128 590001 9 - 05
128 590001 9 - 05
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SUBJECT PAGE
05-20-00
05-20-01
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C27 05-CONTENTS Oct 01/14
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SUBJECT PAGE
Landing Gear and Brakes (RJ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Aft Fuselage (RJ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Vertical Stabilizer (RJ-1 and After). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Horizontal Stabilizer (RJ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Left-Hand Power Plant, Pylon and Nacelle (RJ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Right-Hand Power Plant, Pylon and Nacelle (RJ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Left-Hand Thrust Reverser (If Installed) (RJ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Right-Hand Thrust Reverser (If Installed) (RJ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Operational Inspections (RJ-1 and After). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Engine Ground Run and Operational Checks (RJ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Scheduled D Inspections (RJ-1 and After). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
05-20-02
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SUBJECT PAGE
Pilot/Cabin Section (Below Floorboards) (RK-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Forward Fuselage (RK-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Midfuselage (RK-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Left-Hand Wing (RK-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Right-Hand Wing (RK-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Landing Gear and Brakes (RK-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Aft Fuselage (RK-1 and After). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Vertical Stabilizer (RK-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Horizontal Stabilizer (RK-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Left-Hand Power Plant, Pylon and Nacelle (RK-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Right-Hand Power Plant, Pylon and Nacelle (RK-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Left-Hand Thrust Reverser (If Installed) (RK-1 and After). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Right-Hand Thrust Reverser (If Installed) (RK-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Operational Inspections (RK-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Engine Ground Run and Operational Checks (RK-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Scheduled D Inspections (RK-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
05-50-00
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Stabilizers (Including Elevators and Rudder) Phase II (RK-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Nose Landing Gear Phase I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Nose Landing Gear Phase II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Main Landing Gear Phase I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Main Landing Gear Phase II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control System Phase I (RJ-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control System Phase I (RK-1 and After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control System Phase II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Lightning Strike . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Preliminary Inspection Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Comprehensive Inspection Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Nacelle and Pylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Wing, Flap and Roll Trim Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fuselage and Empennage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Communication Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Navigation Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Foreign Object Damage Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Landing Gear Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Radome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Nacelle and Pylon Skin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Stabilizers Leading Edge Skins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Wing Leading Edge Skins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Engine Air Inlet Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Engine Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
High Drag/Side-Load Imbalance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Main Landing Gear and Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Nose Landing Gear and Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Wing-to-Fuselage Attach Fittings and Attaching Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Single Generator Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Air-Speed (Overspeed) Limitations Exceeded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Flaps After Overspeed Operation Phase I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Flaps After Overspeed Operation Phase II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Nose Landing Gear After Overspeed Extension Phase I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Nose Landing Gear After Overspeed Extension Phase II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Main Landing Gear After Overspeed Extension Phase I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Main Landing Gear After Overspeed Extension Phase II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Landing Lights After Overspeed Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Towing Mishaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
After Towing With Torque Links Connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operations In or Around Volcanic Ash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Ash Encounter Survey. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Category 1 - Volcanic Ash Exposure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Category 2 - Volcanic Ash Exposure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
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Category 3 - Volcanic Ash Exposure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Maintenance Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Category 1 - Maintenance Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Category 2 - Maintenance Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Category 3 - Maintenance Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
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A. 3-MONTH INTERVALS
B. ONE-YEAR INTERVALS
a. Proper installation.
b. Battery corrosion.
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C. TWO-YEAR INTERVALS
D. THREE-YEAR INTERVALS
E. FIVE-YEAR INTERVALS
G. TWELVE-YEAR INTERVALS
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H. 1,000-HOUR INTERVALS
I. 2,400-HOUR INTERVALS
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NOTE
Replacement of NAS1203 and NAS1204 bolts with HL21PB Hi-Lok bolts
in the Main Landing Gear Fitting Assembly is terminating action for the
200-landings subsequent interval. Refer to Chapter 53-40-00, Figure 601,
Detail C, Bolts A and B.
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NOTE
Replacement of the Mid Fuselage Main Landing Gear Uplock Fitting P/N
45A33480 with P/N 128-430003 is terminating action for the 200-landings
subsequent interval.
220001 1. COLLINS SERVO MOUNT SLIP CLUTCH (RJ-61 Only) - Test the
Collins servo mount slip clutches in the elevator, rudder and
spoiler servo mounts per the Rockwell-Collins Beechjet Avionics
System Manual (P/N 523-0775807) Section 5.2.2 SVO-85 ( )
Servo/SMT-85 ( )/-87 ( ) Servo Mount.
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c. Check wheel brake disc drive keys for loose and missing
hardware.
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A. PILOT'S COMPARTMENT
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A. CABIN SECTION
350002 8. OXYGEN
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530011 15. INNER SKIN AND SKIN SPLICES - Detail inspect for X
cracks, loose or failed fasteners and any indication of
structural damage (Ref. Figure 5).
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A. FORWARD FUSELAGE
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560004 20. SURFACE SEAL COATING (RJ-1 and After with Kit X
128-5405 Installed) - Inspect and if required,
reapply the Surface Seal Coating in accordance
with the Component Maintenance Manual, P/N 128-
590001-81 or subsequent, Chapter 56.
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A. MIDFUSELAGE
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A. MIDFUSELAGE (Continued)
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A. LEFT-HAND WING
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A. RIGHT-HAND WING
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A. AFT FUSELAGE
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e. Heat Exchangers X
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a. Ducts X
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A. VERTICAL STABILIZER
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A. HORIZONTAL STABILIZER
a. Horn lever X
b. Link assembly X
c. Lever assembly X
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NOTE
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Page 46
Oct 01/14 05-20-01 C27
MODEL 400/400A MAINTENANCE MANUAL
TASK
CODE
(REF) A B C DATE MECH INSP
Page 47
C27 05-20-01 Oct 01/14
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TASK
CODE
(REF) A B C DATE MECH INSP
Page 48
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TASK
CODE A B C DATE MECH INSP
Page 49
C27 05-20-01 Oct 01/14
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TASK
CODE A B C DATE MECH INSP
Page 50
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TASK
CODE A B C DATE MECH INSP
A. OPERATIONAL INSPECTIONS
Page 51
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TASK
CODE A B C DATE MECH INSP
Page 52
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TASK
CODE A B C DATE MECH INSP
Page 53
C27 05-20-01 Oct 01/14
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TASK
CODE DATE MECH INSP
A. SCHEDULED D INSPECTIONS
Page 54
Oct 01/14 05-20-01 C27
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TASK
CODE DATE MECH INSP
540008 10. FRAME AND PYLON RIB - Perform detailed inspection for
cracks, loose or failed fasteners and indications of structural
damage (Ref. Figure 26).
570012 11. MAIN FLAP CENTER RAIL ASSEMBLY AND CENTER FLAP
ROLLER - Perform detailed inspection for loose or failed
fasteners, bolts, center flap roller and any indication of structural
damage (Ref. Figure 27).
570013 12. WING FRONT AND REAR SPAR FITTINGS - Perform detailed
inspection of attachment fittings using Eddy current procedures.
Refer to WING FORWARD AND AFT SPAR FITTING
INSPECTION procedures, Chapter 57-40-00. (The wing does
not have to be removed.)
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C27 05-20-01 Oct 01/14
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TASK
CODE DATE MECH INSP
NOTE
Initially, it is not necessary to completely remove the fuel bladder for this
inspection, but access to the inside of the tank structure must be made
(Note - corrosion will typically be at the bottom of the tank between the
fuel bladder and the tank structure where moisture may have
accumulated). The outer tank structure should be inspected thoroughly
(borescope where required) to check for possible corrosion, fatigue
cracks, loose or failed fasteners. In the event that corrosion is found
during the initial phase of this inspection, a more thorough inspection,
with the fuel bladder removed, is required.
Page 56
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TASK
CODE DATE MECH INSP
NOTE
Initially, it is not necessary to completely remove the fuel bladder for this
inspection, but access to the inside of the tank structure must be made
(Note - corrosion will typically be at the bottom of the tank between the
fuel bladder and the tank structure where moisture may have
accumulated). The outer tank structure should be inspected thoroughly
(borescope where required) to check for possible fatigue cracks, loose
or failed fasteners. In the event that corrosion is found during the initial
phase of this inspection, a more thorough inspection, with the fuel
bladder removed, is required.
NOTE
Initially, it is not necessary to completely remove the fuel bladder for this
inspection, but access to the inside of the tank structure must be made
(Note - corrosion will typically be at the bottom of the tank between the
fuel bladder and the tank structure where moisture may have
accumulated). The outer tank structure should be inspected thoroughly
(borescope where required) to check for possible fatigue cracks, loose
or failed fasteners. In the event that corrosion is found during the initial
phase of this inspection, a more thorough inspection, with the fuel
bladder removed, is required.
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TASK
CODE DATE MECH INSP
Page 58
Oct 01/14 05-20-01 C27
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Page 60
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MODEL 400/400A MAINTENANCE MANUAL
Emergency Exit
(RJ-1 and After)
Figure 3
Page 61
C27 05-20-01 Oct 01/14
MODEL 400/400A MAINTENANCE MANUAL
Entrance Door
(RJ-1 and After)
Figure 4
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Page 63
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Page 64
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MODEL 400/400A MAINTENANCE MANUAL
B
A
CENTER WINDSHIELD
POST ATTACHMENT
DETAIL A
NOTE:
ARROWS SHOW
POINTS OF
INSPECTION
DETAIL B
RK05B
070767AA.AI
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C27 05-20-01 Oct 01/14
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DETAIL B
DETAIL A
RK05B
082445AA.AI
Page 68
Oct 01/14 05-20-01 C27
MODEL 400/400A MAINTENANCE MANUAL
RJ05B
DETAIL A 990648AA.AI
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Page 70
Oct 01/14 05-20-01 C27
MODEL 400/400A MAINTENANCE MANUAL
Spoiler Fairleads
(RJ-1 and After)
Figure 13
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Page 72
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Page 75
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MODEL 400/400A MAINTENANCE MANUAL
B A
NOTE:
CHECK FOR INTERFERENCE
BETWEEN ACTUATOR BRACKET
AND WING SPAR.
DETAIL A
NOTE:
ARROWS SHOW
POINTS OF
INSPECTION
DETAIL B
RJ05B
023366AB.AI
Page 76
Oct 01/14 05-20-01 C27
MODEL 400/400A MAINTENANCE MANUAL
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C27 05-20-01 Oct 01/14
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Page 78
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Page 80
Oct 01/14 05-20-01 C27
MODEL 400/400A MAINTENANCE MANUAL
"D" INSPECTION
EDDY CURRENT
"C" INSPECTION
VIEW WITH BORESCOPE
VISUALLY
DETAIL A INSPECT BOLT
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MODEL 400/400A MAINTENANCE MANUAL
Page 82
Oct 01/14 05-20-01 C27
MODEL 400/400A MAINTENANCE MANUAL
Pylon Firewall
(RJ-1 and After)
Figure 24
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C27 05-20-01 Oct 01/14
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Page 84
Oct 01/14 05-20-01 C27
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Page 86
Oct 01/14 05-20-01 C27
MODEL 400/400A MAINTENANCE MANUAL
Page 87
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Page 88
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Page 89
C27 05-20-01 Oct 01/14
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DETAIL A RJ05B
070888AA.AI
Page 90
Oct 01/14 05-20-01 C27
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Page 92
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MODEL 400/400A MAINTENANCE MANUAL
VOR/LOC
NO. #2
NO. #1 (ONE ON EACH
TRANSPONDER
TRANSPONDER SIDE OF VERTICAL
NO. 1 STABILIZER)
HF (OPTIONAL)
VHF
ADF
NO. 2
DME
NO. 2
MARKER RADAR VHF FLITEFONE
BEACON ALTIMETER (OPTIONAL)
(TRANSMIT) NO. 1
RADAR
NO. #2 ALTIMETER DME
TRANSPONDER (RECEIVE)
NO. #1
TRANSPONDER RK05B
063974AA.AI
Antenna Locator
(RJ-1 and After)
Figure 34
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MODEL 400/400A MAINTENANCE MANUAL
DETAIL A
RJ05B
070994AA.AI
Page 94
Oct 01/14 05-20-01 C27
MODEL 400/400A MAINTENANCE MANUAL
DETAIL A
HIGH-LIMIT
TEMPERATURE
SENSORS
DUCT
TEMPERATURE
SENSOR
DUCT
TEMPERATURE
SENSOR
DETAIL B RJ05B
080313AA.AI
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000
05-20-02
TASK
CODE DATE MECH INSP
A. 3-MONTH INTERVALS
B. 6-MONTH INTERVALS
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TASK
CODE DATE MECH INSP
E. 1,000-HOUR INTERVALS
F. ONE-YEAR INTERVALS
a. Proper installation.
b. Battery corrosion.
Page 2
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TASK
CODE DATE MECH INSP
G. TWO-YEAR INTERVALS
340007 5. AIR DATA SYSTEM (RVSM Only) (RK-1 thru RK-299 that have
complied with Service Bulletin No. 34-3431; RK-300 and After) -
Measure step height of the Static port. Check air data system for
RVSM accuracy. Refer to Chapter 34-10-01.
H. FOUR-YEAR INTERVALS
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TASK
CODE DATE MECH INSP
I. FIVE-YEAR INTERVALS
J. SIX-YEAR INTERVALS
K. EIGHT-YEAR INTERVALS
L. TEN-YEAR INTERVALS
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TASK
CODE DATE MECH INSP
N. TWELVE-YEAR INTERVALS
O. 2,400-HOUR INTERVALS
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TASK
CODE DATE MECH INSP
NOTE
Replacement of NAS1203 and NAS1204 bolts with HL21PB Hi-Lok bolts
in the Main Landing Gear Fitting Assembly is terminating action for the
200-landings subsequent interval. Refer to Chapter 53-40-00, Figure
601, Detail C, Bolts A and B.
Page 6
Oct.01/15 05-20-02 C28
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TASK
CODE DATE MECH INSP
NOTE
Replacement of the Mid Fuselage Main Landing Gear Uplock Fitting P/N
45A33480 with P/N 128-430003 is terminating action for the 200-
landings subsequent interval.
U. 9,800-HOUR INTERVALS
V. 12,200-HOUR INTERVALS
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TASK
CODE DATE MECH INSP
c. Check wheel brake disc drive keys for loose and missing
hardware.
Page 8
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TASK
CODE I A B C DATE MECH INSP
A. PILOT'S COMPARTMENT
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TASK
CODE I A B C DATE MECH INSP
Page 10
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TASK
CODE I A B C DATE MECH INSP
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TASK
CODE I A B C DATE MECH INSP
A. CABIN SECTION
3. PASSENGER SEATING
350002 8. OXYGEN
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TASK
CODE I A B C DATE MECH INSP
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TASK
CODE I A B C DATE MECH INSP
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TASK
CODE I A B C DATE MECH INSP
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TASK
CODE I A B C DATE MECH INSP
Page 16
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TASK
CODE I A B C DATE MECH INSP
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TASK
CODE I A B C DATE MECH INSP
A. FORWARD FUSELAGE
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TASK
CODE I A B C DATE MECH INSP
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TASK
CODE I A B C DATE MECH INSP
Page 20
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TASK
CODE I A B C DATE MECH INSP
A. MIDFUSELAGE
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TASK
CODE I A B C DATE MECH INSP
A. MIDFUSELAGE (Continued)
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TASK
CODE I A B C DATE MECH INSP
A. MIDFUSELAGE (Continued)
280006 25. FUEL TANKS (RK-106 thru RK-507 with Kit 128- X
9008 and 128-9009 Installed; RK-508 thru RK-
529 with Kit 128-9009 Installed; RK-530 and
After) - Detail inspect the tank interiors for
indications of fungal or microbial contamination.
Refer to Chapter 28-11-00.
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TASK
CODE I A B C DATE MECH INSP
A. LEFT-HAND WING
Page 24
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TASK
CODE I A B C DATE MECH INSP
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TASK
CODE I A B C DATE MECH INSP
Page 26
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TASK
CODE I A B C DATE MECH INSP
280107 33. FUEL TANKS (RK-106 thru RK-507 with Kit 128- X
9008 and 128-9009 Installed; RK-508 thru RK-
529 with Kit 128-9009 Installed; RK-530 and
After) - Detail inspect the tank interiors for
indications of fungal or microbial contamination.
Refer to Chapter 28-11-00.
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TASK
CODE I A B C DATE MECH INSP
A. RIGHT-HAND WING
Page 28
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TASK
CODE I A B C DATE MECH INSP
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TASK
CODE I A B C DATE MECH INSP
Page 30
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TASK
CODE I A B C DATE MECH INSP
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TASK
CODE I A B C DATE MECH INSP
Page 32
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TASK
CODE I A B C DATE MECH INSP
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TASK
CODE I A B C DATE MECH INSP
Page 34
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TASK
CODE I A B C DATE MECH INSP
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TASK
CODE I A B C DATE MECH INSP
Page 36
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TASK
CODE I A B C DATE MECH INSP
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TASK
CODE I A B C DATE MECH INSP
Page 38
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TASK
CODE I A B C DATE MECH INSP
A. AFT FUSELAGE
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TASK
CODE I A B C DATE MECH INSP
b. Flow-increasing valve X
Page 40
Oct.01/15 05-20-02 C28
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TASK
CODE I A B C DATE MECH INSP
d. Heat Exchangers X
b. Flow-increasing valve X
e. Heat Exchangers X
a. Ducts X
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TASK
CODE I A B C DATE MECH INSP
Page 42
Oct.01/15 05-20-02 C28
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TASK
CODE I A B C DATE MECH INSP
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TASK
CODE I A B C DATE MECH INSP
Page 44
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TASK
CODE I A B C DATE MECH INSP
280007 41. FUEL TANKS (RK-106 thru RK-507 with Kit 128- X
9008 and 128-9009 Installed; RK-508 thru RK-
529 with Kit 128-9009 Installed; RK-530 and
After) - Detail inspect the tank interiors for
indications of fungal or microbial contamination.
Refer to Chapter 28-11-00.
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C28 05-20-02 Oct.01/15
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TASK
CODE I A B C DATE MECH INSP
A. VERTICAL STABILIZER
Page 46
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TASK
CODE I A B C DATE MECH INSP
Page 47
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TASK
CODE I A B C DATE MECH INSP
A. HORIZONTAL STABILIZER
a. Horn lever X
b. Link assembly X
c. Lever assembly X
Page 48
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TASK
CODE I A B C DATE MECH INSP
Page 49
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TASK
CODE I A B C DATE MECH INSP
Page 50
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TASK
CODE I A B C DATE MECH INSP
NOTE
Refer to the Pratt & Whitney Maintenance Manual for
recommended oil change intervals.
Page 51
C28 05-20-02 Oct.01/15
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TASK
CODE I A B C DATE MECH INSP
Page 52
Oct.01/15 05-20-02 C28
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TASK
CODE I A B C DATE MECH INSP
Page 53
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TASK
CODE I A B C DATE MECH INSP
Page 54
Oct.01/15 05-20-02 C28
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TASK
CODE I A B C DATE MECH INSP
NOTE
Refer to the Pratt & Whitney Maintenance Manual for
recommended oil change intervals.
Page 55
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TASK
CODE I A B C DATE MECH INSP
Page 56
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TASK
CODE I A B C DATE MECH INSP
Page 57
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TASK
CODE I A B C DATE MECH INSP
Page 58
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TASK
CODE I A B C DATE MECH INSP
Page 59
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TASK
CODE I A B C DATE MECH INSP
Page 60
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TASK
CODE I A B C DATE MECH INSP
Page 61
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TASK
CODE I A B C DATE MECH INSP
A. OPERATIONAL INSPECTIONS
Page 62
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TASK
CODE I A B C DATE MECH INSP
Page 63
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TASK
CODE I A B C DATE MECH INSP
Page 64
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TASK
CODE I A B C DATE MECH INSP
Page 65
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TASK
CODE
(REF) DATE MECH INSP
A. SCHEDULED D INSPECTIONS
Page 66
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TASK
CODE
(REF) DATE MECH INSP
540008 11. FRAME AND PYLON RIB - Perform detailed inspection for
cracks, loose or failed fasteners and indications of structural
damage (Ref. Figure 27).
570012 12. MAIN FLAP CENTER RAIL ASSEMBLY AND CENTER FLAP
ROLLERS - Perform detailed inspection for loose or failed
fasteners, bolts of center flap roller for condition and any
indication of structural damage (Ref. Figure 28).
570013 13. WING FRONT AND REAR SPAR FITTINGS - Perform detailed
inspection of attachment fittings using Eddy current procedures.
Refer to WING FORWARD AND AFT SPAR FITTING
INSPECTION procedures, Chapter 57-40-00. (The wing does
not have to be removed.)
Page 67
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TASK
CODE
(REF) DATE MECH INSP
NOTE
Initially, it is not necessary to completely remove the fuel bladder for this
inspection, but access to the inside of the tank structure must be made
(Note - corrosion will typically be at the bottom of the tank between the
fuel bladder and the tank structure where moisture may have
accumulated). The outer tank structure should be inspected thoroughly
(borescope where required) to check for possible corrosion, fatigue
cracks, loose or failed fasteners. In the event that corrosion is found
during the initial phase of this inspection, a more thorough inspection,
with the fuel bladder removed, is required.
Page 68
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MODEL 400/400A MAINTENANCE MANUAL
TASK
CODE
(REF) DATE MECH INSP
NOTE
Initially, it is not necessary to completely remove the fuel bladder for this
inspection, but access to the inside of the tank structure must be made
(Note - corrosion will typically be at the bottom of the tank between the
fuel bladder and the tank structure where moisture may have
accumulated). The outer tank structure should be inspected thoroughly
(borescope where required) to check for possible corrosion, fatigue
cracks, loose or failed fasteners. In the event that corrosion is found
during the initial phase of this inspection, a more thorough inspection,
with the fuel bladder removed, is required.
NOTE
Initially, it is not necessary to completely remove the fuel bladder for this
inspection, but access to the inside of the tank structure must be made
(Note - corrosion will typically be at the bottom of the tank between the
fuel bladder and the tank structure where moisture may have
accumulated). The outer tank structure should be inspected thoroughly
(borescope where required) to check for possible corrosion, fatigue
cracks, loose or failed fasteners. In the event that corrosion is found
during the initial phase of this inspection, a more thorough inspection,
with the fuel bladder removed, is required.
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TASK
CODE
(REF) DATE MECH INSP
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Emergency Exit
(RK-1 and After)
Figure 3
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Entrance Door
(RK-1 and After)
Figure 4
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B
A
CENTER WINDSHIELD
POST ATTACHMENT
DETAIL A
NOTE:
ARROWS SHOW
POINTS OF
INSPECTION
DETAIL B
RK05B
070768AA.AI
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DETAIL B
DETAIL A
RK05B
082445AA.AI
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Spoiler Fairleads
(RK-1 and After)
Figure 13
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B A
NOTE:
CHECK FOR INTERFERENCE
BETWEEN ACTUATOR BRACKET
AND WING SPAR.
DETAIL A
NOTE:
ARROWS SHOW
POINTS OF
INSPECTION
DETAIL B
RJ05B
023366AB.AI
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"D" INSPECTION
EDDY CURRENT
"C" INSPECTION
VIEW WITH BORESCOPE
VISUALLY
DETAIL A INSPECT BOLT
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Pylon Firewall
(RK-1 and After)
Figure 25
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312FR*
A
311RL*
NOTE:
DETAIL A RK05B
060906AB.AI
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VOR/LOC
NO. #1 NO. #2
(ONE ON EACH
TRANSPONDER TRANSPONDER
SIDE OF VERTICAL
GPS NO. 1 STABILIZER)
HF (OPTIONAL)
TCAS (SINGLE) VHF
GPS (DUAL) ADF
Antenna Locator
(RK-1 and After)
Figure 35
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DETAIL A
RK05B
070769AA.AI
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DETAIL A
HIGH-LIMIT
TEMPERATURE
SENSORS
DUCT
TEMPERATURE
SENSOR
DUCT
TEMPERATURE
SENSOR
DETAIL B RK05B
080314AA.AI
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000
a. ACCESS DOORS BETWEEN INTAKE DUCT AND TAIL CONE OF NACELLE - Inspect for wrinkles and loose
or failed fasteners.
c. ENGINE MOUNT SUPPORT FITTINGS AND SURROUNDING STRUCTURE OF PYLON - Inspect for cracks
and attachment fitting condition.
d. OIL LINES, FUEL LINES AND ACCESSORY EQUIPMENT - Inspect for leakage and loose attachment.
b. ENGINE MOUNT AND ENGINE MOUNT SUPPORT FITTINGS - Inspect for cracks and damage (perform eddy
current inspection if necessary).
a. UPPER AND LOWER SKINS - Inspect for wrinkles and loose or failed fasteners.
c. LOWER WING SURFACE IN LANDING GEAR AREA - Inspect for skin buckling, loose or failed fasteners,
security of landing gear fitting and trunnion fittings, rear spar web and fuel leaks.
a. FRONT AND REAR SPAR WEBS - Inspect for wrinkles and loose or failed fasteners.
b. TRAILING EDGE ASSEMBLY - Inspect for any deformation affecting normal flap operation.
c. LEADING EDGE - Inspect leading edge attaching screws along the front spar of the wing.
d. BOX BEAM RIBS, ESPECIALLY RIBS IN MAIN LANDING GEAR ATTACHMENT AREA: WS 35 (890), 50.6
(1285) AND WCS 65.4 (1660) - Inspect for buckling and loose or failed fasteners.
e. FLAP RAILS AND THEIR ATTACHING FASTENERS - Inspect for cracks and loose or failed fasteners.
f. ROLL TRIM TAB MASS BALANCE AND FLAP ATTACHMENT SECTION - Inspect for security.
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g. MAIN WING ATTACH FITTINGS - Perform eddy current inspection of carry-through lugs and spar fittings. (Ref.
Chapter 57-40-00).
FUSELAGE PHASE I
a. RIVETS, SCREWS, FRAMES, SKINS, AND STRINGERS WITHIN RANGE OF VISUAL INSPECTION FROM
OUTSIDE FUSELAGE OR THROUGH ACCESS PANELS/DOORS - Inspect for loose or failed rivets and
screws, wrinkles in skin and distortion or cracks in frames and stringers. For airplanes RK-1 thru RK-299 that
have complied with Service Bulletin No. 34-3431, and RK-300 and after, inspect for loose or failed rivets,
wrinkles in skin, and distortion or cracks in the Reduced Vertical Separation Minimum (RVSM) Critical Region.
If loose or failed rivets, wrinkles in skin, and distortion or cracks are present in RVSM Critical Region, perform
the RVSM CRITICAL REGION INSPECTION procedure. (Ref. Chapter 34-10-01).
c. NOSE LANDING GEAR ATTACHING FITTINGS, DRAG STRUT, TRUNNION AND ADJACENT STRUCTURE
- Inspect for deformation, cracks, wrinkles, buckling, and loose or failed fasteners.
FUSELAGE PHASE II
a. WING-FUSELAGE CONNECTING FITTINGS AND ADJACENT STRUCTURE - Inspect for distortion, cracks,
wrinkles, buckling, and loose or failed fasteners.
c. FRAMES AT MIDDLE-REAR FUSELAGE JOINING AREA AND FORE AND AFT CARRY-THROUGH
ATTACHMENT SECTION - Inspect for distortion, cracks, and loose or failed fasteners.
a. ELEVATORS, RUDDER, RUDDER TRIM, YAW DAMPER AND THEIR MASS BALANCE ATTACHMENT
SECTION - Inspect for security.
b. VERTICAL AND HORIZONTAL STABILIZER ATTACHMENT SECTION - Inspect for cracks and loose or failed
fasteners.
a. ELEVATORS, RUDDER, RUDDER TRIM, AND THEIR MASS BALANCE ATTACHMENT SECTION - Inspect
for security.
b. VERTICAL AND HORIZONTAL STABILIZER ATTACHMENT SECTION - Inspect for cracks and loose or failed
fasteners.
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a. WHEEL AND ITS SURROUNDING AREA - Inspect for peeling paint, distortion, cracks and loose or missing
bolts.
b. SHOCK STRUT, DRAG STRUTS AND TRUNNION - Inspect for peeling paint, distortion and cracks.
e. RETRACTION AND EXTENSION CHECK - Inspect for freedom of movement of the nose gear and doors.
a. NOSE WHEEL AND ITS SURROUNDING AREA - Inspect for cracks and distortion. Disassemble in
accordance with the Model MU-300/400/400A Component Maintenance Manual.
b. SHOCK STRUT AND DRAG STRUT - Inspect for cracks and distortion in accordance with the Model
MU-300/400/400A Component Maintenance Manual.
c. ACTUATING CYLINDER ATTACHMENT AND SUPPORTING STRUCTURES - Inspect for security, loose or
failed fasteners and any evidence of structural damage.
a. WHEELS AND THEIR SURROUNDING AREA - Inspect for paint peeling, distortion and cracks.
b. SHOCK STRUTS, SIDE STRUTS AND TRUNNIONS - Inspect for paint peeling, distortion and cracks.
e. PERFORM RETRACTIONS AND EXTENSION CHECK - Inspect for freedom of movement of the main gear
and doors.
a. WHEEL - Inspect for cracks and distortion, loose or missing bolts. Disassemble in accordance with the Model
MU-300/400/400A Component Maintenance Manual.
b. SHOCK STRUT AND SIDE STRUT - Inspect for cracks and distortion in accordance with the Model
MU-300/400/400A Component Maintenance Manual.
c. ACTUATING CYLINDER ATTACHMENTS AND SUPPORTING STRUCTURES - Inspect for security, loose or
failed fasteners and any evidence of structural damage.
a. OPERATE THE THREE PRIMARY CONTROLS AND FLAPS THROUGHOUT THEIR FULL TRAVEL RANGE
- Inspect for freedom of movement throughout the entire mechanism and travel range.
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a. UPPER AND LOWER SKINS - Inspect for wrinkles and loose of failed fasteners.
c. LOWER WING SURFACE IN THE LANDING GEAR AREA - Inspect for skin buckling, loose or failed fasteners,
security of rear spar web and fuel leaks.
a. FRONT AND REAR SPAR WEBS - Inspect for wrinkles and loose or failed fasteners.
b. TRAILING EDGE RIBS - Inspect for buckling and loose or failed fasteners.
c. BOX BEAM RIBS, ESPECIALLY RIBS IN THE MAIN LANDING GEAR ATTACHMENT AREA: WS 35 (890),
50.6 (1285) AND WCS 65.4 (1660) - Inspect for buckling and loose or failed fasteners.
d. FLAP RAILS AND THEIR ATTACHING FASTENERS - Inspect for cracks and loose or failed fasteners.
e. ROLL TRIM TAB MASS BALANCE AND FLAP ATTACHMENT SECTION - Inspect for security.
f. MAIN WING ATTACH FITTINGS - Perform eddy current inspection of the carry-through lugs and spar fittings.
(Ref. Chapter 20).
FUSELAGE PHASE I
a. OUTER SKIN, FRAMES AND STRINGERS WITHIN RANGE OF VISUAL INSPECTION FROM OUTSIDE OF
THE FUSELAGE OR THROUGH ACCESS PANELS/DOORS - Inspect for wrinkles, buckling, loose fasteners,
skin and distortion or cracks in the frames and stringers.
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FUSELAGE PHASE II
c. FRAMES AT MIDDLE-TO-AFT FUSELAGE JOINING AREA AND FWD AND AFT CARRY-THROUGH
ATTACHMENT SECTION - Inspect for distortion, cracks and loose or failed fasteners.
a. ELEVATORS AND RUDDER (INCLUDING TRIM TAB AND YAW DAMPER) - Inspect for condition of
attachment fittings.
a. VERTICAL AND HORIZONTAL STABILIZER ATTACHMENT SECTION - Inspect for cracks and loose or failed
fasteners.
b. ELEVATOR, RUDDER AND YAW DAMPER MASS BALANCE ATTACHMENT SECTION - Inspect for security.
c. SPARS AND SPAR WEBS OF THE VERTICAL AND HORIZONTAL STABILIZERS, RUDDER AND
ELEVATOR - Inspect for distortion, cracks and loose or failed fasteners.
a. ELEVATORS AND RUDDER (INCLUDING TRIM TAB) - Inspect for condition of attachment fittings.
a. VERTICAL AND HORIZONTAL STABILIZER ATTACHMENT SECTION - Inspect for cracks and loose or failed
fasteners.
b. ELEVATOR, RUDDER AND YAW DAMPER MASS BALANCE ATTACHMENT SECTION - Inspect for security.
c. SPARS AND SPAR WEBS OF THE VERTICAL AND HORIZONTAL STABILIZERS, RUDDER AND
ELEVATOR - Inspect for distortion, cracks and loose or failed fasteners.
a. LANDING GEAR DOOR SKIN, DOOR HINGE AREA AND DOOR ACTUATING MECHANISM - Inspect for
wrinkles, loose or failed fasteners, security of hinge area, cracks and security of actuating mechanism.
b. UPLOCK AREA AND SHIMMY DAMPER - Inspect for cracks and security (both on the airframe and on the
sides of the landing gear).
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a. SHOCK STRUT ACCESSORY EQUIPMENT (STEERING UNIT, ACTUATING CYLINDER, DRAG STRUT,
ETC.) - Inspect for proper attachment and normal operation.
a. LANDING GEAR DOOR SKIN, DOOR HINGE AREA AND DOOR ACTUATING MECHANISM - Inspect for
wrinkles, loose or failed fasteners, security of hinge area, cracks and security of actuating mechanism.
b. UPLOCK AREA - Inspect for cracks and security (both on the airframe and on the sides of the landing gear).
a. OPERATE THE THREE PRIMARY CONTROLS, FLAPS, TRIM TABS AND YAW DAMPER THROUGHOUT
THEIR FULL TRAVEL RANGE - Inspect for freedom of movement throughout entire mechanism and travel
range.
a. OPERATE THE THREE PRIMARY CONTROLS, FLAPS, TRIM TABS AND YAW DAMPER THROUGHOUT
THEIR FULL TRAVEL RANGE - Inspect for freedom of movement throughout entire mechanism and travel
range.
LIGHTNING STRIKE
If flight through an electrically stressed region of the atmosphere where electrical discharges are transferred from
cloud to cloud and from cloud to earth, the airplane may become a part of this discharge path. During a lightning
strike, the current enters the airplane at one point and exits at another, usually at opposite extremities. It is in these
areas, wing tips, nose and tail sections, where damage is most likely to occur. The purpose of the lightning strike
inspection before returning the airplane to service is to locate any damage that may have occurred.
At the first opportunity following the incident, perform inspections in accordance with PRELIMINARY INSPECTION
ITEMS and perform a comprehensive inspection as instructed in accordance with COMPREHENSIVE
INSPECTION ITEMS after landing at a maintenance facility.
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a. ENGINE COWLING AND NACELLE - Inspect for burns, dents or damage due to static discharge.
b. WING UPPER SURFACE, ESPECIALLY WING TIPS, FLIGHT SURFACES AND HINGE PORTIONS - Inspect
for burns, dents or damage due to static discharge.
e. STANDBY COMPASS - Should be considered serviceable if the corrected heading is within 10 of the heading
indicated by the remote gyro compass system. If the gyro compass is not within tolerance, remove and repair
or replace.
ENGINE
a. OIL FILTER - Inspect for metal chips (see Engine Maintenance Manual).
a. UPPER AND LOWER OUTER SKINS (ESPECIALLY PROTRUDING PORTIONS, JOINTS AND SPAR
JOINTS) - Inspect for burned, pitted or eroded areas.
c. FLIGHT SURFACES AND HINGE POINTS - Inspect for burned, pitted or eroded areas.
a. RADOME AND ATTACHING FASTENERS - Inspect for burned, pitted or eroded areas.
COMMUNICATION UNITS
a. VHF, UHF (IF INSTALLED), HF (IF INSTALLED) AND AUDIO - Inspect each unit for proper operation. (Ref. to
Chapter 23).
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b. ANTENNAS - Inspect all antennas for evidence of burned, pitted or eroded areas. If damage is noted, perform
functional check of affected system. (Ref. Chapter 23).
NAVIGATION UNITS
a. RADAR REFLECTOR AND MOUNTING STRUCTURE - Inspect for damage. If damage is noted, perform a
bench check of system. If superficial pitting, eroding or burning of mount structure is noted, perform a functional
check of the radar system. (Ref. Chapter 34).
c. ANTENNA - Inspect all antennas for evidence of burned, pitted or eroded areas. If damage is noted, perform
functional check of affected system. (Ref. Chapter 34).
RADOME
a. Inspect for dents, cracks, punctures, scratches, cracks and any evidence of damage.
a. Inspect for dents, punctures, loose or failed fasteners, cracks and indications of structural damage.
a. Inspect for dents, cracks, scratches and any evidence of structural damage.
WINDSHIELD
a. Inspect for dents, cracks, scratches and punctures. Inspect the air inlet leading edge and inner skin assembly
for loose or missing fasteners.
b. If missing fasteners are noted in the air inlet section, inspect the fan blades and engine 1st stage compressor
and stator blades for impact damage. If impact damage is noted, perform a borescope inspection of the engine
in accordance with Pratt & Whitney JT-15D-5/-5R maintenance manual.
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MODEL 400/400A MAINTENANCE MANUAL
NOTE: The Engine Air Inlet Section may remain in service for a maximum of 25 flight hours provided no more than
two rivets are missing from any position.
ENGINE FAN
ANTENNAS
a. Inspect for dents, cracks and any evidence of mechanical damage. If damage is noted, perform functional check
of affected system.
A high drag/side-load condition also exists whenever the airplane skids or overruns the prepared surface onto an
unprepared surface and whenever a landing involves tire blowouts or skids sufficient to endanger the airplane. This
covers takeoffs, landings and unusual taxi conditions.
a. Inspect for loose or failed fasteners, buckling, cracks and evidence of structural damage.
a. Inspect for loose or failed fasteners, buckling, cracks and evidence of structural damage.
a. Inspect for loose or failed fasteners and evidence of structural failure or damage.
NOTE: Kit 128-3004 replaces the Shinko starter-generator with the Lucas starter-generator.
Refer to the COMMUTATOR inspection in Chapter 80-10-00 for RJ-1 and after, and RK-1 thru
RK-23 without Kit 128-3004 installed.
Refer to the MU-300/400/400A Component Maintenance Manual for RJ-1 and After, and RK-1 thru
RK-23 with Kit 128-3004 installed, and RK-24 and After.
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a. UPPER AND LOWER SKINS - Inspect for wrinkles and loose or failed fasteners.
b. FLAP RAILS AND ATTACHING HARDWARE - Inspect for cracks and loose or failed fasteners.
c. FLAP OPERATION THROUGHOUT FULL TRAVEL RANGE - Inspect for freedom of movement throughout
entire mechanism and travel range.
a. NOSE LANDING GEAR DOOR SKIN, DOOR HINGE AREA AND DOOR ACTUATING MECHANISM - Inspect
for wrinkles, loose or failed fasteners, security of hinge area, cracks and security of actuating mechanism.
b. UPLOCK AREA AND SHIMMY DAMPER - Inspect for cracks and security (both on the airframe and on the
sides of the landing gear).
a. SHOCK STRUT ACCESSORY EQUIPMENT (STEERING UNIT, ACTUATING CYLINDER, DRAG STRUT,
ETC.) - Inspect for proper attachment and normal operation.
a. MAIN LANDING GEAR DOOR SKIN, DOOR HINGE AREA AND DO ACTUATING MECHANISM - Inspect for
wrinkles, loose or failed fasteners, security of hinge area, cracks and security of actuating mechanism.
b. UPLOCK AREA - Inspect for cracks and security (both on the airframe and on the sides of the landing gear).
a. DOORS AND SURROUNDING FUSELAGE SKIN AND HINGES - Inspect for cracks, distortion and loose or
failed fasteners.
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b. LAMP AND LAMP MOUNTING BRACKETS - Inspect for cracks, loose or failed fasteners and security.
c. EXTENSION/RETENTION ACTUATORS - Inspect fro cracks, bent push rods, distortion and loose or failed
mounting hardware.
d. LIGHT OPERATION THROUGHOUT FULL RANGE - Inspect for freedom of movement and smooth operation
throughout entire mechanism and travel range.
TOWING MISHAPS
AFTER TOWING WITH TORQUE LINKS CONNECTED
NOTE: If any of the following conditions exist, please contact the Beechcraft Technical Support at 1-800-429-5372.
a. UPPER AND LOWER TORQUE LINKS - Visually inspect for cracks, cracked paint and deformation (Ref. Figure
1).
b. TORQUE LINK BOLT - Check for ease of removal and straightness, and visually inspect for cracks (Ref. Figure
1).
c. STOPPER ASSEMBLY AND STOPPER PADS - Using a mirror, inspect for cracks, deformation and security
(Ref. Figure 1).
d. HOUSING ASSEMBLY AND STEERING SYSTEM LEVER - Inspect for damage to the RH interior corners of
the housing assembly and to the appropriate side of the system lever (Ref. Figure 1).
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Engine internal hot and cold section components such as fan blades, compressor blades and stators, impellers,
turbine blades and stators can be abraded significantly and induce airflow disturbances and out of balance
conditions. Other engine components such as starter generators, bleed air ducting, and pressure/temperature
probes may also become contaminated or damaged.
If an aircraft has been operated in or exposed to volcanic ashes, including ash cloud fallout, perform an ASH
ENCOUNTER SURVEY to determine the level of contamination or damage and formulate a maintenance plan to
maintain continued airworthiness.
In most cases, an initial indicator of volcanic ash encounter will be noted on a flight crew's post flight or preflight
inspection. In more extreme cases, the crew may actually experience an in-flight engine or airframe system
performance degradation. A dusting or fogging of the cockpit and/or cabin interior and furnishings may also be noted
as volcanic ash is circulated by the aircraft's air distribution system. If the crew determines a more in depth ash
encounter survey is necessary, guidelines for this survey and recommended maintenance actions are provided
below.
If an aircraft has been operated in or exposed to volcanic ashes, taxied on airfields subjected to volcanic ash fallout,
or exposed to blowing ash, this survey will require gaining access to the nose avionics area, wing flap and spoiler
cove areas, landing gear wheel wells, engine compartment and aft fuselage area. The air cycle machine should also
be accessed.
This survey should be conducted by personnel familiar with Model 400/400A configuration and systems. As a
general rule, the Airplane Flight Manual (AFM), Preflight Inspection; EXTERIOR INSPECTION, will provide a logical
path through the areas of exterior evaluation. While conducting this inspection, particular attention should be given
to airframe and engine leading edge surfaces, engine inlet and bypass areas, external lights and lenses, and
fuselage air inlet and exhaust openings and drains (including the pitot-static system) for abrasion or contamination.
Wing flap and wing spoiler coves, airframe cavities, low points or other semi protected areas may harbor ash
deposits as well. For the interior of the aircraft, attention should be given to air distribution ducts and/or air outlets
and cockpit and cabin furnishings for evidence of ash deposits.
Crew reports of in-flight ash encounter and any associated aircraft performance issues should also be considered
during this survey. This information, along with any inspection findings, should be reviewed to determine a volcanic
ash exposure category.
Volcanic ash exposure is identified as Category I, II or III. Each category of exposure has an associated level of
maintenance which should be performed to ensure continued airworthiness.
During the survey, if any one item is observed from a higher category of exposure, the higher category maintenance
actions should be performed. For example, if moderate abrasion damage (Category 2 criteria) is observed on the
exterior leading edge surfaces, but all other findings meet Category 1 criteria, all the Category 2 maintenance
actions should be accomplished.
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If aircraft survey findings and/or pilot reports indicate any of the following, perform the CATEGORY 1 -
MAINTENANCE ACTIONS.
a. Acrid odor (e.g. smell of sulfur gas or a hot electrical smell) noted in the cockpit or cabin area.
d. No evidence of dusting or ash particles in the cockpit or cabin area; Crew and/or passengers did not require the
use of oxygen.
e. No ash accumulations in the nose avionics compartment, landing gear wheel wells and/or wing flap and spoiler
cove areas. Light surface dust is permissible.
NOTE: Light unpainted surface abrasion is defined as a slight surface roughness when felt with the fingers or
viewed with magnification. Light painted surface erosion is defined as erosion of the topcoat of paint only
but the base primer is still visible.
g. Light unpainted surface abrasion to the leading edge surfaces of windshield retainers, wings, engine inlets and
horizontal stabilizer. This criteria also applies to landing and navigation lights and lenses.
h. Light painted surface erosion on radome, vertical stabilizer leading edge and elevator heater horns.
If aircraft survey findings and/or pilot reports indicate any of the following, perform the CATEGORY 2 -
MAINTENANCE ACTIONS.
a. Ash deposits accumulated in the nose avionics compartment, landing gear wheel wells and/or wing flap and
spoiler cove areas.
b. Minor obstruction or plugging of pitot tubes and/or static ports; insufficient to affect instrument readings.
c. Visible airborne particles or contaminants, or similar report of air quality, in the cockpit or cabin area during flight.
Crew and/or passengers required the use of oxygen.
e. Ash deposits present in the air distribution system or air cycle machine components.
i. Frosting or chipping of cockpit windshields, landing and navigation lights and lenses due to impact of ash.
NOTE: Moderate unpainted surface abrasion is defined as a visible surface roughness when viewed from a
distance of approximately 3 feet (1 meter) using ambient daytime lighting. Moderate paint erosion is defined
as erosion through the top coat and base primer, exposing the underlying bare metal or composite material.
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MODEL 400/400A MAINTENANCE MANUAL
j. Moderate unpainted surface abrasion to the leading edge surfaces of windshield retainers, wings, engine inlets
and horizontal stabilizer.
k. Moderate painted surface erosion on radome, vertical stabilizer leading edge and elevator heater horns.
If aircraft survey findings and/or pilot reports indicate any of the following, perform the CATEGORY 3 -
MAINTENANCE ACTIONS.
c. Obstruction or plugging of pitot tubes and/or static ports resulting in erroneous instrument readings.
NOTE: Heavy unpainted surface abrasion is defined as the removal of base metal or composite material from a
main structure or subassembly. Heavy paint erosion is defined as removal of the top coat, base primer and
any portion of bare metal or composite material.
e. Heavy unpainted surface abrasion to the leading edge surfaces of windshield retainers, wings, engine inlets and
horizontal stabilizer.
f. Heavy painted surface erosion on radome, vertical stabilizer leading edge and elevator heater horns.
MAINTENANCE ACTIONS
NOTE: In addition to the tasks listed below, refer to the Pratt & Whitney Canada's Special Instruction 25-2010,
Appendix 4 for any addition engine requirements.
Volcanic ash deposits should be completely removed from all airframe and engine surfaces, including all
wing and flight control enclosures, landing gear wheel well areas and nacelles. If the surface accumulation
of ash deposits is greater than 1/4 in. (6 mm), initial removal should be accomplished with the hand brushes
or vacuum equipment. Ash deposits which collect in close tolerance areas or moving surface hinge points
may cause sticky or binding operation.
a. Perform a clear, fresh water rinse of the aircraft's exterior structure, including all wing and flight control
enclosures and landing gear wheel well areas. Rinse all areas thoroughly with water. No ash deposits should
remain. Avoid spraying water directly on electrical components.
b. Deploy the thrust reverser doors and perform a clear, fresh water rinse of the thrust reverser doors and linkage
assemblies. Rinse all areas thoroughly with water. No ash deposits should remain. Avoid spraying water directly
on electrical components.
c. Reference the applicable section of Pratt & Whitney Maintenance Manual or contact your Pratt & Whitney
Representative for engine related inspection recommendations.
NOTE: Following a clear, fresh water rinse, inspect airframe, thrust reverser and engine cavities and low points for
standing water. Remove any standing water to prevent corrosion formation.
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d. On RK-1 through RK-242 with Kit 128-5405 installed; RK-243 and After - Inspect the efficiency of the windshield
surface seal coating. Reapply coating if necessary (Ref. Chapter 56 in the Component Maintenance Manual,
P/N 128-590001-81 or subsequent).
e. Service the air cycle machine (ACM) water separator and replace the coalescer sock. Ensure the water
separator moisture drain plumbing is not obstructed (Ref. Chapter 21-70-00).
LUBRICATION SCHEDULE - MAIN LANDING GEAR AND NOSE LANDING GEAR DOORS.
b. Visually inspect the nose radome for condition and erosion of the composite radome structure and paint.
c. Visually inspect the left and right pitot tubes for condition and obstruction. Perform PITOT TUBE INSPECTION,
Chapter 34-10-00 for RJ-1 thru RJ-60 and RJ-62 and After, and Chapter 34-12-00 for RJ-61; RK-1 and After.
d. Visually inspect pitot-static drain ports for moisture and evidence of ash contamination. Purging of the pitot
system plumbing and static system plumbing should be considered based on visual observations (Ref. Chapter
34-12-00).
e. Visually inspect cockpit windshields and windshield retainers for condition. Inspect windshield sealant for
erosion (Ref. Chapter 56-00-00).
f. On RJ-1 and After and RK-1 through RK-242 without Kit 128-5405 - Visually inspect windshield wiper arms and
wiper blades for condition, erosion and freedom of movement.
g. Visually inspect both angle of attack (AOA) vanes for condition and freedom of movement.
j. Replace the cabin forward and aft evaporator module air filters (Ref. Chapter 21-51-00).
k. Visually inspect all nacelle and fuselage drain masts for condition, obstruction and erosion.
l. Visually inspect wing leading edges and wing fuel vents for condition, erosion and obstruction.
m. Visually inspect wing spoilers, wing flap control surfaces, flap rails and flap rollers for condition, erosion and
freedom of movement.
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n. Visually inspect the wing spoiler and wing flap cove areas for condition and ash contamination.
o. Visually inspect wing tip navigation and strobe light lenses for condition and erosion.
p. Visually inspect the engine inlet assembly leading edges for condition and erosion.
q. Inspect the engine T1 thermocouple wire harness probes located in the engine inlet and the bypass duct for
condition and obstruction. Refer to the applicable section of Pratt & Whitney Maintenance Manual for location.
NOTE: If the engine LP inlet cone or compressor rotor assemblies exhibit damage, contact a Pratt & Whitney
Canada representative for additional guidance.
r. Visually inspect the engine compressor inlet cone and LP compressor rotor assemblies for condition and
erosion. Reference the applicable section of Pratt & Whitney Maintenance Manual or contact your Pratt &
Whitney Representative for other engine related inspection recommendations.
s. Visually inspect the starter generator air inlet, brushes, brush holders, commutator and cooling fan for condition
and ash contamination (Ref. Chapter 80-10-00).
t. Visually inspect the thrust reverser doors and mechanical linkage for condition, ash contamination and freedom
of movement.
u. Visually inspect all landing gear wheel wells and doors for condition and ash contamination.
v. Replace the airframe fuel system filter(s) (Ref. Chapter 28, as applicable).
w. Perform the NORMAL EMERGENCY EXTENSION RETRACTION VERIFICATION CHECK (Ref. Chapter
32-30-00).
x. If the aircraft has been operated on ash covered runways or taxiways, or been subjected to blowing ash, remove
all landing gear wheel assemblies and inspect for condition. Clean, inspect and re-lubricate all wheel bearings
(Ref. Chapter 12-20-00).
y. If the aircraft has been operated on ash covered runways or taxiways, or been subjected to blowing ash, visually
inspect the main landing gear brake assemblies for condition, ash contamination and freedom of operation.
z. Visually inspect the environmental system's ram air inlet scoop and ducting for condition, ash contamination and
obstruction (Ref. Chapter 21-00-00, Major Component Locations illustration).
aa. Visually inspect the refrigeration unit primary and secondary heat exchangers for condition, ash contamination
and obstruction. Removal of the refrigeration unit may be required for adequate inspection (Ref. Chapter
21-50-00 in the Model 400/400A Maintenance Manual and Chapter 21 in the Component Maintenance Manual,
P/N 128-590001-81 or subsequent).
ab. Visually inspect the refrigeration unit cooling turbine for condition, ash contamination and obstruction (Ref.
Chapter 21 in the Component Maintenance Manual, P/N 128-590001-81 or subsequent).
ac. Visually inspect the aft fuselage vapor cycle machine inlet and exhaust openings for condition, ash
contamination and obstruction.
ad. Visually inspect the vapor cycle machine compressor/condenser module for condition, ash contamination and
obstruction. Removal of the condenser boot may be required for adequate inspection (Ref. Chapter 21-51-00).
ae. Visually inspect the vertical stabilizer leading edge assembly and recognition light lens for condition and erosion.
af. Visually inspect the horizontal stabilizer logo light lenses for condition and erosion.
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MODEL 400/400A MAINTENANCE MANUAL
ag. Visually inspect the horizontal stabilizer leading edge assemblies for condition and erosion.
ah. Visually inspect the elevator surfaces and elevator heater horns for condition, erosion and freedom of
movement.
ai. Visually inspect the rudder surface and rudder trim tab surfaces for condition, erosion and freedom of
movement.
LUBRICATION SCHEDULE - LANDING LIGHT, UPPER AND LOWER AFT FUSELAGE DOOR
PIANO-TYPE HINGE
LUBRICATION SCHEDULE - RUDDER TRIM TAB AND ROLL TRIM PIANO-TYPE HINGE
b. Reference the applicable section of Pratt & Whitney Maintenance Manual or contact your Pratt & Whitney
Representative for engine related inspection recommendations.
d. Remove, clean or replace both pitot tube assemblies. Purge the pitot system plumbing and static system
plumbing (Ref. Chapter 34-12-00).
f. Visually inspect for and clean, if required, any ash deposits from all fuel tanks (Ref. Chapter 28, as applicable).
g. Drain the hydraulic system reservoir and replace the reservoir fluid and air filters (Ref. Chapter 29-10-00, as
applicable).
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