
the adjustment group name. This means that a
password is needed for adjustments.
- 45 -
Harvester 9/2012
SR 1066 instruction manual
Adjusting a parameter
You are now on the page where the actual adjustment is done. You can move from one
parameter to be adjusted to the next by pressing the OK button repeatedly. When you are
at the parameter you want to adjust, press the up or down arrow button. The parame-
ter value on screen changes with each time a button is depressed. You may reset to the
default values at any time after the adjustment by pressing the Reset button, or F2. The
Back button takes you back to the previous page. Pressing F1 on the subpages takes you
directly back to the main menu.
- 46 -
Harvester 9/2012
SR 1066 instruction manual
SUBMENUS
The images and text at the bottom of the main display indicate the functions of the F1-
F4 buttons in each display. The purpose of these submenu displays is to provide you with
some of the most important facts collected on templates.
Adjustments
When pressing the F2 button in the main
menu, a window opens in which you can
select the crane adjustments.
- 47 -
Harvester 9/2012
SR 1066 instruction manual
Drive pressures
Pressing the F3 button in the main display opens a window showing the status of the drive
pressures. You can return to the previous page from the measurement pages by pressing
the Back button.
- 48 -
Harvester 9/2012
SR 1066 instruction manual
JS TRIGGER + [%] If the joystick is turned to the right more than the % value,
the harvester head rotator will start rotating to the right.
JS TRIGGER – [%] If the joystick is turned to the left more than the % value,
the harvester head rotator will start rotating to the left.
TILT UP SETTING [1/0] With the value at 50 or more, the harvester head automatic
tilt up is in use after the head open function. With the auto-
matic tilt up it is also required that the head open button or
lever is pressed for more than 0.7 seconds.
TILT DOWN SETTING [1/0] With the value at 50 or more, the harvester head automatic
tilt down is in use after the head closed function. With the
automatic tilt down it is also required that the head closed
button or lever is pressed for more than 0.7 seconds. This
function can only be activated with mini levers.
LIFT POWER LIMIT The movement speed of crane lift slows down to the value
set at this parameter when diesel revolutions decrease in a load
situation. The smaller the value, the smaller the effect.
STEERING POWER The movement speed of frame steering slows down to the
value set at this parameter when diesel revolutions decrease in
a load situation. The smaller the value, the smaller the effect.
TILT POWER LIMIT The movement speed of crane tilt table slows down to the
value set at this parameter when diesel revolutions decrease in a
load situation. The smaller the value, the smaller the effect.
JIB POWER LIMIT The movement speed of crane jib slows down to the value set
at this parameter when diesel revolutions decrease in a load
situation. The smaller the value, the smaller the effect.
SWING POWER LIMIT The movement speed of crane swing slows down to the value set
at this parameter when diesel revolutions decrease in a load
situation. The smaller the value, the smaller the effect.
EXTENSION POWER LIMIT The movement speed of crane extension slows down to the
value set at this parameter when diesel revolutions decrease
in a load situation. The smaller the value, the smaller the
effect.
DRIVE 1050 LIMIT [%] Driving speed slows down to the value set at this parame-
ter when diesel revolutions decrease in a load situation. The
smaller the value, the smaller the effect. This value is effec-
tive when diesel revolutions are low.
- 49 -
Harvester 9/2012
SR 1066 instruction manual
DRIVE 2250 LIMIT [%] Driving speed slows down to the value set at this parame-
ter when diesel revolutions decrease in a load situation. The
smaller the value, the smaller the effect. This value is effec-
tive when diesel revolutions are high. The change between
this and the previous value is linear.
WORK PUMP MIN ANGLE The working pump decreases output (=angle) to the value
set at this parameter when diesel revolutions decrease in a
load situation. The smaller the value, the smaller the pump angle
in a load situation. In other words, small value = big effect
REAR PUSH% Fine adjustment of the oil going to the rear traction motors.
With the value set at 100%, the rear tries to rotate at
the same revolutions as the front. A bigger value makes
the rear propel the harvester. At a smaller value the rear
”drags” slightly behind.
INNER TYRE STEER LIMIT [%] When using articulated steering, the rotation speed of the inner
wheel is decreased to the value set at this parameter. This fine
adjustment improves driving comfort at the moment.
OUTER TYRE STEER LIMIT [%] When using articulated steering, the rotation speed of the
outer wheel is decreased to the value set at this parame-
ter. This fine adjustment improves driving comfort right at
the moment.
END CUSH. [%] Articulated steering slows down to the value set at this
parameter when the joint is fully turned.
END CUSH ANGLE [°] Articulated steering starts slowing down as the joint turns
beyond this degree.
CABIN SLOW [%] The value that affects the movement speed of the cab auto-
matic return to mid position. The bigger the value, the higher
the movement speed near mid position.
CABIN IN MIDDLE [°] Cab tilt sensor deviation from mid position. The smaller the
value, the closer to mid position the cab tries to get auto-
matically. Too low a value causes a continuous search for
cab mid position.
JIB FILTER [%] Dampening of vibration in crane jib. Prevents hand vibration
from resulting in crane vibration. The bigger the value, the
stronger the hand vibration that is dampened.
LIFT FILTER [%] Dampening of vibration in crane lift. Prevents hand vibration
from resulting in crane vibration. The bigger the value, the
stronger the hand vibration that is dampened.
- 50 -
Harvester 9/2012
SR 1066 instruction manual
TILT TABLE FILTER [%] Dampening of vibration in crane tilt table. Prevents hand
vibration from resulting in crane vibration. The bigger the
value, the stronger the hand vibration that is dampened.
LEVER SELECTION [1/0] The value for the mini levers and EME levers should be 1
- 51 -
Harvester 9/2012
SR 1066 instruction manual
Installations and adjustments may be carried out only by a person with the required skills and
qualifications and the necessary knowledge of the machine in question.
Installations and adjustments as well as repairs must be carried out when the engine is stopped
and the key removed from the ignition. Moving parts must be in balance and stopped,and
when necessary, locked.
For example, the crane and harvester head may move or slide on their own over time.
Make sure that there is no stored pressure in the fluid systems before you open mechani-
cal or hydraulic joints (pressurized oil tank, harvester head pressure battery, AC equipment,
radiator etc.)
Make sure there is no danger of injuries if you need to start the engine while performing main-
tenance and also after maintenance work.
Ensure that all periodic maintenance work and cleaning are performed on schedule in accor-
dance with the instructions. This reduces the risk of danger caused by malfunctions.
Proper maintenance and service guarantee a long working life and the validity of the warranty.
General instructions:
· Make sure you are sufficiently qualified before you perform maintenance tasks. If you are not
sure, have the work performed by a qualified individual.
· Familiarize yourself with the structure of the harvester and the maintenance instructions before
you start the maintenance work.
· Wear protective clothing suitable for the work
· Use appropriate tools and other equipment.
· Handle the machine to be maintained and the substances used as instructed so that there is no
danger to yourself, other people or the environment.
- 52 -
Harvester 9/2012
SR 1066 instruction manual
C
Service measures
daily or every 8 hours
1. Checking of the engine oil level
Stop the engine on level ground and wait for
a few minutes. The oil level shall be between
the marks on the dipstick. Fig. 26.
Fig. 26
A Oil measuring dipstick
B Oil filler
C Coolant check / refill
27
- 53 -
Harvester 9/2012
SR 1066 instruction manual
8. Checking of connections
Check the screw and pipe connections visually.
N ote! During the first operating month the tightness of the screw connections in the crane,
shafts and joint shall be checked daily.
It is important to tighten the screw connections to the correct torque. The required wrench
sizes and torques:
M6 10 11
M8 13 25
M 10 17 47
M 12 19 78
M 14 22 120
M 16 24 180
M 20 30 335
- 54 -
Harvester 9/2012
SR 1066 instruction manual
- 55 -
Harvester 9/2012
SR 1066 instruction manual
When servicing the filter, check the condition and attachment of the air hoses and the clean-
liness of the hose in the exhaust fume ejector.
- 56 -
Harvester 9/2012
SR 1066 instruction manual
35
- 57 -
Harvester 9/2012
SR 1066 instruction manual
37
- 58 -
Harvester 9/2012
SR 1066 instruction manual
Service measures
every 1 000 hours
- 59 -
Harvester 9/2012
SR 1066 instruction manual
Check hoses visually. Replce with new if needed. Engine’s cooling water hoses must be changed
at least every five year.
1. All service measures to be performed daily, weekly, every 500 and 1 000 hours
The service to be performed every 1500 hours includes all the service measures listed under
service measures daily or every 8 hours, service measures weekly or every 50 hours and
service measures every 500 and 1 000 hours.
41
- 60 -
Harvester 9/2012
SR 1066 instruction manual
After the oil change let the engine idle for approx. 30 minutes, during which time hydrau-
lics must not be used. During this period the oil circulates through the filter several times and
any impurities in the oil are filtered off. Monitor the oil level and check for any leakage in the
filter.
There is a glass gauge on the side of the oil tank to monitor the oil level. The oil level shall
be visible in the gauge window. Add oil, when necessary.
Refill always through the return filter plug using an oil filler pump!
At the base of the oil filter there is an alarm switch to indicate pressure loss through
the filter. In case the alarm light is on in the cab and the oil is in its operating temper-
ature, the filter cartridge is clogged and shall be replaced.
- 61 -
Harvester 9/2012
SR 1066 instruction manual
The dual-functioning thermostat must not be removed to reduce the temperature, as this
would make most of the coolant circulate through the side circulation pipe, which reduces
cooling capacity.
On models equipped with an additional heater, air shall be bled from the heater when more
coolant is added. See the heater instructions!
- 62 -
Harvester 9/2012
SR 1066 instruction manual
Lubrication
Do not lubricate while the engine is running. Remove the ignition key before starting lubri-
cating. The table below gives recommended lubricants to be used in differrnt temperatures.
The table also gives different types of air conditioning liquids, although they do not normally
have to be changed.
-25…+30°C +10…+45°C
Engine CI-4 10W40 Number of 500 h
- Common Rail 10W40 (6 syl. = 26 l)
Hydraulics 1
Shell Tellus S4 VX 32 Tellus S4 VX 32 200 1, 500 h
Esso J–35 J–35
Shell TellusOil TX32 TellusOil TX46
1
If you want to use biodegradable hydraulic oils, consult the Manufacturer.
The combine leaves the factory filled with oil intended to be used in temperatures -10...+30˚C
except with Shell Tellus Arctic 32 in the traction hydraulic system. With refills it is advisable
to start using oil types intended for local temperatures.
Initial fills
Engine: Shell Rimula R5 E 10W-40
Gearbox: Shell Spirax HD 80W-90
Hydraulics: Shell Tellus S4 VX 32
Lubrication grease: SHELL Rhodina Grease EP2
The guarantee is valid only when lubricants in compliance with the initial fill lubri-
cants are used!
Correct lubrication is of major importance to the perfect functioning and long working life of
the forest harvester, due to which the lubrication recommendations shall be followed carefully
while simultaneously monitoring if any place requires more lubrication.
All the lubricants shall be free from impurities. Even the slightest impurities may cause damage.
Oil fillers and nipples shall be wiped clean. Apply grease on the nipples in accordance with the
lubrication table. Apply machine or engine oil to places to be oiled.
- 63 -
Harvester 9/2012
SR 1066 instruction manual
Lubrication diagrams
- 64 -
Harvester 9/2012
SR 1066 instruction manual
- 65 -
Harvester 9/2012
SR 1066 instruction manual
Cleaning:
Dirt is efficiently removed from a dry harvester by compressed air. A high-pressure washer
may also be used with caution. To reduce drying time, use warm water. Do not direct water
jets at the bearings, as the packing does not hold against a strong spray of water. Apply
suitable solvent on heavily greasy spots before washing. Start cleaning from the top. Clean
the radiator cells by blowing air from the direction of the wings.
Checking:
Take a pen and paper and write down all the shortcomings and required service measures in
the following order:
• Condition of the harvester head
• Bearing clearances and attachments
• Wear, corrosion and dents
It is important to have the recorded defects repaired before storage to ensure the efficient
functioning of the harvester in the future.
Protection:
Use engine oil or special protective oil in a sprayer.
Places to be protected:
• Scratched paintwork (paint)
• Electrical connections (special protective spray)
Cab ventilation:
Clean the filters. Clean the air channels and the fan unit with its cells. This may be done
with a vacuum cleaner.
Air Conditioning:
Clean the air conditioner condenser and vaporiser cells preferably with compressed air.
Engine:
Clean the engine externally.
Replace the fuel filter.
Change the engine oils.
Replace the engine oil filter.
Check the anti-freezing quality of the coolant.
Clean or replace the air filter.
Clean the cable lugs and apply grease to them.
Electrical instruments:
Clean the battery surfaces, check the fluid level and charge the battery full. Charge the
battery every three months.
- 66 -
Harvester 9/2012
SR 1066 instruction manual
Recommended accessories
Recommended accessories
• Pulse sensors
• Inductive sensors
• Light bulbs
• Connection relays
• Gaskets and packing
General Parts
• Hexagonal screws M6-M12, the most common lengths of 16-40 mm, strength class min.
8.8.
• Hexagonal nuts M6-M12, strength class 8. A few lock nuts.
• Washers and spring washers, 6.5-13 mm.
• Spring cotters, 3-8 mm, lengths 20-50 mm.
• Grease nipples 6 mm and 1/8”, straight and angled.
• Fuses 7.5; 10, 15; 25; 40A
- 67 -
Harvester 9/2012
SR 1066 instruction manual
Hydraulic diagram
- 68 -
Harvester 9/2012
SR 1066 instruction manual
- 69 -
Harvester 9/2012
SR 1066 instruction manual
Electric diagram
- 70 -
Harvester 9/2012
SR 1066 instruction manual
- 71 -
Harvester 9/2012
SR 1066 instruction manual
- 72 -
Harvester 9/2012
SR 1066 instruction manual
- 73 -
Harvester 9/2012
SR 1066 instruction manual
- 74 -
Harvester 9/2012
SR 1066 instruction manual
- 75 -
Harvester 9/2012
SR 1066 instruction manual
- 76 -
Harvester 9/2012
SR 1066 instruction manual
- 77 -
Harvester 8/2012
SR 1066 instruction manual
- 78 -
Harvester 8/2012
SR 1066 instruction manual
- 79 -
Harvester 9/2012
SR 1066 instruction manual
- 80 -
Harvester 9/2012
SR 1066 instruction manual
- 81 -
Harvester 9/2012
SR 1066 instruction manual
- 82 -
Harvester 9/2012
SR 1066 instruction manual
- 83 -
Harvester 9/2012
SR 1066 instruction manual
- 84 -
Harvester 9/2012
SR 1066 instruction manual
- 85 -
Harvester 9/2012
SR 1066 instruction manual
- 86 -
Harvester 9/2012
SR 1066 instruction manual
- 87 -
Harvester 9/2012
SR 1066 instruction manual
- 88 -
Harvester 9/2012
SR 1066 instruction manual
- 89 -
Harvester 9/2012
SR 1066 instruction manual
- 90 -
Harvester 9/2012
SR 1066 instruction manual
- 91 -
Harvester 9/2012
SR 1066 instruction manual
- 92 -
Harvester 9/2012
SR 1066 instruction manual
- 93 -
Harvester 9/2012
SR 1066 instruction manual
- 94 -
Harvester 9/2012
SR 1066 instruction manual
- 95 -
Harvester 9/2012
SR 1066 instruction manual
- 96 -
Harvester 9/2012
SR 1066 instruction manual
- 97 -
Harvester 9/2012
SR 1066 instruction manual
- 98 -
Harvester 9/2012
SR 1066 instruction manual
- 99 -
Harvester 9/2012
SR 1066 instruction manual
- 100 -
Harvester 9/2012
SR 1066 instruction manual
- 101 -
Harvester 9/2012
SR 1066 instruction manual
- 102 -
Harvester 9/2012
SR 1066 instruction manual
- 103 -
Harvester 9/2012
SR 1066 instruction manual
- 104 -
Harvester 9/2012
SR 1066 instruction manual
- 105 -
Harvester 9/2012
SR 1066 instruction manual
- 106 -
Harvester 9/2012
SR 1066 instruction manual
- 107 -
Harvester 9/2012
SR 1066 instruction manual
- 108 -
Harvester 9/2012
SR 1066 instruction manual
- 109 -
Harvester 9/2012
SR 1066 instruction manual
S13 switch, windscreen S45 switch, cabin tilt back/tilt
S14 switch, windscreen wash
S46 switch, cabin tilt sideways
S15 switch, horne
S47 switch, cabin tilt automatic
S16 switch, park brake
S50 switch, measuring device
S17 switch, seatheater
S51 switch, working light door
S18 switch, fan
S19 switch, AC control
S52 limit switch, hydraulics oil height
S20 Pressure switch AC kompressor level
S21 switch inside light
S22 switch working light front S53 switch, running direction
S6 ignition key
S23 switch, working light
S8 switch, emergency stop
S24 switch, body.lock 0-1-A
S25 switch, workbrake S9 switch, warning blinker
S90 switch,oil pump full
S26 switch, steering/load S91 limit switch, hydraulics height
level
S92 limit switch, door, IQAN
S27 switch, steering/load
S28 limit switch, door measuring S99 motor airfilter sensor
device S100 switch, negative pressure pump
S29 pressureswitch filter (drive) S101 switch, motor room light
S30 pressureswitch filter S102 switch, electrical mainswitch
S103 limit switch, gear 1
S32 limit switch, hydraulicsoil tank S104 limit switch, gear 2
breather cock S105 limit switch, gear 3
S33 switch, four wheel S106 limit switch, move gear 1-N
S107 limit switch, move gear 2/3/N
S108 switch, gear selection 1-2
S37 switch light change S109 switch, gear selection 3-N
S110 limit switch brake pressure
S111 switch, air seat
S38 switch, diagnostic
S114 pressure switch hydraulics drive
S40 switch, balance gear lock front pump
S115 crane end slow
S44 switch, warning enter R1 resistor, 1k ohm, radio memory
R2 resistor, 1k ohm, radio memory
- 110 -
Harvester 9/2012
SR 1066 instruction manual
- 111 -
Harvester 9/2012
SR 1066 instruction manual
- 112 -
Harvester 9/2012
SR 1066 instruction manual
- 113 -
Harvester 9/2012
SR 1066 instruction manual
- 114 -
Harvester 9/2012
SR 1066 instruction manual
- 115 -
Harvester 9/2012
SR 1066 instruction manual
- 116 -
Harvester 9/2012
SR 1066 instruction manual
- 117 -
Harvester 9/2012
SR 1066 instruction manual
- 118 -
Harvester 9/2012
SR 1066 instruction manual
- 119 -