Anchor Handling Guide
Anchor Handling Guide
Anchor Handling Guide
INTRODUCTION
PURPOSE
SCOPE
ABBREVIATIONS
WEATHER
COMMUNICATION
TOWING
TOWING ARRANGEMENTS
EMERGENCY TOWING ARRANGEMENT
TOWLINE CATENARY
TOWING OPERATION
Inter-filed Tow
Towing With Anchor Wires
Tow Passage
Material / Dumb Barge Towing
General Precaution
Bad Weather Action
MOORING EQUIPMENTS
5.1 ANCHOR MOORING ARRANGEMENT
Winches
Remote TV Monitors
Tension Meters
Payout Counter
Fairleads And Rollers
Anchor Cable
Anchors
Pennant Wires
Anchor Buoys
Other Fittings
Spring Buoys
Buoy Catchers
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MARINE GUIDELINE AND PROCEDURE
ANCHOR PATTERNS
DRAWING OF ANCHOR PATTERNS
MANDATORY REQUIREMENTS
Positioning of anchors in vicinity of pipeline
Positioning of anchors in the vicinity of offshore structure
Anchor wires crossing pipelines
Anchor wires crossing another anchor wire
Anchor on Deck
Use of Anchor Handling Tongs/Jaws
ANCHOR WIRE CATENARY CALCULATIONS
DISTRIBUTION OF ANCHOR PATTERNS
TOWING VESSELS
INTRODUCTION
PURPOSE
This section provides Towing, Mooring and Anchor Handling information and
procedures for rig and barge moves.
SCOPE
ABBREVIATIONS
TLO – TL OFFSHORE
OCS – OFFSHORE CONSTRUCTION SUPERINTENDENT
CSR – CLIENT SITE REPRESENTATIVES
IWRC – INDEPENDENT WIRE ROPE CORE
AHT – ANCHOR HANDLING TUGS
FCB – FAST CREW BOAT
GP - GENERAL PURPOSE/UTILITY BOAT
SSV – SUPPLY VESSEL
LCT – LANDING CRAFT
2.0 WEATHER
Weather patterns offshore @ South China Sea are generally influenced by
seasonal monsoons.
The North East Monsoon ( November to March ) winds are usually stronger
and steadier.
The South West Monsoon ( June to October ) winds are generally weaker but
brief surges of local squalls with gale force winds may be expected. A long
band of dark dense cloud indicates the approach of these squalls over the
horizon. They are more frequent near the coast than over the open sea. The
sudden on set of these squalls, in between finer weather, has been the cause of
several incidents over the years in this region.
Weather conditions during the transition period (March to May) are most
favorable. However it should be noted that sudden squalls, which are common
during SW monsoon, may also occur during this transition period.
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3.0 COMMUNICATION
The Marine Department advises co-ordinates and carry out Marine Operations for
user departments.
TOWING
Towing arrangements fitted shall on rigs and barges shall comply with the
specifications as laid out in the contracts.
Two towing SMIT type brackets, one on each side on the bow. This type of
bracket allows for a quick release in an emergency.
One chain bridle with each leg connected to the SMIT bracket by an open
link. Each bridle leg is led through a closed towing fairlead at the extreme
deck edge.
The chain bridle meets at a triangular plate ( Monkey face / Delta Plate ). The
angle between the legs shall not exceed 60 degrees.
The end of the towing pennant will have a compatible size shackle. This
shackle is for the purpose of connecting to the tug’s towing line.
A towing wire of 1000 meter in length. The size of the wire shall be
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compatible with the vessels bollard pull – minimum breaking strength being
at least 2 times the maximum static bollard pull capacity of the tug.
In addition to the main towing arrangement, every rig or barge shall be fitted with
an Emergency Towing Arrangement.
For recovery, pick up rope (10” X 150” buoyant synthetic rope) shall be
connected to the towing pennant.
This emergency towing arrangement must be rigged and ready for use.
TOWLINE CATENARY
Towline catenary varies with the length of the tow wire, tug horsepower / bollard
pull, resistance of the tow, speed of tow and sea state. A proper catenary is one of
the most important controllable factors of the tow. An ideal catenary is when the
shock – loading imparted on the towline is minimized. Adequate vertical
clearance from the seabed must be maintained to avoid damage to tow line.
When the tug and the tow is influenced by wave action, considerably higher
inertia occurs. Magnitudes of such loads increase as the towline stretchers. The
combination of load and stretch result in energy absorption by the towing gear.
When enough energy has been absorbed by the towing gear to offset the inertia,
the load begins to diminish. Energy absorption and dissipation on the towing gear
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is a continuous cycle when towing in heavy seas. The nylon stretcher helps to
dampen the shock as the tow surges n the seaway.
A minimum length of towline is needed for directional control, to get the rig out
of the tug’s wake, and to prevent the tug from being overrun by the rig/barge. The
usual length of towline used for interfield tow is between 650 meter and 750
meter.
TOWING OPERATION
Towing operation described in this guide cover field tows in South China Sea area
( Petronas , Shell and Esso oil field ) only. Ocean tows are not included.
Vessels used for towing shall be properly classed with their bollard pull
certifications. They should carry equipment as specified in PCSB and TLO/
CREST vessel specifications.
INTERFIELD TOWS
For interfield tows, the barge/rig shall be towed from a fix bridle
arrangement as described in sub-section (4.1). Towing of jack up rig shall
always be from a fix bridle irrespective of distance.
For short infield tows, a barge/rig may be towed on the anchor wire. With
this method the anchor should be decked.
TOW PASSAGE
Towing of material barge/ dump barge/ module or any other barge which
is unmanned shall refer to the following:-
Tug master is to ensure that all materials on the barge are properly
secured/lashed.
A third party towing survey and declaration certificate must be
obtained before commence towing.
Tug master to ensure that all navigation light/ signals on the barge are
in place.
Ensure sufficient mooring line is available.
Ensure
GENERAL PRECAUTIONS
The following factors have to be considered for the safe execution of tow
operations:-
Direct control of the barge during the tow is with the Barge Master. He shall
ensure that the seaworthiness of the unit is maintained at all times. All sea
fastening and barge towing equipment shall be periodically checked throughout
the tow passage.
MOORING EQUIPMENT
WINCHES
Winches are machinery used for hauling in and paying out anchor
cables/wires. Those used for chain operations are referred as windlass.
REMOTE TV MONITORS
When operating an anchor winch, the operator must have a full view of the
winch drum. In a remote control system, TV monitors showing the winch
drum should be fitted at the winch control panel.
TENSION METERS
Tension meters are fitted for the purpose of pre-tensioning anchors and
monitoring anchor wire tensions. After a barge is in position anchor wire
tension has to be monitored continuously for the following purposes:-
Pay-out meters indicate the length of wire paid out from the fairlead. It is
important that the barge mover or anchor foreman and the winch operator
knows how much wire has been paid out at all times during anchor
handling. This instrument will also come in useful when marking wires for
whatever purposes including marking of spring buoy position.
From the winch drum anchor wires are usually led through a series of
rollers before reaching the roller failead. The diameters of these rollers
must be compatible with that of the wires. The moving parts must be
regularly check for wear and tear, cleaned and greased so that they turn
smoothly. If a snatch block is used, the same shall apply
ANCHOR CABLES
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The anchor end of the wire shall be fitted with a closed type Spelter
Socket. Experience has shown that this type of socket is more robust,
easier to handle and can be replaced onboard the barge. For additional
protection to the wire, installs swivel between the socket and shackle
connecting the anchor. The swivel will reduce kinks to the wire.
The drum end of the anchor wire shall be connected to the drum in such a
manner that it can be released quickly in an emergency.
ANCHORS
A wide variety of anchors are used in mooring rigs and barges offshore.
An ideal anchor shall have the following characteristics:-
The “DELTA FLIPPER” type is most commonly used in our region. They
have been found to be efficient and reliable and therefor highly
recommended.
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All anchors must be fitted with a chain pigtail at the crown end. This is to
provide for safer handling and avoid chaffing of pennant wire, which
commonly occurs if they are fitted directly to the anchor.
Some anchors ,e.g. DELTA FLIPPER and STEVIN, have a provision for
changing fluke angles to suit the soil conditions. This provision shall be
made use where necessary.
PENNANT WIRES
Pennant wire shall not be less than the anchor wire as the wear on the
pennant is usually greater than that of the anchor wire. Pennant wire is
used to lay and retrieve anchors and if the pennant parted, there will be
difficulties in retrieving anchor.
The length of pennant wire varies with water depth, expected anchor
penetration, tide and sea conditions, and type of anchor handling tug. As a
practice the following will be a good guideline for determining pennant
length;
Pennant wire arrangement will depend on the type of anchor buoy. For a
suitcase buoy, the pennant consists of a single length of wire. The
disadvantage of this system is the need to constantly change out the
pennants to suit the locality. For a crucifix buoy, the pennant may consist
of a combination of different length.
ANCHOR BUOYS
Anchor buoys serve to hold the pennant wire and as a marker for the
anchor position. They come in varying shapes and sizes. An ideal anchor
buoy shall have the following characteristics:-
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CRUCIFIX TYPE
SUITCASE BUOY
OTHER FITTINGS
SPRING BUOYS
Spring buoys are buoys that are connected to anchor wires for the
purpose of giving the latter a vertical lift. They are used when there
is insufficient vertical clearance between pipelines and anchor
wires crossing them.
BUOY CATCHER
Buoy catchers are used to retrieve buoys from the water. The buoy
catcher sling is connected to tugger winch on deck to enable it to
pull the buoy clear of the water and secure it to the skark jaw or
any similar stopping devices.
The recommended assembly for the buoy catcher sling consist of
the following:-
Fairleads, bollards bitts, rope drums and fitting must be compatible in size and
capacity.
Surface of fairleads, bollards, bitts and drum ends should be kept clean
and maintained in good condition.
Mooring deck should have anti-slip surface.
Mooring rope used must be in good condition and should be examined
regularly for wear and splices should be intact.
Wire ropes should be regularly treated with suitable lubricants.
Never stand in bite of rope.
Only properly trained and experienced persons should be allowed to
operate winches.
Stay clear when ropes are under tension. Ropes should only be handled
when there is a sufficient slack.
Ensure personnel involve are brief thoroughly and task given are well
understood. Unwanted personnel should stay clear from the operation.
Sharp angle leads should always be avoided.
Ensure correct type of stoppers are used i.e. chain stopper for wire and
rope stopper for ropes.
8” : 47.8 MT
10” : 73.0 MT
12” : 100.0 MT
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Breaking strength will vary from type of ropes and sizes. Normally
manufacturers will advice on the breaking strength and all ropes come
with manufacturer certificates.
PILE MOORING
Pile mooring facilities are only good when it was first install. The
conditions will deteriorate as time goes by and therefor all the
connections, fittings and the holding capacity is reduced. It is best to check
the condition of the fittings and connections before use. From past records,
there are cases where the pile was missing from the locations may be due
to corrosion.
PIPELINE PROTECTORS
Pipeline protectors are semi circular plates that are placed over pipelines
to protect them from being damaged by anchor wires which cross over
them.
But laying pipeline protectors is costly and time-consuming operation and
therefor may not be the best option especially when the use of spring buoy
is effective.
LCT MOORING
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LCT buoy moorings are deployed for the purpose of mooring smaller
vessels like the LCT's, standby vessels, crew boats and material barges in
offshore locations. Although all vessels are equipped with anchors,
mooring to LCT buoys offer the following advantages:-
There are two types of LCT mooring systems namely " Double Buoy
LCT"- consist of two buoy and an anchor, and "Single Buoy LCT"-
consist of one buoy and one anchor.
ANCHOR PATTERNS
Material barges, supply vessels, crew boats and other vessel access to the
barge.
Identified all limitations and hazards around the area including presence of
other barges in vicinity.
The minimum clearance from the pipeline, jacket legs and well head as
per client requirement.
The wire catenary.
Type of anchor, buoys and cable size and length available.
Comply with all the mandatory requirement spell out below ( 6.2)
MANDATORY REQUIREMENTS
Anchor on deck
Anchor pattern proposed must be submitted to the client for review and
approval.
Load on the AHT the required length of pennant wire. The pennant is then
connected to the work wire on the AHT anchor-handling winch.
Load the crucifix buoy onto the AHT. Several sets of anchors and buoys
and other accessories may be passed to the AHT depending on her size
of deck.
Position the anchor properly on deck and connect up the primary pennant
to the anchor chain pigtail. Pick up the slack on the pennant.
Pass the end of the anchor wire to the anchor handler by using a tugger
wire from the vessel. Align the anchor wire and hold it using shark
jaw. Connect wire to the anchor.
Depending on the circumstances, anchor may be kept on deck or if
required, lower it to the back of stern roller and ready for running.
Ensure that the AHT is having adequate number of buoys and pennant.
Pass the anchor pennant wire that already connected to anchor, to the
AHT using barge crane. The AHT will then hold it with shark jaw and
connect to the work wire.
AHT will then slowly heave in the anchor till the stern roller or deck
(depending on the presence of pipelines in the area), while holding her
position steady. At this instant, the barge has to keep the anchor wire
slack until the anchor is well passed to the AHT.
The AHT will then align herself and ready to run.
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Caution :
Transfer of anchors between barge and anchor handler shall be
carried out in areas free of sub-sea line.
The operation connecting and disconnecting anchor and
decking/lowering anchors from the anchor handler deck shall be
carried out in a position at least 100 meter away from nearest
pipeline.
The barge pay out an adequate length of anchor wire as the anchor handler
moves into position between 100 - 200 meter from the barge and aligns
herself prior to running out the anchor.
Once ready, the AHT will moves towards the proposed anchor position as
per anchor pattern at a speed agreed by both parties. It is important that the
wire is at light tension so as to prevent formation of bight of wire on the
seabed.
When require to pay out under tension, ensure that the brake is not applied
suddenly to avoid shock load on the winch. Effective communication is
essential through out this operation as to prevent damage to equipment and
injury to personnel.
Winch operator must ensure at least ONE layer of wire remain on the
winch drum. This will allow sufficient wire for spooling in and to prevent
from accidental slippage of wires from the drum.
At about a vessel length from the final position of the anchor, the AHT
Master will slow down the boat and advice the barge to reduce the speed
in paying out the wire.
When the AHT is on location, the barge applies brakes. The anchor can
now be lowered slowly to the bottom. At this instant the AHT will have to
maintain the heading and probably some headway to ensure anchor and
pennant are under some tension to prevent kinks and fouling of anchor
wire.
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There should be no headway once the anchor on the bottom. The pennant
wire is slackened off until the required amount has been paid out.
Once the anchor in on the bottom, the barge should tension up slowly on
the anchor to see if it holds before instructing the AHT to buoy the anchor.
Connecting and releasing the buoy is carried out as follows:_
a) The shark jaw is raised to catch the pennant wire on the socket.
b) Connect the buoy pigtail to the pennant wire.
c) A slip hook connected to the work wire is then attached to the buoy.
d) Heave up the work wire until the socket is clear from the shark jaw
and the shark jaw is then lowered.
e) The work wire is paid out until the slip hook trips and the buoy is
released.
Note:
If TRIPLEX Shark Jaw is used, step c) to e) is not necessary.
Retrieving Anchors
It is essential to the boat Master to know the heading of the pennant wire
to reduce chaffing and strain on the pennant.
The AHT commence heaving the anchor out of the seabed. The vessel
should pull at an angle of approximately 15 to the vertical and heading in
the direction away from the barge but align with wire catenary.
The vessel will gradually increase her power until her forward pull force
of her heaving, break out the anchor from the seabed. This method will
minimize any shock loads on the pennant wire.
Anchor should never be broken out with vertical pull on the pennant wire.
The pennant wire may part due to shock loading as the vessel rides the
sea.
Once the anchor has been broken out, the anchor is gradually retrieved
from the seabed until it is clear below the stern roller. The anchor wire is
now ready for retrieval by the barge.
Once the AHT master informs that the anchor is clear and on the stern
roller, the barge may heave in slowly. Sometimes the AHT may require to
move along the direction of the wire catenary in order to speed up the
operation but the vessel must not be allowed to on top of the wire as the
wire entangle with her propellers.
The anchor wire should be hose down to remove any excessive mud,
debris and marine growth. Visual inspection of the wire should be carried
out to check for any damage.
The need may arise to run anchors under platform bridges in order to
obtain the spread required maintaining the barge in position.
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The anchor is disconnect on the barge and then transfer to the AHT
together with buoy/s and pennant wires using the barge crane. The
anchor may also be passed direct from the rack and disconnected on
the AHT later. (Preferred method for a suitcase buoy system).
An adequate length of the anchor wire is passed on to the messenger line
boat, which will be used to run the wire under the Platform Bridge.
Generally a small mooring boat having sufficient head clearance from
the bridge is used.
The barge slack down on the anchor wire as the messenger boat runs it
under the bridge and transfer to the AHT awaiting at the other side of
the bridge.
The anchor wire is then connected to the anchor on the AHT and the
anchor is then run out as in usual manner.
If the anchor wire is too heavy to handle by the messenger, it is good to
install some buoys to carry the weight of the wire.
The anchor buoy and pennant wire are transferred to the AHT. The anchor
is disconnected from the anchor wire on the deck of AHT. Sufficient
length of anchor wire required to reach anchor location is spooled onto
the work drum.
The barge winch is put on brake and the wire is laid slowly by the AHT as
she proceeds towards the target location. In this manner, the wire will
be laid onto the pipe of other obstruction without sawing motions.
Connect the anchor and lay as in usual manner once AHT arrive at the
target location.
Pre-Tensioning of Anchors
Pre-Tensioning of anchors are carried out after all anchors have been run
out and set for the following reasons:-
Allow time for the anchors to soak at the various stages before
increasing the tension. The tension should also be built up gradually.
Soaking time at the various stages could range from 30 minutes to 6
hours depending on seabed conditions.
After reaching the required tension, the tension may be reduced back
to normal working tension.
Once the anchors have been properly set, the AHT with DGPS connected
to the barge BMS shall check the position of all the pennant buoys which
are used to mark the anchor position.
The surveyor shall provide verification to the Bargemover, that the as-laid
anchor positions are consistent with the requirements of the planned
anchor pattern.
PIGGYBACK ANCHORS
ANCHOR CHASING
When anchor pennant has parted, the anchor can be recovered by moving
the barge over the anchor and weighing it or by " Chasing" the anchor
using a suitable chaser.
Anchor chasers come in varying designs depending on the type and size of
cables and anchors it is used to chased. Some barges / rigs are equipped
with a permanent chaser.
Roller shackle may be used as a chaser if the size is compatible with the
anchor shank.
TOWING VESSELS
Tow vessels should be classed for towing operations. She shall carry equipment
complete with spares necessary to carry out the tow in a safe and efficient
manner.
These vessels are by their Bollard Pull Capacity. When identifying towing vessels
for a particular rig or barge, the minimum Bollard Pull is usually specified
upfront.
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Anchor Handling Vessels (AHT) are usually capable of towing and are also
measured by their Bollard Pull capacity. These vessels are equipped with
independently powered winches for both operations.
In order to comply with PCSB and TLO Anchor Handling requirements as spell
out in Section C of TLO ITB or in Exhibit VII A of PCSB specifications, all
anchor handling vessels shall have the following minimum capacities/ criteria :-
Each floating unit has its own system of watch keeping qualities and reaction to
heavy weather. Therefor only general guidelines can be provided for dealing with
heavy weather.
It is the responsibility of the Barge Master to take all appropriate action to meet
the above objectives prior to onset of heavy weather.
Barge Master should advice all parties onboard of the weather reports or of the
prevailing weather conditions and all necessary precaution to be taken.
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Barge Master shall monitor all weather forecasts, sea states and anchor wire
tensions, so that he is able to take prompt action as soon as limiting weather
conditions are being approached.
Every barge/ rig shall have their limiting operating conditions clearly stated in
their operating manuals. The various stages of Alert and Required actions may
also be included.
When any of the following conditions exist, all operations shall be suspended and
the barge pulls off location.
Remove all attachment to the platform and pull the barge down weather from
the platform.
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Swing the barge into the weather so that she rides the seas. All down weather
anchors should be slacken to allow the barge to oscillate freely in the head
seas. In executing this operation, anchor wires making contact with the
platform legs should be slack off.
Maintain radio contact with all vessels in the area and ensure they are ready to
render assistance.
AHT on site should be prepared for towing the barge away from the location.
This may necessitate the barge to slip her anchors.
Specific contingency plans to deal with heavy weather should be considered when
drawing anchor patterns for approval during the planning of the barge move
operations. Contingency requirements should also be discussed in the Pre-Move
meeting/briefing.
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INSPECTION REQUIREMENT
The inspection requirements on TLO hired vessels shall comply with Petronas Carigali
specification as spelt out in PCSB Exhibit VII and in addition to that, also require to suit
TLO marine operation and engineering requirements as per TLO Marine Guideline and
Procedure.
In addition to the above-mentioned requirements, Barges and Rigs shall also comply with
MODU CODE (Mobile Offshore Drilling Units) specified by IMO and PCSB PGBOOM.
All rigs, barges, workboats, tugs, and other related marine support craft must be classed
by a reputable and recognised Classification Societies i.e - ABS, Llyods, DnV, GL, BV
or equivalent.
All vessels, rigs and barges are subject to pre-hire inspection by relevant TLO
representatives and officially accepted by means of LETTER OF AWARD.
The Contract department of TLO will initiate the pre-hire inspection either through
marine department and ensuring that all defects are rectified within agreed completion
dates.
Not withstanding anything contained within the LETTER OF AWARD, all requirements
specified within the contract shall be comply by the contractor.
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