Composite Type Rupture Disc
Composite Type Rupture Disc
Composite Type Rupture Disc
2-2202-2
Patented Seven-Hole
Design
Preformed Composite
Rupture Disc
A Preformed Composite Rupture
Disc consists of two or more components
of metallic or non-metallic materials.
These components generally include a
metallic top section, a metallic or nonmetallic seal member, and an optional
vacuum support.
Preformed Composite
Rupture Disc Features:
Excellent performance in low
pressure applications
Operation to 80% of the rupture
disc's rated (marked) burst pressure
Recommended
Operating Conditions
Continental's Preformed Composite
Rupture Discs can be used in a variety
of applications, including equipment
operating at up to 80% of the rupture
disc's rated (stamped) burst pressure
and systems having either liquid or gas
processes.
Protective Rings
Seating Configurations
Preformed Composite Rupture Discs
are available in a 30 angular "Light Lip"
seat for normal operating pressures and
in a "Flat Seat" design for superior
metal-to-metal sealing. Refer to C.D.C.
Bulletin 2-2203-2 for details.
Corrosion Protection
The design of Continental's
Preformed Composite Rupture Discs
allows the use of highly corrosion
resistant seal materials. This is possible
because the burst pressure rating of the
rupture disc is determined by the slotted
Vacuum Support,
Backpressure Support
In some burst pressures and materials, it is necessary to support a rupture
disc when system backpressure occurs.
Vacuum supports for Preformed
Composite Rupture Discs, manufactured
for and directly attached to the rupture
disc, are available to withstand a full
system vacuum to 14.7 psig (1,01 barg).
For backpressures in excess of full
vacuum, C.D.C. can supply a
backpressure support specifically
designed for your operating conditions.
Three-Dimensional
Flow Direction Tag*
Continental's innovative ThreeDimensional Flow Direction Tag provides
instant visual verification that the rupture
disc has been correctly oriented into the
system. The 3-D tag extends beyond the
holder to insure clear visibility for easier
installation and inspection after the
rupture disc has been installed.
Protective Ring
( Optional )
Top Section
Slot Cover
Seal
Vacuum Support
( Optional )
* Rupture disc tags are not attached to rupture discs for use in Screw Type or Union Type Holders. Tags can be
attached to a rupture disc for use in Union Type Holders when specified. Consult the factory for more information.
CDCV Type
CDC Type
ALARM SYSTEM
B.D.I.* (Burst Disc Indicator)
Alarm System
In situations where immediate
notification of pressure relief is critical,
Continental's patented B.D.I. (Burst Disc
Indicator) Alarm System should be used
to automatically notify system operators
that a rupture disc has burst.
The heart of the B.D.I. Alarm System
is the B.D.I. Alarm Strip, a closed-path
electrical strip adhered to a Teflon
membrane, which installs in conjunction
with the rupture disc. When the rupture
disc bursts, the alarm strip is severed,
disrupting the electrical current supplied
from a connected monitoring device. This
"open-circuit" creates a signal to initiate
alarms or equipment controlled by the
monitoring device.
Continental Disc
also offers a full line
of B.D.I. Alarm
Monitors providing
several beneficial
features including
visual and/or auditory
alarm signals, as
well as multi-channel
modular designs.
Factory Mutual
approved and
intrinsically safe
designs are also
available. (Refer to
C.D.C. Bulletin
no. 5-7701-5)
SPECIFICATIONS
Manufacturing Range
The manufacturing range is defined
as the allowable pressure range within
which a rupture disc is rated. It is based
upon the customer specified burst
pressure. The manufacturing ranges for
Continental's Preformed Composite
Rupture Discs are outlined in Table I.
Special reduced manufacturing ranges
are available upon request including
25%, 50%, and 75%. Please consult
your C.D.C. representative or the factory
for additional information.
% Under
% Over
2 - 5
0,138 - 0,345
-40
+40
25%
6 - 8
0,414 - 0,552
-40
+40
20%
9 - 12
0,621 - 0,815
-30
+30
15%
13 - 14
0,896 - 0,965
-10
+20
10%
15 - 19
1,03 - 1,31
-10
+20
20 - 39
1,38 - 2,69
-4
+14
40 - 50
2,76 - 3,45
-4
+14
51 - 100
3,52 - 6,90
-4
+10
101 - 500
6,96 - 34,48
-4
+7
-3
+6
psig
CDC
CDCV
PL
PLV
Burst Tolerance
In accordance with ASME Code, a
tolerance is applied to the rated (marked)
burst pressure of a rupture disc. The
rated (marked) burst pressure is established after the rupture disc has been
manufactured by testing a minimum of
two rupture discs and averaging the
pressure at which each rupture disc
bursts. This average is the rated
(marked) burst pressure. A tolerance is
then applied to this pressure to determine the maximum expected variation
from the rupture disc's rated (marked)
burst pressure.
barg
Rated
(Stamped)
Burst
Tolerance
Manufacturing
Range
Rupture Disc
Types
501 - UP
34,54 - UP
260
127
Nickel / Monel*
800
427
316SS
900
482
Inconel*
1000
538
400
204
500
260
Recommended Temperatures
In general, burst pressures will
decrease as operating temperatures
increase. Table II shows the maximum
temperatures for commonly used rupture
disc materials, seals, and liners.
* Monel and Inconel are registered trademarks of the Inco family of companies.
5%
SPECIFICATIONS
Table III - Minimum / Maximum Burst Pressures for
Preformed Composite Rupture Discs @ 72 F (22 C)
White bar indicates "psig" Grey bar indicates "barg"
Rupture
Disc
Nominal
Size
Minimum Pressure for Preformed Composite Rupture Discs with Teflon Seal
CDC
CDCV
Minimum Pressure for Preformed Composite Rupture Discs with Metallic Seal
PL
PLV
Rupture
Disc
Nominal
Size
TFE
FEP, PFA
TFE
FEP, PFA
TFE
FEP, PFA
TFE
FEP, PFA
Alum
Silver
Nickel
Monel
Inconel
316SS
1 in
25.0
30.0
30.0
35.0
35.0
40.0
60.0
80.0
38.0
150
190
230
292
442
500
25mm
1,72
2,07
2,07
2,41
2,41
2,76
4,14
5,52
2,62
10,3
13,1
15,9
20,1
30,5
34,5
99,3
25mm
1-1/2 in
22.0
27.0
25.0
34.0
32.0
38.0
60.0
75.0
29.0
100
130
150
208
228
500
1440
1-1/2 in
1440
1 in
40mm
1,52
1,86
1,72
2,34
2,21
2,62
4,14
5,17
2,00
6,90
8,97
10,3
14,3
15,7
34,5
99,3
40mm
2 in
7.00
15.0
10.0
18.0
15.0
20.0
28.0
35.0
17.0
60.0
78.0
90.0
124
208
290
1100
2 in
50mm
0,483
1,03
0,690
1,24
1,03
1,38
1,93
2,41
1,17
4,14
5,38
6,21
8,55
14,3
20,0
75,9
50mm
3 in
6.00
8.00
8.00
11.0
11.0
16.0
18.0
25.0
13.0
45.0
59.0
65.0
98.0
130
160
900
3 in
80mm
0,414
0,552
0,552
0,759
0,759
1,10
1,24
1,72
0,897
3,10
4,07
4,48
6,76
8,97
11,0
62,1
80mm
4 in
5.00
7.00
7.00
8.00
6.00
9.00
15.0
18.0
9.00
34.0
46.0
52.0
72.0
98.0
160
720
4 in
100mm
0,345
0,483
0,483
0,552
0,414
0,621
1,03
1,24
0,621
2,34
3,17
3,59
4,97
6,76
11,0
49,7
100mm
6 in
3.00
4.00
5.00
7.00
5.00
7.00
12.0
14.0
7.00
26.0
33.0
39.0
56.0
65.0
130
640
6 in
150mm
0,207
0,276
0,345
0,483
0,345
0,483
0,828
0,966
0,483
1,79
2,28
2,69
3,86
4,48
8,97
44,1
150mm
8 in
2.00
3.00
5.00
5.00
4.00
5.00
11.0
11.0
5.00
20.0
26.0
30.0
39.0
52.0
110
590
8 in
200mm
0,138
0,207
0,345
0,345
0,276
0,345
0,759
0,759
0,345
1,38
1,79
2,07
2,69
3,59
7,59
40,7
200mm
10 in
3.00
5.00
5.00
8.00
5.00
21.0
22.0
33.0
46.0
90.0
480
10 in
250mm
0,207
0,345
0,345
0,552
0,345
1,45
1,52
2,28
3,17
6,21
33,1
250mm
12 in
2.00
4.00
5.00
8.00
4.00
17.0
20.0
29.0
39.0
80.0
400
12 in
300mm
0,138
0,276
0,345
0,552
0,276
1,17
1,38
2,00
2,69
5,52
27,6
300mm
14 in
2.00
4.00
5.00
8.00
4.00
14.0
17.0
27.0
36.0
70.0
275
14 in
350mm
0,138
0,276
0,345
0,552
0,276
0,966
1,17
1,86
2,48
4,83
19,0
350mm
16 in
2.00
4.00
5.00
8.00
4.00
13.0
16.0
25.0
34.0
60.0
275
16 in
400mm
0,138
0,276
0,345
0,552
0,276
0,897
1,10
1,72
2,34
4,14
19,0
400mm
18 in
2.00
4.00
5.00
8.00
4.00
12.0
14.0
22.0
31.0
50.0
275
18 in
450mm
0,138
0,276
0,345
0,552
0,276
0,828
0,966
1,52
2,14
3,45
19,0
450mm
20 in
2.00
4.00
5.00
8.00
4.00
10.0
12.0
21.0
29.0
50.0
275
20 in
500mm
0,138
0,276
0,345
0,552
0,276
0,690
0,828
1,45
2,00
3,45
19,0
500mm
24 in
2.00
4.00
5.00
8.00
4.00
50.0
150
24 in
600mm
0,138
0,276
0,345
0,552
0,276
3,45
10,3
600mm
30 in
2.00
4.00
5.00
8.00
4.00
50.0
30 in
750mm
0,138
0,276
0,345
0,552
0,276
3,45
750mm
NOTE:
ENVIRO-SEAL
Rupture Disc Types
Continental Disc manufactures three
types of ENVIRO-SEAL Rupture Discs to
fit various applications.
ENVIRO-SEAL Type I
ENVIRO-SEAL
Rupture Disc Features
Excellent performance in low
pressure applications
Operation to 50% of the rupture
disc's rated (marked) burst pressure
For use in gaseous or liquid service
Non-fragmenting design
Ideal for use in isolating the
downstream side of a pressure
relief valve from process media
Provided with a Three-Dimensional
Flow Direction Tag as a standard
The ENVIRO-SEAL Rupture Disc is
typically used as a corrosion barrier or
environmental seal. It is a flat Composite
style rupture disc that installs between
standard bore ANSI, DIN, or JIS
companion flanges.
ENVIRO-SEAL Type II
Burst Pressure
Min / Max
in
mm
psig
2 - 18
50 - 450
50 - 59
2 - 20
50 - 500
42 - 50
2 - 24
50 - 600
2 - 30
50 - 750
2 - 36
2 - 36
Maximum Operating
Pressure
barg
psig
barg
3,45 - 4,07
25
1,72
2,90 - 3,45
21
1,45
36 - 43
2,48 - 2,96
18
1,24
30 - 36
2,07 - 2,48
15
1,03
50 - 900
24 - 30
1,65 - 2,07
12
0,827
50 - 900
20 - 25
1,38 - 1,72
10
0,689
2 - 36
50 - 900
16 - 21
1,10 - 1,45
8.0
0,552
2 - 36
50 - 900
14 - 18
0,965 - 1,24
7.0
0,483
2 - 36
50 - 900
12 - 15
0,827 - 1,03
6.0
0,414
2 - 36
50 - 900
11 - 14
0,758 - 0,965
5.5
0,379
2 - 36
50 - 900
10 - 13
0,689 - 0,896
5.0
0,345
2 - 36
50 - 900
9.0 - 12
0,621 - 0,827
4.5
0,310
2 - 36
50 - 900
8.0 - 11
0,552 - 0,758
4.0
0,276
2 - 36
50 - 900
7.0 - 10
0,483 - 0,689
3.5
0,241
2 - 36
50 - 900
6.0 - 9.0
0,414 - 0,621
3.0
0,207
3 - 36
80 - 900
5.0 - 8.0
0,345 - 0,552
2.5
0,172
3 - 36
80 - 900
4.0 - 7.0
0,276 - 0,483
2.0
0,138
4 - 36
100 - 900
3.0 - 5.0
0,207 - 0,345
1.5
0,103
6 - 36
150 - 900
2.0 - 4.0
0,138 - 0,276
1.0
0,069
8 - 36
200 - 900
1.6 - 3.6
0,110 - 0,248
0.8
0,055
10 - 36
250 - 900
1.2 - 3.2
0,083 - 0,221
0.6
0,041
12 - 36
300 - 900
1.0 - 3.0
0,069 - 0,207
0.5
0,034
NOTE: The rupture disc's manufacturing range and burst tolerance are included in
the burst pressure minimum / maximum.
The Full Bolted Style Holder is available for ANSI, DIN, or JIS class flanges.
Full Bolted holders for Preformed
Composite Rupture Discs are available
in sizes ranging from 1" through 24"
(25mm to 600mm) in the 30 angular
seating configuration. Standard materials
include Carbon Steel and 304 or 316
Stainless Steel. Special materials are
available upon request. For additional
information on other sizes or flange
classes, please consult the factory.
Code Compliance
720
1440
2160
3600
6000
* Rupture disc tags are not attached to rupture discs for use in Screw Type or Union Type Holders. Tags can be attached to a rupture disc for use in Union Type
Holders when specified. Consult the factory for more information.
10
DIN
JIS
Height
Weight
(in / mm)
(lbs / kg)
1.67 / 42
1.67 / 42
1.67 / 42
2.38 / 60
2.38 / 60
2.38 / 60
2.59 / 66
1.67 / 42
1.67 / 42
1.67 / 42
2.66 / 68
1.67 / 42
2.66 / 68
2.66 / 68
3.63 / 92
1.67 / 42
1.67 / 42
1.67 / 42
1.67 / 42
3.15 / 80
3.15 / 80
3.15 / 80
3.71 / 94
1.67 / 42
1.67 / 42
1.67 / 42
2.13 / 54
2.13 / 54
2.13 / 54
3.21 / 82
3.21 / 82
3.71 / 94
3.71 / 94
4.15 / 105
1.67 / 42
1.67 / 42
2.15 / 55
1.67 / 42
3.13 / 79
2.15 / 55
2.15 / 55
3.63 / 92
3.13 / 79
4.35 / 111
3.63 / 92
4.35 / 111
6.15 / 156
2.06 / 52
2.06 / 52
2.93 / 74
2.06 / 52
3.96 / 101
2.93 / 74
4.53 / 115
2.93 / 74
3.96 / 101
4.53 / 115
6.13 / 155
2.31 / 58
2.31 / 58
2.31 / 58
2.31 / 58
3.30 / 84
3.30 / 84
3.30 / 84
3.30 / 84
4.50 / 114
3.30 / 84
4.50 / 114
1.9 / 0,90
2.5 / 1,1
2.9 / 1,3
4.9 / 2,2
4.9 / 2,2
4.1 / 1,9
5.4 / 2,4
3.0 / 1,4
3.4 / 1,5
4.0 / 1,8
6.9 / 2,7
4.5 / 2,0
8.1 / 3,7
10 / 4,5
14 / 6,5
3.6 / 1,6
3.6 / 1,6
4.3 / 2,0
4.8 / 2,2
11 / 5,0
13 / 5,9
17 / 7,8
22 / 10
5.2 / 2,4
5.5 / 2,5
6.1 / 2,8
8.9 / 4,0
8.9 / 4,0
10 / 4,5
19 / 8,6
23 / 10
29 / 13
29 / 13
44 / 20
6.0 / 2,7
7.4 / 3,4
12 / 5,4
9.1 / 4,1
18 / 8,3
13 / 5,9
14 / 6,4
26 / 12
25 / 11
45 / 20
37 / 17
47 / 22
91 / 41
16 / 7,2
17 / 7,7
26 / 12
22 / 9,7
55 / 25
37 / 17
71 / 32
44 / 20
66 / 30
95 / 43
168 / 76
25 / 11
27 / 12
29 / 13
31 / 14
44 / 20
48 / 22
50 / 23
58 / 26
83 / 38
63 / 29
91 / 41
Nominal
Size
Class
150
300 / 600
Outside Dia.
in / mm
2.50 / 63.5
2.75 / 69,9
1"
25mm
1 1/2"
40mm
900 / 1500
2500
150
3.00 / 76,2
3.25 / 82,6
3.25 / 82,6
300 / 600
900 / 1500
3.63 / 92,2
3.75 / 95,3
2500
150
4.50 / 114,3
4.00 / 101,6
300 / 600
4.25 / 108,0
2"
50mm
3"
80mm
4"
100mm
6"
150mm
900 / 1500
2500
5.50 / 139,7
5.63 / 143,0
150
5.25 / 133,4
300 / 600
5.75 / 146,1
900
6.50 / 165,1
1500
2500
6.75 / 171,5
7.63 / 193,8
150
6.75 / 171,5
300
7.00 / 177,8
600
7.50 / 190,5
900
1500
2500
8.00 / 203,2
8.13 / 206,5
9.13 / 231,9
150
8.63 / 219,2
300
600
900
2500
150
Outside Dia.
mm
Class
Outside Dia.
mm
10 / 40
69,9
10 / 20
30 / 40
69,9
76,0
64 / 160
250
82,0
82,0
10 / 20
86,0
10 / 40
92,2
30 / 40
97,0
64 / 160
250
102,0
108,0
10
16 / 20
101,6
101,6
30 / 40
111,0
10
131,0
16 / 20
137,0
30 / 40
146,1
10
16 / 20
30
156,0
162,0
168,0
40
180,0
10
217,0
16 / 20
235,0
30
247,7
40
262,0
10
267,0
16 / 20
280,0
30
293,0
40
312,0
10 / 40
64
100 / 160
250
10
16 / 40
64
100 / 160
142,0
142,0
146,1
153,0
250
170,0
10 / 16
25 / 40
162,0
168,0
64
173,0
100 / 160
180,0
250
202,0
10 / 16
217,0
25 / 40
223,0
64
247,0
100 / 160
257,0
10.38 / 263,7
11.25 / 285,8
12.38 / 314,5
10 / 16
272,0
25
40
283,0
290,0
10.88 / 276,4
12.00 / 304,8
64
600
108,0
111,0
118,0
123,0
9.75 / 247,7
8"
200mm
300
Class
309,0
12.50 / 317,5
11
ANSI
Nominal
Size
Class
Outside Dia.
in / mm
DIN
Class
10 / 16
150
25
40
600
150
16.00 / 406,4
300
16.50 / 419,1
16"
400mm
18"
450mm
150
150
21.50 / 546,1
64
364,0
100
391,0
16 / 20
30
353,0
357,0
40
377,0
5
10
367,0
375,0
16 / 20
403,0
30
417,0
40
431,0
5
10
410,0
420,0
16 / 20
447.8
30
462,0
40
474,0
16 / 20
572,0
16 / 20
627,0
16 / 20
731,0
16
20
893,0
914,0
377,0
383,0
400,0
40
417,0
64
424,0
10
16
437,0
443,0
25
457,0
40
474,0
300
600
150
23.38 / 593,9
24.00 / 609,6
23.75 / 603,3
40
20"
500mm
16
546,0
617,0
25.63 / 651,0
28.13 / 714,5
24"
600mm
30"
750mm
330,0
340,0
352,0
17.63 / 447,8
19.00 / 482,6
20.13 / 511,3
21.13 / 536,7
16
300
150
10
17.88 / 454,2
300
150
300
300
150
Outside Dia.
mm
15.63 / 397,0
12"
300mm
14"
350mm
Class
14.13 / 358,9
10
16
25
600
Outside Dia.
mm
327,0
13.25 / 336,6
10"
250mm
300
JIS
734,0
30.38 / 771,7
34.63 / 879,6
NOTE: Consult factory for availability of flange classes or sizes not listed.
12
Height
Weight
(in / mm)
(lbs / kg)
2.55 / 65
2.55 / 65
2.55 / 65
4.18 / 106
4.18 / 106
2.55 / 65
4.18 / 106
4.18 / 106
5.00 / 127
4.18 / 106
5.00 / 127
5.00 / 127
2.55 / 65
2.55 / 65
2.55 / 65
2.55 / 65
4.13 / 105
2.55 / 65
2.55 / 65
4.13 / 105
4.13 / 105
5.43 / 138
4.13 / 105
5.43 / 138
2.75 / 70
2.75 / 70
2.75 / 70
2.75 / 70
2.75 / 70
4.37 / 111
4.37 / 111
4.37 / 111
4.37 / 111
4.37 / 111
2.94 / 75
4.56 / 116
4.56 / 116
3.13 / 79
3.13 / 79
4.87 / 124
6.12 / 155
3.46 / 90
3.46 / 90
3.46 / 90
5.06 / 129
3.87 / 98
3.87 / 98
3.87 / 98
5.56 / 141
4.43 / 113
4.43 / 113
4.43 / 113
34 / 15
36 / 16
40 / 18
69 / 31
81 / 37
49 / 22
86 / 39
88 / 40
128 / 58
107 / 49
163 / 74
171 / 78
36 / 16
41 / 19
42 / 19
46 / 21
94 / 43
60 / 27
62 / 28
114 / 52
116 / 53
161 / 73
130 / 59
211 / 96
39 / 18
46 / 21
60 / 27
65 / 29
69 / 31
123 / 56
130 / 59
146 / 66
149 / 68
159 / 77
95 / 43
191 / 87
207 / 94
94 / 43
125 / 57
239 / 108
341 / 155
123 / 56
143 / 65
158 / 72
287 / 130
183 / 83
215 / 97
220 / 100
426 / 193
292 / 132
328 / 149
385 / 175
ORDERING
To assure selection of the correct rupture disc and holder for your application,
please determine the following:
Preformed Composite Rupture Disc: Quantity
Size
Material:
Rated Burst Pressure:
psig or barg @
Manufacturing range:
F or C
(See Table I)
Burst Tolerance:
(See Table I)
Manufacturing number:
Seating Configuration:
Size:
/
F or C
(Manufacturing range and burst tolerance are included in the burst pressure min / max range)
Manufacturing number:
Size:
Material: Inlet
Outlet
Outlet
Pressure Gauge
Teflon Coating
Outlet
OTHER SPECIFICATIONS
Operating Specifications:
2. Special cleaning
Operating pressure
3. Operating temperature
3. Special packaging
4. Special tagging
5. Cycle conditions
5. Temperature testing
7. Media
7. Other
13
CORPORATE HEADQUARTERS
Continental Disc Corporation
3160 W. Heartland Drive
Liberty, Missouri 64068-3385 USA
Phone:
FAX:
E-mail:
Website:
(816) 792-1500
(816) 792-2277 / 5447
[email protected]
www.contdisc.com
THE NETHERLANDS
GERMANY
UNITED KINGDOM
Phone:
FAX:
E-mail:
Phone:
FAX:
E-mail:
(0) 71-5412221
(0) 71-5414361
[email protected]
(0) 2161-642021
(0) 2161-64766
[email protected]
Phone:
FAX:
E-mail:
(0) 1708-386444
(0) 1708-386486
[email protected]
Continental Disc Corporation reserves the right to alter the information in this publication without notice.
Reproduction without written permission prohibited.
1984 - 2003 Continental Disc Corporation
Printed in U.S.A.
10032000SL