R [004-032]

R [004-032]

HIGH PERFORMANCE AIR COOLED CHILLER
SERVICE MANUAL
English
Cod. 273044
Rev. 25.05.2005
Issued by T.D.Service
Caution
It
S
S
S
is recommended that:
the manual is retained for the entire service life of the machine;
the user reads the manual carefully before carrying out any operations on the machine;
the machine is used exclusively for the purpose for which it is intended; incorrect use of the machine shall release the
manufacturer from any liability.
This manual has been prepared to enable the end ---user to carry out only those operations that can be done with the panels
closed. Any operations that require the opening of doors or equipment panels must be carried out only by qualified personnel.
Each machine is equipped with an electric isolating device which allows the operator to work in conditions of safety. This
device must always be used to eliminate risks during maintenance (electric shocks, scalds, automatic restarting, moving
parts and remote control).
The panel key supplied with the unit must be kept by the person responsible for maintenance.
For identification of the unit (model and serial no.) in case of the necessity for assistance or spare parts, read the identification
labels affixed to the outside and inside of the unit.
IMPORTANT:
This manual may be subject to modification; for complete and up ---to---date information the user should
always consult the manual supplied with the machine.
Index
1 --
2 --
3 --
4 --
5 -6 -7 -8 --
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1
1.2
1.3
1.4
---------
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
2.1
2.2
2.3
2.4
2.5
-----------
Operating limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound pressure levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foundations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
2
2
2
2
3.1
3.2
3.3
3.4
---------
Aeraulic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of the safety valve discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2
3
4
4.1
4.2
4.3
4.4
4.5
4.6
-------------
Initial check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
First start---up (or after a long stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting and stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chillers serving special plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Freecooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Microprocessor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
5
5
5
5
Preliminary Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Start-- Up and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Refrigerant and Oil Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5.1 --5.2 ---
Refrigerant charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Oil charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6.1 ---
Setting thermostatic expansion valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7.1 --7.2 ---
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Dismantling the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
8.1
8.2
8.3
8.4
8.5
Pump set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water chiller with partial heat recovery (20%) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water chiller with total heat recovery (100%) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic circuit accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water chiller with inertia tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Devices Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
-----------
8
8
8
8
9
Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
1 --- Introduction
ducts of condensation air in machine intake (if present) and

outlet.
Each unit is completely factory assembled; after evacuation, the
necessary quantity of refrigerant is added to the refrigerant circuit(s) and the unit is tested.
All the units are equipped with one or two independent refrigerating circuits, each one composed of: an air ---cooled condenser,
a hermetic Scroll compressor and a braze ---welded plate evaporator. The components of the liquid line are the charging valves,
filters---dryers, solenoid valve, shut---off valve, moisture indicator
and thermostatic expansion valve.
The hydraulic circuit --- with max. working pressure 5 bar --- is
made up on mod. 004---016 of hydraulic lines both in steel and
flexible EPDM rubber, connected by fittings and threaded joints,
on mod. 017---032 of carbon steel pipes connected with
grooved ---end (Victaulic) fittings and couplings and include also
a flow switch (optional) and, in the freecooling versions, chilled
water coils and a three ---way valve.
The hermetic scroll compressors are complete with the following
protection/safety devices: oil heater (if necessary), electronic
protection monitoring the temperature of the motor windings
and the direction of rotation (the latter may be enclosed in the
electronics of the compressor or external, depending on the
model).
Fans are radial type, with aluminum reverse curved blades and
structure, statically and dynamically balanced, directly coupled
to a motor with external rotor. It is always available the fan speed
control which normally is achieved through an adjuster with continuous speed modulation.
By simply modifying the parameters (of the Microface microprocessor control), limiting the fan max. rotation speed, it is possible
to change the useful air static pressure (equal to the difference
of the static pressure between the delivery and suction ducts
connected with the unit).
The MATRIX R water chillers are controlled by the MICROFACE microprocessor, managing all the unit operating conditions.
The user can change and/or modify the operating parameters
through the display keyboard installed on the electrical panel.
The electrical control board is equipped with all the safety and
operating devices required for reliable operation. The compressor motors are equipped with protection on all three phases and
are started by three ---pole contactors.
1.1 --- Foreword

This handbook is aimed at enabling both the installer and the operator to carry out the correct installation, operation and maintenance of the refrigerating machine, without damaging it or causing injuries to the relevant staff.
The handbook is thus an aid for the qualified staff in the arrangement of the specific equipment for the correct installation, operation and maintenance in compliance with the local regulations
in force.
The MATRIX R water chillers can be identified as follows:
CRH004
Cooling Capacity kW
Nominal cooling capacity / 10
Compressor:
H Hermetic Scroll
Version:
R Radial
Execution:
C Chiller
S Superchiller
1.2 --- Responsibility

Liebert Hiross accepts no present or future responsibility for
damage to persons, things or to the machine itself due to operators negligence, failing to comply with the installation, operation
and maintenance instructions of this handbook, failed application of the safety norms in force for the system and the qualified
staff charged with the operation and maintenance.
2 --- Preliminary Operations
1.3 --- Inspection
2.1 --- Operating limits
All units are fully assembled and wired in the manufacturing

plant. Before shipment they are charged with the necessary
quantities of refrigerant and oil and then tested at the operating
conditions normally required by the customer. The machines
hydraulic circuit is equipped with drain plugs and open vent
valves; the free ---cooling coils are supplied dry to avoid possible
problems due to frost in the storage period. Immediately inspect
the machine carefully on delivery to check for damage during
transportation or missing components; possible claims must be
made immediately to the carrier and the factory or its representative.
The units can operate within the indicated operating limits (see
Tab. 6). These limits apply to new machines, subject to correct
installation and maintenance.
S Ambient air minimum temperature: ---25C for Superchiller,
---10C for Chiller (either Triac or EC fan);
S Maximum outdoor air temperature is in relation to each model, as indicated in Tab. 6. In any case outdoor temperatures
aver 45C are not admitted; such limits are determined by
electrical and electronic components fitted on units;
S Maximum water flow allowed: depending on the pressure
drop corresponding to the required thermal difference (usually not lower than 3.5C --- 4C);
S Minimum allowed water flow: compatible with a sufficient
evaporation temperature, to avoid the intervention of the
safety devices (to be evaluated for a thermal difference not
higher than 8C);
S Temperature range of the water exiting the evaporator: 4C
--- 15C;
S Maximum temperature of the water entering the unit: 20C;
higher temperatures are allowed only at the system start--up and not during normal operation;
S Maximum glycol concentration: 50% (35% with the optional
pump assembly installed on the machine);
1.4 --- General description

MATRIX R units with air ---cooled condensers have been designed and manufactured for producing chilled water.
They are also available in versions with a built---in freecooling
module, in versions with heat recovery for simultaneous heating
of thermal circuit water, with a pump assembly installed on the
machine and/or inertial buffer tank inside the machine; the chilling units can be equipped with several options indicated in the
price list.
The MATRIX R product line has been designed utilising the
state ---of ---the ---art techniques available nowadays in the industry, and includes all the components necessary for automatic
and efficient operation.
The Matrix R units are specifically designed for indoor installation (protected from weather agents), for the connection with
3 --- Installation
Minimum allowed glycol concentration: depending on the

minimum temperature of the ambient air expected at the
installation site (see Tab. a);
S Maximum difference of air side pressure (between the one
in the delivery duct and the one, possibly negative, in the
coil suction) equal to the max. one indicated in Tab. 9 next
to the max. signal = 10 V set on the microprocessor;
S Maximum pressure of the hydraulic circuit: 5 bar;
S Voltage range for the electric supply: 400 V +/ --- 10%; max.
phase difference: 3%; tolerance on frequency: 1%.
Storage conditions: ---20C 45C for all MATRIX R models.
S
3.1 --- Aeraulic connections

The Matrix R units are arranged with connection flanges for the
air intake and delivery ducts; if the units are ordered with metal
filters to protect the condensing coils, the connection flanges for
the intake side ducting are not supplied, as there is no duct to
enable the cleaning of such filter.
Connect the ducts fitting flexible joints to prevent transmitting
vibrations and to compensate thermal expansion. Check if the
holes on the walls --- where the intake and delivery ducts are
fitted --- are protected by suitable anti ---rain grilles (equipped
with pre ---filter like the intake ones) to avoid water or dust to enter
in the chiller.
All fans are adjusted at the same speed, so that it is not necessary to install overpressure dampers next to each fan discharge.
The units are supplied with a setting in the microprocessor for
the max. fan speed of 50 Pa useful pressure; set the max. speed
according to the features required by the installation (see
Tab. 9).
The units are supplied with the condensation air discharge upwards; during the installation, it is possible to change the position of the air discharge opening (with right or left horizontal
direction) by simply inverting the position of the drilled panel
with the closed one of the required side (see size drawings).
2.2 --- Sound pressure levels

The Tab. 7 shows the noise data for the units in standard configuration (without pumps), operating continuously and measured
at 1 m from the coil side unit, with ducted air delivery and 50 Pa
of useful static pressure, in free field conditions.
The highest noise levels are detected for higher useful static
pressures of the air.
Note:
Avoid positioning in areas with possible reverberation of the
sound waves; acoustically insulate both the delivery and the intake ducts (if installed); failure to do this can adversely effect the
noise levels.
2.3 --- Transport
3.1.1 -- External air temperature probe installation
Handle the unit by lifting it with a crane from above;

The lifting holes are positioned in the frames base (when lifting, use spreader bars to protect the sides, see Fig. 3, Fig. 4
and Fig. 5).
Note:
Place the lifting tubes in the holes in the base indicated by LIFT
HERE. Lock the ends of the tubes with the locking pins and
splits pins as shown in Fig. 3 and Fig. 5. As an alternative (on
mod. 004---016 only), shackles/hooks (optional) fastened at the
base ends can be used as a lifting system: in this case the lifting
point must be on the vertical line passing through the machines
centre of gravity (as indicated in Fig. 4) to prevent any load imbalance.
The capacity of the lifting gear must be adequate to lift the load
in question. Check the weight of the units, the capacity of the lifting gear and ropes and the condition and suitability of the aforementioned equipment.
S
S
Install the external air temperature probe (shipped inside the

electric panel), at the end of the air intake duct.
The bulb must be positioned as much outside as possible but
must not be exposed to direct sunlight or weather agents such
as rain or snow. The unit operation could be jeopardized if these
precautions are not applied.
If the intake side duct is not present, fasten the probe in the room
so that it can correctly detect the external temperature of the coil
intake outer air without being influenced by other external factors
(sun rays, rain or snow, other heat or radiation sources, etc.).
3.2 --- Hydraulic connections

3.2.1 -- Hydraulic circuit construction (Fig. a)
The piping must be connected to the chiller. Construct a chilled
water circuit as described below, see Fig. a:
1) Place shut---off valves within the circuit to allow servicing;
2) Install a pump system suitable for the flow rate required at
a pressure head equal to the sum of all the pressure drops
(see project data).
Matrix R chillers can be equipped, upon request, with
pumps having performance as indicated in Tab. 8;
3) Install manometers at the chiller inlet/outlet;
4) Install thermometers at the chiller inlet/outlet;
5) Connect the pipes to the chiller by flexible joints to avoid
transmitting vibrations and to balance the thermal expansion; proceed in the same way even if the pump set is outside the chiller;
6) It is useful to include a water pressure switch to give an early
warning of low water pressure;
7) Place a mesh filter at the inlets of the pump and water chiller
(Can be supplied as an optional accessory ---Not fitted);
8) Install, at the highest points in the circuit, apparatus which
allows the bleeding of air and possibly the filling of glycol;
9) Place a drain valve at the lowest point in the circuit and immediately at the outlet of the water chiller;
10) Install a water filling set including the following:
a) filling water meter;
b) manometer;
c) non ---return valve;
d) air separator;
e) removable supply tube, which must be disconnected
after each charge/top ---up;
2.4 --- Foundations

The unit must be placed on a level surface which will support
its weight.
S If necessary, position the unit on suitable anti ---vibration supports that can be supplied as an option (in rubber or spring --type). Refer to the manual Installation of the spring anti --vibration supports for their correct positioning.
S When positioned, level the unit.
Note:
For weight distribution see Fig. 6 and Fig. 7.
Note:
The weights and their distribution refer to standard units without
options; if the pump assembly, or other options are installed on
the machine, add the weights of the installed accessories to
those of the standard units (see Tab. 8).
S
2.5 --- Service area

S
In order to allow free air flow or to enable the ducting installation and maintenance of the unit, a minimum area must be
left free of obstructions around the unit (see Fig. 1 and
Fig. 2).
Avoid recirculation of hot air between the outlet and the outdoor intake of the air conveyed in the ducts, otherwise the
unit performance may be impaired or the standard operation can be interrupted.
11) For maximum protection ensure that all tubing exposed to

low outdoor temperatures is fitted with anti ---freeze heaters
and insulated using closed cell synthetic rubber (elastomer);
12) The circuit must include an expansion vessel (with safety
valve) of suitable capacity;
13) Connect the lines avoiding stresses on the machine inner
parts.
Note:
If the water chiller is complete with an expansion vessel (supplied as an option), check if the capacity is enough, and install
a second vessel in the circuit, if required (see par. 8.4).
Follow the indications in Fig. c for the correct sizing.
Note:
The whole circuit must contain a water volume suitable for the
capacity of the installed chiller. Check if the inertial capacity given by the sum of the hydraulic volume inside the machine (including the volume of the optional interna tank, if fitted) and the
system volume is sufficient, or possibly install a tank in the circuit.
Follow the indications in Fig. b for the correct sizing.
Note:
The hydraulic circuit must ensure a constant water supply to the
evaporator in every operating condition. Otherwise, the compressors may be damaged by repeated returns of liquid refrigerant on their suction.
Note:
The water flow switch is a compulsory safety component that
must be installed and correctly wired to the Matrix R chillers,
otherwise the guarantee will be invalidated.
It is installed, as standard, on units with the optional on ---board
pump set, and is available as a option for units without pumps
on board: in the latter case the flow switch, if not installed on the
machine, can be installed on the hydraulic circuit by the installer,
but it is compulsory that it is wired to the electric panel terminal
board, as indicated on the wiring diagram.
3.2.3 -- Water-- glycol mixture

Water ---glycol mixtures are used as the thermal carrier fluid in
very cold climates or with temperatures below zero degrees centigrade. Determine the ethylene glycol % which must be added
to the water, with the assistance of Tab. a.
Tab. a -- Ethylene glycol to be added to water (% in

weight of total mixture)
10
20
30
40
50
Freezing temperature, C (*)
---4.4
---9.9
---16.6
---25.2
---37.2
Mixture density at
20C (*), kg/l
---
1.017
1.033
1.048
1.064
1.080
For the chiller internal water volume refer to Tab. 1. If the optional
buffer tank is installed on the machine, add the tank hydraulic
volume.
ALWAYS CHARGE THE HYDRAULIC CIRCUIT WITH THE REQUIRED GLYCOL % NECESSARY FOR THE MINIMUM AMBIENT TEMPERATURE AT THE INSTALLATION SITE. FAILING
TO COMPLY WITH THIS INSTRUCTION SHALL INVALIDATE
THE UNIT WARRANTY.
3.3 --- Connection of the safety valve discharge
Very important:
Add water and ethylene glycol to the circuit with a % depending
on the minimum temperature of the outside air expected at the
installation site. Do not exceed the nominal operating pressure
of the circuits components.
Notes:
Ethylene glycol
(% in weight)
(*) Values are for Shell antifreeze 402. For different brands, check
manufacturers data.
3.2.2 -- Addition of water and ethylene glycol
Fig. a -- Ideal chilled water circuit
To avoid stratification run the circulation pump for at least 30

minutes after adding any glycol.
After adding water to the hydraulic circuit always disconnect the water supply coming from the sanitary supply;
this avoids the danger of glycol entering the sanitary water
system.
After any topping ---up of the water check the concentration
and add glycol if necessary.
Safety valves are installed on the high pressure side of the refrigeration circuit(s): the discharge of these valves must be conveyed outside through a suitable pipe, having a diameter of at
least that of the valve outlet, without burdening the valve body.
Convey the discharge to areas where the jet cannot harm
people and the surrounding environment.
1
8
CHILLER
disconnect after charge
flow
Vpt
Tank
USER
9
10a
10b
10c
10d
10e
12
11
Fig. b -- Inertia tank sizing

The total optimum hydraulic volume of the system where the Matrix R chiller is installed can be calculated by the
following formula:
V=
43 x Rt
Xd
where:
--- V=minimum required total water volume expressed in litres
--- Rt=refrigeration capacity expressed in kW
--- Xd=differential band set on the control and expressed in degrees centigrade
Please note that the sum of the hydraulic volume of the Matrix R chiller (Vm) plus the volume of the hydraulic circuit
connected to it (Vpc) must be greater than, or equal to the minimum required total water volume (V). If this condition is not satisfied, it is necessary to install an inertia tank (Vpt, as indicated in the Fig. a) with a volume at least
equal to the following value: Vpt=V ---Vm ---Vpc
Fig. c -- Sizing of the expansion vessel

The total volume of the expansion vessel is calculated with the following formula:
V=
Cxe
Pi
1 -Pf
where:
--- C=quantity of water inside the system expressed in litres
--- e=water expansion coefficient, with water at 10C as a reference
--- Pi=absolute pressure of initial charging, equivalent to the vessel pre ---charge pressure (typical value
2.5 bara)
--- Pf=absolute final tolerated pressure, lower than the operating pressure of the safety valve calibration
pressure (typical value 4.0 bara).
Use the values of the water expansion coefficient indicated in the table below:
H2O T [C]
Density [kg/m3]
10
999.6
--- --- ---
20
997.9
0.0017
30
995.6
0.0040
40
992.2
0.0075
50
988.1
0.0116
Expansion coefficient e
3.4 --- Electrical connections
1) Before proceeding with the electrical connections, ensure

that:
S all electrical components are undamaged;
S all terminal screws are tight;
S the supply voltage and frequency are in accordance with
the rating (with tolerance in accordance with IEC 8---6
norms, March 1990)
S the allowed phase to phase variability is 3% maximum
(see Fig. d). Variability in excess of 3% invalidates the
guarantee.
2) Supply cable connections (see Tab. 5):
S Connect the cable to the supply terminals.
S Use appropriately sized 3---pole cable. An earth wire
must also be connected.
S After having opened the passage in the framework (pre --punched knock ---outs) for the supply line entry, restore
the original degree of protection using suitable accessories for the wiring and junction boxes.
Fig. d -- Example of calculating phase

to phase variability
1) The 400 V supply has
the following variability:
RS = 388 V
ST = 401 V
RT = 402 V
R S T
2) The average voltage is:
388 + 401 + 402

= 397
3
3) The maximum deviation from the average is:
402 --- 397 = 5 V
4) The phase to phase variability is:
5
x 100 = 1.26 (acceptable)
397
7) During the unit start ---up an inlet water temperature

higher than 20C is allowed. Under standard operating
conditions check that the limits indicated in paragraph
2.1 are not exceeded.
8) Check the correct operation of the control and safety devices.
9) Check the outlet temperature of the chilled water (check if
the set---point set on the controller is reached).
10) Check the compressor oil level.
11) With the compressor at full load, check there are no
bubbles visible in the frefrigerant sight glass. If there are any,
charge the unit according to par. 5.
Note:
The power supply should never be disconnected, except when
performing maintenance.
Operate (open) the main switch before carrying out any maintenance work on electrical components.
Note:
It is forbidden to work on the electrical components without
using insulating platforms, and in the presence of water or fog
or mist.
Note:
The supply to the external pump assembly must be made before
starting the chiller and must be kept on as long as the chiller is
in use. Incorrect operation will cause the unit to lock ---out because of the internal protections (flow switch intervention).
Note:
The compressors are equipped with an electronic protection device blocking their start if the phase sequence is not correct, or
stopping their operation if a thermal relay intervenes. This device
is essential for the integrity of the mechanical and electrical components of the compressors. Reset the standard functions by
isolating this device and removing the causes of the lock ---out.
Note:
The chillers are equipped with their own microprocessor control
adjustment. The use of the remote ON ---OFF input (located in
the electric panel terminal board) as a system temperature control element is forbidden.
4.3 --- Starting and stopping

ALWAYS ENSURE THAT THE COMPRESSOR OIL HAS BEEN
PREHEATED.
FOR BRIEF STOPPAGES MAINTAIN THE SUPPLY TO THE
CRANKCASE HEATER (IF ANY).
S Start the unit setting the Microprocessor switch ON.
S Stop the unit setting the Microprocessor switch OFF.
S In case of long stops, turn the machine off using the Microprocessor switch OFF.
In this case the compressor crankcase heaters (if any) remain powered.
S For seasonal shutdown of the unit operate the main switch
located on the main electrical power supply. This will disconnect the compressor crankcase heaters.
4.4 --- Chillers serving special plants
4 --- Start---Up and Operation
The units are capable of cooling a water ---glycol mixture to temperatures close to 0C without the need for significant modifications. In the case of modification, the set values of the safety and
control components must also be changed. This can be carried
out in the factory (at the time of testing) or at the time of installation, only by qualified and authorised personnel.
4.1 --- Initial check

1) Check all water connections.
2) Open the shut---off valve on the liquid line.
3) Ensure that the intake pressure is higher than 4.0 bar; if this
is not the case, prolong pre ---heating of the compressor (if
possible) and check that the refrigerant shut---off valve is
properly sealed, see Fig. 12, Fig. 13, Fig. 14, Fig. 15, Fig. 16
and Fig. 17.
4) Open all isolating valves and/or water ball valves.
5) In case of climates with temperatures below zero degrees C,
make sure the chilled water circuit is filled with the correct
concentration of water/glycol.
6) Bleed all air out of the chilled water circuit.
7) Verify the water flow rate and its direction.
8) Ensure that the thermal load is sufficient for start---up.
Caution:
The ambient air temperature probe must be positioned in the
shade and protected against the weather.
4.5 --- Freecooling

The freecooling is a system of pre ---cooling and/or cooling the
water/glycol mixture using ambient air when the latter is at a temperature below the return mixture temperature. If the outside
temperature is sufficiently low to dissipate the entire heat load,
the refrigeration compressors automatically switch off, and the
mixtures temperature is controlled by the fan speed adjustment.
If the mixture temperature is too high for freecooling, the compressors will operate as long as necessary to ensure the correct
water/glycol mixture temperature.
4.6 --- Microprocessor control

Consult the Microface and Hiromatic Service Manual.
4.2 --- First start ---up
(or after a long stop)
5 --- Refrigerant and Oil Charge
Operate as follows:
1) At least 8 hours before the start ---up, power the crankcase heaters (if any, see point 4) by setting the main isolator switch ON. Make sure the auxiliary circuit has been
powered and check the operation (a fault due to an incorrect procedure will invalidate the compressor guarantee).
2) Open the valves of the refrigeration circuit that had been
closed before the initial check.
3) Check the machinery supplying the thermal load connected
with the unit and start the system pump(s).
4) MAKE SURE THE COMPRESSOR OIL HAS BEEN HEATED
FOR AT LEAST 8 HOURS; start the unit only then. In the
units not equipped with crankcase heaters (Chillers for summer operation only, without modulating fan speed control),
the start must be carried out in the warm season only (external T > 15C), and thus oil pre ---heating is not necessary.
5) Make sure the fans rotate in the correct direction (anticlockwise): check the electrical connections, if necessary.
6) Make sure the pumps rotate in the correct direction.
All work on pipes or components of the refrigerating circuit under pressure must be exclusively carried out by qualified staff,
competent in such works.
5.1 --- Refrigerant charge

WHILST REPAIRING THE REFRIGERATING CIRCUIT RECOVER ALL THE REFRIGERANT IN A CONTAINER: DO NOT
ALLOW IT TO ESCAPE. NEVER USE THE COMPRESSOR
FOR THE SYSTEM VACUUM (THIS INVALIDATES THE
WARRANTY).
S The unit is delivered charged according to the Tab. 2.
Warning for the refrigerant charge:
S Ensure there are no refrigerant leaks.
S Check the refrigerant type in the refrigeration circuit: a unit
originally charged by the manufacturer with R407C cannot
be charged with R22 and vice versa; possibly apply to the
Technical Support Department.
Charge with the compressor in operation, connecting the

cylinder with the charge connector after the thermostatic expansion valve.
Flush the connection pipe between the cylinder and the
charging point; tighten the seal joint and then start charging
the unit. It is imperative that the cylinder is weighed both before and after the operation.
S For the units with R407C the refrigerant charge must be
made exclusively with liquid refrigerant.
S Charge the unit until the bubbles in the sight glass have disappeared and the working conditions of the entire refrigeration circuit have returned to normal (sub ---cooling and superheating within the limits indicated below).
S Measure the superheating as follows:
1) Detect the temperature on the suction line, close to the
bulb of the thermostatic expansion valve, using a contact
thermometer.
2) Connect a pressure gauge (by max. a 30---cm pipe) with
the Schraeder connection and read the corresponding
saturated evaporating temperature.
3) The superheating is the difference between the two
readings.
4) For the units with R407C refer to the pressure gauge
scale indicated with the initials D.P. (Dew Point)
S Verify that the superheating is 5C --- 8C.
S Measure the sub ---cooling as follows:
1) Detect the temperature on the liquid line using a contact
thermometer.
2) Connect a pressure gauge (by max. a 30---cm pipe) with
the Schraeder connection on the liquid line and read the
corresponding saturated condensing temperature.
3) The sub ---cooling is the difference between the two readings.
4) For the units with R407C refer to the pressure gauge
scale indicated with the initials B.P. (Bubble Point)
S Verify that at the condenser outlet, sub ---cooling is 3C --5C.
IT IS IMPORTANT TO CARRY OUT CHARGING CORRECTLY.
An excess of refrigerant causes an increase in sub ---cooling and
consequent operating difficulties in the hot season; a shortage

of charge generates an increase in superheating and possible
compressor stoppages. Whenever work is carried out on the
unit, ensure afterwards that the working conditions are correct,
checking sub ---cooling and superheating.
5.2 --- Oil charge

Contact the Technical Support Department for the specifications
of the oil to be used for topping up; the oil changes according to
the type of used refrigerant.
NEVER MIX DIFFERENT OILS TOGETHER. CLEAN THE PIPING COMPLETELY BEFORE CHANGING THE TYPE OF OIL
USED.
TOP---UPS OF UP TO 20---30% OF THE TOTAL AMOUNT OF
OIL CONTAINED IN THE COMPRESSOR CRANKCASE ARE
PERMITTED; FOR LARGER PERCENTAGES CONTACT THE
TECHNICAL SUPPORT DEPARTMENT.
5.2.1 -- Procedure for oil topping -- up

If there has been any loss of oil then this must be topped up as
follows:
1) Take a clean, dry, transparent container (with volume calibrations) and fill it with at least twice the amount of oil required.
2) Isolate the compressor by closing the cock on the liquid line.
3) Connect to the fittings on the compressor body (Schraeder
valves) and empty it of refrigerant until atmospheric pressure (1 bar) is reached.
4) Using a pipe, connect the oil container to the oil service fitting
on the lower part of the compressor.
5) Open the oil service cock, lifting the container, so that the oil
flows by gravity.
6) Charge the required quantity of oil (make sure the tube always remains below the oil level in the container).
7) Stop the oil flow by closing the oil service fitting, open the
shut---off cock on the refrigerating circuit and restore the
drained refrigerant charge.
6 --- Safety Devices Settings

The water chiller has already been tested and set up by the manufacturer. The following setting values are suggested in the field.
COMPONENT
SETTING
NOTES
set
diff.
Operation with R407C/R22

(standard factory setting):
Low pressure switch (LP)
START
DIFF.
STOP
0.2 1.5
0.5
5
bar
: 3.6 bar
: 0.8 bar
: 2.8 bar
bar
Operation with R407C/R22

(standard factory setting):
High pressure switch (HP)
STOP
START
DIFF.
: 26 bar
: 20 bar
: 6 bar (fixed)
reset
The settings for the safety valves installed on the machine are indicated below:
MODELS
SETTINGS
004---204---206---207---008
28 bar
006---007---011---014---016
017---020---023---025---028---030---032
29 bar
SAFETY VALVE
HP side
6.1 --- Setting

valve
thermostatic
expansion
c) The superheating is the difference between the two

readings (b ---a).
4) The superheating must be 5C --- 8C; if not, set the expansion valve as follows:
a) Remove the protective cover;
b) Turn the adjustment screw to return to the optimum values, tightening it in a clockwise direction to increase the
superheating, or slackening it to reduce the superheating.
c) Wait about 10 minutes;
d) Measure the superheating and repeat the operation if
necessary.
N.B:
If the superheating is too low, there is a risk of poor lubrication
and consequent breakage of the compressor as a result of pressure shock.
If the superheating is too high the output of the system is limited
and the compressor overheats.
THIS OPERATION MUST BE PERFORMED BY AN EXPERIENCED REFRIGERATION TECHNICIAN.

Before beginning this adjustment be sure that the refrigerant
charge is correct, checking the the sub ---cooling (3C --- 5C, as
specified in par. 5.1).
The valve has already been factory ---set and should be reset
when the superheating is not between 5C --- 8C, as follows:
1) Important:
Ensure that the instructions in par. 5.1 have been carried out.
2) Allow the compressor to operate for 15 mins.
3) Measure the superheating as follows:
a) Connect a manometer to the Schraeder connection located on the evaporator outlet tube, and read the manometric temperature on the scale for the refrigerant used
(for the units with R407C refer to the pressure gauge
scale indicated with the initials D.P. = Dew Point).
b) Using a contact thermometer, measure the temperature
on the tube coming out of the evaporator, next to the
socket used for the manometer.
7 --- Maintenance
7.1 --- Spare parts
The Maintenance Programme below must be carried out by a

qualified technician, preferably working under a maintenance
contract.
Before any intervention on the unit or accessing the inner components (removing the outer panels), always ensure the machine is switched off. If the panels are removed (fans compartment) wait for the fan(s) to come to a complete stop before
accessing the compartment; if the front panels are removed (on
mod. 004---016) or the front lower panels (on mod. 017---032),
pay special attention when working near the compressor upper
part and the discharge line: they are very hot; possibly wait for
them to cool. Be very careful when operating close to the finned
coils, as the fins are very sharp. Do not remove the fan protection
grille before electrically isolating the whole machine. Do not insert foreign matter through the fan protection grille. After the
maintenance interventions, always close the unit with the suitable panels, fastened by the tightening system.
The use of original spare parts is recommended.

When placing an order refer to the Component List enclosed
with the machine and quote the unit model no. and serial no.
7.2 --- Dismantling the unit

The machine has been designed and built to ensure continuous
operation.
The working life of some of the main components, such as the
fans and the compressors, depends on the maintenance that
they receive.
If the unit has to be dismantled, the job must be done by skilled
refrigeration technicians.
The refrigerant and the lubricating oil in the circuit must be disposed of in conformity with the laws in force in your country.
Maintenance programme -- Monthly check

FANS
S
S
Check that the fan motor rotates freely without any abnormal noise, and ensure that the
bearings are not running hot.
Also check the current absorption.
Check the conditions of the filters (if they are supplied); if necessary clean them (including
the electrical panel ventilation filter).
Check the condenser coils and clean if necessary with compressed air or soft brushes.
CONTROL
Check that the control equipment, LEDs and display are operating correctly.
ELECTRICAL CIRCUIT
S
S
Check the electrical supply on all phases.

Ensure that all electrical connections are tight.
Check the condensing and the evaporating pressures (to be done by a refrigeration technician).
Check the compressors current absorption, the delivery temperature and possible unusual
noises.
Check the refrigerant charge by means of the sight glass.
Check that the safety devices operate correctly.
Check the correct operation of the thermostatic valve (superheating between 5C --- 8C).
Check that the oil level indicated by the compressor sight glass is higher than the min. value.
CONDENSER AND AIR FILTER
S
REFRIGERATION CIRCUIT
S
S
S
S
CHILLED WATER CIRCUIT
S
S
S
S
S
S
S
Ensure that there are no water leaks.

Bleed any air out of the hydraulic circuit using the bleed valves.
Verify that the water flow rate is correct.
Check the inlet --- outlet liquid temperature and pressure.
Check the correct operation of the three--- way valve (Versions with free--- cooling only).
Check if the system is charged with the specified glycol percentage and that no ice has
formed in the hydraulic circuit.
Check the evaporator cleanliness.
8 --- Options and Accessories

8.1 --- Pump set
tected by a suitable anti ---frost heater that operates when the system is stopped. It is recommended that a safety valve be
installed in the hydraulic circuit to avoid hazards due to overpressures, if there is no water flow through the recuperator.
The water temperature at the recuperator inlet (in stable operating conditions) must be in the range of 25C --- 45C, with an outlet differential of between 3.5C --- 8C.
On mod. 004---016 the centrifugal pump units are direct driven,

with close ---coupled motors and a single shaft; the induction motor has 2 poles with IP 54 protection and class F insulation.
The materials used for the pump main components are:
S Pump body in plastic material PA 6.6 (cast iron in all high
pressure freecooling versions and on model 016 in the Chiller high head pressure version and Superchiller standard
head pressure version);
S Impeller in in plastic material PPO (stainless steel in all high
pressure freecooling versions and on model 016 in the Chiller high head pressure version and Superchiller standard
head pressure version);
S Stainless steel shaft;
S Graphite impregnated ceramic mechanical seal (EPDM in
all high pressure freecooling versions and on model 016 in
the Chiller high head pressure version and Superchiller
standard head pressure version), suitable for the use of mixtures containing ethylene glycol.
The pump units have been chosen and sized to operate within
specific limits, namely:
S Water / ethylene glycol mixtures up to 65% / 35% by weight;
S Temperatures of the standard pumped fluid not lower than
4C.
The hydraulic circuit includes, for each pump, a suction shut---off
valve and a delivery check valve if two pumps are installed, or
suction and delivery shut---off valves if a single pump is installed.
8.3 --- Water chiller with total heat recovery

(100%)
All heat discharged by the unit to the condenser is recovered.
The system includes an additional refrigerating circuit made up
of a three ---way solenoid valve, supplying --- in case of hot water
demand --- a plate exchanger, usually by ---passed and sized so
as to discharge all condensing heat (also installed before the
finned air condenser in series with it); a check valve, a liquid receiver at the exit of the finned air condenser working as storage
for the needed additional refrigerant charge (see refrigerating
scheme). The recuperator is insulated with closed cell polyurethane and is equipped with heaters activated when the recuperator is deactivated to prevent frost in winter with the system
stopped or not perfectly drained.
The operation in total recovery mode is enabled by an external
contact. The Microface control will simultaneously suit the fan
speed changing the fan speed setpoint differently from the standard operation without recovery (practically slowing the fans
down till they switch off); anyway, the operation in recovery
mode is enabled also without load at the users. Indeed, if the users do not demand heat, the water flowing to the condenser
reaches a temperature that does not enable the total condensation of the compressed gas, and the remaining portion of the
phase change can thus take place in finned coil without interrupting the recovery process through the intervention of the machine safety devices.
If the plate exchanger is supplied with too cold water, or if the system is not preset by the installation technician with a three or
two---way proportional adjustment valve for the exchanger bypass (indispensable for cold starts, see following Recommended hydraulic circuit ), the condensing pressure tends to
decrease too much; a prolonged condition of low condensing
temperature below the safety threshold leads the Microface microprocessor control to disable the heat recovery, protecting the
system from any possible malfunctioning.
On mod. 017---032 the centrifugal pump units are direct driven,

with close ---coupled motors and a single shaft; the induction motor has 2 poles with IP 55 protection and class F insulation.
Pump casings and impellers are in cast iron EN ---GJL 200, shafts
are in stainless steel, the shaft seal is a unbalanced, mechanical
shaft seal with dimensions according to DIN 24 960 and assembly length according to EN 12 756, brass neck ring permits ideal
conditions for the use of water mixtures containing ethylene glycol. The pump housing, the motor stool and the motor stator
housing are electrocoated.
The pump units have been chosen and sized to operate within
specific limits, namely:
S Water / ethylene glycol mixtures up to 65% / 35% by weight;
S Temperatures of the standard pumped fluid not lower than
4C.
The motor stool forms connection between the pump housing
and the motor, and is equipped with a manual air vent screw for
venting of the pump housing and the shaft seal chamber. It is
very important to carry out this operation as the circulation of liquid through the duct of the air vent screw ensures lubrication and
cooling of the shaft seal.
Between the outlets of the two chambers and the discharge
flange, twin ---head pumps have a non ---return flap valve in
EPDM rubber. The flap is opened by the flow of the pumped liquid and cuts off the port of the idle pump chamber.
Fig. e -- Recommended hydraulic circuit
Heat recovery
users
Heat recovery
exchanger
8.4 --- Hydraulic circuit accessories

Made up of an expansion vessel (pre ---charged at 1.5 bar, max.
operating pressure 10 bar) and a safety valve, set at 5 bar. Their
position in the hydraulic circuit is illustrated in Fig. 18, Fig. 19,
Fig. 20, Fig. 21, Fig. 21 and Fig. 22.
S Expansion vessel volume:
--- 8 litres for all 004---016 units,
--- 12 litres for all 017---032 units.
It is recommended that the total required expansion vessel capacity is always checked, depending on the units internal hydraulic volume (with the volume of the buffer tank, if installed),
the user circuit volume, the glycol percentage in the mixture, and
the expected maximum temperature variation of the mixture.
The water flow switch is a compulsory device protecting the unit.
It is installed, as standard, on units with the optional on ---board
pump set, and is available as a option for units without pumps
In the electrical panel there are, for all the models of pumps, automatic circuit breakers for each pump; the microprocessor control manages the operating rotation between the two pumps and
start---up of the stand ---by pump if the primary pump fails.
For the technical features of the pumps and the hydraulic schematic see Tab. 8, Fig. 18, Fig. 19, Fig. 20, Fig. 21, Fig. 21 and
Fig. 22.
8.2 --- Water chiller with partial heat

recovery (20%)
This option enables the recovery of up to 20% of the heat normally rejected by the condensers. The system does not require any
adjustment and is made up of plate heat exchangers installed
on each circuit before the condenser. The exchangers are pro-
on board: in the latter case the flow switch, if not installed on the
machine, must be installed on the hydraulic circuit by the installer and wired to the electric panel terminal board, as indicated on
the wiring diagram.
8.5 --- Water chiller with inertia tank

The machine can be supplied complete with a buffer tank; it performs the inertial stabilizer function, for better compressor operation, summed up in the following two points:
S it reduces the frequency of the compressor peaks, which is
higher the lower the system thermal inertia, improving their
performance;
S it naturally eliminates the operational problems caused by
sudden load variations (shown by variations of the chilled
water temperature).
The buffer tank is supplied insulated, with a drain valve, vent
valve and connection for immersion electric heaters; maximum
operating pressure 6 bar.
Built in carbon steel and coated with anti ---condensation insulation. It can be installed in all MATRIX R 004---016 versions inside
the coil compartment, while on mod. 017---032 it is installed inside a cabinet which can be supplied either already connected
to the unit (mechanically and hydraulically jointed to it) or loose
(completely separate from the unit).
Mod. 004 ---006 ---007 technical data
S Internal volume:
200 litres
S Net weight:
110 kg
S Working weight: 310 kg
Mod. 008 ---011 ---014 ---016 technical data
S Internal volume:
400 litres
S Net weight:
140 kg
Mod. 204 ---206 ---207 technical data
S Internal volume:
160 litres
S Net weight:
100 kg
Mod. 017 ---032 technical data
S Internal volume:
1000 litres
S Net weight:
400 kg
Tab. 1 --- Internal hydraulic volume

Unit volume (*) [l]
Model
CRH
CRH
Unit volume (*) [l]
Model
004
004
37
006
006
38
007
14
007
75
204
10
204
39
206
10
206
40
207
18
207
79
008
24
008
97
011
27
011
101
014
38
014
146
016
46
016
156
017
37
017
129
020
37
020
129
023
45
023
158
025
45
025
158
028
51
028
186
030
60
030
195
032
60
032
195
SRH
SRH
(*) Add the tanks volume for the units with optional buffer tank
Tab. 2 --- R 407C refrigerant and oil charge

CRH 004--016
004
006
007
204
206
207
008
011
014
016
Refrigerant charge (each circuit)
Models
[kg]
12.6
7.5
13.9
7.7
23.7
12.9
12.9
14.5
19.9
20.8
Oil charge (each circuit)
[lt]
6.2
8.0
8.0
3.25
3.25
3.3
6.2
8.0
8.0
8.0
017
020
023
025
028
030
032
[kg]
21.0
21.6
30.7
30.8
36.8
39.4
39.5
[lt]
12.4
14.2
16.0
16.0
16.0
16.0
16.0
004
006
007
204
206
207
008
011
014
016
[kg]
12.6
7.5
13.9
7.7
23.7
12.9
12.9
14.5
19.9
20.8
[lt]
6.2
8.0
8.0
3.25
3.25
3.3
6.2
8.0
8.0
8.0
017
020
023
025
028
030
032
[kg]
21.0
21.6
30.7
30.8
36.8
39.4
39.5
[lt]
12.4
14.2
16.0
16.0
16.0
16.0
16.0
CRH 017--032
Models
SRH 004--016
Models
SRH 017--032
Models:
10
Tab. 3 --- CRH/SRH 004---032 --- Partial heat recovery (20%)

CRH/SRH 004--016
004
204
Model
006
206
007
207
008
011
014
016
Heating capacity
kW
10,8
14,8
18,2
21,6
29,6
36,4
44,3
Water flow
l/s
0,516
0,707
0,870
1,032
1,414
1,739
2,117
kPa
11
14
11
14
21
BSP---T
11/4
11/4
11/4
11/4
Water pressure drop

Water connections
Working conditions: outdoor temperature 35C, water inlet/outlet 12/7C (Chiller versions), glycol mixture 30% inlet/outlet 15/10C (SuperChiller versions).
Heat recovery conditions: water inlet/outlet 40/45C.
CRH/SRH 017--032
Model
017
020
023
025
028
030
032
Heating capacity
kW
40
48
56
62
68
79
86
Water flow
l/s
1.91
2.29
2.68
2.96
3.25
3.77
4.11
kPa
15
20
16
19
16
17
20
Water pressure drop

Water connections
BSP---T
Working conditions: outdoor temperature 35C, water inlet/outlet 12/7C (Chiller versions), glycol mixture 30% inlet/outlet 15/10C (SuperChiller versions).
Heat recovery conditions: water inlet/outlet 40/45C.
Tab. 4 --- CRH/SRH 004---032 --- Total heat recovery (100%)

CRH/SRH 004--016
004
204
Model
006
206
007
207
008
011
014
016
Heating capacity
kW
53
74
91
105
144
177
223
Water flow
l/s
2,53
3,54
4,35
5,02
6,88
8,46
10,65
kPa
60
70
80
60
70
80
90
Water pressure drop

Water connections
BSP---T
21/
21/
21/
21/2
030
032
Working conditions: water inlet/outlet 12/7C (Chiller versions). Heat recovery conditions: water inlet/outlet 40/45C.
CRH/SRH 017--032
Model
017
020
023
025
028
Heating capacity
kW
212
238
290
320
357
412
453
Water flow
l/s
10.13
11.37
13.86
15.29
17.06
19.68
21.64
kPa
52
65
71
82
83
85
99
Water pressure drop

Water connections
DN 80 --- 3
BSP---T
Working conditions: water inlet/outlet 12/7C (Chiller versions). Heat recovery conditions: water inlet/outlet 40/45C.
11
Tab. 5 --- Electrical characteristics

CRH 004--016 -- R 407C
Size
Power supply
004
204
006
206
---
OA (1)
FLA
LRA
Compressors power input (1)
Compressors nominal current (1)
Compressor max. current
Fans power input
A
A
A
kW
A
A
kW
Fans max. power input

Fans max. current
kW
A
SHC std. head pressure pump model (Opt.)

Std. head pressure pump motor nom. power
Std. head pressure pump motor max. power
Std. head pressure pump max. current
SHC high head pressure pump model (Opt.)
FHE high head pressure pump model (Opt.)
High head pressure pump motor nom. power
High head pressure pump motor max. power
High head pressure pump max. current
--kW
kW
A
----kW
kW
A
Electrical cable section (min.)
mm2
007
207
008
011
014
016
80
116
281
38.6
64
50
6.8
99
163
364
43.6
74
69
10.1
123
169
417
59.4
98
72
10.2
400 V / 3 Ph / 50 Hz
31
43
183
13.2
23
35
2.9
32
46
125
13.2
24
19
2.9
40
58
223
19.3
32
50
3.3
42
66
167
19.0
34
29
3.3
48
77
278
24.1
40
69
3.1
50
72
185
24.6
42
32
3.1
62
86
226
26.3
46
35
5.8
4.9
8.2
12 --- 129
0.75
1.08
1.85
12 --- 136
--1.1
1.44
2.67
16
16
25
25
12 --- 136
1.1
1.44
2.67
20--- 128
--1.5
1.92
3.90
35
35
35
20 --- 128
1.5
1.92
3.90
20 --- 134
--1.85
2.45
4.61
50
(1) Outdoor air temperature 35C; water inlet/outlet temperature 12/7C.

Nominal air flow and 50 Pa available air static pressure.
CRH 017--032 -- R 407C

Size
Power supply
017
OA (1)
FLA
LRA
Fans power input
A
A
A
kW
A
A
kW

Fans max. current
kW
A

Std. head pressure pump motor power
High head pressure pump model (Opt.)
High head pressure pump motor power
--kW
A
--kW
A
020
---
mm2
023
025
028
030
032
225
323
571
111.7
184
72
16.5
245
329
577
124.8
204
72
18.1
400 V / 3 Ph / 50 Hz
125
165
305
57.3
100
35
9.7
135
195
360
64.9
110
50
9.7
163
233
398
77.7
130
50
13.1
183
271
472
90.1
150
69
13.1
199
317
518
94.5
158
69
16.5
4.9
8.2
65 --- 190/2
2.2
4.45
65 --- 260/2
4.0
8.00
70
95
(1) Outdoor air temperature 35C; water inlet/outlet temperature 12/7C.

12
65 --- 230/2
3.0
5.95
65 --- 260/2
4.0
8.00
120
150
65 --- 260/2
4.0
8.00
65 --- 340/2
5.5
11.20
185
185
185
70
20--- 134
1.85
2.45
4.61
--40--- 160/40
4.0
4.0
8.50
95
SRH 004--016 -- R 407C

Size
Power supply
004
204
006
206
007
32
43
183
13.4
24
35
3.2
32
46
125
13.4
24
19
3.2
41
58
223
19.8
33
50
3.8
42
66
167
19.4
34
29
3.8
49
77
278
24.8
41
69
3.3
---
OA (1)
FLA
LRA
Fans power input
A
A
A
kW
A
A
kW

Fans max. current
kW
A

FHE std. head pressure pump model (Opt.)
Std. head pressure pump motor nom. power
Std. head pressure pump motor max. power
SHC high head pressure pump model (Opt.)
High head pressure pump motor nom. power
High head pressure pump motor max. power
----kW
kW
A
--kW
A
mm2
207
008
011
014
016
82
116
281
39.6
66
50
7.6
101
163
364
44.5
76
69
11.4
125
169
417
60.8
100
72
11.4
400 V / 3 Ph / 50 Hz
50
72
185
25.0
42
32
3.3
64
86
226
26.7
48
35
6.5
4.9
8.2
12 --- 136
--1.1
1.44
2.67
32--- 160/30
3.0
6.50
16
16
20 --- 128
--1.5
1.92
3.90
32 --- 160/30
3.0
6.50
25
25
35
35
20 --- 134
--1.85
2.45
4.61
40--- 160/40
4.0
8.50
35
50
70
--40--- 160/40
4.0
4.0
8.50
40--- 200/75
7.5
15.50
95
(1) Outdoor air temperature 35C; 30% glycol water mixture; water inlet/outlet temperature 15/10C.
SRH 017--032 -- R 407C

Size
Power supply
020
023
127
165
305
58.5
102
35
10.8
137
195
360
66.5
112
50
10.8
165
233
398
79.7
132
50
14.6
---
OA (1)
FLA
LRA
Fans power input
A
A
A
kW
A
A
kW

Fans max. current
kW
A
Std. head pressure pump model (Opt.)

Std. head pressure pump motor power
High head pressure pump model (Opt.)
High head pressure pump motor power
--kW
A
--kW
A
017
mm2
025
028
030
032
229
323
571
114.8
188
72
18.3
249
329
577
128.1
208
72
20.3
400 V / 3 Ph / 50 Hz
185
271
472
92.5
152
69
14.6
203
317
518
96.9
162
69
18.3
4.9
8.2
65 --- 260/2
4.0
8.00
65 --- 340/2
5.5
11.20
70
95
65 --- 340/2
5.5
11.20
65 --- 410/2
7.5
15.20
120
150
65 --- 410/2
7.5
15.20
65 --- 460/2
11.0
21.40
185
185
185
(1) Outdoor air temperature 35C; 30% glycol water mixture; water inlet/outlet temperature 15/10C.
Nominal power supply = 400 V; 3 Ph; 50 Hz

Nominal power supply tolerance = 400 V 10 %
Max. voltage unbalance = 3 %
The cables have to be sized in compliance with local standards and according to the type and characteristics of installation. Suggested cables section are
referred to PVC insulation with a max. working temperature of 70 C and an ambient temperature of 30 C.
13
Tab. 6 --- Operating limits

CRH 004--016 -- R 407C
Size
004
006
007
204
206
207
008
011
014
016
45
45
42
42
42
42
45
43
45
42
Working Range
Max. outdoor air temperature (1)
Safety Device Settings

High pressure switch
High pressure safety valve
Low pressure switch
Barg
Barg
Barg
26.0
28.0 / 29.0
2.8
(1) With nominal air flow; water flow outlet at 7C; full load
CRH 017--032 -- R 407C

Size
017
020
023
025
028
030
032
42.5
40.5
42.5
40.5
43.0
40.0
39.5
Working Range

Low pressure switch
Barg
Barg
Barg
26.0
29.0
2.8
(1) With nominal air flow; water flow outlet at 7C; full load
SRH 004--016 -- R 407C

Size
Working Range
004
006
007
204
206
207
008
011
014
016
45.0
45.0
41.5
41.5
41.0
41.0
45.0
42.0
45.0
41.0

Low pressure switch
(2)
Barg
Barg
Barg
26.0
28.0 / 29.0
2.8
With nominal air flow; 30% mixture flow outlet at 10C; full load
SRH 017--032 -- R 407C

Size
Working Range
017
020
023
025
028
030
032
41.5
39.5
41.5
39.5
42.0
39.0
38.5

Low pressure switch
(2)
Barg
Barg
Barg
26.0
29.0
2.8
With nominal air flow; 30% mixture flow outlet at 10C; full load
14
Tab. 7 --- Noise levels

The following table indicates the overall sound pressure level at full load conditions, measured 1m from the unit, coil side, with ducted
air discharge (50 Pa static pressure), with an outdoor temperature of 35 C and referred to free field conditions.
Total
sound level
Models
Total
sound level
Models
[dB(A)]
[dB(A)]
CRH / SRH 004 --- 204
70
CRH / SRH 017
74.5
CRH / SRH 006 --- 206
73
CRH / SRH 020
74.5
CRH / SRH 007 --- 207
74
CRH / SRH 023
75
CRH / SRH 008
71.5
CRH / SRH 025
75
CRH / SRH 011
74.5
CRH / SRH 028
76
CRH / SRH 014
75.5
CRH / SRH 030
76
CRH / SRH 016
75.5
CRH / SRH 032
78
Tab. 8 --- Pump set characteristics (opt.)

2 pole pump set, standard head pressure (data refers to each pump)
Models
CRH
004
204
006
206
007
207
008
011
014
016
Water flow
m3/h
6.79
6.79
8.86
8.73
10.94
11.11
13.41
17.53
22.78
28.00
Available head pressure
kPa
127
156
122
146
104
127
141
142
88
78
Pump quantity
Pump rotor model
Nominal motor power
Noise level
(*)
Nr.
---
12--- 129
12--- 136
20--- 128
20--- 134
kW
0.75
1.1
1.5
1.85
63
65
12.7
13.8
15.4
58
dB(A)
Pump weight
10.4
kg
(*) According to ISO 3744
2 pole pump set, high head pressure (data refers to each pump)
Models
CRH
004
204
006
206
007
207
008
011
014
016
Water flow
m3/h
6.79
6.79
8.86
8.73
10.94
11.11
13.41
17.53
22.78
28.00
kPa
169
198
163
187
145
168
167
191
145
173
Pump quantity
Nr.
---
12--- 136
20--- 128
20--- 134
kW
1.1
1.5
1.85
Noise level (*)
dB(A)
58
63
65
70
Pump weight
kg
12.7
13.8
15.4
42
Pump rotor model

Nominal motor power
Models
CRH
017
020
023
025
028
030
032
Water flow
m3/h
26.93
29.26
35.67
38.38
44.20
50.71
55.23
kPa
119
107
136
123
145
111
73
Pump quantity
Pump rotor model
1/2
Nr.
---
65--- 190 / 2
65--- 230 / 2
kW
2.2
Noise level (*)
dB(A)
60
59
63
Pump weight
kg
57.9 / 116.4
69.3 / 139.2
74.3 / 149.2
Nominal motor power
15
65--- 260 / 2
40--- 160/40
Models
CRH
017
020
023
025
028
030
032
Water flow
m3/h
26.93
29.26
35.67
38.38
44.20
50.71
55.23
kPa
197
187
182
170
230
204
173
Pump quantity
1/2
Nr.
Pump rotor model

Nominal motor power
---
65--- 260 / 2
kW
Noise level (*)
dB(A)
Pump weight
kg
65--- 340 / 2
6
63
74.3 / 149.2
89.2 / 178.9
Models
SRH
004
204
006
206
007
207
008
011
014
016
30% glycol/water mixture flow
m3/h
7.83
7.83
10.26
10.08
12.58
12.64
15.45
20.12
26.24
31.92
kPa
98
142
62
100
93
128
96
91
50
79
Pump quantity
Nominal motor power
Noise level
Nr.
Pump rotor model

(*)
Pump weight
---
12--- 136
20--- 128
20--- 134
40--- 160/40
kW
1.1
1.5
1.85
dB(A)
58
63
65
70
kg
12.7
13.8
15.4
42
Models
SRH
004
204
006
206
007
207
008
011
014
016
m3/h
7.83
7.83
10.26
10.08
12.58
12.64
15.45
20.12
26.24
31.92
kPa
233
277
183
221
199
234
197
170
138
223
Pump quantity
Nr.
Pump rotor model
32--- 160/30
---
Nominal motor power
2
40--- 160/40
40--- 200/75
kW
7.5
Noise level (*)
dB(A)
66
70
74
Pump weight
kg
35
42
64
Models
SRH
017
020
023
025
028
030
032
m3/h
31.06
33.49
41.26
43.98
51.08
58.3
63.27
kPa
77
51
118
92
103
146
94
Pump quantity
1/2
Nr.
Pump rotor model
---
65--- 260 / 2
65--- 340 / 2
65--- 410 / 2
kW
5.5
7.5
Noise level (*)
dB(A)
63
63
68
Pump weight
kg
74.3 / 149.2
89.2 / 178.9
91.1 / 182.7
Nominal motor power
Models
SRH
017
020
023
025
028
030
032
m3/h
31.06
33.49
41.26
43.98
51.08
58.3
63.27
kPa
157
133
207
183
190
205
159
Pump quantity
Pump rotor model
1/2
Nr.
---
65--- 340 / 2
65--- 410 / 2
65--- 460 / 2
kW
5.5
7.5
11
Noise level (*)
dB(A)
63
68
65
Pump weight
kg
89.2 / 178.9
91.1 / 182.7
149.4 / 306.4
Nominal motor power
16
Tab. 9 --- Fan performances and settings

Standard air flow [12000 m3/h], 3 Ph fan + TRIAC
Models: CRH 004 --- 204 --- 008
Useful static pressure
Max. fan speed signal
Fan speed
Absorbed unitary power
Fan discharge sound power [PWL]
Pa
V
Rpm
W
dB(A)
50
5.0
1034
2860
87
100
5.2
1066
3090
88
150
5.4
1097
3320
88
200
5.6
1128
3530
88
250
5.8
1158
3720
89
300
6.0
1189
3910
89
350
6.3
1220
4090
89
400
6.7
1252
4250
90
450
7.2
1283
4420
90
500
7.9
1313
4600
91
Pa
V
Rpm
W
dB(A)
50
5.3
1081
3210
88
100
5.5
1113
3430
88
150
5.7
1143
3620
89
200
5.9
1173
3810
89
250
6.1
1204
4010
89
300
6.5
1236
4170
90
350
6.9
1268
4330
90
400
7.6
1298
4510
91
450
8.6
1328
4680
91
490
10.0
1351
4810
91
Pa
V
Rpm
W
dB(A)
50
8.2
1041
1560
86
100
8.5
1080
1790
87
150
8.8
1117
2030
87
200
9.1
1153
2270
88
250
9.4
1190
2520
88
300
9.6
1225
2780
89
350
9.9
1259
3040
89
370
10.0
1270
3120
89
Pa
V
Rpm
W
dB(A)
50
8.6
1099
1910
87
100
8.9
1135
2140
88
150
9.2
1172
2390
88
200
9.5
1208
2650
88
250
9.8
1242
2910
89
290
10.0
1270
3120
89
Pa
V
Rpm
W
dB(A)
50
5.6
1162
3320
91
100
5.8
1189
3550
91
150
6.1
1216
3770
92
200
6.4
1245
3980
92
250
6.9
1274
4170
92
300
7.5
1302
4360
92
350
8.4
1329
4560
93
395
10.0
1354
4740
93
Pa
V
Rpm
W
dB(A)
50
6.1
1215
3760
92
100
6.4
1243
3970
92
150
6.9
1273
4160
92
200
7.5
1301
4360
92
250
8.3
1328
4550
93
298
10.0
1355
4740
93
Pa
V
Rpm
W
dB(A)
50
9.1
1165
2100
90
100
9.4
1200
2360
90
150
9.7
1233
2620
91
210
10.0
1271
2940
91
Pa
V
Rpm
W
dB(A)
50
9.7
1232
2610
91
100
9.9
1264
2880
91
112
10.0
1271
2940
91
Models: SRH 004 --- 204 --- 008

Fan speed
Standard air flow [12000 m3/h], EC fan

Models: CRH 004 --- 204 --- 008
Fan speed
Models: SRH 004 --- 204 --- 008
Fan speed

Models: CRH 006 --- 206 --- 011 --- 014 --- 016
Fan speed
Models: SRH 006 --- 206 --- 011 --- 014 --- 016
Fan speed

Models: CRH 006 --- 206 --- 011 --- 014 --- 016
Fan speed
Models: SRH 006 --- 206 --- 011 --- 014 --- 016
Fan speed
Unit performances are referred to sea level conditions.
17
550
9.5
1343
4760
91
570
10.0
1352
4810
91

Models: CRH 007 --- 207
Fan speed
Pa
V
Rpm
W
dB(A)
50
5.5
1179
3140
93
100
5.8
1205
3380
93
150
6.1
1232
3610
93
200
6.4
1259
3830
93
250
6.9
1287
4040
93
300
7.6
1313
4250
93
350
8.6
1339
4450
94
388
10.0
1360
4620
94
Pa
V
Rpm
W
dB(A)
50
5.7
1197
3300
93
100
6.0
1223
3540
93
150
6.3
1250
3770
93
200
6.8
1278
3980
93
250
7.4
1305
4180
93
300
8.1
1331
4380
94
354
10.0
1360
4620
94
Pa
V
Rpm
W
dB(A)
50
9.2
1169
1950
91
100
9.4
1204
2210
91
150
9.7
1236
2480
92
206
10.0
1272
2780
92
Pa
V
Rpm
W
dB(A)
50
9.4
1193
2130
91
100
9.6
1226
2390
92
150
9.9
1258
2660
92
172
10.0
1272
2780
92
50
5.4
1123
3230
90
100
5.6
1151
3440
90
150
5.8
1179
3660
90
200
6.1
1208
3870
91
250
6.4
1237
4060
91
300
6.9
1268
4240
91
350
7.5
1296
4430
92
400
8.3
1325
4620
92
50
5.8
1172
3600
90
100
6.0
1200
3810
91
150
6.3
1229
4010
91
200
6.8
1260
4190
91
250
7.3
1289
4380
91
300
7.9
1317
4570
92
350
9.6
1346
4750
92
360
10.0
1352
4790
92
50
8.9
1129
1960
89
100
9.1
1164
2200
89
150
9.4
1199
2460
90
200
9.7
1233
2720
90
258
10.0
1271
3030
90
50
9.4
1190
2390
89
100
9.6
1224
2650
90
150
9.9
1257
2920
90
170
10.0
1271
3030
90
Models: SRH 007 --- 207

Fan speed

Models: CRH 007 --- 207
Fan speed
Models: SRH 007 --- 207
Fan speed

Models: CRH 017 --- 020 --- 023 --- 025 --- 028 --- 030
Fan speed
Pa
V
Rpm
W
dB(A)
Models: SRH 017 --- 020 --- 023 --- 025 --- 028 --- 030
Fan speed
Pa
V
Rpm
W
dB(A)

Models: CRH 017 --- 020 --- 023 --- 025 --- 028 --- 030
Fan speed
Pa
V
Rpm
W
dB(A)
Models: SRH 017 --- 020 --- 023 --- 025 --- 028 --- 030
Fan speed
Pa
V
Rpm
W
dB(A)
18
448
10.0
1352
4790
92

Models: CRH 032
Fan speed
Pa
V
Rpm
W
dB(A)
50
6.0
1216
3620
92
100
6.3
1243
3850
92
150
6.8
1272
4050
93
200
7.3
1299
4250
93
250
8.0
1325
4450
93
Pa
V
Rpm
W
dB(A)
50
6.8
1272
4050
93
100
7.3
1300
4250
93
150
8.0
1326
4450
93
200
9.8
1354
4660
93
206
10.0
1357
4690
94
Pa
V
Rpm
W
dB(A)
50
9.6
1225
2470
91
100
9.9
1257
2740
91
124
10.0
1272
2870
91
Models: SRH 032

Fan speed

Models: CRH 032
Fan speed
19
300
9.7
1353
4660
93
308
10.0
1357
4690
94
500 (with duct)

1500 (without duct)
Fig. 1 --- Service areas CRH/SRH 004---016 (top view)
1000
Ordinary
maintenance area
AIR
Extraordinary
maintenance area
1000
1000 (*)
Notes:
Minimum distance between 2 units from condensing coil side = 2 m
(*) 1500 mm (with 160 --- 200 Lt Tank); 2500 mm (with 400 Lt Tank)
Fig. 2 --- Service areas CRH/SRH 017---032 (top view)
Ordinary
maintenance area
1500
AIR
Extraordinary
maintenance area
1000
Notes:
Minimum distance between 2 units from condensing coil side = 3 m
20
1000
Fig. 3 --- Lifting instructions with tubes CRH/SRH 004---016
PROTECTION PLANK
RIGID STRUTS
(POSSIBILY STEEL)
PART. A
LIFTING SYSTEM WITH TUBES
BELT OR CHORD
PART. A
BLOCKING PEG
(NOT SUPPLIED)
LIFTING TUBE
(NOT SUPPLIED)
(BASE HOLES 45)
PART. A
SPLIT PIN
(NOT SUPPLIED)
N.B:
Place the lifting tubes in the holes in the base indicated by the words LIFT HERE. Lock the ends of the tubes in position with
the locking pins and split pins as shown above A.
The capacity of the lifting gear must be adequate to lift the load in question. Check the weight of the unit, the capacity of the
lifting gear and ropes and the condition and suitability of the aforementioned equipment. Lift the unit with a speed suitable
for the load to be moved, so as not to damage the structure.
Lifting
(mm)
(m)
CRH / SRH 004 - 204 - 006 - 206
2006
1.7
' 3.5
' 8.5
CRH / SRH 007 - 207 - 008 - 011
3006
1.7
' 4.5
' 8.5
CRH / SRH 014 - 016
4006
1.7
' 4.5
' 8.5
Models
21
(m)
(m)
Fig. 4 --- Lifting instructions with straight shackle CRH/SRH 004---016
A2
A1
N.B.: LIFT IN THE BARICENTRE LINE G OF THE UNIT
PART. A
LIFTING SYSTEM WITH

STRAIGHT SHACKLE
Yg
Xg
PART. A
N.B:
STRAIGHT SHACKLE 14 (UNI 1947) A TYPE

(OPTIONAL)
lifting gear and ropes and the condition and suitability of the aforementioned equipment.
Lift the unit with a speed suitable for the load to be moved, so as not to damage the structure.
Lifting
L
A1 + A2
CRH / SRH 004 - 204 - 006 - 206
2006
' 5.5
CRH / SRH 007 - 207 - 008 - 011
3006
' 6.5
CRH / SRH 014 - 016
4006
' 6.5
Models
22
(mm)
(m)
Baricentre G --- CRH/SRH 004 ---016
Unit baricentre position G --- (without water)

Models
Without tank
With tank
Xg
(m)
Yg
(m)
Xg
(m)
Yg
(m)
CRH 004
0.83
0.58
0.89
0.58
CRH 204
0.79
0.62
CRH 006
0.80
0.56
CRH 206
0.78
0.62
CRH 007
1.22
0.59
CRH 207
1.18
0.64
CRH 008
1.17
0.63
1.25
0.63
CRH 011
1.10
0.63
1.18
0.62
CRH 014
1.50
0.64
1.62
0.63
CRH 016
1.45
0.63
1.57
0.63
SRH 004
0.86
0.60
0.92
0.60
SRH 204
0.82
0.64
SRH 006
0.83
0.58
SRH 206
0.82
0.64
SRH 007
1.27
0.63
SRH 207
1.23
0.67
SRH 008
1.22
0.66
1.30
0.65
SRH 011
1.16
0.65
1.23
0.65
SRH 014
1.58
0.67
1.68
0.66
SRH 016
1.53
0.67
1.64
0.66
23
Not available
0.86
0.56
Not available
1.32
0.59
Not available
Not available
0.89
0.59
Not available
1.36
0.62
Not available
Fig. 5 --- Lifting instructions with tubes CRH/SRH 017---032
PROTECTION PLANK
RIGID STRUTS
(POSSIBILY STEEL)
BELTOR CHORD
BLOCKING PEG
(NOT SUPPLIED)
SPLIT PIN
(NOT SUPPLIED)
LIFTING TUBE
(NOT SUPPLIED)
(BASE HOLES 56)
N.B:
Place the lifting tubes in the holes in the base indicated by the words LIFT HERE. Lock the ends of the tubes in position with
the locking pins and split pins as shown above A.
lifting gear and ropes and the condition and suitability of the aforementioned equipment. Lift the unit with a speed suitable
for the load to be moved, so as not to damage the structure.
Lifting
Models
CRH 017 - 020 - 023 - 025 - 028 - 030 - 032

SRH 017 - 020 - 023 - 025 - 028 - 030 - 032
24
10
1.0
' 5.5
55
' 9.0
90
(m)
(m)
(m)
Fig. 6 --- Support positions and loads (Note: weights refer to standard units)
CRH/SRH 004 - 016
W1
W2
W3
W4
W5
W9
W10
1127
1161
FOOT PRINT
1195
34
17
d=14
W7
W8
34
17
W6
120
120
Dimensions --- CRH/SRH 004 --- 016

Dimensions (mm)
Model
Size
CRH
SRH
004 --- 204 --- 006 --- 206

004 --- 204 --- 006 --- 206
2000
1760
---
---
---
CRH
SRH
007 --- 207 --- 008 --- 011

007 --- 207 --- 008 --- 011
3000
---
1380
---
---
CRH
SRH
014 --- 016

014 --- 016
4000
---
---
1160
1440
Weight distribution --- CRH/SRH 004 --- 016

Weight distribution (kg)
W1
W2
W3
W4
W5
W6
W7
W8
W9
W 10
004
221
---
---
---
151
241
---
---
---
165
204
276
---
---
---
173
262
---
---
---
164
006
238
---
---
---
151
276
---
---
---
176
206
283
---
---
---
174
269
---
---
---
165
007
240
---
137
---
137
246
---
140
---
140
207
288
---
152
---
152
253
---
134
---
134
008
314
---
164
---
164
285
---
149
---
149
011
369
---
169
---
169
338
---
155
---
155
014
299
299
---
136
136
265
265
---
121
121
016
320
320
---
136
136
285
285
---
121
121
004
254
---
---
---
193
241
---
---
---
183
204
308
---
---
---
215
262
---
---
---
182
006
271
---
---
---
192
275
---
---
---
195
206
316
---
---
---
216
268
---
---
---
184
007
280
---
186
---
186
241
---
161
---
161
207
328
---
203
---
203
248
---
154
---
154
008
361
---
222
---
222
278
---
171
---
171
011
419
---
227
---
227
329
---
178
---
178
014
356
356
---
198
198
265
265
---
148
148
016
378
378
---
197
197
284
284
---
148
148
Model
Size
CRH
SRH
25
Weight distribution with tank --- CRH/SRH 004 --- 016

Model
Size
CRH
004
W1
W2
W3
W4
271
---
---
---
204
006
W6
W7
W8
W9
W 10
257
288
---
---
---
272
---
---
---
285
---
223
---
223
Not available
289
---
---
---
230
---
219
---
008
334
---
289
---
289
312
---
270
---
270
011
389
---
294
---
294
365
---
277
---
277
014
310
310
---
260
260
283
283
---
238
238
016
331
331
---
259
259
304
304
---
238
238
004
301
---
---
---
300
290
---
---
---
289
320
---
---
---
---
---
---
302
---
237
---
243
---
290
---
290
206
007
235
298
323
Not available
267
---
267
---
207
273
237
Not available
008
375
011
014
016
26
219
Not available
206
007
322
Not available
204
006
255
Not available
207
SRH
W5
---
350
---
350
311
433
---
362
362
354
---
354
362
---
297
---
297
---
326
326
289
289
---
259
259
385
385
---
325
325
308
308
---
260
260
Fig. 7 --- Support positions and loads (Note: weights refer to standard units)
CRH/SRH 017 - 032
A
W1
125
W3
W4
W7
W8
FOOT PRINT
d = 20
W5
W6
125
875
1500
60
1060
TANK
MOUNTED
(OPTION)
WT2
120
W2
1180
WT1
1300
60
120
1000
125
Dimensions --- CRH/SRH 017 --- 032

Tank
(supply not mounted on unit)
Dimensions (mm)
Model
120
60
1000
WA
125
017 --- 020
3750
1000
CRH / SRH
023 --- 025
4750
1500
CRH / SRH
028 --- 030 --- 032
5750
2000
1300
WD
750
Size
CRH / SRH
W1
W2
W3
W4
W5
W6
W7
W8
Model
Size
CRH
017
196
196
233
233
261
261
310
310
020
203
203
250
250
274
274
337
337
023
240
240
327
327
312
312
427
427
025
240
240
327
327
312
312
427
427
028
273
273
382
382
345
345
482
482
030
281
281
383
383
368
368
502
502
032
280
280
393
393
371
371
520
520
017
252
252
283
283
293
293
328
328
020
259
259
300
300
306
306
355
355
023
305
305
395
395
348
348
450
450
025
305
305
395
395
348
348
450
450
028
351
351
463
463
385
385
508
508
030
359
359
471
471
402
402
528
528
032
358
358
482
482
405
405
545
545
60
d = 20
Weight distribution --- CRH/SRH 017 --- 032

1180
1060
FOOT PRINT
WC
120
WB
125
WA = WB = 406 kg
WC = WD = 299 kg
SRH
Weight distribution with tank --- CRH/SRH 017 --- 032

WT1
W1
W2
W3
W4
WT2
W5
W6
W7
W8
Model
Size
CRH
017
443
443
261
261
261
462
462
273
273
273
020
440
440
279
279
279
467
467
296
296
296
023
447
447
351
351
351
477
477
374
374
374
025
447
447
351
351
351
477
477
374
374
374
028
460
460
400
400
400
489
489
425
425
425
030
464
464
403
403
403
508
508
441
441
441
032
460
460
412
412
412
507
507
455
455
455
017
478
478
309
309
309
467
467
302
302
302
020
475
475
326
326
326
473
473
325
325
325
023
486
486
413
413
413
482
482
410
410
410
025
486
486
413
413
413
482
482
410
410
410
028
507
507
475
475
475
496
496
464
464
464
030
508
508
485
485
485
505
505
483
483
483
032
504
504
494
494
494
505
505
496
496
496
SRH
27
Fig. 8 --- Rubber anti---vibration support + 1000 liters tank

Rubber support dimensions
Rubber support installation
Unit base
Fixing screw
Screw anchor
(not supplied)
CF
Cement base
L
Access hole for
support fixing
Single support code

Code
CF
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
270327
82
35
M10
11.0
110
60
128
270326
108
50
M16
16.5
160
83
190
Rubber supports + 1000 liters tank

Unit
Configuration
CRH --- SRH

204--- 206--- 004--- 006
CRH --- SRH
207--- 007--- 008--- 011
Support
kit code
Single support
code
485620
With or without
tank
ta
CRH --- SRH

014--- 016
485621
4
270327
485622
CRH --- SRH

017--- 020--- 023--- 025--- 028--- 030--- 032
Without tank
CRH --- SRH

017--- 020--- 023--- 025--- 028--- 030--- 032
With tank
485626
1000 liters tank
Loose supplied
485620
Kit support
pieces
6
8
485625
8
270326
Each kit is complete with stainless steel fixing screws and plain washers for unit assembly.
28
10
270327
279
6995
30
30
279
148
30
852 Ext.
Lateral view
(from D)
Flanged
942 (Opt.)
6995
30
769
875
Rear view
(Std. unit)
Fan and hole panel not

present on
mod. 007 - 207
1942 Flanged (Opt.)
279
148
2942 Flanged (Opt.)
852 Ext.
Rear view
(with heat recovery)
720
1522
132
852 Ext.
279
852 Ext.

present on mod. 007 - 207
875
A+40
148
852 Ext.
Top view
148
279
852 Ext.
Lateral view
Supply cable inlet

(Prepunch 67 + 30)
875
148

present on mod. 007 - 207
279
279
148
852 Ext.
852 Ext.
279
279
30
158
30
Removable panel
M
Duct Flanged (Opt.),

not possible with coil metal filters
E
Coil metal filters (Opt.), not possible

with ducted flange
Left air discharge

(move the A with C panel/s)
C
Right air discharge

(move the A with B panel/s)
B
30
691
Front view
352 Ext.
Over air discharge

(Standard supply)
Air flow
Electric panel and

control unit
(rear front
removable panel)
352 Ext. 151

1739
430,5 170 600,5
852 Ext.
2365
30
30
2242
2022
80
140
1201
30 (Opt.)
30
A + 40 (Heat recovery, Opt.)
1501 Flanged (Opt.)

110
151
352
Ext.
1739
Fig. 9 --- Overall dimensions CRH/SRH 004 --- 016
2365
30 1441 Flanged (Opt.) 30
110
600
1642
29
30
21/
Inlet
2 Gas male
Outlet
2 Gas male
Inlet
2 Gas male (mod. 007 --- 207)
21/2 Gas male (mod. 008 --- 011)
Outlet
2 Gas male (mod. 007 --- 207)
21/2 Gas male (mod. 008 --- 011)
Total
heat recovery outlet
Partial
2 Gas male
1 Gas male
2 Gas male
1 Gas male
Partial
heat recovery inlet
Total
heat recovery inlet
CRH
004 ---006 ---007 ---204 ---206 ---207
Models
Not available
1 Gas male
Not available
1 Gas male
SRH
004 ---006 ---007 ---204 ---206 ---207
Tab. 11 --- Heat recovery water connection (optional) CRH/SRH 004 --- 016
21/2 Gas male
11/4 Gas male
21/2 Gas male
11/4 Gas male
CRH
008 ---011 ---014 ---016
Outlet
2 Gas male (mod. 007 --- 207)
2 Gas male (mod. 008 --- 011)
21/
Inlet
2 Gas male (mod. 007 --- 207)
2 Gas male (mod. 008 --- 011)
(*) ON 204 --- 206 --- 207 MODELS, TANK VERSION WITH / WITHOUT PUMP IS NOT AVAILABLE
Chilled water
connection
Outlet
2 Gas male
3006
1 (007 --- 207) --- 2 (008 --- 011)
CRH/SRH
007 --- 207 (*) --- 008 --- 011
2006
Inlet
2 Gas male
---
CRH/SRH
004 --- 204 (*) --- 006 --- 206 (*)
mm
Fans number
J = With pump/s (without tank)
j = Standard, with tank, with

tank + pump/s
p p
Tab. 10 --- Chilled water connection CRH/SRH 004 --- 016
4006
Inlet
21/2 Gas male
Outlet
21/2 Gas male
Not available
11/4 Gas male
Not available
11/4 Gas male
SRH
008 ---011 ---014 ---016
Outlet
21/2 Gas male
Inlet
21/2 Gas male
CRH/SRH
014 --- 016
88
1300
Part. H
352
Coil metal filters (Opt.), not possible with ducted flange
Removable panel
60
Unit connecting
pipe
Unit overall frame (A)
Victaulic
coupling
UNIT CONNECTING SYSTEM
N View
Duct Flanged (Opt.), not possible with coil metal filters
PART. G
Left air discharge (move the A with C panel/s)
102
Right air discharge (move the A with B panel/s)
Part. H
Over air discharge (Standard supply)
Air flow
30 (Opt.)
30
98
30
Supply cable inlet

(Prepunchs No 2 67 - No 1 30)
Right lateral
view
30
2240
352
1800
88
352
1800
850
1382 Ext.
Flanged (Opt.)
179
Part. G
Heat recovery and

std. pipe projection
Electric panel and control unit

(behind front removable panel)
210 80
90
60
405
459
459
459
405
832 Ext. 168

459
832 Ext.
832 Ext.
459
168
832 Ext.
459
Part. L
2940 Ext. Flanged (Opt.)
168
832 Ext. 168 832 Ext.
459
832 Ext. 168
Top view
168 832 Ext.
459
168 832 Ext.
405
459
832 Ext. 168
832 Ext. 168 832 Ext.
Front view
832 Ext.
832 Ext. 168
168
168
832 Ext.
Heat recovery
Fig. 10 --- Overall dimensions CRH/SRH 017 --- 032
405
459
459
459
679
1382 Ext.
Flanged (Opt.)
Rear view
(from D)
179
115
115
27
Plane for
canalization fixing all
around the opening
2940 Ext.
3940 Ext.
4940 Ext.
Flanged (Opt.)
Part. L
Left lateral view

(with heat recovery)
1185
1185
Left lateral view

(Std. unit)
1220
765
255
155
765
300
765
255
1382 Ext.
Flanged (Opt.)
27
31
32
Total
Partial
Total
heat recovery inlet
Z
DN 80 --- 3 --- 88.9 mm
(like Part. G)
2 Gas male
DN 80 --- 3 --- 88.9 mm

(like Part. G)
2 Gas male
Partial
heat recovery inlet
CRH
017 --- 020 --- 023 --- 025 --- 028 --- 030 --- 032
Models
Outlet
DN 80 --- 3 --- 88.9 mm
Inlet
DN 80 --- 3 --- 88.9 mm
5750
CRH/SRH
028 --- 030 --- 032
Not available
2 Gas male
Not available
2 Gas male
SRH
017 --- 020 --- 023 --- 025 --- 028 --- 030 --- 032
Outlet
DN 80 --- 3 --- 88.9 mm
Outlet
DN 80 --- 3 --- 88.9 mm
Tab. 13 --- Heat recovery water connection (optional) CRH/SRH 017 --- 032
Chilled water
connection
4
Inlet
DN 80 --- 3 --- 88.9 mm
3
Inlet
DN 80 --- 3 --- 88.9 mm
Fans number
---
4750
3750
mm
CRH/SRH
023 --- 025
CRH/SRH
017 --- 020
Models
Tab. 12 --- Chilled water connection CRH/SRH 017 --- 032
60
30
Part. H
Removable panel
102
Unit overall frame (A)
Unit connecting
pipe
Over air discharge

(standard supply)
Right air discharge
(move the A with B panel/s)
Left air discharge
(move the A with C panel/s)
Duct Flanged (Opt.),
not possible with coil metal filters
Air flow
Supply cable inlet

(Prepunchs
No 2 67 - No 1 30)
N View
Victaulic
coupling
Coil metal filters (Opt.),

not possible with ducted flange
UNIT CONNECTING SYSTEM
PART. G
2240
88
352
1800
Right lateral
view
352
Left lateral view
1185
115
Part. G
Inlet/Outlet pipes
projection
1382 Ext.
Flanged (Opt.)
Part. H
30 (Opt.)
30
98
Plane for
canalization fixing all
around the opening
27
Part. L
1300
2940 Ext.
3940 Ext.
4940 Ext.
Flanged (Opt.)
30
850
1800
Electric panel and control unit

(behind front removable panel)
1382 Ext.
Flanged (Opt.)
179
352
88
60
405
459
405
459
168
459
459
832 Ext.
1000
Fig. 11 --- Overall Dimensions (with tank) CRH/SRH 017 --- 032
90
210 80
27
920
1065
255
Part. L
E
E
E
832 Ext.
459
832 Ext. 168
832 Ext.
168
Top view
168
459
832 Ext.
832 Ext.
168 832 Ext.
832 Ext.
Front view
168

405
459
832 Ext.
832 Ext. 168
832 Ext.
832 Ext.
168
168
832 Ext.
168
405
832 Ext.
459
459
168
832 Ext.
459
168
Rear view
(from D)
459
459
679
1382 Ext.
Flanged (Opt.)
179
33
34
4
Inlet
DN 80 --- 3 --- 88.9 mm
Outlet
DN 80 --- 3 --- 88.9 mm
3
Inlet
DN 80 --- 3 --- 88.9 mm
Outlet
DN 80 --- 3 --- 88.9 mm
---
X
Y
Chilled water
connection
5750
4750
mm
CRH/SRH
023 --- 025
CRH/SRH
017 --- 020
Fans number
Models
Tab. 14 --- Chilled water connection (with tank) CRH/SRH 017 --- 032
Outlet
DN 80 --- 3 --- 88.9 mm
Inlet
DN 80 --- 3 --- 88.9 mm
6750
CRH/SRH
028 --- 030 --- 032
Fig. 12 --- Refrigerant circuit (std.) with partial recovery (opt.)

CRH/SRH 004---006---007
7
9
19
HEAT RECOVERY WATER OUTLET

1 GAS MALE (OPT.)
11
19
10
22
21
12
HEAT RECOVERY WATER INLET

1 GAS MALE (OPT.)
19
2
FG
14
1
19
MC
13
18
CHILLED WATER INLET
2 GAS MALE
16
17
19
15
CHILLED WATER OUTLET

2 GAS MALE
20
Refrigerant components
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Description
Item
Compressor
Crankcase heater
High pressure manometer (Opt.)
Low pressure manometer (Opt.)
Safety valve
Condenser
Fan(s)
Pressure transducer
Shut--- off valve
Filter dryer
Shut--- off solenoid valve
Sight glass
15
16
17
18
19
20
21
22
35
Description
Thermostatic expansion valve
Evaporator
Antifreeze heater (Opt.)
Control temperature sensor
Charge connection
Antifreeze sensor
Partial recovery heat exchanger (Opt.)
Antifreeze heater (Std. with heat recovery)

CRH/SRH 204---206---207---008---011---014---016
7

G --- GAS MALE (OPT.)
19
19
19
19
11
10
22
12
FG
22
21
19
HEAT RECOVERY
WATER INLET
G --- GAS MALE (OPT.)
14
18
19
13
12
21
CHILLED WATER
INLET
H --- GAS MALE
19
MC
16
19
19
15
17
20

H --- GAS MALE
CRH/SRH
204
206
207
008
011
014
016
11/4
11/4
11/4
11/4
21/2
21/2
21/2
21/2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
19
14
MC
15
Item
11
10
Description
Item
Compressor
Crankcase heater
Safety valve
Condenser
Fan(s)
Pressure transducer
Shut--- off valve
Filter dryer
Sight glass
15
16
17
18
19
20
21
22
36
Description
Evaporator
Charge connection
Antifreeze sensor
13
FG
Fig. 14 --- Refrigerant circuit with total recovery (opt.)

CRH 004---006---007
ONLY FOR:
CRH 007
25
9
ONLY FOR:
CRH 004--- 006--- 007
25
8
7
25
19

2 GAS MALE
19
11
21
22
10
24
HEAT RECOVERY
WATER INLET
2 GAS MALE
12
23
19
14
FG
19
18
MC
13
1
4
16
17
CHILLED WATER INLET

2 GAS MALE

2 GAS MALE
19
15
T
20
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Description
Item
Compressor
Crankcase heater
Safety valve
Condenser
Fan(s)
Pressure transducer
Shut--- off valve
Filter dryer
Sight glass
15
16
17
18
19
20
21
22
23
24
25
37
Description
Evaporator
Charge connection
Antifreeze sensor
Total recovery heat exchanger
Three way valve
Non return valve
Antifreeze heater
Liquid receiver

CRH 204---206---207---008---011---014---016
ONLY FOR:
CRH 207--- 008--- 011--- 014--- 016
ONLY FOR:
CRH 207--- 008--- 011--- 014--- 016
9
25
25
8
HEAT RECOVERY
WATER OUTLET
G --- GAS MALE
25
19
11
25
19
10
21
22
11
19
21
24
19
10
22
24
12
12
23
19
14
23
HEAT RECOVERY
WATER INLET
G --- GAS MALE
FG
18
19
CHILLED WATER
INLET
H --- GAS MALE
16
19
15
19
15
17
20

H --- GAS MALE
CRH
204
206
207
008
011
014
016
21/2
21/2
21/2
21/2
21/2
21/2
21/2
21/2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
19
14
MC
Item
FG
19
MC
13
Description
Item
Compressor
Crankcase heater
Safety valve
Condenser
Fan(s)
Pressure transducer
Shut--- off valve
Filter dryer
Sight glass
15
16
17
18
19
20
21
22
23
24
25
38
Description
Evaporator
Charge connection
Antifreeze sensor
Three way valve
Non return valve
Antifreeze heater
Liquid receiver
13

CRH/SRH 017---020---023---025---028---030---032
8
2 GAS MALE (OPT.)
19
11
19
10
11
10
22
22
19
19
21
12
21
12
5
CHILLED WATER INLET
VICTAULIC COUPLING
DN 80 --- 3 --- 88.9 mm
HEAT RECOVERY WATER INLET

2 GAS MALE (OPT.)
19
14
3
MC
FG
6
19
18
MC
FG
19
16
13
MC
13
MC
4
19
4
15
19
19
15
19
17
20
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
19

VICTAULIC COUPLING
DN 80 --- 3 --- 88.9 mm
Description
Item
Compressor
Crankcase heater
Safety valve
Condenser
Fan(s)
Pressure transducer
Shut--- off valve
Filter dryer
Sight glass
15
16
17
18
19
20
21
22
39
Description
Evaporator
Charge connection
Antifreeze sensor
14

CRH 017---020---023---025---028---030---032
NOT PRESENT FOR:

CRH 017--- 020
NOT PRESENT FOR:

CRH 017--- 020
24
24
9
8
24
24
HEAT RECOVERY
WATER INLET
VICTAULIC COUPLING (OPT.)
DN 80 --- 3 --- 88.9 mm
13
13
19
11
19
10
23
11
10
23
21
13
19
13
12
HEAT RECOVERY
WATER OUTLET
VICTAULIC COUPLING (OPT.)
DN 80 --- 3 --- 88.9 mm
19
14
22
CHILLED WATER INLET
VICTAULIC COUPLING
DN 80 --- 3 --- 88.9 mm
19
1
MC
FG
19
18 T
19
14
FG
16
MC
13
MC
1
4
15
15
17
19
19
20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
13
Item
MC
19
19
12
Description
Item
Compressor
Crankcase heater
Safety valve
Condenser
Fan(s)
Pressure transducer
Shut--- off valve
Filter dryer
Sight glass
15
16
17
18
19
20
21
22
23
24
25
40

VICTAULIC COUPLING
DN 80 --- 3 --- 88.9 mm
Description
Evaporator
Charge connection
Antifreeze sensor
Three way valve
Non return valve
Antifreeze heater
Liquid receiver
19
Fig. 18 --- Hydraulic circuit --- CRH 004---006---007---204---206---207

LIEBERT--- HIROSS UNIT
ONLY WITH TANK VERSION

18
NOT AVAILABLE IN
204--- 206--- 207 MODELS
8
4
ONLY WITH PUMP VERSION
7
4
6
5
5
9
13
CHILLED WATER INLET

2 GAS MALE
14b
F
16
10
ONLY FOR 004--- 006--- 007 MODELS
11
14a
15
12

2 GAS MALE
ONLY FOR 204--- 206--- 207 MODELS
T
T
11
12
Hydraulic components
Item
1
2
3
4
5
6
7
8
9
10
Description
Item
Evaporator
Evaporator antifreeze heater (Opt.)
Rubber flexible pipe (only with pumps and/or tank))
Manual air valve
Gate valve
Pump
Safety valve
Expansion tank
Service ball valve
Drain valve
11
12
13
14a
14b
15
16
17
18
41
Description
Antifreeze temperature sensor
Tank antifreeze heater (Opt.)
Flow switch (unit without tank, Opt. without pumps)
Flow switch (unit with tank, Opt. without pumps)
Rubber flexible pipe (only with pumps, without tank)
Filter (Opt.)
Non return valve
Expansion tank + Safety valve (Opt. without tank)
Fig. 19 --- Hydraulic circuit --- CRH 008---011---014---016


18
8
4
17
17
13
CHILLED WATER INLET

21/2 GAS MALE
14b
F
16
10
T
T
11
12
14a
15

21/2 GAS MALE
Item
1
2
3
4
5
6
7
8
9
10
Description
Item
Evaporator
Manual air valve
Gate valve
Pump
Safety valve
Expansion tank
Service ball valve
Drain valve
11
12
13
14a
14b
15
16
17
18
42
Description
Filter (Opt.)
Non--- return valve
Fig. 20 --- Hydraulic circuit --- SRH 004---006---007---204---206---207

21
NOT AVAILABLE IN
204--- 206--- 207 MODELS
24
4
4

22 22
18
4
T
20
23
5
9
10
10
23
19
CHILLED WATER INLET

2 GAS MALE
14b
13
23
16
23
10
1
3
T
T
11
14a
15
12
ONLY FOR 004--- 006--- 007 MODELS

2 GAS MALE
ONLY FOR 204--- 206--- 207 MODELS
T
T
11
12
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Description
Item
Evaporator
Manual air valve
Gate valve
Pump
Safety valve
Expansion tank
Service ball valve
Drain valve
14a
14b
15
16
17
18
19
20
21
22
23
24
43
Description
Filter (Opt.)
Non return valve
Air temperature sensor
3--- way valve
Freecooling control temperature sensor
Fan(s)
Freecooling coil
Rubber flexible pipe
Fig. 21 --- Hydraulic circuit --- SRH 008---011---014---016

21
4
24
22 22
18
20
17

7
23
10
10
23
19
17
23
13
CHILLED WATER INLET

21/2 GAS MALE
14b
F
16
23
10
1
3
T
T
11
12
14a
15

21/2 GAS MALE
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Description
Item
Evaporator
Manual air valve
Gate valve
Pump
Safety valve
Expansion tank
Service ball valve
Drain valve
14a
14b
15
16
17
18
19
20
21
22
23
24
44
Description
Filter (Opt.)
Non--- return valve
3--- way valve
Freecooling control temperature sensor
Fans
Freecooling coil
Rubber flexible pipe
1
2
3
4
5
6
7
8
9
10
Item
M2
M1
Evaporator
Filter (Opt.)
Manual air valve
Butterfly valve
Single pump
Twin pump
Expansion tank + Safety valve (Opt.)
Manometer
Discharge valve
Description
ONLY WITH TWIN

PUMP VERSION
12
11
15
16
M1
6
5
LIEBERT--- HIROSS BASE UNIT
T
T
15
ONLY WITH SINGLE

PUMP VERSION
UNIT FRAME (WITHOUT TANK)
10
TANK FRAME
13
45
11
12
13
14
15
16
Item
CHILLED WATER INLET

VICTAULIC CONNECTION
DN 80 --- 3 --- 88.9 mm
10
13

Flow switch (Opt. without pumps)
Service valve with cap
Differential trasducer (only with electronic pump)
OPTION:
WATER TANK NOT ASSEMBLY
WITH UNIT

DN 80 --- 3 --- 88.9 mm
WATER TANK OUTLET--VICTAULIC CONNECTION

DN 80 --- 3 --- 88.9 mm
Description
ONLY WITH WATER TANK VERSION

ASSEMBLY WITH UNIT
14
UNIT FRAME (WITH ASSEMBLED TANK)
Fig. 22 --- Hydraulic circuit --- CRH 017---020---023---025---028---030---032
WATER TANK INLET--VICTAULIC

CONNECTION
DN 80--- 3 --- 88.9mm
1
2
3
4
5
6
7
8
9
10
Item
20
M2
M1
16
10
T
T
12
11
15
15
18
19
15
p 21
M1
LIEBERT--- HIROSS BASE UNIT
ONLY WITH SINGLE

PUMP VERSION
5
UNIT FRAME (WITH ASSEMBLED TANK)
UNIT FRAME (WITHOUT TANK)
ONLY WITH TWIN

PUMP VERSION
Evaporator
Filter (Opt.)
Manual air valve
Butterfly valve
Single pump
Twin pump
Expansion tank + Safety valve (Opt.)
Manometer
Discharge valve
Description
17
14
10
13
46
11
12
13
14
15
16
17
18
19
20
21
Item

DN 80 --- 3 --- 88.9 mm
10
13

Flow switch (Opt. without pumps)
Service valve with cap
Freecooling coil
3 way valve
Control freecooling thermostat sensor
Fans
Differential trasducer (only with electronic pump)
Description
OPTION:
WATER TANK NOT ASSEMBLY
WITH UNIT
CHILLED WATER INLET

DN 80 --- 3 --- 88.9 mm
WATER TANK OUTLET--VICTAULIC CONNECTION

DN 80 --- 3 --- 88.9 mm
ONLY WITH WATER TANK VERSION

ASSEMBLY WITH UNIT
TANK FRAME
Fig. 23 --- Hydraulic circuit --- SRH 017---020---023---025---028---030---032
WATER TANK INLET--VICTAULIC

CONNECTION
DN 80--- 3 --- 88.9mm
specifications without previous notice.
98/37/CE; 89/336/CEE; 73/23/CEE; 97/23/CE
Printed in Italy by Liebert HIROSS S.p A.
Since the Liebert HIROSS Company has a policy of continuous
product
j
improvement,
it reserves
the
right
to change
design
andm m m j j j ..:
Il Fabbricante dichiara che questo prodotto conforme alle direttive Europee:

The Manufacturer hereby declares that this product conforms to the European Union directives:
Der Hersteller erklrt hiermit, dass dieses Produkt den Anforderungen der Europischen Richtlinien gerecht wird:
Le Fabricant dclare que ce produit est conforme aux directives Europennes:
El Fabricante declara que este producto es conforme a las directivas Europeas:
O Fabricante declara que este produto est em conformidade com as directivas Europeias:
Tillverkare frskrar hrmed att denna produkt verensstmmer med Europeiska Uniones direktiv:
De Fabrikant verklaart dat dit produkt conform de Europese richtlijnen is:
Vaimistaja vakuuttaa tten, ett tm tuote tytt seuraavien EU-direktiivien vaatimukset:
Produsent erklrer herved at dette produktet er i samsvar med EU-direktiver:
Fabrikant erklrer herved, at dette produkt opfylder kravene i EU direktiverne:
Since the Liebert HIROSS Company has a policy of continuous

product improvement, it reserves the right to change design and
specifications without previous notice.
Liebert HIROSS
is a division of
EMERSON
Printed in Italy by Liebert HIROSS S.p A.
Tel. +39 049 9719111

Telefax +39 049 5841257
Internet : www.liebert-hiross.com
Zona Industriale Tognana

Via Leonardo da Vinci, 16/18
35028 Piove di Sacco (PD)
ITALY

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R [004-032]

HIGH PERFORMANCE AIR COOLED CHILLER

Start-- Up and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Refrigerant and Oil Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

5.1 --5.2 ---

Setting thermostatic expansion valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

7.1 --7.2 ---

Safety Devices Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

ducts of condensation air in machine intake (if present) and

1.1 --- Foreword

1.2 --- Responsibility

2 --- Preliminary Operations

1.3 --- Inspection

2.1 --- Operating limits

All units are fully assembled and wired in the manufacturing

1.4 --- General description

Minimum allowed glycol concentration: depending on the

3.1 --- Aeraulic connections

2.2 --- Sound pressure levels

2.3 --- Transport

3.1.1 -- External air temperature probe installation

Handle the unit by lifting it with a crane from above;

Install the external air temperature probe (shipped inside the

3.2 --- Hydraulic connections

2.4 --- Foundations

2.5 --- Service area

11) For maximum protection ensure that all tubing exposed to

3.2.3 -- Water-- glycol mixture

Tab. a -- Ethylene glycol to be added to water (% in

Freezing temperature, C (*)

3.3 --- Connection of the safety valve discharge

3.2.2 -- Addition of water and ethylene glycol

Fig. a -- Ideal chilled water circuit

To avoid stratification run the circulation pump for at least 30

disconnect after charge

Fig. b -- Inertia tank sizing

Fig. c -- Sizing of the expansion vessel

--- --- ---

3.4 --- Electrical connections

1) Before proceeding with the electrical connections, ensure

Fig. d -- Example of calculating phase

2) The average voltage is:

388 + 401 + 402

7) During the unit start ---up an inlet water temperature

4.3 --- Starting and stopping

4.4 --- Chillers serving special plants

4 --- Start---Up and Operation

4.1 --- Initial check

4.5 --- Freecooling

4.6 --- Microprocessor control

4.2 --- First start ---up

(or after a long stop)

5 --- Refrigerant and Oil Charge

5.1 --- Refrigerant charge

Charge with the compressor in operation, connecting the

consequent operating difficulties in the hot season; a shortage

5.2 --- Oil charge

5.2.1 -- Procedure for oil topping -- up

6 --- Safety Devices Settings

Operation with R407C/R22

Operation with R407C/R22

6.1 --- Setting

c) The superheating is the difference between the two

THIS OPERATION MUST BE PERFORMED BY AN EXPERIENCED REFRIGERATION TECHNICIAN.

The Maintenance Programme below must be carried out by a

The use of original spare parts is recommended.

7.2 --- Dismantling the unit

Maintenance programme -- Monthly check

Check the electrical supply on all phases.

CONDENSER AND AIR FILTER

CHILLED WATER CIRCUIT

Ensure that there are no water leaks.

8 --- Options and Accessories

On mod. 004---016 the centrifugal pump units are direct driven,

8.3 --- Water chiller with total heat recovery

On mod. 017---032 the centrifugal pump units are direct driven,

Fig. e -- Recommended hydraulic circuit

8.4 --- Hydraulic circuit accessories