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WPS 2014-002 002 - 1G & 2G S 275 JR

This document is a welding procedure specification (WPS) for shielded metal arc welding (SMAW) of double V-butt joints in steel with a thickness range of 3mm to unlimited. It specifies the joint design, base and filler metals, welding positions, preheat requirements, and parameters for individual weld passes including current, voltage, travel speed, and heat input ranges. The WPS was prepared by ELCO International Engineering Co. for steel structure works on the Rabab Harweel Integrated Project and will be used by L&T MFY as the main contractor.

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2K views

WPS 2014-002 002 - 1G & 2G S 275 JR

This document is a welding procedure specification (WPS) for shielded metal arc welding (SMAW) of double V-butt joints in steel with a thickness range of 3mm to unlimited. It specifies the joint design, base and filler metals, welding positions, preheat requirements, and parameters for individual weld passes including current, voltage, travel speed, and heat input ranges. The WPS was prepared by ELCO International Engineering Co. for steel structure works on the Rabab Harweel Integrated Project and will be used by L&T MFY as the main contractor.

Uploaded by

jeswin
Copyright
© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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QCF-3.

1 Rev 01
ELCO INTERNATIONAL ENGINEERING Co.LLC
P.O.Box:3353, P C :111, CPO SEEB, , Sultanate of Oman
Ph:+968 97055110, Fax: +968 24503120, E.Mail:[email protected]
Page No1 of 2
WELDING PROCEDURE SPECIFICATION (AWS D1.1 -2010)
Company : ELCO INTERNATONAL ENGINEERING CO.LLC
WPS : ELCO / WPS / 15-012 / 02 Rev 0 Dated 30-09-2015 PQR : ELCO / PQR / 10 / 051B Rev 0 Dt: 14-01-10
PROCESS : SMAW TYPE(s) : MANUAL CLIENT : PETROLEUM DEVELOPMENT OF OMAN
Contract No : N/A MAIN CONTRACTOR : L & T MFY
PROJECT : RABAB HARWEEL INTEGRATED PROJECT ( RHIP)

JOB : STEEL STRUCTURE WORKS


JOINTS:-

Joint Design : Double V Butt Joint.

Backing : Yes

Backing Material (Type): : Weld Metal / Parent Metal

BASE METALS:-

Specification type and grade : BS EN 10025-2, S275JR

to Specification type and grade : BS EN 10025-2, S275JR

THICKNESS RANGE :-

Base Metal : Groove - 3mm to Unlimited Fillet - All

Pipe Diameter Range : Groove 24 & above Fillet - All

Other : N/A

FILLER METALS:-

Spec. No. : SFA 5.1

AWS No. ( Class) : E 7018

F.No :4

A.No :1

Size of Filler Metals : 2.5 , 3.2 & 4.0mm

Deposited Weld Metal : Unlimited Fillet : All

Electrode Flux (Class) : N/A

Electrode Manufacturer : ADOR / ESAB / Equivalent PDO approved Manufacturer

Other : NA

ELCO L& T MFY PEC


Prepared By Reviewed By Approved By
Sign : Sign : Sign:
Name : S.R.DESHPANDE Name : Name:
Designation: QCM Designation: Designation
Date : 30-Sep-2015 Date : Date:

ELCO / WPS / 15-012 / 02 Rev 0 Dated 30-0-2015


POSITIONS POST WELD HEAT TREATMENT
Positions(s) of Groove : 1G & 2 G Temp Range : N/A
Welding Progression : Horizontal Heating Rate : N/A

Not valid unless stamped: APPROVED FOR FABRICATION


QCF-3.1 Rev 01
ELCO INTERNATIONAL ENGINEERING Co.LLC
P.O.Box:3353, P C :111, CPO SEEB, , Sultanate of Oman
Ph:+968 97055110, Fax: +968 24503120, E.Mail:[email protected]
Page No2 of 2
WELDING PROCEDURE SPECIFICATION (AWS D1.1 -2010)
ELCO / WPS / 15-012 / 02 Rev 0 Dated 30-0-2015
POSITIONS POST WELD HEAT TREATMENT
Positions(s) of Groove : 1G & 2 G Temp Range : N/A
Positions of Fillet : Horizontal (1F & 2F) Cooling Rate : N/A
Holding Time : N/A
PREHEAT GAS
: t 20mm - 50C Shielding Gas(es) : N/A
20 t 38 - 65C
Preheat Temp. Min 38 t 65 - 110C Percent Composition : N/A
For Joints with different thickness
higher Preheat shall be applied. Flow Rate : N/A
Interpass Temp Min : 50C Max: 115C Gas Backing : N/A
Preheat Method : Propane Gas (Continues or Special Trailing Shielding : None
Heating, where applicable)

ELECTRICAL CHARACTERISTICS
Current AC or DC : DC Electrode Wire Feed Speed Range : N/A
Mode of Metal Transfer for GMAW : N/A
Polarity : SMAW EP
Tungsten Electrode Size and Type : N/A
TECHNIQUE
String or Weave Bead : String for Root & Hot / Weave for Fill & Capping
Orifice or Cup Size : N/A
Initial and Interpass Cleaning Method : Wire brushing ,Grinding & Chipping
Method of Back Gouging : Grinding
Oscillation : N/A
Contact Tube to Work distance : N/A
Multiple or Single Pass ( per side) : Multiple
Multiple or Single Electrodes : Single
Peening : N/A
WELDING DATA
WELD FILLER METAL CURRENT VOLT TRAVEL HEAT
TYPE AMP. SPEED INPUT
LAYER(S) PROCESS CLASS DIA (mm) RANGES
POLARITY RANGES mm/sec KJ/ mm
1st Side
ROOT PASS SMAW E-7018 2.5 mm DC-EP 86 106 22 28 1.51 1.85 1.29 1.57
HOT PASS SMAW E-7018 3.2 mm DC-EP 122 149 23 29 1.93 2.36 1.47 1.80
FILL PASS-1 SMAW E-7018 3.2 mm DC-EP 117 143 23 29 2.12 2.60 1.29 1.59
FILL PASS-2 SMAW E-7018 4.0 mm DC-EP 150 184 23 29 2.25 2.75 1.57 1.91
CAPPING SMAW E-7018 3.2 mm DC-EP 118 - 145 23 - 28 2.39 2.92 1.12 1.36
2nd Side
FILL PASS-1 SMAW E-7018 2.5 mm DC-EP 92 112 21 26 1.72 2.11 1.15 1.41
FILL PASS-2 SMAW E-7018 3.2 / 4.0 mm DC-EP 149 -183 23 29 2.55 3.11 1.36 1.68
CAPPING SMAW E-7018 3.2 mm DC-EP 105 - 129 22 - 28 2.55 3.11 0.93 1.13

ELCO L& T MFY PEC


Prepared By Reviewed By Approved By
Sign : Sign : Sign:
Name : S.R.DESHPANDE Name : Name:
Designation: QCM Designation: Designation
Date : 30-Sep-2015 Date : Date:

Not valid unless stamped: APPROVED FOR FABRICATION

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