PEX 3000 Instr-Use

D

Transmitter PEX 3000

ST-5664/5667-2004.eps

Instructions for Use
9023810 - 2nd edition - September 2005
Page 1 of 42
Contents
Contents
For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Hints for safe use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Measuring function for the explosion protection acc. to 94/9/EC . . . . . . . . . . . . . . . .6
Important remark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Installing Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Remark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Pay attention to ventilation! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Pay attention to the density of gas! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Mounting the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Installing Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Connection between transmitter and controller unit . . . . . . . . . . . . . . . . . . . . . . . . . 8
Internal wiring in the transmitters enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Use of spring terminal clamps in the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Remarks concerning the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Calibration and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Behaviour after switch-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Calibration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ZE Zero Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
SP Span Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SL Set Output to x mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CL Calibration of Output Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CU Sensor Current Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
dP Set Decimal Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
So Display Software Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
14
14
15
15
15
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Switch on supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Calibrating transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Zero point adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Sensitivity adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Following completion of calibration: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Page 2 of 42
Contents
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Shut downs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Use of dust filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Sensor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Fault - Cause - Remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Design and measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Order list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Drilling templates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
EC-Type examination certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
EC-Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Page 3 of 42
For Your Safety
For Your Safety

The lines highlighted by grey shading contain appropriate instructions for the commissioning, service, inspection and testing the operability, especially considering
the safety.
Strictly follow the Instructions for Use

Any use of the transmitter requires full understanding and strict observation of
these instructions.
The transmitter is only to be used for purposes specied here.
Maintenance
The instrument must be inspected and serviced regularly by trained service personnel.
We recommend that a service contract be obtained with DrgerService and that all
repairs also be carried out by them.
Only authentic Drger spare parts may be used for maintenance.
Observe chapter "Maintenance".
Use in areas subject to explosion hazards

Equipment or components which are used in potentially explosive atmospheres
and have been tested and approved according to national, european or international regulations may be used only under the conditions specied in the approval
or the relevant legal regulations.
Modications of components or the use of faulty or incomplete parts are not permitted.
In the case of repairs to equipment or components of this type, the national regulations must be observed.
Liability for proper function or damage

The liability for the proper function of the instrument is irrevocably transferred to the
owner or operator to the extent that the instrument is serviced or repaired by personnel not employed or authorised by DrgerService or if the instrument is used in a
manner not conforming to its intended use.
Drger Safety cannot be held responsible for damage caused by non-compliance
with the recommendations given above.
The warranty and liability provisions of the terms of sale and delivery of Drger Safety
are likewise not modied by the recommendations given above.
Drger Safety AG & Co. KGaA
Page 4 of 42
Intended Use
Intended Use
The transmitter PEX 3000 is intended to be used for xed installed continuous monitoring for mixtures of ammable gases and vapours with air under atmospheric conditions. The full scale range is 100 % or 10 % of the lower explosive limit (LEL). The
transmitter is connected to a suitable controller unit by means of a 3-core-cable, the
measurement signal during normal operation is between 3.8 and 20.5 mA.
The Transmitter PEX 3000 type XTR 0090 and XTR 0091 (Remote-Version) is intended to be used in combination with a remote Drger sensing head, e.g. Polytron
SE Ex PR M (100 % LEL) or Polytron SE Ex LC M (10 % LEL).
As the operation of the PEX 3000 in combination with the mentioned remote sensing heads does not really differ from the operation of the PEX 3000 with built-in
sensors, they are not explicitly considered in these instructions for use. Likewise also
the operation of further housing types, e.g. of the types XTR 0001 and XTR 0011
(drilling templates see page 29) is not explicitly described.
The transmitters must not be used at ambient temperatures lower than 40 oC.
For the transmitters PEX 3000 type XTR 0000, XTR 0001, XTR 0010, and XTR 0011
the maximum ambient temperature is depending on the temperature classes and is
40 oC for temperature class T6, 55 oC for temperature class T5, and 65 oC for temperature class T4.
For the transmitters PEX 3000 type XTR 0090 and XTR 0091 the permissible maximum ambient temperature is 65 oC generally.
The transmitter is approved acc. to the device categories II 2G and II 2D and can
be operated in hazardous areas zone 1 and zone 2 as well as zone 21 and zone 22.
Observe installation instructions.
Not to be used in oxygen enriched atmospheres.
In conjunction with a suitable controller unit with pre-adjusted alarm thresholds
acoustic and visible alarm devices or automatic countermeasures can be activated
before the detected gases or vapours can form dangerous ammable mixtures with
air.
Hints for safe use

Only certied sensors or sensing heads are allowed to be connected to the terminals br/br, ge/yw, and sw/bk.
In potentially gas-explosive areas (zones 1 and 2) the energised transmitter is
only allowed to be opened for maintenance purposes.
In potentially dust-explosive areas (zones 21 and 22) there is no explosion protection if the energised transmitter is opened. The Ex area has to be temporary declassied if necessary!
Before closing the transmitter make sure the atmosphere is free of dust.
Page 5 of 42
Intended Use
The following conditions for safe use have to be observed:

1. Basically, the measuring principle of heat of reaction which is based on the catalytic oxidation of a flammable gas, is ambiguous because at high gas concentrations there is not enough oxygen in the sensor necessary for the oxidation
process. So the measuring signal decreases at high gas concentrations and even
can lead to measuring signal within the measuring range again. A connected
controller must be operated with alarm devices, outputs, and alarm thresholds
operating as latched if the measuring range is exceeded.
2. The measuring principle of heat of reaction needs a minimum oxygen concentration of 12 % by vol., otherwise the measuring values will be too low because of
oxygen deficiency.
Measuring function for the explosion protection acc. to 94/9/EC

In the 1st supplement to the EC-type examination certicate TPS 04 ATEX 1 003 X
the transmitters PEX 3000, type XTR 00x and XTR 009x, with Ex-sensor PR M (partno. 68 09 225) have been approved in respect to the measuring function for explosion protection acc. to EN 61779 part 1 and part 4, for the following gases and
vapours:
Methane, Propane, Acetone, Ammonia, Petrol 065/095 (FAM Standard Gasoline),
Benzene, 1,3-Butadiene, n-Butane, n-Butyl acetate, Cyclopropane, Diethyl ether,
Dimethyl ether, Ethanol, Ethene (Ethylene), Ethyl acetate, Ethylene oxide, n-Hexane,
Methanol, Methyl ethyl ketone (MEK), n-Nonane, n-Octane, n-Pentane, i-Propanol,
Propene (Propylene), Propylene oxide, Toluene, and Hydrogen.
Especially the PEX 3000 has undergone a safety related assessment concerning
the internal software and digital techniques, based on the harmonized standard
EN 50271.
Important remark
Although the transmitter has been factory-tested before delivery, the commissioning
after installation must include the zero- and span-adjustment.
The commissioning has to be terminated by a function test of the complete gas
detection system.
Page 6 of 42
Installing Transmitter
Mounting
Orientation: The measuring signal of the transmitter is depending on the inclination.
The transmitter must be mounted such that the sensors gas entrance area of the
sensor is pointing downwards. If to be mounted at the ceiling a mounting bracket
must be used.
Install transmitter in vertical position at a location with little vibration and maximum temperature stability (no direct sun light) in the vicinity of a possible leak.
Consider the complete scope of environmental conditions influencing the transmitter Avoid external influences such as splashing water, oil, corrosive aerosols
(salty fogs) etc. and the possibility of mechanical damage.
Leave at least 30 cm free space beneath the transmitter to provide accessibility
for calibration work.
Remark
Certain substances in the atmosphere to be monitored may impair the sensitivity of
the sensors (Ex-Sensor PR M or Ex-Sensor LC M) installed in the transmitter:
The following substances are known at present:
a) polymerizing substances such as acrylo nitrile, butadiene and styrene,
b) corrosive compounds such as ammonia and halogenated hydrocarbons (releasing halogenes such as bromine, chlorine or fluorine when being oxidised),
c) catalyst poisons such as sulphurous and phosphorous compounds, silicon
compounds, and metal-organic vapours.
The sensors used are based on measuring elements (pellistors) which are poisonresistant and so have a longer lifetime than conventional sensors if catalyst poisons
occur. However there is still the rule to shorten the test or calibration intervals if catalyst poisons are expected to occur in the atmosphere to be monitored.
Pay attention to ventilation!

Always arrange sensing head and transmitter in air flow between possible leak or
collection point and possible source of ignition.
Pay attention to the density of gas!

In case of gases, the density of which is lower than that of air, such as hydrogen,
methane or ammonia the transmitter or sensing head must be located above a
possible leak or at the highest points at which major concentrations of gas may
be found.
In case of gases and vapours with a density greater than that of air, the sensing
head or transmitter must be installed beneath a possible leak or at the lowest
points at which such gases and vapours may be present.
Page 7 of 42
Mounting the transmitter

By means of fours screws (diameter 4 mm) through the holes of the housing
(drilling template see page 29).
Installing Electrical Connections

Electrical wiring is only to be laid and connected by an expert paying attention
to the pertinent regulations and laws concerning electrical equipment in potentially explosive atmospheres as well as the approval conditions.
Connection between transmitter and controller unit
The maximum cable length for loads of 250 Ohms can be extracted from the following table:
minimum supply
voltage at
controller side
18 V
20 V
22 V
24 V
26 V
28 V
0.5 mm2
(36 Ohms/km)
416 m
555 m
694 m
833 m
972 m
1110 m
core cross-section
0.75 mm2
1.0 mm2
(24 Ohms/km)
(18 Ohms/km)
625 m
833 m
1041 m
1249 m
1457 m
1666 m
833 m
1110 m
1388 m
1666 m
1943 m
2221 m
1.5 mm2
(12 Ohms/km)
1249 m
1666 m
2082 m
2498 m
2915 m
3331 m
By means of 3-core screened cable, (braided screen, cover 80 %), outer
diameter min. 7 mm, max. 12 mm. Connect Shielding as short as possible to earth
clamp of the controller unit.
By means of the connecting cone within the cable gland the cable-screen has to
be contacted to the internal conductive surface of the enclosure as shown. With
this the required RF-immunity according to EN 50 270 is ensured.
ca. 12 mm
00223810_1_de.eps
ca. 55 mm
Remark:
The cable gland is explicitly approved for xed installations and outer cable
diameters between 7 and 12 mm.
Page 8 of 42
Remove cover of the transmitter.

Connection between transmitter and central controller as shown.
Type XTR 0090 and XTR 0091:

Connection between sensing head and transmitter as shown.
The power supply may also be an integral part of the controller unit.
+24 Volts
0 Volt
Power supply
24 V 20 %,
0.15 A
4 to 20 mA
PEX 3000
Type XTR 0000,
XTR 0001,
XTR 0010
und XTR 0011
0 mA
Cable screen
contacted within
the cable gland
Controller Unit
PEX 3000
Type XTR 0090,
XTR 0091
Cable screen
contacted within
the cable gland
Sensing head
Polytron SE Ex
max. cable length
core cross-section
50 m
0.5 mm2
100 m
1.0 mm2
150 m
1.5 mm2
PEX 3000, all types

Connection to central controller:
Connect terminal +24V to +24 Volt
Connect terminal SIG to 4 bis 20 mA input
Connect terminal 0 V to 0 Volt
00323810_1_en.eps
PEX 3000, types XTR 0090 and XTR 0091

Connection to sensing head
Connect terminal br/br to terminal 1
Connect terminal ge/yw to terminal 2
Connect terminal sw/bk to terminal 3
Page 9 of 42
Internal wiring in the transmitters enclosure

Connect the individual conductors (conductor length min. 55 mm, 5 mm insulation
stripped) to the spring terminal clamp so that it is short. Use ferrules in case of stranded cables.
For the wiring of power supply and signal loop cables only cables with a crosssection of at least 0.75 mm2 may be used. Cables with a cross-section of
0.5 mm2 may only be used if the are equipped with an isolating ferrule (e.g.
Zoller+Frhlich, Type V3AE0005, V3AE0037 or equivalent). This ensures an IPrating of IP 30 if the transmitter housing is opened for maintenance purposes.
OK
M
00423810_1.eps
Only Type XTR 0090 and XTR 0091:

For the wiring between transmitter and sensing head (e.g. Sensing Head SE Ex
PR M) use only cables with a cross-section of at least 0.75 mm2. Cables with a
cross-section of 0.5 mm2 may only be used if the are equipped with an isolating
ferrule (e.g. Zoller+Frhlich, Type V3AE0005, V3AE0037 or equivalent). This
ensures an IP-rating of IP 30 if the transmitter housing is opened for maintenance purposes.
Remark:
Blank cables must not stick out the spring terminals. The method of explosion protection during maintenance is based on the condition that it is not
possible to contact blank cable parts by a probe of 2.5 mm diameter
(denition of IP 30).
1 Insert screw driver (width 3 mm) or attached special tool (see also order list,
page 27) into the spring terminal clamp.
2 Press spring downwards to open the clamp in the lower part.
Insert stripped cable end or ferrule (if necessary) into the lower part.
3 Remove screw driver or special tool from the upper part. The electrical connection is ensured by the constant pressure force of the spring.
Attention:
The spring terminal clamps are an integral part of the 4 to 20 mA-converter. Improper handling might damage the terminal clamps so that the
complete converter would have to be replaced.
Page 10 of 42
00523810_1.eps
Use of spring terminal clamps in the transmitter
Menu structure
Menu structure
The transmitter PEX 3000 is provided with a 7-segment-LED-display and two scroll
keys (key q and key l) to navigate through the described menus.
Pressing both the scroll keys simultaneously results in an OK-function, indicated as
keys (q+l) in the following.
Key l is additionally marked with a capital M to indicate that you can enter the Menu
functions when pressing this key.
Both these menus can only be escaped by means of the key q.
Display and scroll keys are accessible after opening the transmitters enclosure (see
picture).
OK
Attention:
Dust explosion protection is not ensured after having opened the transmitters
enclosure! The Ex area has to be temporary de-classied if necessary.
00623810_1.eps
Remarks concerning the display

During normal operation the 2-digit display shows the current gas concentration in
% LEL (00 to 99 or 0.0 to 9.9 % LEL).
Calibration and maintenance
If the calibration or maintenance menu is entered this is indicated by a displayed
point (bottom right) ashing with approx. 1 Hz.
Faults
Faulty states are indicated by alternatively showing 2 horizontal lines and the current
error code (E0 through E8).
Behaviour after switch-on
All the 14 LED segments and both the decimal points are activated for 5 seconds
directly after switching power on. This is a lamp test to make sure that the LED segments are functioning.
For a further minute the display changes showing two horizontal lines and the currently measured concentration. During this time the calibration- and maintenancemenus cannot be entered. After a minute the transmitter switches into normal operation.
Page 11 of 42
Menu structure
Normal operation (Measuring Mode)

displaying values between 0 and 99 resp. 0 and 9.9
Signal output 4 to 20 mA
if a fault
is detected
long
(>3 s)
if the detected
fault is removed
Fault
Display shows E0 to E8
Signal output 1 mA
Key
lM
short (>1 s and <3 s)
q
ZE
Calibration
Zero Point l
Keys
q+l
Signal output
3.4 mA
Adjustment of
zero point
see page 13
SP
Calibration
Span
Keys
q+l
Signal output
3.4 mA
Adjustment of
span
see page 13
Calibration Menu
q
SL
Test output 4-20 mA
l
Keys
q+l
Signal output
4.0 mA
Set signal output

to X mA
see page 14
q
CL
Calibration 4-20 mA
l
Keys
q+l
Signal output
4.0 mA
Adjustment
signal output
see page 14
q
CU
Adjust sensor current
l
Tasten
q+l
Signal output
3.4 mA
Adjustment of
sensor current
see page 15
q
dP
Set Decimal point
l
Keys
q+l
Signal output
3.4 mA
Switch-on/off
decimal point
see page 15
q
So
Software-Version
Keys
q+l
Signal output
3.4 mA
Display
software version
see page 15
If there is no key activated within 4 minutes in an arbitrary state the transmitter will automatically switch-over to the normal
operation without saving any data.
Page 12 of 42
02223810_1_en.eps
Maintenance Menu
Calibration Menu
Calibration Menu
To enter the calibration menu press the key l for more than one second but less
ZE Zero Adjustment
Navigate by means of keys q or l until the display shows ZE (ZEro) and enter
the menu by pressing the keys (q+l). The output signal switches to 3.4 mA.
The display shows the currently measured gas concentration (negative values are
displayed as long as they are not lower than 9).
Apply zero gas to the sensor and wait for signal stabilisation (max. 3 minutes.)
Press keys (q+l) to save the displayed value as an up-dated zero point
Press keys (q+l) again to terminate this function. The display shows ZE again.
Press key l step into sensitivity adjustment
or
Press key q to step back into measurement mode.
00723810_1.eps
than 3 seconds. The display shows a flashing point on the right bottom indicating
the calibration mode.
Navigate by means of keys q or l until the display shows SP (SPan) and enter
the menu by pressing the keys (q+l).

The display shows the span gas concentration used during the previous calibration procedure in % LEL.
Adjust the concentration of the currently used span gas concentration by means
of key q or l in steps of 1 % LEL between 20 and 99 % LEL (or in steps of
0.1 % LEL between 2.0 and 9.9 % LEL). Pressing the keys for longer activates a
repeat function.
Press keys (q+l), apply span gas to the sensor and wait for signal stabilisation
(max. 3 minutes).
Press keys (q+l) to calculate the necessary internal amplification and save it.
Press keys (q+l) to display a reference value to characterise the sensitivity of the
sensor (constantly amplified bridge signal).
Press keys (q+l) to terminate this function. The display shows SP again.
Press key q twice to step back into measurement mode.
00823810_1.eps
SP Span Adjustment
Page 13 of 42
Maintenance Menu
Maintenance Menu
l for more than 3 seconds until the
display shows SL and the point on the right bottom flashes to indicate the
maintenance mode.
SL Set Output to x mA
By means of this function the transmitters output signals can be set to certain
constant values.
00923810_1.eps
To enter the maintenance menu press key
Attention:
This function can activate alarm conditions at controller unit!
q or l until the display shows SL (Set Loop) and

press keys (q+l) to enter.
The signal output of the transmitter is set to 4 mA, the display shows 04.
By means of the keys q or l the signal output can be adjusted between 1 and
22 mA in steps of 1 mA. Pressing the keys for longer activates a repeat function.
Press keys (q+l) to terminate this function. The display shows SL again.
Press key q to step back into measurement mode.
Navigate by means of keys
By means of this function the signal output of the transmitter can be adjusted such
that a current of 4 mA corresponds to 0 % LEL and a current of 20 mA corresponds
to 100 % LEL or 10 % LEL.
Generally the output signal can be measured at the controller side as voltage drop
across the input resistance, if not the 4 to 20 mA-loop has to be interrupted to install
an amp meter fort his purpose.
01023810_1.eps
CL Calibration of Output Signal
Attention:
If the current loop is interrupted for this purpose the explosion protection is
not ensured!
Navigate by means of keys q or l until the display shows CL (Calibrate Loop).
Press keys (q+l) to adjust the lower reference point, the display shows 04 cor-
responding to 4 mA.
Measure the current by means of the amp meter.
By means of the keys q or l adjust the signal output such that the amp meter
reads a current of 4 mA as accurate as possible (between 3.95 toand 4.05 mA).

Press keys (q+l). By this the lower reference point is saved and the menu swit-
ches over to the upper reference point. The display shows 20 corresponding to
20 mA.
Measure the current by means of the amp meter.
By means of the keys q or l adjust the signal output such that the amp meter
reads a current of 20 mA as accurate as possible (between 19.95 and to
20.05 mA). Pressing the keys for longer activates a repeat function.
Press keys (q+l) to save the upper reference point and terminate this function.
The display shows CL again.
Press key q twice to step back into measurement mode.
Page 14 of 42
CU Sensor Current Adjustment

This function is used to adjust the sensor current if the necessary sensor current is
different from the ex-factory-adjustment.
Ex-factory values are:
Type XTR 0000, XTR 0001, XTR 0090 and XTR 0091:
Type XTR 0010 and XTR 0011:
01123810_1.eps
Maintenance Menu
270 mA
276 mA
Attention: Adjustment of the sensor current must be followed by calibration of

zero point and span!
q or l until the display shows CU (CUrrent) and

The display shows the last two digits of the currently adjusted sensor current, e.g.
the display shows 70 for a sensor current of 270 mA.
By means of key q or key l the sensor current can be adjusted between 240 mA
(display shows 40) and 300 mA (display shows 00) in steps of 1 mA. Pressing
the keys for longer activates a repeat function.
Press keys (q+l) to up-dated the sensor current to the value displayed. The value
is saved and this function is terminated. The display shows CU again.
Press key q three times to step back into measurement mode.
Navigate by means of keys
So Display Software Version

To document necessary software modications with this function the current software version can be displayed.
Navigate by means of keys q or l until the display shows So (Software) and
The display shows a figure between 01 and 99, indicating the current software
version.
Press keys (q+l) to terminate this function. The display shows So again.
Press key q five times to step back into measurement mode.
01323810_1.eps
This function is used to set the decimal point in case of using an Ex-sensor LC M
(Type XTR 0010 or XTR 0011) or remote-transmitter Type XTR 0090 and XTR 0091
with sensing head SE Ex LC M)) with a measuring range 0 to 9.9 % LEL.
The decimal point is only displayed for gas-concentrations in % LEL.
Navigate by means of keys q or l until the display shows dP (decimal Point)
and press keys (q+l) to enter. The decimal point is displayed if already activated.
The flashing point on the right bottom is switched off.
Switch the decimal points on or off by means of key q or l.
Press (q+l) to save the up-dated status and to terminate this function. The display shows dP again with a flashing point on the right bottom. An activated decimal point is not displayed.
Press key q four times to step back into measurement mode.
01223810_1.eps
dP Set Decimal Point
Page 15 of 42
Start-up
Start-up
Remove cover of the transmitters enclosure.
Attention:
Dust explosion protection is not ensured after having opened the transmitters
enclosure! The Ex area has to be temporary de-classied if necessary.
Switch on supply voltage

After having switched on the transmitter all the LED segments including both the
decimal points are activated for approx. 5 seconds to make sure that they are not
faulty. During this internal test routines start running, the transmitters output signal is 1 mA.
After this the display shows two horizontal lines and the currently measured gas
concentration alternately, changing with approx. 1 Hz. During this the transmitters output is 3.4 mA.
After one minute the transmitter is ready.
If the reading is not lower than 5% of the full scale deflection, the actual measured
value is displayed constantly, and the output signal is proportional to the reading.
Type XTR 0090 or XTR 0091 in connection with the sensing head SE Ex LC M:
Adjust sensor current by means of the function "CU Sensor Current Adjusment"
(see page 15) to 276 mA.

Transmitter should be operated at least 10 minutes (warm-up time of the sensor)
before calibration.
Page 16 of 42
Calibrating transmitter
For this chapter:
Mentioning Type XTR 0000 also includes type XTR 0001 as well as the transmitters type XTR 0090 or XTR 0091 with remote sensing head SE Ex PR M
(100 % LEL).
Mentioning Type XTR 0010 also includes type XTR 0011 as well as the transmitters type XTR 0090 or XTR 0091 with remote sensing head SE Ex LC M
(10 % LEL).
To enter the calibration menu press the key l for more than one second but less
than 3 seconds. The display shows a ashing point on the right bottom indicating the
calibration mode.
01423810_1.eps
Zero point adjustment
Navigate by means of keys q or l until the display shows ZE (ZEro) and enter
the menu by pressing the keys (q+l). The output signal is set to 3.4 mA to signal
the calibration procedure mode to the controller unit.
Apply zero gas to the sensor
without calibration adapter:
Ensure that the transmitter is in clean ambient surroundings (no flammable gases
or vapours present),
or
with calibration adapter:
Supply clean air at a ow rate of approx. 0.5 L/min via the calibration adapter.
The transmitters display shows the currently measured gas concentration which
in general is slightly different from zero. Negative values down to 9 % LEL or
.9 (type XTR 0010) are displayed.
Wait until the reading has stabilised (max. 3 minutes) and press keys (q+l). By
this the current sensor signal is converted into an up-dated zero point also shown
on the display (ideally "0).
Press keys (q+l) to save the up-dated zero point and to terminate the zero adjustment function.
Remark:
After a sensor replacement the zero point might be misaligned so much
that the display shows --. In this case press keys (q+l) to save preliminary zero and again follow the above zero adjustment procedure.
Press keys (q+l) to exit this function. The display shows ZE again.
Press key q to switch back to the measurement mode or press key l to perform
the sensitivity adjustment.
Page 17 of 42
Before sensitivity adjustment the zero point must be adjusted!

Navigate by means of keys q or l until the display shows SP ("SPan) and enter
the menu by pressing the keys (q+l). The output signal is set to 3.4 mA to signal
the calibration procedure mode to the controller unit.
The display shows the span gas concentration used during the previous calibration procedure in % LEL.
By means of the keys q or l the concentration of the currently used span gas
can be adjusted between 20 and 99 % LEL in steps of 1 % LEL.
The display of type XTR 0010 shows a decimal point, so the gas concentration of
the currently used span gas can be adjusted between 2.0 and 9.9 % LEL in steps
of 0.1 % LEL.
Pressing the keys for longer activates a repeat function.
01523810_1.eps
Sensitivity adjustment
Recommended span gas concentration:

Transmitter
Typ XTR 0000
Typ XTR 0010
Full scale deection

100 % LEL
10 % LEL
Span gas concentration

30 to 70 % LEL
3 to 7 % LEL
Attention:
The span gas must be a mixture of the gas to be monitored in air!
Mixtures with nitrogen are not suitable!
Press (q+l) and depending on the current transmitter type (see table) apply
the recommended gas concentration at a flow rate of ca. 0.5 L/min via the calibration adapter.
Wait until the reading has stabilised (max. 3 min) and press keys ( q+l) to calculate the necessary internal amplification.
The display shows the measured value with the newly calculated amplification factor, which however has not been saved yet. So the original amplification factor will
be restored if the calibration menu is automatically exited by waiting for longer
than four minutes.
Remark:
After sensor replacement the internal amplication of the transmitter can be
so high that the measured concentration cannot be displayed. The display will
show then 99 or 9.9. Nevertheless press keys (q+l) to calculate the
necessary internal amplication, save it, and repeat the sensitivity adjustment.
Press keys (q+l). The newly calculated amplification factor is finally saved. The
display shows a reference value proportional to the sensitivity of the sensor (constantly amplified bridge signal). If this value is lower than 10 it is displayed with
decimal point.
The true sensitivity of the sensor in mV per % LEL can be obtained by multiplying
the reference value by a factor 2 and dividing it by 100 (or with the type XTR 0010
divide it by 10), e.g.:
If after sensitivity adjustment of the type XTR 0000 by means of 52 % LEL propane a reference value of 45 is displayed, so the true sensitivity of the Ex-sensor PR M for propane is 45 * 2 / 100 = 0.9 mV/% LEL.
Page 18 of 42
If after sensitivity adjustment of the type XTR 0010 by means of 4.4 % LEL
ethanol a reference value of 32 is displayed, so the true sensitivity of the Exsensor LC M for ethanol is 32 * 2 / 10 = 6,4 mV/% LEL. This value is 5-fold
higher than with the Ex-sensor PR M because of the internal amplification of
the Ex-sensor LC M.
The reference value and/or the true sensor sensitivity should be recorded for test
purposes.
Remark:
If the reference value is less than half value recorded during commissioning or
if the measured value does not stabilise within 3 minutes, the sensor is defective and should be replaced (see page 22).
Press keys (q+l) to exit this function.
Press key q twice to switch back to the measurement mode. The flashing point
on the right bottom is deactivated.
Following completion of calibration:

The display shows the current gas concentration in % LEL and the transmitters
4 to 20 mA-output is proportional to the current gas concentration in % LEL.
Observe the atmosphere is free of dust and re-install the upper section of the
housing by means of the four screws..
Page 19 of 42
Operation
Operation
Corresponding to the gas concentration the transmitter produces is a current between 4 and 20 mA, especially
Output current
0 mA
1 mA
3.4 mA
3.8 mA to 20.5 mA
4 mA
20 mA
20.5 mA
Meaning
Cable is broken or power supply has failed
Failure:
Zero underrange by more than 5 % of full scale value
Failure of electronics
Broken cable or short-circuit in the sensor circuit
Calibration signal
Output signal normal operation
Output signal zero
Output signal full scale value
Overrange by more than 3 % of full scale value
Shut downs
In the event of shut-downs, e.g. when performing maintenance and inspection work,
the transmitter is ready for use again after approx. 10 minutes (sensor warm-up time)
following a renewed switch-on of the system.
Calibrate the transmitter again if necessary.
Use of dust lter

Type XTR 0000:
A dust lter can be used with the Ex-sensor PR M (see order list, part-number
68 10 537).
This is simply pressed into the opening of the sensor in front of the sinter disk and is
self-clamping. This dust lter will increase the sensors response time only slightly.
There is nearly no inuence on the sensors sensitivity by the dust lter.
If a dust lter is used it has also to be used during the calibration procedure. It is
recommended to use a freshly installed dust lter before starting the calibration
procedure.
Page 20 of 42
Service
Service
Observe standard EN 50073 and/or the relevant national laws and regulations.
Daily
Visual inspection to establish readiness for operation.
Commissioning
Check zero- and sensitivity adjustment, page 17 to page 18.
Check signal transmission to the controller and correct triggering of alarms.
At regular intervals,
as specied by those responsible for the gas detection system (and which should
not exceed an interval of six months):
Check zero- and sensitivity adjustment, page 17 to page 18.
Check signal transmission to the controller an make sure correct triggering of
alarms (maintenance function SL Set output to x mA, page 14).
Especially it must regularly be ensured that gas can freely penetrate the sinter disk
and that there are neither corrosion nor deposits of dust, oil or aerosols.
Every six months

Arrange for inspection by trained personnel
The inspection intervals in each individual case are inuenced and if necessary shortened by technical safety considerations, engineering processes and the technical
requirements of the equipment.
We recommend a DrgerService contract which also covers repairs.
If necessary
Replace sensor, page 22.
Page 21 of 42
Maintenance
Maintenance
Sensor Replacement
Use sensors only which are listed in the order list page 27.
Type XTR 0000, XTR 0001: Ex-Sensor PR M, part-no. 68 09 225,
Type XTR 0010, XTR 0011: Ex-Sensor LC M, part-no. 68 10 350.
Attention:
The transmitter must be de-energised before disconnecting the sensor.
Otherwise then explosion protection is infringed and the sensor might be
impaired during connecting procedure.
Observe national regulations for the installation of electrical apparatus in potenti-
ally explosive atmospheres devices (in Europe EN 60 079-14).

De-energise transmitter or remove the corresponding channel module of the cen-
tral controller.
Loosen four screws on the top of the transmitters housing and remove the up-
per section.
Disconnect the sensor leads from the terminals. Use screw driver (3 mm width) or
special tool to open the spring terminals. (see page 10 about handling spring terminals).
Unscrew hexagon nut of the old sensor.
Remove old Ex-Sensor out of the housing and replace by a new Ex-sensor. Shor-
ten the sensor leads to 55 mm, strip approx. 6 mm insulation and fix the attached
isolated ferrules (Zoller+Frhlich, Type: V3AE0003 or equivalent). This ensures
an IP-rating of IP 30 if the transmitter housing is opened for maintenance purposes.
Screw in new sensor through the corresponding and secure with locking
sealant, e.g. Loctite No. 221. To maintain the IP-rating observe that the sensors
O-ring is tightly fitted.
Connect the sensors leads (brown, yellow, black) to the corresponding spring
terminals marked br/br, ge/yw und sw/bk. Use screw driver (3 mm width) or special tool to open the spring terminals. (see page X about handling spring terminals).
Observe the atmosphere is free of dust and re-install the upper section of the
housing by means of the four screws.
Energise transmitter again and re-install the corresponding channel module of the
central controller.
Observe warm-up time of the new sensor of about 10 minutes.
Attention:
After replacement of the Ex-sensor the transmitter must be calibrated (see
transmitter calibration, page 17).
Page 22 of 42
Fault - Cause - Remedy
Fault - Cause - Remedy

Fault
Cause
Remedy
Display off
Cable faulty
Check cable to central controller.
Transmitter cannot be calibrated
Sensor faulty or poisoned
Replace sensor, page 22.
Signal output is 1 mA, display shows E0, Transmitter is faulty

E1, ., or E8
See following table.
Failure code
Cause
Remedy
E0
Supply voltage is below 12 V DC or

above 30 V DC.
Connect transmitter to proper voltage.
E1
Hardware failure
Replace 4 to 20 mA-Converter module.
E2
Storage failure, failure while reading the

calibration information
Repeat calibration procedure. If failure

repeatedly occurs: Hardware failure.
Replace converter module.
E3
Sensor not connected or defective
Check sensor connection and if needed

replace sensor.
E4
Sensor signal lower than 5 % LEL or

lower than 0.5 % LEL
Adjust zero and sensitivity.
E5
Failure during zero adjustment (e.g. if the Check zero gas and sensor or replace
offset is too high)
sensor.
E6
Failure during sensitivity adjustment (e.g. Repeat sensitivity adjustment, check test
if the sensor signal is lower than
gas concentration or replace sensor.
0.08 mV/% LEL)
E7
Failure while adjusting the 4 to 20 mAoutput current
Repeat procedure, check electrical

installation.
E8
System failure
Replace 4 to 20 mA-Converter module.
Should it not be possible to eliminate the malfunctions occurring by employing the

remedial measures described, or should other faults occur:
Check transmitter and, if necessary, arrange repair by trained service personnel.
Page 23 of 42
Design and measuring principle
Design and measuring principle

The transmitter PEX 3000 consists of housing, an Ex-sensor and corresponding
electronics.
The housing made of conductive plastic prevents electrostatic charge-up and is
resistant to solvents.
The Ex-sensor is a transducer for measuring the partial pressure of ammable gases
and vapours present in the atmosphere. They use the heat-of-reaction principle.
The monitored air is diffusing through the sintered metal disc into the Ex-sensor. This
is where the mixture of ammable gases and vapours are catalytically combusted at
a heated detector element (pellistor). The oxygen required for combustion is obtained from the monitored air. The detector element is additionally heated by the resultant heat of reaction. This heat in turn causes a change in the resistance of the
detector element, which is proportional to the concentration of the ammable gas or
vapour.
In addition to the catalytically active detector element, the Ex-sensor accommodates
an inactive compensator element, which is likewise heated. Both elements are parts
of a Wheatstone bridge. Environmental effects such as temperature, humidity or
heat conductivity of the ambient air to be monitored, have identical effects on both
the elements, whereby these effects on the measuring signal are almost completely
compensated.
The sensor signal is amplied by the electronics, indicated on the display and converted into a 4 to 20 mA signal which is passed to the central controller.
Principle of Operation
1
2
3
4
Measuring chamber
Detector element
Sintered metal
Compensator element
Page 24 of 42
01623810_1.eps
Technical Data
Technical Data
Measuring range
Type XTR 0000, XTR 0001: 0 to 99 % LEL

Type XTR 0010, XTR 0011: 0 to 9.9 % LEL
Type XTR 0090, XTR 0091 with sensing head SE Ex PR M: 0 to 99 % LEL
Type XTR 0090, XTR 0091 with sensing head SE Ex LC M: 0 to 9.9 % LEL
Signal transmission to central controller
output current 4 mA to 20 mA
Supply voltage Un
Power consumption incl. Ex-sensor
12 to 30 V DC, 24 V DC nominal,
approx. 105 mA at 24 V DC
2.5 W
Cable gland
for cable diameters between 7 and 12 mm
Cable core cross-section
0.5 to 1.5 mm2
Dimensions (W x H x D)
type XTR 0000, XTR 0010: approx. 80 x 150 x 60 mm

type XTR 0001, XTR 0011: approx. 110 x 150 x 60 mm
Weight
approx. 600 g (type XTR 0090, XTR 0091: approx. 450 g)
Environmental conditions
during operation:
ambient temperature
pressure
humidity
during storage:
all types min.: 40 oC

type XTR 0000, XTR 0001, XTR 0010, XTR 011
max.: T4: +65 oC, T5: +55 oC, T6: +40 oC
type XTR 0090, XTR 0091: max.: T6: +65 oC
700 to 1300 hPa
in potentially explosive atmospheres: 800 to 1100 hPa
5 to 95 % rel. humidity, non condensing
40 to +65 oC
700 to 1300 hPa
5 to 95 % rel. humidity, non condensing
Page 25 of 42
Technical Data
Device description acc. to 94/9/EC
Typ XTR 0000, XTR 0001, XTR 0010 or XTR 0011

0158
II 2G EEx de IIC T6/T5/T4

II 2D IP 6x T85/T100/T135 oC
40
Ta +40/+55/+65 oC
oC
TPS 04 ATEX 1 003 X

NON-INTRINSICALLY SAFE CIRCUITS
INTERNALLY IP30 PROTECTED
Year of manufacturing 1)
Drger Safety, D-23560 Lbeck, Germany
Device description acc. to 94/9/EC
Typ XTR 0090 or XTR 0091

0158
II 2G EEx de IIC T6
II 2D IP 6x T85 oC
40 oC Ta +65oC
TPS 04 ATEX 1 003 X
NON-INTRINSICALLY SAFE CIRCUITS
INTERNALLY IP30 PROTECTED
Year of manufacturing 1)
Drger Safety, D-23560 Lbeck, Germany
Electromagnetic compatibility
Typ XTR 0000, XTR 0001, XTR 0090 and
XTR 0091 with sensing head SE Ex PR M:
Typ XTR 0010, XTR 0011, XTR 0090 and
XTR 0091 with sensing head SE Ex LC M:
1)
acc. to 89/336/EWG, acc. to EN 50 270

inuence 5 % LEL (propane)
inuence 0,5 % LEL (propane)
The year of manufacturing is coded by the third capital letter of the serial number on the type plate:
U = 2004, W = 2005, X = 2006, Y = 2007, Z = 2008, A = 2009, B = 2010, C = 2011, etc.
Example: Serial number ARUL-0054, the 3rd capital letter is U, so the year of manufacturing is 2004.
Page 26 of 42
Order list
Order list
Name and description
Part-No.
Transmitter
Transmitter PEX 3000, Typ XTR 0000
small housing, measuring range 0 to 100 % LEL
83 18 280

small housing, measuring range 0 to 10 % LEL
83 18 290

small housing, Remote-Transmitter
83 18 380

big housing, measuring range 0 to 100 % LEL
83 18 360

big housing, measuring range 0 to 10 % LEL
83 18 370

big housing, Remote-Transmitter
83 18 390
Sensig head SE Ex PR M
0 to 100 % LEL, to combine with XTR 0090 / 0091
68 09 758
Sensing head SE Ex LC M
0 to 10 % LEL, to combine with XTR 0090 / 0091
68 10 486
Accessories
Calibration adapter
68 06 978
Calibration chamber
to produce ammable vapours in the range of approx.
50 % LEL
68 02 206
Dust lter
for DrgerSensor Ex PR M (only for type XTR 0000 and
XTR 0001), packing unit 10 pcs.
68 10 537
Special tool
to open the spring terminals, plastic
83 18 376
Accessories 1)
DrgerSensor Ex PR M
spare part sensor for type XTR 0000 and XTR 0001
68 09 225
DrgerSensor Ex LC M
spare part sensor for type XTR 0010 and XTR 0011
68 10 350
Converter Module ET 420

complete
83 18 377
1)
The storage time of the spare parts is unlimited. This is also valid for the spare part sensors
as long as they are stored in their original package under conditions specied on page 25.
Page 27 of 42
Order list
Page 28 of 42
Drilling templates
Drilling templates
Type XTR 0000 / XTR 0010 / XTR 0090
02023810_1_de.eps
45 mm
68 mm
Page 29 of 42
Drilling templates
Page 30 of 42
Drilling templates
Type XTR 0001 / XTR 0011 / XTR 0091
02123810_1_de.eps
45 mm
99 mm
Page 31 of 42
Drilling templates
Page 32 of 42
EC-Type examination certicate
Page 33 of 42
Page 34 of 42
Page 35 of 42
EC-Declaration of Conformity
Page 36 of 42
Page 37 of 42
Index
Index
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Ambient temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Areas subject to explosion hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Behaviour after switch-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cable core cross-section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Cable gland . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Calibrating transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Calibration adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Calibration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Calibration of Output Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Catalyst poisons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Completion of calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Decimal Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Density of gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Detector element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Device categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Dust explosion protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Dust filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
EC-Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EC-Type examination certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electromagnetic compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7,
36
33
26
25
Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Fehler-code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Full scale range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Heat of reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Heat-of-reaction principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Installing Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installing Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Internal wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Page 38 of 42
Index
Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 11, 22
Maintenance Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maximum cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Minimum oxygen concentration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Mounting the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OK-function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Order list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Output current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Potentially dust-explosive areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Potentially gas-explosive areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Remote-Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safe use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Scroll keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Sensitivity adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Sensor Current Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Sensor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 21
Set Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Shut downs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Signal transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Software Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Span Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Span gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Span gas concentration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Spring terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Temperature class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Use of spring terminal clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Page 39 of 42
Index
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Warm-up time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Year of manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Zero Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Zero gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 17
Zero point adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Page 40 of 42
Index
Page 41 of 42

Revalstrae 1
D-23560 Lbeck
Germany
Tel. +49 451 8 82 - 27 94
Fax +49 451 8 82 - 49 91
www.draeger-safety.com
90 23 810 - GA 4675.730 en
2nd edition - September 2005
Subject to alteration
Page 42 of 42

PEX 3000 Instr-Use

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PEX 3000 Instr-Use

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D

Transmitter PEX 3000

Instructions for Use

9023810 - 2nd edition - September 2005

9023810 - 2nd edition - September 2005

9023810 - 2nd edition - September 2005

For Your Safety

For Your Safety

Strictly follow the Instructions for Use

Use in areas subject to explosion hazards

Liability for proper function or damage

9023810 - 2nd edition - September 2005

Hints for safe use

9023810 - 2nd edition - September 2005

The following conditions for safe use have to be observed:

Measuring function for the explosion protection acc. to 94/9/EC

9023810 - 2nd edition - September 2005

Pay attention to ventilation!

Pay attention to the density of gas!

9023810 - 2nd edition - September 2005

Mounting the transmitter

(drilling template see page 29).

Installing Electrical Connections

By means of 3-core screened cable, (braided screen, cover 80 %), outer

9023810 - 2nd edition - September 2005

Remove cover of the transmitter.

Type XTR 0090 and XTR 0091:

max. cable length

PEX 3000, all types

9023810 - 2nd edition - September 2005

PEX 3000, types XTR 0090 and XTR 0091

Internal wiring in the transmitters enclosure

Only Type XTR 0090 and XTR 0091:

9023810 - 2nd edition - September 2005

Use of spring terminal clamps in the transmitter

Remarks concerning the display

9023810 - 2nd edition - September 2005

Normal operation (Measuring Mode)

Set signal output

9023810 - 2nd edition - September 2005

the menu by pressing the keys (q+l).

9023810 - 2nd edition - September 2005

To enter the maintenance menu press key

q or l until the display shows SL (Set Loop) and

Navigate by means of keys

CL Calibration of Output Signal

reads a current of 4 mA as accurate as possible (between 3.95 toand 4.05 mA).

9023810 - 2nd edition - September 2005

CU Sensor Current Adjustment

Attention: Adjustment of the sensor current must be followed by calibration of

q or l until the display shows CU (CUrrent) and

Navigate by means of keys

So Display Software Version

9023810 - 2nd edition - September 2005

dP Set Decimal Point

Switch on supply voltage

(see page 15) to 276 mA.

9023810 - 2nd edition - September 2005

Zero point adjustment

the sensitivity adjustment.