STERIVAP
Large Steam Sterilizer for Health Care
with Excellent Price High Quality Engineering
protecting human health
MMM Group Leading
Service Supplier for
Health Care
Economic Use of Utilities Technical Legislative
for Reasonable Price
Standards
Since 1954 the MMM Group has been
active world-wide as one of the leading
system suppliers to the health care
sector.
The new STERIVAP steam sterilizer
represents the ideal choice for everyday
use in health care.
With acomplete range of products
and services as well as sterilization
and disinfection units for hospitals,
institutes of science, laboratories
andpharmaceutical companies, MMM
has established itself as the excellent
holder of quality and innovations within
theGerman and international market
place.
It is at our production plants based
inStadlern, Germany andBrno,
Czech Republic that we manufacture
theproducts, which meet
therequirements of our clients all over
the world. Within both of these plants
we ensure ahigh volume of production
and thus meet the highly demanding
requirements for quality in the field
ofmedical instruments.
MMM Group perfection
of medical instruments
2
STERIVAP is the right choice for smaller
health care facilities as well as for
all thecentral sterilization facilities,
specifically designed for economic use
ofutilities. Ahigh standard of production,
up-to-date electronics and quality
materials are the standards that STERIVAP
devices adhere to as amatter of course,
recognising the need for an extraordinary
level of safety and reliability.
STERIVAP is designed for the sterilisation
of solid, porous, plastic materials
andsolutions in open bottles.
The basic version of the device comes with
autilizable volume of1481490litres,
and together with the offer of optional
equipment it will satisfy the interest
of those looking toensure fast, quality
sterilization.
The company BMT Medical Technology
s.r.o. holds the certificate to provide
acomplete system of quality
management:
according to EN ISO 9001,
EN ISO 13485
for the purpose of proving
thedeclaration of conformity
according to European Directive no.
93/42/EEC as amended by the Directive
no. 2007/47/EC (Class IIb medical
devices)
for production of pressure devices
according to Directive No. 97/23/EC,
module H/H 1
for production of pressure devices
according to ASME Code
for production of pressure devices
andsteam generators AQSIQ making
itpossible for BMT to export to China
certificate of the Accredited testing
laboratory No. 1325
The device meets aseries of technical
standards as for example, EN 285+A2;
EN ISO 17665-1 etc.
The device has been issued with
theDeclaration of conformity.
Completely New Design
ANew Design Version
Intelligent System for
Saving Media
massive pressure sterilization
chamber with heated jacket, and are
made ofhigh-quality stainless steel,
applied materials AISI 316 Ti and
AISI 316L
gradient bottom of sterilization
chamber for perfect drying
ground inner surface of the
sterilization chamber, coarseness
Ra 1,25 m (Ra 50 inch)
perfect thermal insulation
ofsterilization chamber with
special insulation layer Rock wool
in thickness of 125mm and outer
insulation jacket made of dip
galvanized sheet forsubstantial
reduction of heat losses and easy
cleaning and maintenance
all sterilization chambers are
asstandard, equipped with two
easily accessible inlet connections for
validation according to EN 285+A2
stainless steel frame able to be
divided making it possible for the
sterilizer to pass through adoor,
minimum of1000mm wide
motor driven doors of sterilization
chamber with unique spring-loaded
mechanism, with double safety door
protection (safety strip and clutch)
integrated steam generator is made
with heating elements as astandard
ofstainless steel
piping distributions conducting steam
into the sterilization chamber are
made as astandard of stainless steel,
valves are made of brass
all piping distributions are thermally
insulated
high-performance, noiseless suction
pump for higher efficiency and
reliability (two-stage for types 636
to669)
single, mechanical filter on supply
water inlet for protection of the valve
andsuction pump
bacteriologic filter for vent of the
sterilization chamber (0.1 m)
integrated drain due to dampness
elimination in the device space all
pipes are led to one common sump
single and double door (interleaving)
type (type 446 6618 vertically
andtype 9612 9621 horizontally
sliding doors)
stainless steel cover sheets are
reinforced by aframe ensuring
anextended working life in
comparison with other usual designs
easy access to the device is ensured
bydoor lockable panels
reinforced stainless cover sheets
forquiet operation
special divided double chamber
jacket of sterilization chamber for
better andmore accurate course
of sterilization chamber with an
independent and stable chamber
pre-heating lowering consumption
ofdemi-water ca 20%
integrated device for supply water
saving, lowering consumptieon
ofoperating cost by up to 15%
steam generator with microprocessor
automatic control and unique design
of steam generator with big capacity
and automatic desalination ensures
short times of sterilization cycles
andpermanently high steam quality
Benefits to you shorter cycle times,
economical operation, very low consumption of services,
long-term life and reliability of the device
5
New Control Panel
with Intuitive Control
PLC consisting from two built-in
microprocessor control systems
(Master-Slave) withown sensors
for independent evaluation, control
anddocumentation of operational
cycles
ergonomic positioned control panel
ateye level, away from thermally
exposed zone
technology of touch-screen display
8.2 ensures transparent and easy
operating on the loading side
on unloading side (in case of
two door type) of the device the
LED display withapossibility of
monitoring of actual working phase
and pressure inthe sterilization
chamber
total stop function integrated into
the control panel
built-in printer for documentation
ofsterilization processes
system of chip cards
possibility of language selection
forcommunication with the device
transparent digital description
ofsteam pressure in the jacket
ofsterilization chamber and in steam
generator, pressure and temperature
in sterilization chamber (reference
bottle)
clock indicator of the remaining
time of the program and the real
time indicator
history of protocols optional
memory SD card allows storing of up
to tens of thousands protocols
print of error protocol with the record
of all parameters at the moment of
defect for apossibility of fast and
remote service
visual and acoustic signalling of
states and processes
standard batch counter and another
optional daily batch counter.
Within the Basic
Software Facility We
Offer Up to 20 Standard
Programs
The sterilizer is standardly equipped with
Preheating program (134C/1 min).
Standard programs:
Unwrapped tools 134C/4 min
Wrapped materials 134C/7 min
Wrapped materials with intensive
subsequent drying 134C/7 min
Wrapped products of glass, rubber
and plastics 121C/20 min
Special programs with
parameters according to the
customers specifications:
Equipment for Service
Seven free programs adjustable at the
producer for individual software facility
according to specific needs of aconsumer e.g.:
Prions 134C/60 min
Disinfection 105C/20min
Solutions in open bottles
121C/20min, spontaneous cooling
Arnold 100C, 75C
Laparoscopy, alloplasts, plastic
materials, optics, ...
Programs according to specific
requirements must be validated at the
customers!
Top safety in solution sterilization
apart from standard working and safety
procedures and processes is sterilization
of solutions controlled as well as by three
independent systems temperature and
pressure check in sterilization chamber,
temperature check in reference bottle and
minimal necessary time of sterilization
cycle. Only when meeting all the cycles
mentioned-above will the program declare
itself to be complete. The system will then
allow the chamber door to be opened.
Automatics PLC control is equipped
with awide choice of software for
easy check, maintenance and testing
(interactive piping connection
chart, testing programs enabling
thetesting of safety elements of
thedevice, calibration adjustment etc.).
Software facility can be extended
and modified by means of chip cards
system and special service software.
Standard testing programs for
routine testing:
Vacuum test test of the chamber
airtightness, duration of equalizing
phase is 5 min, test duration of 10 min
Bowie&Dick test 134 test of steam
penetration, 134 C/3.5 min
Batch Documentation
independent documentation
ofworking cycles with pressure
and temperature recording,
allowing the storage of the
last 10 records in the sterilizer
memory (up to tens of
thousands optionally SD card);
connection to aPC and storing
therecords in the computer
memory by means of the
Printer Archive software;
connection of the sterilizer
to acomputer network (LAN)
together with the software
application Ecosoft and DP 3.5;
integrated printer allowing
to select one of two graphic
outputs
1a
2b1
2c
2d
Modular System
1
3
4
s ystem for manual loading of material
a) shelf supports
b)perforated shelf
system of transport and loading carts
a) frame for the loading cart
b) loading cart
1) universal
2) special
3) for solutions
c) transport and loading cart
d) dripping water for solutions
e) hook for unloading of the loading
carts
stainless panel sheets of the device
possibility of building-in into stainless
steel walls, double sided design of the
device enabling to join two service
rooms into one
print of graphic record of pressure
and by means of build-in printer
fordocumentation of sterilization cycle
14
c ontinual control of parameters
of input media (pressure air,
demi- and cooling water)
automatic starting of warm
up cycle is one of aseries
of energy saving features
which will save your working
time. The device is switched
onaccording to the pre-set
time without the presence
ofthe operator. The equipment
is pre-heated and avacuum
test is performed.
automatic sterilizer door
opening during apower failure
2e
2b2
4
1b
2a
2b3
13
14
Optional Equipment
6
8
9
10
11
12
13
optional
steam source
FD steam of central source
ED own integrated steam generator
FDED combined supply of medicinal/
technical steam
thermo-degassing of supply
demi-water for the steam
generator to minimize the content
ofincondensable gases
possibility of installation for the
device for after-cooling of condensate
stainless steel valves
Air detector for continual presence
of air and incondensable gases in
sterilization chamber in the course
of each sterilization program for
maximum safety of sterilization
ascompared to routine testing programs
(Vacuum and Bowie&Dicktest)
performed only once aday before
the start of aroutine operation
(HTM2010)
special programs in chip cards
(up to 20 programs on one chip card)
additional mechanical manometers
a) on loading side
b) on unloading side
ground inner surface of the
sterilization chamber, coarseness
Ra0.8 m (Ra 32 inch), Ra 0.125 m
(Ra5inch)
tropical version for countries with
high temperature of cooling water
regulation of the device operation
control of energy maximum take-off
in case of connection of more devices
into electric network
3 2 GB memory card for the
sterilization cycles recording
(up to 100,000 hours of record).
Audit trail system events
recording on the memory card
(conforms to 21CFR part 11)
10
12 a
Chamber Utilization
15
16
17
sterilization basket
variability in the use of aseries
of containers
sterilization of solutions
reference bottle with
temperature probe PT 100
16
12b
6
11
17
15
Offer of Clients Services
In addition to the device supplies, we
offer other range of services related to
the development of central and operating
room sterilizations:
counselling and project drawing
including the logistics and capacity
calculation;
turnkey device deliveries including the
individual information systems;
Service and maintenance are ensured
fully by aworldwide network of
BMTMedicalTechnologys.r.o. contractual
organizations.
BMT Medical Technology s.r.o. We
organize regular training of service
technicians and measure their ability
before issuing aspecial certificate
showing their ability to carryout service
operations. We have an extensive network
of recognised worksites connected
to aHOT-LINE service, this ensures
aquick reaction to clients questions
and requirements. In order to ensure
agood quality service to the user and
the possibility of fast service intervention
we have developed aspecial auto
diagnostic program. We offer ON-LINE
internet diagnostics and monitoring
of sterilization device (RMS), which
provides fast and direct communication
with instrumentation and ensures
acontinuous, problem-free operation
ofthe equipment within its installed site.
This all guarantees low cost operation
andlong operational life of the system.
Validation
The ability of the sterilization processes
to be validated and recorded is one of
the conditions for their quality assurance.
Forthese pruposes, the users of STERIVAP
steam sterilizers are also offered anew
service - Validation - which allows
proving the compliance of the appropriate
standards EN 285+A2 and ENISO17665-1
with the device parameters. Thetechnical
measurement are performed by own
accredited testing laboratory.
Environmental Features
The device meets all present ecologic
requirements. It does not burden the
working conditions and environment.
Theouter cover of the insulated jacket of
the sterilization chamber is manufactured
using galvanized sheet with aquality
insulation beneath. This substantially
reduces the thermal losses therefore
saving electric energy. As standard
the equipment has abuilt-in device
which saves up to 15% of the water
requirements consumed by the vacuum
pump. Auniquely divided double chamber
jacket with asteam system allows
pressurization of the sterilization chamber,
this reduces the demi-water consumption
by approximetly 20%.
The steam generator is controlled by an
automatic microprocessor system and as
astandard it is equipped with aclarifying
device.
In production we monitor the quality
ofthe materials ensuring along
operational life of the device.
The equipment is fitted with additional
components that cool the waste water to
apre-set temperature before it enters the
drainage systems.
The production of the equipment and
its process cycles are all based on
environmentally friendly methods.
All the substantial parts of the unit
andpackaging are recycled.
The unit is made up of 95% steel, 4%
of other materials, 1% electric material
andplastics. Ecologic liquidation is
performed after the disassembling by the
authorized person in accordance with EU
regulation, which meets the Regulation
WEEE (Waste Electric and Electronic
Equipment).
STERIVAP Technical Parameters
Model
SP HP E
Dimensions (hwd)
[mm]
Internal dim of
the chamber
10
Chamber
volume
[l]
Weight
[kg]
Total
ED
Cca max. input [kW]/
fuses [A]
Cca max. consumption per 1 sterilization cycle
FD
ED
FD
Water [m3]
Demineralized
water [m3]**
Steam [kg]
Electric
energy
[kWh]**
Electric
energy
[kWh]*
446 1
480450700
19181200970
148
720
670
24,5/63
2/10
0,06
0,006
5,0
5,0
0,3
446 2
480450700
19181200990
148
770
720
24,5/63
2/10
0,06
0,006
5,0
5,0
0,3
559 1
509509990
191812001270
***
254
910
850
24,5/32
2/6
0,07
0,008
7,0
6,0
0,3
559 2
509509990
191812001290
***
254
920
860
24,5/32
2/6
0,07
0,008
7,0
6,0
0,3
636 1
670350700
19181000970
160
760
710
24,5/63
2/10
0,06
0,006
5,0
5,0
0,3
636 2
670350700
19181000990
160
770
720
24,5/63
2/10
0,06
0,006
5,0
5,0
0,3
666 1
700650690
19181300970
314
1030
850
38/63
2/10
0,07
0,008
7,0
6,0
0,4
666 2
700650690
19181300990
314
1100
920
38/63
2/10
0,07
0,008
7,0
6,0
0,4
669 1
700650990
191813001270
453
1130
950
47/80
2/10
0,08
0,009
9,0
7,5
0,4
669 2
700650990
191813001290
453
1200
1020
47/80
2/10
0,08
0,009
9,0
7,5
0,4
6612 1
7006501340
191813001620
610
1330
1150
48/80
3/10
0,09
0,011
11,0
9,0
0,6
6612 2
7006501340
191813001640
610
1400
1220
48/80
3/10
0,09
0,011
11,0
9,0
0,6
6618 2
7006501940
191813002240
12
885
1600
1400
66/100
4/16
0,20
0,013
15,0
15,0
1,4
969 1
1000650990
191819001270
647
1350
1200
48/80
4/16
0,12
0,012
12
11
0,7
969 2
1000650990
191819001290
647
1400
1250
48/80
4/16
0,12
0,012
12
11
0,7
9612 1
10006501340
191819001620
12
868
1700
1500
66/100
4/16
0,20
0,013
15,0
16,0
1,4
9612 2
10006501340
191819001640
12
868
2000
1800
66/100
4/16
0,20
0,013
15,0
16,0
1,4
9615 2
10006501640
191819001940
15
1060
2000
1800
76/125
4/16
0,25
0,02
20
21
1,6
9618 1
10006501940
191819002220
18
1260
2000
1800
76/125
5/16
0,3
0,025
23
23
1,7
9618 2
10006501940
191819002240
18
1260
2000
1800
76/125
5/16
0,30
0,025
23,0
23,0
1,7
9621 2
10006502300
191819002600
21
1490
2900
5/16
0,40
26,0
2,0
Model 969, 9612, 9615, 9618, 9621 with horizontally sliding door(s).
Model xxx-1 single-door type, model xxx-2 double-door type.
Model 6618, 969, 9612, 9615, 9618, 9621 steam generator is placed above or beside the sterilizer
Connecting voltage 3P/PE 400 V, 50/60 Hz, connecting voltage of the model 559 3P/N/PE 480 V, 60Hz (for the U.S.A.)
Noise level max. 78 dB.
* Model FD steam of central source.
** Model ED own integrated steam generator
*** The dimensions are not standardized for the container system
The values may differ depending on specific charge and media parameters. Changes in the design and make reserved.
STERIVAP
Technology training of service people,
simply, economically, safely.
External dim. of
the unit
Number
of sterilization
modules
high utility value for reasonable price
STERIVAP hp
more individuality and comfort
Model line STERIVAP offers optimum solution
for your individual requirements
11
More information
is available direct from
our internet web site
Make acquaintance with our further offers
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Exchanger steam/steam
Washer Disinfectors for Medical Usage
Cleaning and disinfection agents
BMT Medical Technology s.r.o., Cejl 157/50, Zbrdovice, CZ 60200 Brno
Tel.: +420 545537111, fax: +420 545211750, e-mail:
[email protected], www.bmt.cz
STERIVAP 01/2015 EN/PR
Photo T. Benda
