Instalation Manual Cissell ct030 Eng II PDF
Instalation Manual Cissell ct030 Eng II PDF
Instalation Manual Cissell ct030 Eng II PDF
Installation
25 Pound Capacity
30 Pound Capacity
35 Pound Capacity
55 Pound Capacity
Starting Serial No. 0602004144
Refer to Page 5 for Model Identification
T478C
T478C
WARNING
FOR YOUR SAFETY, the information in this manual must be followed to minimize the risk
of fire or explosion or to prevent property damage, personal injury or death.
W033
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Clear the room, building or area of all occupants.
Immediately call your gas supplier from a neighbors phone. Follow the gas suppliers
instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
W052
AVERTISSEMENT
POUR VOTRE SCURIT, veillez bien respecter les indications de ce manuel afin de
minimiser les risques dincendie ou dexplosion ou dcarter les dangers de dommages
matriels, corporel ou de mort.
W033FR
IMPORTANT: Information must be obtained from a local gas supplier on instructions to be followed if the
user smells gas. These instructions must be posted in a prominent location. Step-by-step instructions of the
above safety information must be posted in a prominent location near the tumble dryer for customer use.
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 1
WARNING
Installation of unit must be performed by a qualified installer.
Install tumble dryer according to manufacturers instructions and local codes.
DO NOT install a tumble dryer with flexible plastic venting materials. If flexible metal (foil
type) duct is installed, it must be of a specific type identified by the appliance manufacturer
as suitable for use with tumble dryer. Refer to section on connecting exhaust system.
Flexible venting materials are known to collapse, be easily crushed, and trap lint. These
conditions will obstruct tumble dryer airflow and increase the risk of fire.
W752R1
AVERTISSEMENT
Linstallation de lunit doit tre effectue par un installateur qualifi.
Installer le schoir selon les instructions du fabricant et les codes locaux.
NE PAS installer un schoir avec des matriaux de mise lair libre en matire plastique
flexible. Si un conduit mtallique flexible (type en feuilles) est install, il doit tre dun type
spcifique identifi par le fabricant dappareils mnagers comme pouvant tre utilis avec le
schoir. Se reporter la section sur la connexion au dispositif dchappement. Les
matriaux flexibles de mise lair libre sont connus pour seffondrer, pour tre facilement
crass et pour emprisonner les peluches. Ces conditions obstruent le dbit dair du
schoir et augmentent le risque dincendie.
W752FR
2 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Table of Introduction.........................................................................................
Model Identification .............................................................................
5
5
Customer Service.................................................................................. 7
Contents Wiring Diagram .................................................................................... 7
Serial Plate Location............................................................................. 7
Safety Information.............................................................................. 8
Important Safety Instructions ............................................................... 9
Specifications and Dimensions........................................................... 11
Cabinet Dimensions.............................................................................. 12
Exhaust Outlet Locations...................................................................... 13
Gas Connection Locations.................................................................... 14
Electrical Connection Locations........................................................... 15
Steam Connection Locations ................................................................ 16
Installation........................................................................................... 17
Pre-Installation Inspection .................................................................... 17
Location Requirements......................................................................... 17
Tumble Dryer Enclosure....................................................................... 18
Position and Level the Tumble Dryer................................................... 19
To Reverse the Loading Door............................................................... 20
Before Placing Tumble Dryer into Service .......................................... 23
Required for CE Models Only ......................................................... 24
Installing CE Gas Drying Tumble Dryers ............................................ 24
General Information......................................................................... 24
Basic Configuration ......................................................................... 27
Specific Conversion Procedures ...................................................... 28
Exhaust Requirements ....................................................................... 31
Layout ................................................................................................... 31
Make-Up Air......................................................................................... 31
Venting ................................................................................................. 31
Individual Venting ........................................................................... 32
Manifold Venting............................................................................. 34
Gas Requirements............................................................................... 37
Gas Supply Pipe Sizing and Looping ................................................... 39
High Altitude Burner Orifice Sizing..................................................... 41
Electrical Requirements..................................................................... 42
Grounding Instructions ......................................................................... 42
For CE Models Only............................................................................. 43
Service/Ground Location...................................................................... 44
Connecting Electrical Service............................................................... 45
Configuring Your Tumble Dryer for Other Service Voltages ......... 45
Conversion Instructions ........................................................................ 46
Ferrite Ring Installation........................................................................ 48
Electrical Requirements for Gas and Steam Models ............................ 49
Electrical Requirements for Electric Models........................................ 51
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 3
Steam Requirements........................................................................... 55
Piping Recommendations ..................................................................... 55
Installing Steam Trap and Making Condensate
Return Connections ............................................................................ 56
Single Drop Timer .............................................................................. 58
Power-Up Mode.................................................................................... 58
Ready Mode.......................................................................................... 58
Start Mode ............................................................................................ 58
Run Mode ............................................................................................. 58
Setting Dry Time Dipswitches.............................................................. 58
Resetting Cycle Time to Zero............................................................... 58
Dipswitch Settings ................................................................................ 59
Adjustments......................................................................................... 61
Loading Door Switch............................................................................ 61
Airflow Switch...................................................................................... 61
Door Strike............................................................................................ 62
Removing Tumble Dryer from Service............................................. 63
4 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Introduction
Model Identification
Information in this manual is applicable to these
models.
Gas Steam Electric
CHD25G2-CA025L SA025L CHD25S2-CT025S ST025S CHD25E2-CT025E ST025E
CHD25G2-CA025N SA025N CHD25S2-CU025S SU025S CHD25E2-CU025E SU025E
CHD25G2-CT025L ST025L DR25S2-BT025S UT025S DR25E2-BT025E UT025E
CHD25G2-CT025N ST025N DR25S2-BU025S UU025S DR25E2-BU025E UU025E
CHD25G2-CU025L SU025L HT025S YT025S HT025E YT025E
CHD25G2-CU025N SU025N HU025S YU025S HU025E YU025E
DR25G2-BA025L UA025L IPD25S2-IT025S IPD25E2-IT025E
DR25G2-BA025N UA025N
DR25G2-BT025L UT025L
DR25G2-BT025N UT025N
25 Pound
DR25G2-BU025L UU025L
DR25G2-BU025N UU025N
HA025L YT025L
HA025N YT025N
HT025L YU025L
HT025N YU025N
HU025L
HU025N
IPD25G2-IT025L
IPD25G2-IT025N
CHD30G2-CA030L SA030L CHD30S2-CT030S ST030S CHD30E2-CT030E ST030E
CHD30G2-CA030N SA030N CHD30S2-CU030S SU030S CHD30E2-CU030E SU030E
CHD30G2-CT030L ST030D DR30S2-BT030S UT030S DR30E2-BT030E UT030E
CHD30G2-CT030N ST030L DR30S2-BU030S UU030S DR30E2-BU030E UU030E
CHD30G2-CU030L ST030N HT030S YT030S HT030E YT030E
CHD30G2-CU030N SU030L HU030S YU030S HU030E YU030E
DR30G2-BA030L SU030N IPD30S2-IT030S IPD30E2-IT030E
DR30G2-BA030N UA030L
DR30G2-BT030D UA030N
DR30G2-BT030L UT030L
DR30G2-BT030N UT030N
30 Pound
DR30G2-BU030L UU030L
DR30G2-BU030N UU030N
HA030L YT030L
HA030N YT030N
HT030D YU030L
HT030L YU030N
HT030N
HU030L
HU030N
IPD30G2-IT030L
IPD30G2-IT030N
Models continued on next page.
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 5
Introduction
(Continued)
Gas Steam Electric
AT035L SA035L AT035S AT035E ST035E
AT035N SA035N CHD35S2-CT035S CHD35E2-CT035E SU035E
CHD35G2-CA035L ST035L CHD35S2-CU035S CHD35E2-CU035E UT035E
CHD35G2-CA035N ST035N DR35S2-BT035S DR35E2-BT035E UU035E
CHD35G2-CT035L SU035L DR35S2-BU035S DR35E2-BU035E YT035E
CHD35G2-CT035N SU035N HT035S HT035E YU035E
CHD35G2-CU035L UA035L HU035S HU035E
CHD35G2-CU035N UA035N IPD35S2-IT035S IPD35E2-IT035E
DR35G2-BA035L UT035L ST035S
DR35G2-BA035N UT035N SU035S
DR35G2-BT035L UU035L UT035S
35 Pound
DR35G2-BT035N UU035N UU035S
DR35G2-BU035L YT035L YT035S
DR35G2-BU035N YT035N YU035S
HA035L YU035L
HA035N YU035N
HT035L
HT035N
HU035L
HU035N
IPD35G2-IT035L
IPD35G2-IT035N
CA055L HU055L CT055E ST055E
CA055N HU055N CU055E SU055E
CT055L IPD55G2-IT055L DR55SE2-BT055E UT055E
CT055N IPD55G2-IT055N DR55SE2-BU055E UU055E
CU055L SA055L HT055E
CU055N SA055N HU055E
DR55SG2-BA055L ST055D IPD55E2-IT055E
DR55SG2-BA055N ST055L
DR55SG2-BT055D ST055N
55 Pound Not Applicable
DR55SG2-BT055L SU055L
DR55SG2-BT055N SU055N
DR55SG2-BU055L UA055L
DR55SG2-BU055N UA055N
HA055L UT055L
HA055N UT055N
HT055D UU055L
HT055L UU055N
HT055N
6 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Introduction
TMB2098N
1 Serial Plate
Conversion Table
Multiply By To Obtain Multiply By To Obtain
Btu 0.252 kCal Pounds/sq. inch 0.06895 Bars
Btu 1055 Joules Pounds/sq. inch 0.070 kg/sq. cm
Inch 25.4 Millimeters Pounds (lbs.) 0.454 Kilograms
Inches W.C. 0.036 Pounds/sq. inch Boiler Horsepower 33,479 Btu/hr.
Inches W.C. 0.249 kPa Boiler Horsepower 34.5 lbs. steam/hr.
lb./inch2 (psi) 6.895 kPa CFM 0.471 liters/second
ft3 28.32 Liters kW 3414 Btu/hr.
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 7
Safety Information
Precautionary statements (DANGER, WARNING,
and CAUTION) followed by specific instructions, WARNING
are found in this manual and on machine decals. These
precautions are intended for the personal safety of the Failure to install, maintain, and/or operate
operator, user, servicer, and those maintaining the this machine according to manufacturers
machine. instructions may result in conditions which
can produce serious injury, death and/or
DANGER property damage.
W051R1
8 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Safety Information
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 9
Safety Information
22. Install this tumble dryer according to these 28. DO NOT operate the tumble dryer if it is
Installation Instructions. All connections for smoking, grinding, or has missing or broken
electrical power, grounding, and gas supply must parts.
comply with local codes and be made by licensed
29. DO NOT bypass any safety devices.
personnel when required.
30. Solvent vapors from dry-cleaning machines
23. Remove laundry immediately after tumble dryer
create acids when drawn through the heater of the
stops.
drying unit. These acids are corrosive to the
24. Always read and follow manufacturers tumble dryer as well as to the laundry load being
instructions on packages of laundry and cleaning dried. Be sure make-up air is free of solvent
aids. Heed all warnings or precautions. To reduce vapors.
the risk of poisoning or chemical burns, keep
31. Failure to install, maintain, and/or operate this
them out of reach of children at all times
machine according to the manufacturers
(preferably in a locked cabinet).
instructions may result in conditions which can
25. Do not tumble fiberglass curtains and draperies produce bodily injury and/or property damage.
unless the label says it can be done. If they are
dried, wipe out the cylinder with a damp cloth to
remove particles of fiberglass. WARNING
26. Always follow the fabric care instructions To reduce the risk of serious injury, install
supplied by the garment manufacturer. lockable door(s) to prevent public access to
27. Never operate the tumble dryer with any guards rear of tumble dryers.
W055R1
and/or panels removed.
10 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Specifications and Dimensions
Specifications 25 Pound 30 Pound 35 Pound 55 Pound
Noise level measured during
operation at operator position of
3.3 feet (1 meter) in front of machine 60 dBA 61 dBA 63 dBA 63 dBA
and 5.2 feet (1.6 meters) from floor
Net Weight (approximate): 300 330 360 435
Pounds (kg) (137) (150) (163) (197)
Standard Packaging Weight: 332 364 394 476
Pounds (kg) (151) (165) (179) (216)
Standard Packaging Shipping 30 x 43 x 69 30 x 49 x 69 33 x 49 x 69 35.5 x 59 x 72
Dimensions: (762 x 1092 x (762 x 1245 x (838 x 1245 x (902 x 1499 x
Inch (mm) 1753) 1753) 1753) 1829)
Slat Crate Packaging Weight: 406 446 480 506
Pounds (kg) (184) (202) (218) (230)
34.5 x 46 x 87.75 34.5 x 52 x 87.75 37.5 x 52 x 87.75 40 x 60 x 87.25
Slat Crate Shipping Dimensions:
Inch (mm) (876 x 1168 x (876 x 1321 x (953 x 1321 x (1016 x 1524 x
2229) 2229) 2229) 2216)
Cylinder Size: 26.5 x 24 26.5 x 30 30 x 30 33 x 35
Inch (mm) (673 x 610) (673 x 762) (762 x 762) (838 x 889)
Cylinder Capacity (dry weight): 25 30 35 55
Pounds (kg) (11.3) (13.6) (15.9) (24.9)
Drive Motor Horsepower 1/4 1/4 1/4 1/2
Fan Motor Horsepower 1/4 1/4 1/4 1/2
50 Hertz 430 430 550 600
Maximum Airflow per (203) (203) (260) (283)
Pocket: C.F.M. (l/sec) 60 Hertz 500 500 650 700
(236) (236) (307) (330)
50 Hertz 0.6 0.6 0.5 0.5
Maximum Static Back (1.5) (1.5) (1.3) (1.3)
Pressure:
Inch W.C. (mbar) 60 Hertz 0.8 0.8 0.6 0.6
(2.0) (2.0) (1.5) (1.5)
Gas Models
Gas Connection 1/2 in. NPT 1/2 in. NPT 1/2 in. NPT 1/2 in. NPT
50 Hertz 64,000 73,000 90,000 102,000
Gas Burner Rating: (18.7, 67.5) (21.4, 77) (26.4, 95) (29.9, 107.6)
Btu/hr. (kW, Mj/hr.) 60 Hertz 64,000 73,000 90,000 112,000
(18.7, 67.5) (21.4, 77) (26.4, 95) (32.8, 118.2)
Electric Models
400/50/3 10 kW
Heating Element Rating: 21 kW 24 kW 27 kW
Standard 12 kW
Steam Models
Steam Connection 3/4 in. NPT 3/4 in. NPT 3/4 in. NPT N/A
Steam Coil Rating at 100 psig: 3.9 3.9 4.8
Boiler Horsepower (Btu/hr.) (134,700) (134,700) (166,000)
(recommended operating N/A
pressure 80-100 psig)
N/A = Not Applicable
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 11
Specifications and Dimensions
Cabinet Dimensions
I J
C F
D K
E L
TMB2292N
Models A B C D E F*
26.25 in. 27.5 in. 23.35 in. 25.75 in. 40.875 in. 6.53 in.
25 Pound
(667 mm) (669 mm) (593 mm) (654 mm) (1038 mm) (166 mm)
26.25 in. 27.5 in. 28.35 in. 31.75 in. 46.875 in. 6.53 in.
30 Pound
(667 mm) (669 mm) (720 mm) (806 mm) (1191 mm) (166 mm)
28 in. 27.5 in. 28.35 in. 31.75 in. 46.875 in. 6.53 in.
35 Pound
(711 mm) (669 mm) (720 mm) (806 mm) (1191 mm) (166 mm)
31.88 in. 26.87 in. 33.75 in. 38.25 in. 53.62 in. 6.53 in.
55 Pound
(810 mm) (682.5 mm) (857.25 mm) (971.5 mm) (1365 mm) (166 mm)
Models G H* I* J* K L
63.875 in. 16.48 in. 15.41 in. 1.59 in. 24.64 in. 28 in.
25 Pound
(1622 mm) (419 mm) (391 mm) (40 mm) (626 mm) (711 mm)
63.875 in. 16.48 in. 15.41 in. 1.59 in. 24.64 in. 28 in.
30 Pound
(1622 mm) (419 mm) (391 mm) (40 mm) (626 mm) (711 mm)
63.875 in. 16.48 in. 19.59 in. 1.59 in. 27.38 in. 31.5 in.
35 Pound
(1622 mm) (419 mm) (497.5 mm) (40 mm) (695 mm) (800 mm)
66.72 in. 17.75 in. 18.65 in. 1.59 in. 30.5 in. 34.5 in.
55 Pound
(1694.7 mm) (451 mm) (474 mm) (40 mm) (774.7 mm) (876 mm)
* Fire suppression system optional - may not be on machine.
NOTE: Facia panels available to increase height of
models to 72.25 inches (183 mm) and 76.25 inches
(1938 mm).
12 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Specifications and Dimensions
TMB2132N
Rear Exhaust
Models
Diameter A B
6 in. 3.875 in. 4.625 in.
25/30 Pound
(152 mm) (99 mm) (117 mm)
8 in. 4.875 in. 5.625 in.
35 Pound
(203 mm) (124 mm) (143 mm)
8 in. 4.808 in. 6.156 in.
55 Pound
(203 mm) (122 mm) (156.3 mm)
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 13
Specifications and Dimensions
1 B
TMB2106N
14 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Specifications and Dimensions
B D
Electrical Service
Models Gas and Steam Models Electric Models
A B C D
62.25 in. 2 in. 28 in. 3.25 in.
25/30 Pound
(1581 mm) (51 mm) (711 mm) (83 mm)
62.25 in. 3 in. 28 in. 4.25 in.
35 Pound
(1581 mm) (76 mm) (711 mm) (108 mm)
65.187 in. 1.765 in. 32.526 in. 6.547 in.
55 Pound
(1655.75 mm) (44.83 mm) (826.16 mm) (166.3 mm)
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 15
Specifications and Dimensions
TMB2108N
Inlet Outlet
Models
A C B D
53.75 in. 6.29 in. 42.5 in. 2.39 in.
25/30/35 Pound
(1365 mm) (160 mm) (1080 mm) (61 mm)
16 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Installation
Pre-Installation Inspection Location Requirements
Upon delivery, visually inspect the crate, carton and The tumble dryer must be installed on a level floor
parts for any visible shipping damage. If the crate, capable of supporting weight of tumble dryer fully
carton, or cover is damaged or signs of possible loaded. Floor covering materials such as carpeting or
damage are evident, have the carrier note the condition tile should be removed.
on the shipping papers before the shipping receipt is
To assure compliance, consult local building code
signed, or advise the carrier of the condition as soon as
requirements. The tumble dryer must not be installed
it is discovered.
or stored in an area where it will be exposed to water
Remove the crate and protective cover as soon as and/or weather.
possible and check the items listed on the packing list.
Advise the carrier of any damaged or missing articles IMPORTANT: DO NOT block the airflow at the
as soon as possible. A written claim should be filed rear of the tumble dryer with laundry or other
with the carrier immediately if articles are damaged or articles. Doing so would prevent adequate air
missing. supply to the combustion chamber of the tumble
dryer.
IMPORTANT: Warranty is void unless tumble
dryer is installed according to instructions in this A typical tumble dryer enclosure is shown in Figure 1.
manual. Installation should comply with minimum Note the minimum and maximum dimensions. Local
specifications and requirements detailed herein, codes and ordinances must be complied with.
and with applicable local gas fitting regulations,
municipal building codes, water supply regulations,
electrical wiring regulations, and any other
WARNING
relevant statutory regulations. Due to varied
To reduce the risk of serious injury, install
requirements, applicable local codes should be
lockable door(s) to prevent public access to
thoroughly understood and all pre-installation
rear of tumble dryers.
work arranged for accordingly. W055R1
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 17
Installation
WARNING
To reduce the risk of severe injury, clearance of tumble dryer cabinet from combustible
construction must conform to the minimum clearances.
W056R1
1 3 4
2
5
TMB2021N
7
TMB2021N
Figure 1
18 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Installation
the leveling legs until the unit is level within 0.125 1 Plastic Cap
inch (3.18 mm). Refer to Figure 2. Tumble dryer must 2 Leveling Leg
not rock. Lock leveling legs with nuts installed.
Figure 2
NOTE: The front of the tumble dryer should be
slightly higher than the rear (approximately 0.125
inch [3.18 mm]). This will prevent the clothes, while
tumbling, from wearing on the door glass gasket.
IMPORTANT: Keep tumble dryer as close to floor
as possible. The unit must rest firmly on floor so
weight of tumble dryer is evenly distributed.
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 19
Installation
2
WARNING
1 5
To reduce the risk of electric shock, fire,
explosion, serious injury or death:
Disconnect electric power to the tumble
dryer before servicing.
Close gas shut-off valve to gas tumble
dryer before servicing.
Close steam valve to steam tumble
dryer before servicing.
Never start the tumble dryer with any
guards/panels removed.
Whenever ground wires are removed
during servicing, these ground wires
must be reconnected to ensure that the
1
tumble dryer is properly grounded.
W002R1
20 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Installation
4. Remove four front panel screws. Refer to 7. Cut wire ties to remove door switch harness
Figure 3. Keep door hinge cams in place on door bundle. Be careful not to damage harness wires.
hinge lug. Pull lug and door assembly off as one Refer to Figure 5.
piece. Refer to Figure 4.
8. Reroute door switch harness up through the hole
5. Remove remaining front panel screws, four on in the right side of the top panel. Use the panel
the top and four on the bottom. Refer to Figure 3. cutout opening to then put harness down through
Disconnect door switch harness from switch. the hole in the left side of the top panel and into
Take off front panel. Refer to Figure 4. the upper left corner of the cylinder enclosure.
6. Exchange switch and plug locations. Depress
tabs with an adjustable pliers to remove plug and 4
switch from front panel. Reinstall switch,
orienting button toward center of machine.
1
Reinstall plug in switchs previous location.
Refer to Figure 4. 2
5
3
3
5 TMB2101
4
TMB2101N
1 Plug
2 Switch
3 Door Hinge Lug
4 Door Assembly TMB2109N
5 Side Screw 1 Beginning Location of Door Switch Harness
2 Wire Ties
Figure 4 3 Original Switch Location
4 Panel Cutout
5 Top Panel
6 Original Plug Location
Figure 5
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 21
Installation
22 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Installation
Before Placing Tumble Dryer into 7. Gas tumble dryers: Start the tumble dryer and
check the burner flame. Adjust the air inlet
Service shutter as required. Refer to the Adjustments
1. Remove or open all panels, and check accessible section.
bolts, nuts, screws, terminals and fittings for
tightness. IMPORTANT: The electronic ignition system will
attempt to light the gas by sparking for the trial
2. Replace all panels and guards. for ignition period. Refer to Table 1. If gas does
3. Remove and discard wire tie from the airflow not ignite within this period, the ignition control
switch so it can swing freely. Refer to Figure 7. will go into a safety lockout and the valve will no
longer open until the control is reset. It may be
IMPORTANT: Airflow switch operation may be necessary to retry several times to bleed air from
affected by: the gas lines. To reset, open and close the loading
door and restart tumble dryer.
Clogged lint screen.
Failure to remove wire tie from rear of
Prepurge Trial for To Reset
machine. Refer to Figure 7. Location Time Ignition Lockout
Lack of make-up air. Refer to Exhaust (seconds) (seconds) Condition:
Requirements section. 18 10 Press reset
CE and
Obstruction in exhaust duct. Refer to Exhaust Australia
button on rear
Requirements section. of machine
1-3 10 Open loading
All others
door
Table 1
1 If lockout condition persists, check that the manual
gas shut-off valve is in the ON position and that
the gas service is properly connected. If condition
still persists, remove tumble dryer from service.
8. Load the cylinder with a full load of clean rags
and run to remove oil or dirt from cylinder.
9. Wipe out the cylinder using an all-purpose
cleaner or detergent and water solution. Refer to
Figure 8.
TMB2104N
1 Wire Tie
Figure 7
4. Turn on electrical supply to tumble dryer.
5. Open the supply valve for gas or steam heated
tumble dryers.
6. After performing the previous checks, start the
tumble dryer by pressing START. (Refer to the
Operating Manual for detailed instructions.)
Release the start button and open the loading
door. The cylinder should stop rotating within T452I
T452I
seven seconds after the door is opened a
maximum of 2 inches (51 mm). If it does not, Figure 8
adjust the loading door switch. Refer to
Adjustments section. If the tumble dryer does not meet ANY of the listed
requirements, remove tumble dryer from use. Refer to
Removing Tumble Dryer from Service section.
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 23
Installation
24 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Installation
Table 2 (Continued)
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 25
Installation
Table 2 (Continued)
Burner
Supply Burner
Country Orifice Capacity/ Diameter,
Gas Type Group Pressure, Quantity Orifice
Code Pressure, Model mm
mbar Part No.
mbar
Natural Gas H 20 7.6 25 3.9 1 M402980
8.0 30 4.0 M402992
8.0 35 4.6 M411511
GB/IE/PT/ 8.0 55 5.2 M402993
ES/IT/GR/
LU/CH L.P. Gas + 28 or 37 No Governor 25 2.1 1 M401003
30 2.2 M401011
35 2.5 M406361
55 2.8 M411512
Natural Gas H 20 7.6 25 3.9 1 M402980
8.0 30 4.0 M402992
8.0 35 4.6 M411511
8.0 55 5.2 M402993
AT
L.P. Gas B/P 30 No Governor 25 2.1 1 M401003
30 2.2 M401011
35 2.5 M406361
55 3.0 M401017
L.P. Gas B/P 30 No Governor 25 2.1 1 M401003
30 2.2 M401011
CY/IS/MT
35 2.5 M406361
55 3.0 M401017
Natural Gas H 25 7.6 25 3.9 1 M402980
8.0 30 4.0 M402992
8.0 35 4.6 M411511
8.0 55 5.2 M402993
HU
L.P. Gas B/P 30 No Governor 25 2.1 1 M401003
30 2.2 M401011
35 2.5 M406361
55 3.0 M401017
Natural Gas H 20 7.6 25 3.9 1 M402980
8.0 30 4.0 M402992
8.0 35 4.6 M411511
8.0 55 5.2 M402993
PL
L.P. Gas 3P 37 No Governor 25 2.1 1 M401003
30 2.2 M401011
35 2.5 M406361
55 2.8 M411512
Burner orifice information at 0-2000 feet (0-600 meters) altitude.
Table 2
26 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Installation
Basic Configuration
1. Determine the necessary conversion operations
to convert from the factory-supplied
configuration to the desired configuration.
2. Perform the conversions required so the machine SPECIFIED
LOCAL INLET
is properly configured for the desired country and PRESSURE
gas (refer to Specific Conversion Procedures
section):
How to Convert Gas Valve from Regulated to
Unregulated
NOTE: Conversion from regulated to unregulated 2
is only needed when regulated tumble dryers were
3
ordered, but unregulated tumble dryers were
needed or if gas supply type is changed at a later 1
date.
How to Change Burner Orifice Size
T103K
How to Adjust Gas Valve Governor/Regulator 1 Gas Shut-Off Valve (Ahead of pressure tap)
How to Change Regulator Spring, DE/AT (Not Supplied)
Only 2 Pressure Tap
3 Gas Shut-Off Valve (Shown in closed position)
3. If applicable, peel off the appropriate country (Not Supplied)
sticker (included with machine) and apply it to
the serial plate over the existing country
Figure 9
information.
4. If applicable, peel off the appropriate conversion
sticker (included with machine) and apply it to
the data plate over the ADJUSTED FOR
______ GAS: ______ information.
5. Commission tumble dryer for use.
WARNING
When converting the tumble dryer to a
different gas or pressure, first verify that
the supply inlet pressure is equipped with
a pressure regulator (located ahead of the
tumble dryer) that will maintain the gas
supply at the inlet pressure specified.
W430R1
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 27
Installation
Specific Conversion Procedures NOTE: This kit does not contain any burner
orifices.
How to Convert Gas Valve from Regulated to
Unregulated 3. Change burner orifice size as required by the
appropriate table according to How to Change
NOTE: Conversion from regulated to unregulated Burner Orifice Size.
is only needed when regulated tumble dryers were
4. For 25 pound Natural Gas models, L.P. Gas only.
ordered, but unregulated tumble dryers were
Install 25 pound L.P. orifice plate (Part No.
needed.
70201901) onto gas valve bracket. Refer to
Johnson GM7000 gas valve: Figure 10.
1. Disconnect electrical power from tumble dryer. 5. Commission tumble dryer for use.
Close gas shut-off valve to tumble dryer. Refer to
Figure 10.
2. Follow instructions in Conversion Kit, Part No.
431485 (Johnson Part No. GM-70 CBP).
28 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Installation
1
2
11
3
10
4
5
8
TMB2252N
1 Gas Shut-Off Valve (Shown in closed position) 7 Part No. 70201901 25 pound Natural Gas L.P.
(Not Supplied) Orifice Plate (For use on 25 pound Natural Gas
2 Shut-Off Valve (Not Supplied) Models L.P. only)
3 Gas Valve 8 Required Burner Manifold Pressure
4 Burner Orifice 9 Manometer
5 Regulator Adjusting Housing and Gasket 10 Connect Over Loosened Slotted Pressure Tap
(Regulated version shown) Screw in Bottom of Gas Valve
6 Gas Valve Bracket 11 Spud Holder
Figure 10
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 29
Installation
How to Change Burner Orifice Size How to Adjust Gas Valve Governor/Regulator
1. Disconnect electrical power from tumble dryer. 1. Check gas burner orifice (manifold) pressure as
Close gas shut-off valve to tumble dryer. Refer to follows. Refer to Figure 10.
Figure 9.
2. Loosen screw plug inside pressure tap located on
2. For Johnson GM7000 gas valve: Refer to underside of valve. Refer to Figure 10.
Figure 10.
3. Connect a U-tube manometer (or similar
Remove burner orifice(s) from the spud holder. pressure gauge) to the tap.
Refer to Figure 10.
4. Start tumble dryer and note pressure once flame
3. Install the new, correct burner orifices. Refer to is burning. Remove regulator cap and adjust
Figure 11. Torque each to 9 10 Nm. regulator screw until the burner orifice pressure
per applicable table is achieved. Replace
4. Commission tumble dryer for use.
regulator cap and close needle valve (pressure
NOTE: Blank burner orifices are available as Part tap).
No. M400995. 5. Commission tumble dryer for use.
BURNER
ORIFICE
TMB2015N
Figure 11
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Exhaust Requirements
Make-up air openings for a room containing tumble
WARNING dryer(s) and/or gas fired hot water heater or other
gravity vented appliances must be increased
A drying tumble dryer produces sufficiently to prevent downdrafts in any of the vents
combustible lint. To reduce the risk of fire, when all tumble dryers are in operation. Do not locate
the tumble dryer must be exhausted to the gravity vented appliances between tumble dryer(s) and
outdoors. make-up air openings. If it is necessary to duct make-
W057R1 up air to the tumble dryer(s), increase the area of the
To reduce the risk of fire and accumulation ductwork by 25% to compensate for any restriction in
of combustible gases, DO NOT exhaust air movement.
tumble dryer air into a window well, gas
vent, chimney or enclosed, unventilated Venting
area such as an attic wall, ceiling, crawl
space under a building, or concealed WARNING
space of a building.
W059R1 To reduce the risk of fire due to increased
static pressure, we do not recommend
Layout installation of in-line secondary lint filters
Whenever possible, install tumble dryers along an or lint collectors. If secondary systems
outside wall where duct length can be kept to a are mandated, frequently clean the
minimum, and make-up air can be easily accessed. system to assure safe operation.
W749
Elbows and long vents tend to increase drying time.
Construction must not block the airflow at the rear of IMPORTANT: Installing in-line filters or lint
the tumble dryer. Doing so would prevent adequate air collectors will cause increased static pressure.
supply to the tumble dryers combustion chamber. Failure to maintain the secondary lint system will
decrease tumble dryer efficiency and may void
Make-Up Air machine warranty.
A tumble dryer is forced air exhausted and requires For maximum efficiency and minimum lint
provisions for make-up air to replace the air exhausted accumulation, tumble dryer air must be exhausted to
by the tumble dryer. the outdoors by the shortest possible route.
IMPORTANT: Do not obstruct the flow of Proper sized exhaust ducts are essential for proper
combustion and ventilation air. operation. All elbows should be sweep type. Exhaust
ducts must be assembled so the interior surfaces are
Make-up air openings should be as close to the tumble smooth, so the joints do not permit the accumulation
dryer(s) as possible. of lint. DO NOT use plastic, thin foil or Type B ducts -
The required make-up air opening to the outside for rigid metal ducts are recommended. Use exhaust ducts
each tumble dryer is: made of sheet metal or other noncombustible material.
DO NOT use sheet metal screws or fasteners on
110 square inches (709 sq. cm) exhaust pipe joints which extend into the duct and
for 25 and 30 pound models catch lint. Use of duct tape or pop-rivets on all seams
144 square inches (928 sq. cm) and joints is recommended, if allowed by local codes.
for 35 and 55 pound models Verify that old ducts are thoroughly cleaned out before
Make-up air openings with louvers will restrict installing new tumble dryer(s).
airflow. The opening must be increased to compensate
for area taken up by louvers.
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 31
Exhaust Requirements
Table 3
Individual Venting
Example: A 12 inch (305 mm) diameter ducts
For maximum efficiency and performance, it is equivalent length of 14 feet (4.3 m) of duct and two
preferred to exhaust tumble dryer(s) individually to the 90 elbows is:
outdoors.
Equivalent Length = 14 feet + (2) 90 elbows
IMPORTANT: At no point may the cross sectional = 14 feet + 14 feet + 14 feet
area of installed venting be less than the cross = 42 feet (12.8 meters)
sectional area of the exhaust outlet of the tumble
dryer. With the tumble dryer in operation, airflow at any
point in the duct should be at least 1200 feet per
The exhaust duct must be designed so the static back minute (366 meters per minute) to ensure that lint
pressure measured 12 inches (305 mm) from the remains airborne. If 1200 feet per minute (366 meters
exhaust outlet does not exceed the maximum per minute) cannot be maintained, schedule monthly
allowable pressure specified on the installation sticker inspections and cleaning of the ductwork.
on the rear of the tumble dryer.
NOTE: Static back pressure must be measured
with the tumble dryer running.
32 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Exhaust Requirements
3
3 4
OR OR
2
2 2
1 4
5
1 1
5
4
TMB2361N
TMB2361N TMB2362N
TMB2362N TMB2360N
TMB2360N
1 Removable strip of panel in framing wall to permit removal of tumble dryer from framing wall
2 Partition or bulkhead
3 Minimum distance between exhaust opening and roof, ground or other obstruction: 36 in. (914 mm)
4 2 in. (51 mm) minimum clearance on both sides of duct
5 Exhaust airflow maximum length of duct: 14 ft. (4.3 m)
Figure 12
NOTE: Do not install wire mesh or screen in NOTE: Inside of duct must be smooth. Do not use
exhaust duct opening to avoid lint build-up or sheet metal screws to join sections.
impacting proper discharge of air from tumble
dryers. Consult your local building code for regulations which
may also apply.
NOTE: Where exhaust duct pierces a combustible
wall or ceiling, the opening must be sized per local
codes.
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 33
Exhaust Requirements
34 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Exhaust Requirements
2 L K J I H G F E D C B A
3
ONE MANIFOLD ASSEMBLY
TMB2019N
Figure 14
Table 4
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 35
Exhaust Requirements
I J K L L K J I
CONTINUE CONTINUE
TO A TO A
3
TWO MANIFOLD ASSEMBLIES
TMB2018N
Figure 15
36 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Gas Requirements
The following must be furnished and installed by the
WARNING customer for the gas service line to each tumble dryer.
Refer to Figure 16.
To reduce the risk of fire or explosion, DO Sediment traps
NOT CONNECT THE GAS LINE TO THE
TUMBLE DRYER IF THE GAS SERVICE IS Shut-off valves
NOT THE SAME AS THAT SPECIFIED ON Supply pressure taps
THE TUMBLE DRYER SERIAL PLATE! It
will first be necessary to convert the gas It is important that equal pressure be maintained at all
burner orifice and gas valve. Appropriate tumble dryer gas connections. This can best be done
conversion kits are available. by installing a 1 inch (25 mm) pipe gas loop. Refer to
W060R1 Figure 17.
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37
Gas Requirements
6
WARNING
Check all pipe connections, internal and 5
external, for gas leaks using a non- TMB2317N
corrosive leak detection fluid. To reduce
the risk of explosion or fire, DO NOT USE 1 Gas Line to Tumble Dryer Controls
AN OPEN FLAME TO CHECK FOR GAS 2 Gas Supply Piping System
LEAKS! Gas connections should be 3 Gas T Fitting
checked twice a year for leakage. 4 6 in. (152 mm) Minimum Gas Pipe
W635
5 Gas Pipe Cap
6 Sediment Trap
Figure 16
38 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Gas Requirements
9 10 12
11
1 2 3 4 5 6 7 8 9
4
M
5
8
7 6
TMB2126N
SAMPLE CALCULATIONS:
Equivalent length = Total length of main gas supply pipe to the far end of the tumble dryers.
= 25 ft. + 19 ft. (7.6 m + 5.8 m) gas supply pipe
= 44 ft. (13.4 m) Total Gas Line
Total Btu/hr. = The sum of the Btu/hr. of all 30 pound tumble dryers being fed by the main gas supply pipe.
= 9 x 73,000
= 657,000 Btu/hr.
Using Table 6, the main supply pipe diameter should be 2 in. (51 mm).
IMPORTANT: Gas pipe loop must be installed as illustrated to equalize gas pressure for all tumble dryers
connected to single gas service. Other gas using appliances should be connected upstream from loop.
Figure 17
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 39
Gas Requirements
Gas Pipe Size Required for 1000 Btu Natural Gas 0.64 Specific Gravity
at 7 1.5 inches (17.4 4 mbar, 1.74 0.37 kPa) Water Column Pressure
Equivalent Length
25 feet 50 feet 75 feet 100 feet 125 feet 150 feet
Gas (7.63 m) (15.25 m) (22.88 m) (30.50 m) (38.13 m) (45.75 m)
Appliances
Total Btu/hr. Based on 0.3 in. Water Column Pressure Drop for Length Given
Sizes shown in inches (mm)
100,000 0.75 (19.05) 0.75 (19.05) 1 (25.40) 1 (25.40) 1 (25.40) 1 (25.40)
120,000 0.75 (19.05) 1 (25.40) 1 (25.40) 1 (25.40) 1 (25.40) 1 (25.40)
140,000 0.75 (19.05) 1 (25.40) 1 (25.40) 1 (25.40) 1 (25.40) 1.25 (31.75)
160,000 0.75 (19.05) 1 (25.40) 1 (25.40) 1.25 (31.75) 1.25 (31.75) 1.25 (31.75)
180,000 1 (25.40) 1 (25.40) 1 (25.40) 1.25 (31.75) 1.25 (31.75) 1.25 (31.75)
200,000 1 (25.40) 1 (25.40) 1.25 (31.75) 1.25 (31.75) 1.25 (31.75) 1.5 (38.10)
300,000 1 (25.40) 1.25 (31.75) 1.25 (31.75) 1.5 (38.10) 1.5 (38.10) 1.5 (38.10)
400,000 1.25 (31.75) 1.25 (31.75) 1.5 (38.10) 1.5 (38.10) 1.5 (38.10) 2 (50.80)
500,000 1.25 (31.75) 1.5 (38.10) 1.5 (38.10) 2 (50.80) 2 (50.80) 2 (50.80)
600,000 1.5 (38.10) 1.5 (38.10) 2 (50.80) 2 (50.80) 2 (50.80) 2 (50.80)
700,000 1.5 (38.10) 2 (50.80) 2 (50.80) 2 (50.80) 2 (50.80) 2.5 (63.50)
800,000 1.5 (38.10) 2 (50.80) 2 (50.80) 2 (50.80) 2.5 (63.50) 2.5 (63.50)
900,000 2 (50.80) 2 (50.80) 2 (50.80) 2.5 (63.50) 2.5 (63.50) 2.5 (63.50)
1,000,000 2 (50.80) 2 (50.80) 2 (50.80) 2.5 (63.50) 2.5 (63.50) 2.5 (63.50)
1,100,000 2 (50.80) 2 (50.80) 2.5 (63.50) 2.5 (63.50) 2.5 (63.50) 2.5 (63.50)
1,200,000 2 (50.80) 2 (50.80) 2.5 (63.50) 2.5 (63.50) 2.5 (63.50) 2.5 (63.50)
1,300,000 2 (50.80) 2.5 (63.50) 2.5 (63.50) 2.5 (63.50) 2.5 (63.50) 3 (76.20)
1,400,000 2 (50.80) 2.5 (63.50) 2.5 (63.50) 2.5 (63.50) 3 (76.20) 3 (76.20)
1,500,000 2 (50.80) 2.5 (63.50) 2.5 (63.50) 2.5 (63.50) 3 (76.20) 3 (76.20)
1,600,000 2 (50.80) 2.5 (63.50) 2.5 (63.50) 3 (76.20) 3 (76.20) 3 (76.20)
1,700,000 2 (50.80) 2.5 (63.50) 2.5 (63.50) 3 (76.20) 3 (76.20) 3 (76.20)
1,800,000 2.5 (63.50) 2.5 (63.50) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20)
1,900,000 2.5 (63.50) 2.5 (63.50) 3 (76.20) 3 (76.20) 3 (76.20) 3 (76.20)
2,000,000 2.5 (63.50) 2.5 (63.50) 3 (76.20) 3 (76.20) 3 (76.20) 3.5 (88.90)
2,200,000 2.5 (63.50) 3 (76.20) 3 (76.20) 3 (76.20) 3.5 (88.90) 3.5 (88.90)
2,400,000 2.5 (63.50) 3 (76.20) 3 (76.20) 3 (76.20) 3.5 (88.90) 3.5 (88.90)
2,600,000 2.5 (63.50) 3 (76.20) 3 (76.20) 3.5 (88.90) 3.5 (88.90) 3.5 (88.90)
2,800,000 2.5 (63.50) 3 (76.20) 3 (76.20) 3.5 (88.90) 3.5 (88.90) 3.5 (88.90)
3,000,000 2.5 (63.50) 3 (76.20) 3.5 (88.90) 3.5 (88.90) 3.5 (88.90) 4 (101.60)
For L.P. Gas, correct the total Btu/hr. by multiplying it by 0.6. The answer is the equivalent Btu on the
above chart.
Table 6
40 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Gas Requirements
Table 7
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 41
Electrical Requirements
Grounding Instructions
WARNING
NOTE: To ensure protection against shock, this
To reduce the risk of electric shock, fire, tumble dryer MUST be electrically grounded in
explosion, serious injury or death: accordance with the local codes or, in the absence of
Disconnect electric power to the tumble local codes, with the latest edition of the National
dryer before servicing. Electrical Code ANSI/NFPA No. 70. In Canada the
Close gas shut-off valve to gas tumble electrical connections are to be made in accordance
dryer before servicing. with CSA C22.1 latest edition Canadian Electrical
Close steam valve to steam tumble dryer Code, Part I, and/or local codes.
before servicing.
Never start the tumble dryer with any IMPORTANT: Electrical connections must be
guards/panels removed. made by a qualified electrician using data on serial
Whenever ground wires are removed plate, installation manuals and wiring diagram
during servicing, these ground wires provided with machine and according to local
must be reconnected to ensure that the codes. Install a circuit breaker as close to the
tumble dryer is properly grounded. tumble dryer as possible. If more than one tumble
W002R1
dryer is being installed, a circuit breaker must be
To reduce the risk of fire and electric provided for each.
shock, check with a qualified serviceman
for proper grounding procedures. NOTE: Connect machine to an individual branch
Improper connection of the equipment circuit not shared with lighting or other equipment.
grounding conductor may result in a risk of
NOTE: 3 Phase Machines Only - Do not use fuses
electric shock.
W068
to avoid the possibility of single phasing and
causing premature failure of the motors.
To reduce the risk of fire and electric
shock, if electrical supply is coming from a
three phase service, DO NOT connect a
High Leg or Stinger Leg to a single
phase machine. On a three phase machine,
if there is a High Leg or Stinger Leg it
should be connected to L3.
W069
42 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Electrical Requirements
WARNING
All electrical connections should be made
by a qualified electrician.
To reduce the risk of electrical shock, de-
energize the electrical circuit being
connected to the tumble dryer before
making any electrical connections. Never
attempt to connect a live circuit.
W070R1
CAUTION
Label all wires prior to disconnection when
servicing controls. Wiring errors can cause
improper and dangerous operation. Verify
proper operation after servicing.
W071
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 43
Electrical Requirements
Service/Ground Location
Model Heat Source Ground and Terminal Block Locations
Ground Terminal
TMB2127N
Screw Block
Control Tray TMB2127N
Power
Distribution Block
Ground
Lug
Non-CE Electric
CE Gas or Steam
Models
Through Ground Terminal
7/31/11 Screw Block
TMB2129N TMB2129N
Ground
Lug
CE Electric
Models Power
Distribution Block
Through
7/31/11
TMB2130N
Figure 18
44 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Electrical Requirements
Connecting Electrical Service If tumble dryer requires conversion for use on another
service voltage, complete the steps detailed in the
The following steps outline the procedure for Conversion Instructions section prior to connecting
connecting electrical service to the tumble dryer. service to machine.
3 Phase Models Each tumble dryer must be If tumble dryer does not require conversion or has
connected to its own individual branch circuit been converted according to the Conversion
breaker, not fuses, to avoid the possibility of Instructions section of this manual, continue with
single phasing and causing premature step 1.
failure of the motor(s).
NOTE: The wiring diagram is located inside the
Electrical service must be connected using the junction or contactor box.
appropriate permanent rigid metal conduit
system. 1. For new service, install a circuit breaker of
Service conductors must be copper only. proper voltage and current rating as close to each
tumble dryer as possible.
For an existing service, determine your service voltage
and conductor amperage. Carefully review the tumble 2. Route service conduit from service breaker panel
dryer serial plate ratings and Electrical Requirements to tumble dryer service connection box. Conduit
section of this manual. If service is inadequate it must routing should not obstruct access for
be upgraded by a qualified electrical contractor. Never maintenance or servicing. Refer to Service/
connect an improper or inadequate service to any Ground Location.
machine. 3. Pull conductors through conduit and attach to
circuit breaker and ground connection. Secure
Configuring Your Tumble Dryer for Other service ground wire to the grounding screw or
Service Voltages lug. Attach service conductors to appropriately
Several gas and steam tumble dryer models have been labeled positions on the terminal block. Make
designed to be field convertible to other service sure all connections are secure.
voltages. Refer to Table 8 for these models: 4. Complete ferrite installation instructions for all
gas and steam OPL Micro.
If your Serial Plate Your tumble dryer can 5. Check electrical service phase sequence (3 Phase
be converted to the
voltage is: following voltages: models only) as follows:
a. Energize the electrical service and
120 Volt/60 Hertz/ 208-240 Volt/60 Hertz/
momentarily start the tumble dryer. Check the
1 Phase 1 Phase
direction of cylinder rotation. If the cylinder
200-220 Volt/60 Hertz/ 100 Volt/60 Hertz/ rotates clockwise as viewed from the front,
1 Phase 1 Phase the phase sequence is correct. If the cylinder
rotates counterclockwise, proceed with step b.
200 Volt/50 Hertz/ 100 Volt/50 Hertz/
1 Phase l Phase b. Disconnect power to machine, disconnect and
reverse the L1 and L2 connections on the
240 Volt/60 Hertz/ 200-208 Volt/60 Hertz/ terminal block.
3 Phase 3 Phase
380 Volt/50 Hertz/ 400-415 Volt/50 Hertz/
3 Phase 3 Phase
Table 8
NOTE: Electric models are not field convertible
and must be connected to service specified on serial
plate.
70380301 (EN) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 45
Electrical Requirements
Conversion Instructions
If serial plate voltage is: Tumble Dryer can be converted to the following voltages:
120 Volt/60 Hertz/ 208-240 Volt/60 Hertz/1 Phase Models:
1 Phase 3W&G
2W&G 1. Prior to connecting service, locate the red or black with red stripe wire which
runs between terminal block and the fan motor relay or contactor.
Refer to figure below.
120 V~ LOCATION
(AS RECEIVED)
L1
208 or 240 V~
120 V- LOCATION
(AS CONVERTED)
208 OR N
240 V-
120 V-
TO FAN MOTOR
L3 RELAY OR
RED OR BLK CONTACTOR
2. Disconnect the red or black with red stripe wire from L1 of the terminal block
and connect to L2 of the terminal block.
3. Sign and date conversion sticker located on back of tumble dryer.
4. Follow the instructions covered in Connecting Electrical Service section.
NOTE: Motors operate on 120 Volt power regardless of input voltage
configuration.
240 Volt/60 Hertz/ 200-208 Volt/60 Hertz/3 Phase Models:
3 Phase 3W&G
3W&G 1. Prior to connecting electric service, locate transformer configuration jumper
in junction box area.
2. Remove the 240 Volt jumper and replace it with the 208 Volt jumper located
in the literature packet in cylinder.
3. Sign and date conversion sticker located on back of tumble dryer.
4. Follow the instructions covered in Connecting Electrical Service section.
46 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Electrical Requirements
If serial plate voltage is: Tumble Dryer can be converted to the following voltages:
200-220 Volt/60 Hertz/ 100 Volt/60 Hertz/1 Phase INTERNATIONAL Models:
1 Phase 2W&G
2W&G 100 Volt/50 Hertz/1 Phase INTERNATIONAL Models:
2W&G
200 Volt/50 Hertz/
1 Phase 1. Prior to connecting electric service, locate transformer configuration jumper
in junction box area.
2W&G
2. Remove the 208 Volt jumper and replace it with the 100 Volt jumper located
in the literature packet from cylinder.
3. Remove small access cover from back of the fan motor. Locate the two
internal jumper wires, brown and blue connected to motor terminals #6 and
#2. Move brown wire from terminal #6 to terminal #2 and blue wire from
terminal #2 to terminal #4. Be careful not to confuse light blue motor harness
wire with the dark blue internal jumper.
4. Carefully check motor wire connections with wiring diagram and verify that
the motors are configured for low voltage operation before replacing covers.
5. Sign and date conversion sticker located on back of tumble dryer.
6. Follow the instructions covered in Connecting Electrical Service section.
380 Volt/50 Hertz/ 400-415 Volt/50 Hertz/3 Phase Models:
3 Phase 3W&G
3W&G 1. Prior to connecting electric service, locate transformer configuration jumper
in junction box area.
2. Remove the 380 Volt jumper and replace it with the 415 Volt jumper located
in the literature packet from cylinder.
3. Sign and date conversion sticker located on back of tumble dryer.
4. Follow the instructions covered in Connecting Electrical Service section.
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Electrical Requirements
Gas and Steam Models with OM Control Suffix 1. Immediately after connection of power leads and
Only before applying power to machine, locate each of
the incoming service leads including ground.
The ferrite ring provided in the literature packet must
be installed over the power leads during connection of 2. Snap the ferrite ring closed over all of the service
electrical service. The ferrite protects the sensitive leads inside of the control tray as shown. It is
electronic controls from destructive electrical important that the ferrite ring be installed inside
disturbances which may be present on power lines to the control tray. Refer to Figure 19. Do not install
the machine. Failure to properly install the ferrite ring the ferrite outside of the box or other area. Make
may result in damage to the electronic controls and sure that service leads are in the center of the
will void control warranty. ferrite before closing the ring so as not to pinch
or damage leads.
TMB2096N
1 Ferrite Ring
2 Electrical Connections V.A.C.
3 Ground Wire
Figure 19
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Electrical Requirements
Electrical Requirements for Gas and NOTE: Electrical specifications below are subject
to change without notice. Always refer to product
Steam Models serial plate for most current specifications of
Refer to Table 9 and Table 10. product being installed.
NOTE: Minimum wire sizes are obtained from NOTE: Use copper conductors only.
Canadian Electrical Code for 75C Conductors
and are intended for use as a guideline only. NOTE: 3 Phase Only Each tumble dryer must be
Electrical connections should be made only by a connected to its own individual branch circuit
qualified electrical contractor in accordance with breaker, not fuses, to avoid the possibility of single
all applicable local and national requirements. phasing and causing premature failure of the
motor(s).
For 25, 30 and 35 Pound Gas and Steam Models:
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Electrical Requirements
50 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Electrical Requirements
Electrical Requirements for Electric NOTE: Electrical specifications below are subject
to change without notice. Always refer to product
Models serial plate for most current specifications of
Refer to Table 11, 12, 13 and Table 14. product being installed.
NOTE: Minimum wire sizes are obtained from NOTE: Use copper conductors only.
Canadian Electrical Code Table 2 for 75C
Conductors and are intended for use as a guideline NOTE: 3 Phase Only Each tumble dryer must be
only. Electrical connections should be made only by connected to its own individual branch circuit
a qualified electrical contractor in accordance with breaker, not fuses, to avoid the possibility of single
all applicable local and national requirements. phasing and causing premature failure of the
motor(s).
For 9 kW 25 Pound Electric Models:
Recommended Recommended
Terminal Block
Serial Plate Voltage Connections Current Fuse or Breaker Minimum
(Amps) Breaker Rating Poles Conductor Size
Required (Amps) (AWG [mm2])
L1, L2, L3, 16 20* 3 12 (3.31)
400V/50Hz/3ph
and ground
Table 11
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Electrical Requirements
Recommended Recommended
Terminal Block
Serial Plate Connections Current Fuse or Breaker Minimum
Voltage (Amps) Breaker Rating Poles Conductor Size
Required (Amps) (AWG [mm2])
L1, L2, Neutral, 108 150 2 1/0 (53.5)
208V/60Hz/1ph
and ground
L1, L2, Neutral, 94 125 2 1 (42.4)
240V/60Hz/1ph
and ground
L1, Neutral, 108 150 1 1/0 (53.5)
200V/60Hz/1ph
and ground
L1, Neutral, 105 150 1 1/0 (53.5)
200V/50Hz/1ph
and ground
L1, Neutral, 95 125 1 1 (42.4)
230-240V/50Hz/1ph
and ground
L1, L2, L3, 62 80* 3 4 (21.2)
200-208V/60Hz/3ph**
and ground
L1, L2, L3, 60 80* 3 4 (21.2)
200V/50Hz/3ph**
and ground
L1, L2, L3, 55 70* 3 4 (21.2)
230-240V/50Hz/3ph**
and ground
L1, L2, L3, 54 70* 3 4 (21.2)
240V/60Hz/3ph**
and ground
L1, L2, L3, 33 45* 3 8 (8.37)
380V/50 or 60Hz/3ph**
and ground
L1, L2, L3, 31 40* 3 8 (8.37)
400-415V/50Hz/3ph**
and ground
L1, L2, L3, 27 35* 3 8 (8.37)
460-480V/60Hz/3ph**
and ground
* 3 Phase machines should not have fuses, breakers only.
** These serial plate voltages are only options available on the 30 pound electric models.
Table 12
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Electrical Requirements
Recommended
Terminal Block Recommended
Serial Plate Voltage Connections Current Fuse or Breaker Breaker Minimum
(Amps) Poles Conductor Size
Required Rating (Amps) (AWG [mm2])
L1, L2, Neutral, 122 175 2 2/0 (67.5)
208V/60Hz/1ph
and ground
L1, L2, Neutral, 107 150 2 1/0 (53.5)
240V/60Hz/1ph
and ground
L1, Neutral, 122 175 1 2/0 (67.5)
200V/60Hz/1ph
and ground
L1, Neutral, 119 150 1 1/0 (53.5)
200V/50Hz/1ph
and ground
L1, Neutral, 108 150 1 1/0 (53.5)
230-240V/50Hz/1ph
and ground
L1, L2, L3, 71 90* 3 3 (26.7)
200-208V/60Hz/3ph
and ground
L1, L2, L3, 65 90* 3 3 (26.7)
200V/50Hz/3ph
and ground
L1, L2, L3, 62 80* 3 4 (21.2)
230-240V/50Hz/3ph
and ground
L1, L2, L3, 62 80* 3 4 (21.2)
240V/60Hz/3ph
and ground
L1, L2, L3, 38 50* 3 6 (13.3)
380V/50 or 60Hz/3ph
and ground
L1, L2, L3, 35 45* 3 8 (8.37)
400-415V/50Hz/3ph
and ground
L1, L2, L3, 31 40* 3 8 (8.37)
460-480V/60Hz/3ph
and ground
* 3 Phase machines should not have fuses, breakers only.
Table 13
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Electrical Requirements
Recommended
Terminal Block Recommended
Serial Plate Voltage Connections Current Fuse or Breaker Breaker Minimum
(Amps) Poles Conductor Size
Required Rating (Amps) (AWG [mm2])
L1, L2, Neutral, 129 175 2 2/0 (67.5)
208V/60Hz/1ph
and ground
L1, L2, Neutral, 115 150 2 1/0 (53.5)
240V/60Hz/1ph
and ground
L1, Neutral, 122 175 1 2/0 (67.5)
200V/60Hz/1ph
and ground
L1, Neutral, 131 175 1 2/0 (67.5)
200V/50Hz/1ph
and ground
L1, Neutral, 119 150 1 1/0 (53.5)
230-240V/50Hz/1ph
and ground
L1, L2, L3, 79 100* 3 3 (26.7)
200-208V/60Hz/3ph
and ground
L1, L2, L3, 65 80* 3 4 (21.2)
240V/60Hz/3ph
and ground
L1, L2, L3, 43 60* 3 8 (8.37)
380V/50Hz/3ph
and ground
L1, L2, L3, 38 50* 3 8 (8.37)
400-415V/50Hz/3ph
and ground
* 3 Phase machines should not have fuses, breakers only.
Table 14
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Steam Requirements
NOTE: Machines require a constant 80 to 100 psig NOTE: To prevent water hammering, route return
(5.62 to 7.03 kg/sq cm) steam service for optimum lines below outlets of steam coils.
operation. The maximum allowable steam pressure
for use with 60 Hertz or 50 Hertz tumble dryers is Piping Recommendations
125 psig (8.6 bar). In no case may the pressure
exceed the above value. Drying performance is Trap each steam coil individually. Always keep
significantly reduced at lower steam pressures. the trap clean and in good working condition.
When tumble dryer is on the end of a line of
Obtain specific steam service pipe sizes from the equipment, extend header at least 4 feet (1.2 m)
steam system supplier or a qualified steam fitter. beyond tumble dryer. Install shut-off valve,
Refer to Figure 20 for proper steam pipe union, check valve and bypass trap at end of line.
configurations. If gravity return to boiler, omit trap.
To prevent condensate draining from headers to Insulate steam supply and return line for safety of
tumble dryer, piping should have a minimum 12 operator and safety while servicing tumble dryer.
inch (305 mm) rise above respective header. Do Keep tumble dryer in good working condition.
not make steam connection to header with a Repair or replace any worn or defective parts.
horizontal or downward facing tee or elbow.
Whenever possible, horizontal runs of steam
lines must drain, by gravity, to respective steam WARNING
header. Water pockets, or an improperly drained All system components must have a
steam header, will provide wet steam, causing 125 psig (8.6 bar) working pressure.
improper operation of tumble dryer. If pockets or Shut-off valves must be installed upstream
improper drainage cannot be eliminated, install a of the steam solenoid valve and
bypass trap to drain condensate from the low downstream of each steam trap so
point in the steam header to the return. components can be isolated for
In both steam supply and steam return line, it is maintenance or emergency purposes.
recommended that each have a pipe union and All components (solenoid valve, traps)
shut-off valve. This will enable you to disconnect must be supported to minimize loads on
the steam connections and service the tumble the tumble dryer steam coil connections.
dryer while your laundry facility is in operation. W480R2
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Steam Requirements
56 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Steam Requirements
SUPPLY
2
9 3
10
5
6
4
8
RETURN
7
6 5
10 T473I
T473I
Note: Refer to Table 15 for sizing of steam lines. Piping must also be sized accordingly for length of runs, and
number of elbows.
1 Steam Coil 6 Trap with Built-In Strainer
2 12 in. (305 mm) Riser 7 Vacuum Breaker (Optional)
3 Condensate Return Line from Supply Line 8 18 in. (457 mm) Drop
4 Shut-Off Valve 9 Solenoid Valve (Supplied with machine)
5 Check Valve 10 Union
Figure 20
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Single Drop Timer
NOTE: The following information is for cool down time for a total time of 9 minutes for a
models with an SD control suffix only. coin pulse. For dipswitch settings refer to Table 16.
There are eight dipswitches on the tumble dryer To remove any cycle time that may have accumulated
control. The first six switches are used to program the on the control during setup, the cycle time on the
amount of additional heat time given for each coin control can be reset to zero.
pulse. The additional drying time is added to the
factory default minimum heat time of one minute. A To reset the time, unplug the tumble dryer and set
valve of 1 to 64 minutes of additional drying time is dipswitch 8 to ON position. Restore power to the
available for each coin drop pulse. tumble dryer for 10 seconds and once again unplug
tumble dryer. Set dipswitch 8 to OFF position and
Models Through Serial No. 0908xxxxx restore power to the tumble dryer.
The last two switches are used to program the
amount of additional cool down time. The
additional cool down time is added to the factory
default minimum cool down time of 1 minute. A
value of 1 to 3 additional minutes is available. The
control is shipped from the factory programmed
with 1 minute of minimum heat time, preset with 7
additional minutes of drying time (dipswitches 1, 2
and 3 in ON position) and 1 minute of minimum
58 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Single Drop Timer
Dipswitch Settings
Heat Time Per Coin Pulse Heat Switch Number
(in minutes) 1 2 3 4 5 6
1 OFF OFF OFF OFF OFF OFF
2 ON OFF OFF OFF OFF OFF
3 OFF ON OFF OFF OFF OFF
4 ON ON OFF OFF OFF OFF
5 OFF OFF ON OFF OFF OFF
6 ON OFF ON OFF OFF OFF
7 OFF ON ON OFF OFF OFF
8 (factory default) ON ON ON OFF OFF OFF
9 OFF OFF OFF ON OFF OFF
10 ON OFF OFF ON OFF OFF
11 OFF ON OFF ON OFF OFF
12 ON ON OFF ON OFF OFF
13 OFF OFF ON ON OFF OFF
14 ON OFF ON ON OFF OFF
15 OFF ON ON ON OFF OFF
16 ON ON ON ON OFF OFF
17 OFF OFF OFF OFF ON OFF
18 ON OFF OFF OFF ON OFF
19 OFF ON OFF OFF ON OFF
20 ON ON OFF OFF ON OFF
21 OFF OFF ON OFF ON OFF
22 ON OFF ON OFF ON OFF
23 OFF ON ON OFF ON OFF
24 ON ON ON OFF ON OFF
25 OFF OFF OFF ON ON OFF
26 ON OFF OFF ON ON OFF
27 OFF ON OFF ON ON OFF
28 ON ON OFF ON ON OFF
29 OFF OFF ON ON ON OFF
30 ON OFF ON ON ON OFF
31 OFF ON ON ON ON OFF
32 ON ON ON ON ON OFF
33 OFF OFF OFF OFF OFF ON
34 ON OFF OFF OFF OFF ON
35 OFF ON OFF OFF OFF ON
36 ON ON OFF OFF OFF ON
37 OFF OFF ON OFF OFF ON
Table 16 (continued)
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Single Drop Timer
Table 16 (continued)
Heat Time Per Coin Pulse Heat Switch Number
(in minutes) 1 2 3 4 5 6
38 ON OFF ON OFF OFF ON
39 OFF ON ON OFF OFF ON
40 ON ON ON OFF OFF ON
41 OFF OFF OFF ON OFF ON
42 ON OFF OFF ON OFF ON
43 OFF ON OFF ON OFF ON
44 ON ON OFF ON OFF ON
45 OFF OFF ON ON OFF ON
46 ON OFF ON ON OFF ON
47 OFF ON ON ON OFF ON
48 ON ON ON ON OFF ON
49 OFF OFF OFF OFF ON ON
50 ON OFF OFF OFF ON ON
51 OFF ON OFF OFF ON ON
52 ON ON OFF OFF ON ON
53 OFF OFF ON OFF ON ON
54 ON OFF ON OFF ON ON
55 OFF ON ON OFF ON ON
56 ON ON ON OFF ON ON
57 OFF OFF OFF ON ON ON
58 ON OFF OFF ON ON ON
59 OFF ON OFF ON ON ON
60 ON ON OFF ON ON ON
61 OFF OFF ON ON ON ON
62 ON OFF ON ON ON ON
63 OFF ON ON ON ON ON
64 ON ON ON ON ON ON
Models Through Serial No. 0908xxxxx Models Starting Serial No. 0909xxxxx
Cool Down Per Cool Down Cool Down Cool Down Cycle Reset
Cycle Switch Number Per Cycle Switch Number Switch Number
(in minutes) 7 8 (in minutes) 7 8
1 (factory OFF OFF 1 (factory OFF OFF
default) default) ON
2 ON OFF ON
3
3 OFF ON
4 ON ON
60 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Adjustments
Loading Door Switch Airflow Switch
The door switch should be adjusted so the cylinder The airflow switch is set at the factory for proper
stops when door is opened 2 inches (51 mm) plus or operation. No adjustment necessary.
minus 0.25 inch (6 mm). This switch is a normally
The airflow switch operation may be affected by
open switch and is closed by the hinge cam when the
shipping tape still in place, lack of make-up air, or an
door is closed. If adjustment is required, refer to
obstruction in the exhaust duct. These should be
Figure 21 and proceed as follows:
checked and the required corrective action taken.
1. Close door and start tumble dryer, slowly open
loading door. Cylinder and heat system should
shut off when door is open 2 inches (51 mm) plus WARNING
or minus 0.25 inch (6 mm). The tumble dryer must not be operated if
2. Slowly close the loading door. When door is the airflow switch does not operate
2 inches (51 mm) from being fully closed, the properly. Faulty airflow switch operation
door switch actuating bracket (located on the may cause an explosive gas mixture to
door) should depress the button and the switch collect in the tumble dryer.
W072R1
arm with an audible click.
3. If the actuating bracket does not operate the IMPORTANT: Airflow switch vane must remain
switch at the appropriate door closure, bend the closed during operation. If it opens and closes
actuating switch arm in or out to achieve proper during the drying cycle, this indicates insufficient
actuation. airflow through the tumble dryer. If switch remains
open, or pops open and closed during the cycle, the
heating system will shut off. The cylinder and fan
will continue to operate even though the airflow
switch is indicating insufficient airflow.
NOTE: To properly mount the airflow switch
bracket, or in case of a load not drying, the airflow
switch bracket may need to be checked for proper
alignment. Be sure the locator pins are securely in
their respective holes before tightening the bracket
mounting screws. This will assure proper
alignment of the airflow switch arm in the channel
of the airflow switch bracket and prevent binding
of the arm.
1
TMB2105N
1 Switch Actuator
Figure 21
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Adjustments
Door Strike
The door strike must be adjusted to have sufficient
tension to hold loading door closed against force of the
load tumbling against it. There is proper adjustment of
pull force when 8 to 15 pounds (35.6 N 66.7 N) is
required to open door.
If adjustment is required, refer to Figure 22 and
proceed as follows:
To adjust, open door, loosen acorn nut, and turn door
strike screw in or out as required. Retighten acorn nut.
1
2
TMB997
TMB997N
Figure 22
62 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 70380301 (EN)
Removing Tumble Dryer from Service
If the tumble dryer is to be removed from service,
perform the following steps where applicable:
Turn off electrical supply external to machine.
Turn off electrical disconnect on machine.
Turn off gas supply external to machine.
Turn off manual gas shut-off valve on machine.
Turn off steam supply external to machine.
Remove all electric, gas and steam connections.
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