Haresh Steel Centre: Copper-Nickel Pipe, Fittings & Flanges
Haresh Steel Centre: Copper-Nickel Pipe, Fittings & Flanges
Haresh Steel Centre: Copper-Nickel Pipe, Fittings & Flanges
CuNi HSC
COPPER-NICKEL PIPE, FITTINGS & FLANGES
FOR SHIPBUILDING & OFFSHORE INDUSTRY
HARESH STEEL CENTRE
rd
Add.: 22/28, 3 Panjrapole Lane, C.P. Tank Road, Mumbai - 400 004, Maharashtra, India
Tel.: 0091-9823458877 | Email: [email protected] | www.hareshsteel.com / www.flangesandpipefittings.com
CuNi HSC
COPPER-NICKEL PIPE, FITTINGS & FLANGES
FOR SHIPBUILDING & OFFSHORE INDUSTRY
HARESH STEEL CENTRE
rd
Add.: 22/28, 3 Panjrapole Lane, C.P. Tank Road, Mumbai - 400 004, Maharashtra, India
Tel.: 0091-9823458877 | Email: [email protected] | www.hareshsteel.com / www.flangesandpipefittings.com
GENERAL INFORMATION
THE PIPE, FITTINGS & FLANGES OF COPPER - NICKEL ALLOYS.
Copper-Nickel Pipe
Copper-Nickel Flange
GENERAL INFORMATION
THE PIPE
STANDARD
The Available Standard Specifications of Cu-Ni 90/10 Pipes & Cu-Ni 70/30 Pipes
COUNTRY GERMANY
KIND
SEAMLESS
SEAM WELDED
DIN 86019
DIN 1755
DIN 85004
DIN 86018
UNITED
KINGDOM
BS 2871 PT 2
EEMUA 144
NES 779 PT 3
BS 2875
USA
FRANCE
JAPAN
ASTM B466
MIL-T-16420K TYPE I
GRADE 1
ASTM B467
ASTM B608
MIL-T-16420K TYPE I
GRADE 1 OR GRADE 2
GAM MM11
S.T.F.22.54/C.005
H3300
GAM MM11
S.T.F.22.54/C.005
H3320
GENERAL INFORMATION
THE MATERIAL
Characteristics of Copper Nickel Alloy ;
Good Resistance to stress corrosion & cavitaion erosion.
Excellent resistance to sea water
Good thermal stability (up to approx. 300 )
Good cold - workability
Good Welding and solder properties.
Cu%
Ni%
Fe%
Mn%
C%
Pb%
S%
P%
Zn%
Other imp.
DIN 17664
2.0872
DIN 86019
2.1972
BS 2871
CN 102
rem.
9.0 - 11.0
1.0 - 2.0
0.5 - 1.0
max. 0.05
max. 0.03
max. 0.02
max. 0.02
max. 0.50
max. 0.30
rem.
9.0 - 11.0
1.5 - 1.8
0.5 - 1.0
max. 0.05
max. 0.01
max. 0.005
max. 0.02
max. 0.05
max. 0.20
rem.
10.0 - 11.0
1.0 - 2.0
0.5 - 1.0
max. 0.05
max. 0.01
max. 0.05
max. 0.30
EEMUA
144-1987
UNS C 7060x
rem.
10.0 - 11.0
1.5 - 2.0
0.5 - 1.0
max. 0.05
max. 0.01
max. 0.02
max. 0.02
max. 0.20
max. 0.30
MIL-T-16420K
ASTM B 466
C 70600
rem.
9.0 - 11.0
1.0 - 1.8
max. 1.00
max. 0.05
max. 0.02
max. 0.02
max. 0.02
max. 0.50
-
JIS H 3300
C 7060T
Cu+Ni+Fe
rem.
9.0 - 11.0
1.0 - 1.8
0.2 - 1.0
max. 0.05
max. 0.50
Cu+Ni+Fe+Mn : min 99.5%
Cu%
Ni%
Fe%
Mn%
C%
Pb%
S%
P%
Zn%
Other imp.
DIN 17664
2.0882
BS 2871
CN 107
rem.
30.0 - 32.0
0.4 - 1.0
0.5 - 1.5
max. 0.05
max. 0.03
max. 0.02
max. 0.02
max. 0.50
max. 0.30
rem.
30.0 - 32.0
0.4 - 1.0
0.5 - 1.5
max. 0.06
max. 0.01
max. 0.08
-
MIL-T-16420K
ASTM B 466
C 71500
rem.
29.0 - 33.0
0.4 - 1.0
max. 1.00
max. 0.05
max. 0.02
max. 0.02
max. 0.02
max. 0.50
-
JIS H 3300
C 7150T
rem.
29.0 - 33.0
0.4 - 1.0
0.2 - 1.0
max. 0.05
max. 0.50
Cu+Ni+Fe+Mn : min 99.5%
GENERAL INFORMATION
THE FABRICATION TECHNIQUES FOR COPPER NICKEL ALLOY
Heating
In the presence of contaminants such as sulphur,
phosphorus, lead and other low-melting-point meals,
copper alloys may become embrittled when heated.
It is therefore important that the work piece is clean
and free from contaminants before heating. Sources
of deleterious substances are marking and
temperature-indicating
paints
and
crayons,
lubricating grease and fluids, fuels etc. Fuels must be
low in Sulphur; e. g. natural gas and liquid petroleum
gas should contain less than 0.1% and town s gas
0.25% maximum of sulphur. Fuel oil should contain a
Maximum of 0.5% sulphur. (all percentages are by
weight.) For Cunifer 10 and Cunifer 30 the furnace
atmosphere should be neutral or very slightly
reducing. Electric heating is recommended.
Hot working
Hot working may be carried out in the following
ranges :
Cunifer 10
950 - 840 (1750 - 1550 )
Cunifer 30
1000 - 840 (1830 - 1550 )
See also the later section on got bending. The
material may be charged into the furnace at
maximum working temperature and allowed to soak
until the work piece is uniformly heated,
approximately 6 minutes 0 /100mm(4in) of section.
The material should then be withdrawn immediately
and worked within the specified range. Prolonged
soaking should not be allowed. If during working,
temperature of the metal falls below the specified
minimum it must be reheated. Air cooling is
satisfactory.
Cold Bending
Pipes are normally supplied in the annealed
condition. If possible, the tube should be bent using
bending machines when the radius of curvature is
equal to or greater than three times the diameter.
GENERAL INFORMATION
THE PIPE, FITTINGS & FLANGES OF COPPER - NICKEL ALLOYS.
Welding Consumables
It is usual practice to weld Cunifer 10 with 70/30
copper-nickel bare filler metal. Flux-coated
electrodes can be used for wall thicknesses of above
6mm. Welding consumables of almost matching
composition to Cunifer 10 are, however, available.
Under certain circumstances the use of a nominally
70/30 nickel-copper electrode or filler metal,
particularly for dissimilar metal joints, is suggested.
Cunifer 30 can be welded with 70/30 copper-nickel
filler metal.
Table 1 gives details of material specification.
90/10 copper-nickel-iron
70/ 30 copper-nickel-iron
Flux-coated Filler Wire Flux-coated Filler Wire
Electrode
Electrode
Germany
DIN 1733
DIN 1733
DIN 1733
DIN 1733
S-CuNi10Fe S-CuNi10Fe S-CuNi10Fe S-CuNi10Fe
Mat No.
Mat No.
Mat No.
Mat No.
2.0873
2.0873
2.0873
2.0873
British
BS 2903:Part3
BS 2903:Part3
Type C16
Type C16
90/10
90/10
Cu-Ni-Fe-Ti
Cu-Ni-Fe-Ti
United States
AWS A5.6
AWS A5.7
of America
Class ECuNi Class RCuNi
Table 1 :
Related specifications for flux-coated electrodes and
bare filler wires for welding of Cunifer10 & Cunifer30.
Welding
Whichever process is used, tack welds should be
kept to a minimum and as short as possible. Tack
welds should be deposited in the opposite direction
to the subsequent weld run and each tack must be
thoroughly cleaned before welding commences.
Manual metal arc welding is applicable to Cunifer 10
and Cunifer 30 with thicknesses greater than 6mm.
The majority of flux-coated electrodes are
recommended for operation with direction current,
electrode positive.
Suggested joint preparations are shown in figure1.
Figure 1 :
Suggested joint preparations for the welding of
Cunifer 10 and Cunifer 30.
Manual metal arc welding is preferably carried out in
the down-hand position. Positional welding can be
performed successfully by skilled operators.
Positional welding is facilitated by making the root
run by the TIG process. Direction of travel is then
reversed and welding continued with a weave motion
TIG is preferred for metal thicknesses up to and
including 6mm(0.2in). TIG welding may also be used
for the root runs in thicker material, the fill-up runs
being deposited by the manual metal arc process.
For Cunifer 10 and Cunifer 30, direct current is
required. For all these materials shielding gas is
99.95% pure argon which is also used as the back
purging gas for Cunifer 10 and Cunifer 30.
Satisfactory filler wires are given in table 1 and
suggested edge preparations are shown in figure1.
Table 2 gives typical operating data for TIG welding.
Metal
Diameter
Diameter
Welding
thickness of tungsten
of filler
current
electrode
wire
mm
In
mm
mm
mm
1.5 0.06
1.6
1.5 or 2.0
60 - 80
2
0.08
1.6
2.0
80 - 100
4
0.16 2.4 or 3.2
2.0 to 4.0
170 - 190
6
0.24
3.2
3.2 to 5.0
240 - 280
8
0.32
3.2
3.2 to 5.0
240 - 280
10 0.40
3.2
3.2 to 5.0
240 - 280
Table 2 :
Typical operating data for the TIG welding of Cunifer
10 and Cunifer 30.
CuNi HSC
COPPER-NICKEL PIPE, FITTINGS & FLANGES FOR SHIPBUILDING & OFFSHORE INDUSTRY
Marking
All Butt-Welding Fittings are marked with Alloy No, Heat
No, Nominal Diameter, Degree and makers trade mark.
Additional information, e, g standard and alloy number,
maximum pressure rating in bar, can be added on request
Inspection and Testing
Throughout the manufacturing process from melting and
alloying to the finished product, stringent quality control
inspections and tests are carried out to ensure that
product quality complies fully with customers
requirements. All tests are performed in accordance with
the requirements of the relevant specification. In addition,
ultrasonic, radiographic, dye-penetrant, eddy current and
other tests can be performed. For Seam-Welded Fittings it
is standard practice to perform 100% radiographic
inspection on all welds to ASME, SEC, VIII, UW51;
DIN54109, Blatt2 or DIN54111, Teil 1.
Certification
All Butt-Welding Fittings are supplied with a certificate
listing the tests which have been performed in accordance
with relevant specifications and/or customer requests.
Supply Condition
Unless otherwise agreed, seamless Butt-Welded Fittings
are supplied. Heat-treatment scale is removed. SeamWelded Butt-Welding Fittings are supplied in the as
Welded condition.
Packing
The utmost care is taken to ensure that Butt-Welding
Fittings are fully protected against damage during transit.
CuNi HSC
COPPER-NICKEL PIPE, FITTINGS & FLANGES FOR SHIPBUILDING & OFFSHORE INDUSTRY
Flanges
HARESH STEEL CENTRE
rd
Add.: 22/28, 3 Panjrapole Lane, C.P. Tank Road, Mumbai - 400 004, Maharashtra, India
Tel.: 0091-9823458877 | Email: [email protected] | www.hareshsteel.com / www.flangesandpipefittings.com
GENERAL INFORMATION
THE PIPE, FITTINGS & FLANGES OF COPPER - NICKEL ALLOYS.
Material
BS 2872 CN102, CN107
ASTM B151 C70600, C71500,
JIS C7060, C7150
DIN CuNi10Fe1Mn, CuNi30Mn1Fe
Dimension
BS4501
ASTM B16.5
DIN 86037
JIS B2240
Composite Flange
Composite weld-neck and composite slip-on flanges
are made up from components, an inner Flange
(Welding collar) in Cu-Ni 90/10 or Cu-Ni 70/30 and
an outer flange in carbon steel.
Composite blind flanges are made up from a carbon
steel blind flange with a welded-on and machined
disc in Cu-Ni 90/10 or Cu-Ni 70/30.
Solid Flanges
Solid flanges in Cu-Ni 90/10 or Cu-Ni 70/30 are
produced from bar or plate by hot forging and
machining.
Marking
Each flange is marked with Trade mark, Material and
size. Additional information, such as standard and
alloy number and pressure rating, can be added on
request.
Product Range
Composite and solid flanges are available in standard
sizes machining those of the relevant pipes and butt
welding fittings. Non-standard size flanges are
produced to certain minimum quantity limitations
available on application.
Certification
All flanges are supplied with a certificate individually
stating the tests which have been performed in
accordance with the relevant specification and/or
customer s requirements.
Packing
The utmost care is taken to ensure that flanges are
fully protected against damage during transit to their
destination.
STANDARD SPECIFICATION
COPPER - NICKEL ALLOY MATERIAL
ASTM B171 / B171M (ASME SB171) - Standard Specification for Copper-Alloy Plate and Sheet for Pressure
Vessels, Condensers and Heat Exchangers.
ASTM B122 / B122M (ASME SB122) - Standard Specification for Copper-Nickel-Tin Alloy, Copper-Nickel-Zinc
Alloy (Nickel Silver) and Copper-Nickel Alloy Plate, Sheet, Strip, And Rolled Bar.
ASTM B466 (ASME SB466) - Standard Specification for Seamless Copper-Nickel Pipe and Tube.
MIL-T-1368C - Military Specification for Tube and Pipe, Nickel-Copper Alloy, Seamless and Welded.
ASTM B552 (ASME SB552) - Standard Specification for Seamless and Welded CopperNickel Tubes for Water
Desalting Plants.
ASTM B111 / B111M (ASME SB111) - Standard Specification for Copper and Copper-Alloy Seamless Condenser
Tubes and Ferrule Stock.
BS 2870 Part 3 - Specification for Copper and Copper Alloys Tubes, Tubes for Heat Exchangers.
EEMUA PUB NO 144 - 90/10 Copper Nickel Alloy Piping for Offshore Applications - Specification: Tubes Seamless
and Welded.
JIS H3300 Copper and Copper Alloy Seamless Pipes and Tubes.
DIN 1785 - Wrought Copper and Copper Alloy Tubes For Condensers and Heat Exchangers.
AFNOR NFA 51 102 - Copper and Copper Alloys - Semi-Finished Products - Copper Alloy Round Tubes for Heat
Exchangers.
IS 1545 - Solid Drawn Copper and Copper Alloy Tubes for Condensers and Heat Exchangers -Specification.
EEMUA PUB NO 145 - 90/10 Copper Nickel Piping for Offshore Applications - Specification: Flanges Composite
and Solid.
EEMUA PUB NO 146 - 90/10 Copper Nickel Alloy Piping for Offshore Applications - Specification: Fittings.
ASTM B151 / B151M (ASME SB151) - Standard Specification for Copper-Nickel-Zinc Alloy (Nickel Silver) and
Copper-Nickel Rod and Bar.
ASTM B608 (ASME SB608) - Standard Specification for Welded Copper-Alloy Pipe.
ASTM B467 (ASME SB467) - Standard Specification for Welded Copper-Nickel Pipe.
ASTM F468 (ASME SF468) - Standard Specification for Nonferrous Bolts, Hex Cap Screws, Socket Head Cap
Screws, and Studs for General Use.
ASTM F467 (ASME SF467) - Standard Specification for Nonferrous Nuts for General Use.
Product Range
are
being
Elbows
Tee
Equal Tee
Unequal Tee
Reducer
Concentric Reducer
Eccentric Reducer
End Cap
Stubend
Long Stubend
Short Stubend
Barrel Nipple
One Side Threaded
Both Side Threaded
Outlet - Olets
Weldolet
Threadolet
Sockolet
Flange
Bar
Slip On (SO)
Blind (BL)
Weld Neck (WN)
Long Weld Neck (LWN)
Socketweld (SW)
Lap Joint (LJ)
Threaded
Spectacle Blinds
Flange Face
Flat Face
Raised Face
Male-Female Face
Tongue-Groove Face
Ring Type Joint
Socket-Weld Fittings
Elbow
Tee
Reducer
Cap
Coupling
Bushing
Nipple
Union
Plug
Swage Nipple
Cross
Round Bar
Square Bar
Hex Bar
Flat Bar
Wire
Sheet / Plate
Flat
Plate
Blank
Circle
Ring
Strip
Disc
Fastener
Bolt
Screw
Stud
Nut
Washer
Valves
Ball Valve
Gate Valve
Globe Valve
Check Valve
CuNi HSC
CN102
C70600
CW352H
Fax: 0091 - 22 - 22421917
Kunifer 10
NES 779
DIN 86019
Mobile: 0091 - 9823458877
CuNi10Fe1Mn
DEF-STAN 02-779
Email: [email protected]
Leghe di Rame / Nichel Cu/Ni
[email protected]
Web: www.flangesandpipefittings.com
www.hareshsteel.com